A PECVD process to improve TOPCON battery film explosion
By using the step-by-step heating method of the PECVD process and the formation of NH bonds in front of the silicon nitride film layer, the problem of film explosion caused by hydrogen overflow during the preparation of TOPCon batteries was solved, achieving a more efficient hydrogen passivation effect and improved battery performance.
Patent Information
- Application Number
- CN202411516540.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-28
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2044-10-28
AI Technical Summary
During the preparation process of existing TOPCon batteries, the aluminum oxide deposits contain a lot of hydrogen, which leads to frequent film explosion, affecting the passivation effect and poor battery appearance. The traditional hydrogen passivation method causes hydrogen to overflow quickly during the rapid temperature rise sintering process, further reducing the passivation effect.
The PECVD process is used to perform step-by-step temperature increase and form NH bonds inside the film layer before silicon nitride deposition. The temperature is controlled by step-by-step temperature increase and nitrous oxide and ammonia are added for ionization before silicon nitride deposition to form highly stable NH bonds, and hydrogen overflows slowly to reduce film explosion.
The risk of film explosion is significantly reduced, the hydrogen passivation effect is improved, the film explosion ratio is reduced to 0.005%, the battery conversion efficiency is increased to 25.948%, and the electrical performance is excellent.
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Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of solar cells, and in particular to a PECVD process for improving film explosion of TOPCON cells. Background Art
[0002] TOPCon (tunneling silicon oxide passivation contact technology) cells have been widely used in the photovoltaic field due to their excellent performance. However, in the preparation process, TOPCon cells usually use atomic layer deposition (ALD) technology to deposit aluminum oxide. The batteries prepared by the existing deposition process contain more hydrogen in the aluminum oxide deposits. After sintering, they are prone to large-area film explosion on the front and local film explosion on the back, resulting in poor battery appearance and poor passivation effect. In addition, the market demands high-efficiency TOPCon battery products, which need to be further improved through hydrogen passivation. However, the traditional hydrogen passivation method is prone to rapid hydrogen overflow during the rapid temperature rise sintering process, resulting in the risk of film explosion, thereby reducing the passivation effect. Summary of the Invention
[0003] In view of the shortcomings of the existing technology, the purpose of the present invention is to provide a PECVD process to improve the film explosion of TOPCON batteries. By performing step-by-step temperature increase in the coating section and forming NH bonds inside the film layer before silicon nitride deposition, the slow overflow of hydrogen is achieved, the film explosion phenomenon is effectively reduced, and the hydrogen passivation effect is improved.
[0004] In order to achieve the above object, the present invention adopts the following technical solutions:
[0005] A PECVD process for improving TOPCON cell film explosion includes the following steps:
[0006] (1) Entering the furnace tube: Place the graphite boat filled with silicon wafers into the furnace tube;
[0007] (2) Nitrogen filling protection: fill the furnace tube with nitrogen;
[0008] (3) Step-by-step heating: The furnace tube is heated in stages, and the temperature is kept constant after each stage reaches the temperature, and then raised to the next stage temperature;
[0009] (4) Vacuuming: Vacuuming the furnace tube;
[0010] (5) Improvement of film explosion treatment: NH3 and N2O are introduced into the furnace tube for ionization;
[0011] (6) Silicon nitride deposition: multiple silicon nitride deposition steps are performed;
[0012] (7) Evacuate and fill with nitrogen back to atmospheric pressure: evacuate the excess reaction residual gas in the furnace tube and fill with nitrogen back to atmospheric pressure;
[0013] (8) Out of the furnace tube: transport the graphite boat out of the furnace tube.
[0014] Among them, in the step-by-step heating process, when each heating temperature is reached, a certain time is maintained for constant temperature treatment. The silicon wafer is kept at a constant temperature by heat conduction, so that the hydrogen deposited by the aluminum oxide can overflow separately and combine with some broken bonds of the silicon-silicon covalent bonds to passivate the internal defects of the silicon wafer. The present invention reduces the heating rate by performing a distributed heating method of heating and maintaining a constant temperature in the coating section, so that the hydrogen passivation overflows slowly and the overflow speed is slowed down; and nitrous oxide and ammonia are added in front of the silicon nitride film layer for ionization. Nitrogen has a strong electrical load and has an adsorption force on hydrogen, forming an NH bond inside the film layer. The NH bond energy is higher and more stable than the Si-H bond energy, which can slow down the nitrogen overflow speed. In addition, NH3 can also provide a large amount of hydrogen to further passivate the defects inside the silicon wafer, which can achieve a better hydrogen passivation effect, thereby improving the explosion of the film.
[0015] Furthermore, in step (1), the furnace tube temperature is 400±50° C. and the pressure is 10000±100 mtorr.
[0016] Furthermore, in the step (2), nitrogen is introduced at a flow rate of 20000±100 sccm.
[0017] Furthermore, in step (3), the step-by-step heating process specifically includes the following steps:
[0018] ① The first temperature is raised to 430±50℃, the heating time is 2±0.2min, the pressure is set to 10000±100mtorr, the nitrogen flow rate is 2000±50sccm, and the temperature is kept constant for 3±0.2min for hydrogen passivation;
[0019] ② The second heating is to 460±50℃, the heating time is 2±0.2min, the pressure is set to 10000±100mtorr, the nitrogen flow rate is 2000±50sccm, and the temperature is kept constant for 3±0.2min for hydrogen passivation;
[0020] ③Heat to 500±50℃ for the third time, heating time is 3±0.2min, pressure is set to 10000±100mtorr, nitrogen flow rate is 2000±50sccm, and hydrogen passivation is performed at constant temperature for 3±0.2min.
[0021] It should be noted that the third heating temperature cannot exceed 550°C, as too high a temperature will affect the formation of the film layer.
[0022] Furthermore, in step (4), the furnace tube temperature is 500±50°C, the nitrogen flow rate is 0, the pressure is set to 50±30 mtorr, and the vacuuming time is 2±0.2 min.
[0023] Furthermore, in step (5), NH3 and N2O are introduced in a ratio of 1:1, the gas flow rate is 6000±500sccm, the RF power is 12000±1000W, the pressure is 1500±50mtor, and the process time is 1.5±0.2min.
[0024] Furthermore, in step (6), three silicon nitride deposition steps are performed, specifically:
[0025] ① First silicon nitride deposition step: In the furnace tube, the temperature is set to 500±50℃, ammonia and silane are introduced, the ammonia flow rate is 9000±1000sccm, the silane flow rate is 2300±500sccm, the pressure is 1500±50mtorr, the RF power is 15000±1000W, and the process time is 2.2±0.2min;
[0026] ② Second silicon nitride deposition step: In the furnace tube, the temperature is set to 500±50°C, ammonia and silane are introduced, the ammonia flow rate is 10500±1000sccm, the silane flow rate is 1800±500sccm, the pressure is 1500±50mtorr, the RF power is 15000±1000W, and the process time is 3.2±0.2min;
[0027] ③The third silicon nitride deposition step: in the furnace tube, the temperature is set to 500±50℃, ammonia and silane are introduced, the ammonia flow rate is 14500±1000sccm, the silane flow rate is 1500±500sccm, the pressure is 1500±50mtorr, the RF power is 15000±1000W, and the process time is 6±0.5min.
[0028] Furthermore, in step (7), the specific operation of the evacuation treatment is: in the furnace tube, the pressure is set to 0, the gas flow is set to 0, the temperature is set to 400±50°C, and the excess reaction residual gas in the furnace tube is evacuated, and the evacuation time is 1±0.2min.
[0029] Furthermore, in step (7), the specific operation of filling the furnace tube with nitrogen to return to atmospheric pressure is as follows: the pressure in the furnace tube is set to 10000±100mtorr, the nitrogen gas flow rate is set to 30000±100sccm, the temperature is set to 400±50°C, and the excess reaction residual gas in the furnace tube is evacuated for 90 seconds.
[0030] Furthermore, in step (8), the furnace tube temperature is set to 400±50°C, the heating time is 2±0.2 min, and the pressure is set to 10000±100 mtorr.
[0031] Compared with the prior art, the present invention has the following beneficial effects:
[0032] This invention utilizes a step-by-step heating process and a method for forming N-H bonds within the film layer before the silicon nitride film is deposited. This effectively reduces hydrogen overflow during the aluminum oxide deposition process, improves hydrogen passivation, significantly reduces the risk of film explosion, and enhances battery efficiency. Specifically, during the film deposition process, the invention controls the temperature through step-by-step heating, and adds nitrous oxide and ammonia ionization to introduce nitrogen elements before the silicon nitride deposition step to form N-H bonds within the film layer, achieving a more effective hydrogen passivation effect. The film explosion rate is reduced to 0.005%, while the conversion efficiency can reach 25.948%, resulting in superior electrical performance. DETAILED DESCRIPTION
[0033] The following will clearly and completely describe the technical solutions of the present invention in conjunction with specific embodiments. Obviously, the embodiments described are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts are within the scope of protection of the present invention.
[0034] Example 1
[0035] This embodiment provides a PECVD process for improving the film explosion of TOPCON cells, including the following steps:
[0036] (1) Entering the furnace tube: Place the graphite boat filled with silicon wafers into the furnace tube; set the furnace tube temperature to 400°C for 2 minutes and the pressure to 10,000 mtorr;
[0037] (2) Nitrogen protection: nitrogen was filled into the furnace tube; the nitrogen was filled at 20,000 sccm to purge the air in the furnace tube and clean the graphite boat and the reaction furnace tube. The furnace tube temperature was maintained at 400°C and the pressure was 10,000 mtorr.
[0038] (3) Step-by-step heating process:
[0039] ① The first temperature was raised to 430 ° C, the heating time was 2 min, the pressure was set to 10000 mtorr, the nitrogen flow rate was 2000 sccm, and the temperature was kept constant for 3 min for hydrogen passivation;
[0040] ② The second temperature was raised to 460°C for 2 minutes, the pressure was set to 10,000 mtorr, the nitrogen flow rate was 2,000 sccm, and the temperature was kept constant for 3 minutes for hydrogen passivation;
[0041] ③ The temperature was raised to 500°C for the third time, the heating time was 3 minutes, the pressure was set to 10,000 mtorr, the nitrogen flow rate was 2,000 sccm, and the temperature was kept constant for 3 minutes for hydrogen passivation.
[0042] (4) Vacuuming: Vacuum the furnace tube; the furnace tube temperature is still set to 500°C, the nitrogen flow rate is set to 0, the pressure is set to 50 mtorr, and the vacuuming time is 2 minutes.
[0043] (5) Improve the film explosion treatment: NH3 and N2O are introduced into the furnace tube for ionization; the process time is set to 1.5 minutes, the temperature is still set to 500℃, NH3 and N2O are introduced in a 1:1 ratio, the gas flow rate is 6000sccm, the RF power is 12000W, the pressure is set to 1500mtor, and the process time is 1.5 minutes; N2O and NH3 are bombarded into N and H plasma groups through the RF power supply, some of which adhere to the surface and some are pumped into the exhaust gas treatment device. Nitrogen has a strong electrical load and has an adsorption force on hydrogen. The NH bond energy formed is higher than the Si-H bond energy and is more stable, which can slow down the nitrogen overflow rate. In addition, NH3 provides a large amount of hydrogen to further passivate the defects inside the silicon wafer; on the other hand, plasma can clean the dust on the surface of the silicon wafer, making the silicon wafer surface cleaner and improving the yield.
[0044] (6) Silicon nitride deposition process: multiple silicon nitride deposition steps are performed, specifically:
[0045] ① First silicon nitride deposition step: In the furnace tube, the temperature is set to 500°C, ammonia and silane are introduced, the ammonia flow rate is 9000sccm, the silane flow rate is 2300sccm, the pressure is 1500mtorr, the RF power is 15000W, and the process time is 2.2min;
[0046] ② Second silicon nitride deposition step: In the furnace, the temperature was set to 500°C, ammonia and silane were introduced, the ammonia flow rate was 10500sccm, the silane flow rate was 1800sccm, the pressure was 1500mtorr, the RF power was 15000W, and the process time was 3.2min;
[0047] ③ The third silicon nitride deposition step: the temperature in the furnace tube was set to 500°C, ammonia and silane were introduced, the ammonia flow rate was 145,000 sccm, the silane flow rate was 1,500 sccm, the pressure was 1,500 mtorr, the RF power was 15,000 W, and the process time was 6 minutes.
[0048] (7) Evacuation and nitrogen filling back to atmospheric pressure: ① Evacuation: set the pressure to 0, the gas flow rate to 0, and the temperature to 400°C to evacuate the excess reaction residual gas in the furnace tube. The evacuation time is 60 seconds. ② Nitrogen filling back to atmospheric pressure: set the pressure to 10,000 mtorr, the nitrogen gas flow rate to 30,000 sccm, and the temperature to 400°C to evacuate the excess reaction residual gas in the furnace tube. The evacuation time is 90 seconds.
[0049] (8) Out of the furnace tube: transport the graphite boat out of the furnace tube, set the furnace tube temperature to 400℃, take 2 minutes, and set the pressure to 10000 mtorr.
[0050] Example 2
[0051] The difference between this embodiment and embodiment 1 is that the step-by-step heating in step (3) is as follows:
[0052] ① The first temperature was raised to 380°C for 2 minutes, the pressure was set to 10,000 mtorr, the nitrogen flow rate was 2,000 sccm, and the temperature was kept constant for 3 minutes for hydrogen passivation;
[0053] ② The second temperature was raised to 410 ° C, the heating time was 2 min, the pressure was set to 10000 mtorr, the nitrogen flow rate was 2000 sccm, and the temperature was kept constant for 3 min for hydrogen passivation;
[0054] ③ The temperature was raised to 450°C for the third time, the heating time was 3 minutes, the pressure was set to 10,000 mtorr, the nitrogen flow rate was 2,000 sccm, and the temperature was kept constant for 3 minutes for hydrogen passivation.
[0055] The remaining steps and parameters remained the same as in Example 1.
[0056] Example 3
[0057] The difference between this embodiment and embodiment 1 is that the step-by-step heating in step (3) is as follows:
[0058] ① The first temperature was raised to 480°C for 2 minutes, the pressure was set to 10,000 mtorr, the nitrogen flow rate was 2,000 sccm, and the temperature was kept constant for 3 minutes for hydrogen passivation;
[0059] ② The second temperature was raised to 510 ° C, the heating time was 2 min, the pressure was set to 10000 mtorr, the nitrogen flow rate was 2000 sccm, and the temperature was kept constant for 3 min for hydrogen passivation;
[0060] ③ The temperature was raised to 550°C for the third time, the heating time was 3 min, the pressure was set to 10,000 mtorr, the nitrogen flow rate was 2,000 sccm, and the temperature was kept constant for 3 min for hydrogen passivation.
[0061] The remaining steps and parameters remained the same as in Example 1.
[0062] Example 4
[0063] The difference between this embodiment and embodiment 1 is that the third heating temperature in the step-by-step heating process of step (3) is 580° C., and the remaining steps and parameters are consistent with those of embodiment 1.
[0064] Comparative Example 1
[0065] Compared with Example 1, the difference between this comparative example and Example 1 is as follows: The difference is that the constant temperature hydrogen passivation treatment time in the step-by-step heating process of step (3) is insufficient, specifically:
[0066] ① The first temperature was raised to 430 ° C, the heating time was 2 min, the pressure was set to 10000 mtorr, the nitrogen flow rate was 2000 sccm, and the temperature was kept constant for 2.5 min for hydrogen passivation;
[0067] ② The second temperature was raised to 460°C for 2 minutes, the pressure was set to 10,000 mtorr, the nitrogen flow rate was 2,000 sccm, and the temperature was kept constant for 2.5 minutes for hydrogen passivation;
[0068] ③ The temperature was raised to 500°C for the third time, the heating time was 3 minutes, the pressure was set to 10,000 mtorr, the nitrogen flow rate was 2,000 sccm, and the temperature was kept constant for 2.5 minutes for hydrogen passivation.
[0069] The remaining steps and parameters remained the same as in Example 1.
[0070] Comparative Example 2
[0071] Compared with Example 1, the difference between this comparative example and Example 1 is that the constant temperature hydrogen passivation treatment time in the step-by-step heating process of step (3) is too long, specifically:
[0072] ① The first temperature was raised to 430 ° C, the heating time was 2 minutes, the pressure was set to 10000 mtorr, the nitrogen flow rate was 2000 sccm, and the temperature was kept constant for 3.5 minutes for hydrogen passivation;
[0073] ② The second temperature was raised to 460°C for 2 minutes, the pressure was set to 10,000 mtorr, the nitrogen flow rate was 2,000 sccm, and the temperature was kept constant for 3.5 minutes for hydrogen passivation;
[0074] ③ The temperature was raised to 500°C for the third time, the heating time was 3 minutes, the pressure was set to 10,000 mtorr, the nitrogen flow rate was 2,000 sccm, and the temperature was kept constant for 3.5 minutes for hydrogen passivation.
[0075] The remaining steps and parameters remained the same as in Example 1.
[0076] Comparative Example 3
[0077] Compared with Example 1, the difference between this comparative example and Example 1 is that there is no constant temperature hydrogen passivation treatment in the step-by-step heating process of step (3), specifically:
[0078] ① The first temperature was raised to 430°C for 2 minutes, the pressure was set to 10,000 mtorr, and the nitrogen flow rate was 2,000 sccm;
[0079] ② The second heating was to 460°C for 2 min, the pressure was set to 10,000 mtorr, and the nitrogen flow rate was 2,000 sccm;
[0080] ③ The temperature was raised to 500°C for the third time, the heating time was 3 min, the pressure was set to 10,000 mtorr, and the nitrogen flow rate was 2,000 sccm.
[0081] The remaining steps and parameters remained the same as in Example 1.
[0082] Comparative Example 4
[0083] Compared with Example 1, the difference between this comparative example and Example 1 is that the improved film explosion treatment process in step (5) is to only introduce NH3 into the furnace tube for ionization, and the remaining steps and parameters are consistent with Example 1.
[0084] Comparative Example 5
[0085] Compared with Example 1, the difference between this comparative example and Example 1 is that the improved film explosion treatment process in step (5) is to only introduce N2O into the furnace tube for ionization, and the remaining steps and parameters are consistent with Example 1.
[0086] Comparative Example 6
[0087] Compared with Example 1, this comparative example differs in that the improved film bursting treatment process is omitted in step (5), and the remaining steps and parameters are consistent with those in Example 1.
[0088] Performance Testing
[0089] The electrical performance of the TOPCon solar cells prepared in Examples 1-4 and Comparative Examples 1-6 was tested.
[0090] The test method is: using an IV tester to measure the various parameters of the solar cell, the results are shown in Table 1.
[0091] Table 1 Test results of batteries of Examples and Comparative Examples
[0092]
[0093]
[0094] Performance test data conclusion analysis:
[0095] As can be seen from the table above, the present invention improves film bursting through a step-by-step temperature increase process and the formation of N-H bonds within the film layer before the silicon nitride film layer is formed. The film bursting ratio can be reduced to below 0.012%, while the conversion efficiency can reach over 25.936%, achieving superior electrical performance.
[0096] First, compared with Example 4 in which the third heating temperature was too high, Example 1 can fully allow the hydrogen generated by aluminum oxide to overflow better than Example 4, and the film quality is better; while Example 4 has a slightly worse film thickness and density due to the excessively high heating temperature, it has a good effect on improving the film burst.
[0097] Secondly, by comparing Example 1 and Comparative Example 1.3, the present invention uses constant-temperature heat conduction to allow the H bond to have more H outer-shell electron activity, thereby obtaining more energy greater than the bond energy, being able to break free from the constraints of the silicon lattice, and being able to combine with some broken bonds of silicon-silicon covalent bonds to make up for defects and perform passivation, thereby preventing minority carriers from being captured by defects during directional movement; in Comparative Example 1, the constant-temperature passivation hydrogen treatment time is insufficient, resulting in insufficient energy and failure to achieve the movement effect; in Comparative Example 2, the constant-temperature hydrogen passivation treatment time is too long, resulting in excessive H overflow, failure to achieve slow release, and the passivation effect will also deteriorate; and in Comparative Example 3, there is no constant-temperature hydrogen passivation treatment, resulting in poor hydrogen passivation effect, indicating that constant-temperature heat conduction can allow more hydrogen to overflow.
[0098] Again, comparing Example 1 with Comparative Examples 4-6, step (5) in Comparative Example 4 improves the film burst treatment process by only introducing nitrogen for ionization, resulting in fewer NH bonds formed. In the subsequent screen sintering, the hydrogen passivation effect will be slightly worse than that of Comparative Example 1; step (5) in Comparative Example 5 improves the film burst treatment process by only introducing nitrous oxide for ionization, which will also result in fewer NH bonds. This shows that simply introducing nitrogen or nitrous oxide for ionization will form NH bonds, but the number is small, which affects the hydrogen passivation effect; and in Comparative Example 6, there is no step (5) to improve the film burst treatment process, resulting in an increase in the film burst ratio and a deterioration in the passivation effect; this shows that the method of forming NH bonds inside the film layer effectively reduces the overflow of hydrogen during the alumina deposition process, thereby reducing the film burst, and at the same time, hydrogen overflow passivation defects during the subsequent sintering, thereby improving the hydrogen passivation effect.
[0099] The principle of improving the film burst treatment process is as follows: the bond energy of Si-H is 354.7 kJ / mol, which is lower than the NH bond energy of 391 kJ / mol. The lower the bond energy, the easier it is to break, while the higher the bond energy, the more stable it is and can achieve slow release. The main cause of film burst is the rapid release of a large amount of hydrogen, which causes the film layer to be broken from the inside by gas, forming a burst film. Therefore, the purpose of the present invention is to introduce NH3 and N2O into the furnace tube for ionization to form high bond energy and slowly release hydrogen, thereby achieving the effect of improving film burst.
[0100] The present invention adopts a distributed heating method of heating and maintaining a constant temperature in the coating section. In addition to reducing the heating rate, so that hydrogen passivation overflows slowly and the hydrogen overflow speed is slowed down, a preheating effect can be achieved, and the uniformity of the deposited film layer during the process is better. By adding nitrous oxide and ammonia ionization before the silicon nitride film layer and forming NH bonds inside the film layer, the overflow of hydrogen during the aluminum oxide deposition process is effectively reduced, and a better hydrogen passivation effect is achieved, thereby significantly reducing the risk of film explosion and improving battery efficiency.
[0101] The present invention is further described above with the aid of specific embodiments. However, it should be understood that the specific description herein should not be construed as limiting the essence and scope of the present invention. Various modifications made to the above embodiments by ordinary technicians in this field after reading this specification are all within the scope of protection of the present invention.
Claims
1. A PECVD process for improving TOPCON battery film explosion, characterized in that: The following steps are involved: (1) Entering the furnace tube: Place the graphite boat filled with silicon wafers into the furnace tube; (2) Nitrogen filling protection: fill the furnace tube with nitrogen; (3) Step-by-step heating: The furnace tube is heated in stages, and the temperature is kept constant after each stage is reached, and then raised to the next stage temperature; (4) Vacuuming: Vacuuming the furnace tube; (5) Improve the treatment of film explosion: introduce NH3 and N2O into the furnace tube for ionization; (6) Silicon nitride deposition: multiple silicon nitride deposition steps are performed; (7) Evacuate and fill with nitrogen back to atmospheric pressure: evacuate the excess reaction residual gas in the furnace tube and fill with nitrogen back to atmospheric pressure; (8) Furnace tube: transport the graphite boat out of the furnace tube; Wherein, in step (3), the step-by-step heating process specifically includes the following steps: ① The first heating is to 430±50℃, the heating time is 2±0.2min, the pressure is set to 10000±100mtorr, the nitrogen flow rate is 2000±50sccm, and the temperature is kept constant for 3±0.2min for hydrogen passivation; ② The second heating is to 460±50℃, the heating time is 2±0.2min, the pressure is set to 10000±100mtorr, the nitrogen flow rate is 2000±50sccm, and the temperature is kept constant for 3±0.2min for hydrogen passivation; ③ The temperature was raised to 500±50℃ for the third time, the heating time was 3±0.2min, the pressure was set to 10000±100mtorr, the nitrogen flow rate was 2000±50sccm, and the temperature was kept constant for 3±0.2min for hydrogen passivation; In step (5), NH3 and N2O are introduced in a ratio of 1:1, the gas flow rate is 6000±500sccm, the RF power is 12000±1000W, the pressure is 1500±50mtor, and the process time is 1.5±0.2min.
2. The PECVD process according to claim 1, wherein In the step (1), the temperature of the furnace tube is 400±50°C and the pressure is 10000±100 mtorr.
3. The PECVD process according to claim 1, wherein In the step (2), nitrogen gas is charged at a flow rate of 20000±100 sccm.
4. The PECVD process according to claim 1, wherein In the step (4), the furnace temperature is 500±50°C, the nitrogen flow rate is 0, the pressure is set to 50±30 mtorr, and the vacuum time is 2±0.2 min.
5. The PECVD process according to claim 1, wherein In step (6), three silicon nitride deposition steps are performed, specifically: ① First silicon nitride deposition step: In the furnace tube, the temperature is set to 500±50℃, ammonia and silane are introduced, the ammonia flow rate is 9000±1000sccm, the silane flow rate is 2300±500sccm, the pressure is 1500±50mtorr, the RF power is 15000±1000W, and the process time is 2.2±0.2min; ② Second silicon nitride deposition step: In the furnace tube, the temperature is set to 500±50°C, ammonia and silane are introduced, the ammonia flow rate is 10500±1000sccm, the silane flow rate is 1800±500sccm, the pressure is 1500±50mtorr, the RF power is 15000±1000W, and the process time is 3.2±0.2min; ③The third silicon nitride deposition step: in the furnace tube, the temperature is set to 500±50℃, ammonia and silane are introduced, the ammonia flow rate is 14500±1000sccm, the silane flow rate is 1500±500sccm, the pressure is 1500±50mtorr, the RF power is 15000±1000W, and the process time is 6±0.5min.
6. The PECVD process according to claim 1, wherein In step (7), the specific operation of the evacuation treatment is as follows: in the furnace tube, the pressure is set to 0, the gas flow is set to 0, the temperature is set to 400±50°C, and the excess reaction residual gas in the furnace tube is evacuated, and the evacuation time is 1±0.2min.
7. The PECVD process according to claim 1, wherein In step (7), the specific operation of filling the furnace tube with nitrogen to return to atmospheric pressure is as follows: the pressure in the furnace tube is set to 10,000±100 mtorr, the nitrogen gas flow rate is set to 30,000±100 sccm, the temperature is set to 400±50°C, and the excess reaction residual gas in the furnace tube is evacuated for 90 seconds.
8. The PECVD process according to claim 1, wherein In step (8), the furnace temperature is set to 400±50°C, the heating time is 2±0.2 min, and the pressure is set to 10000±100 mtorr.
Citation Information
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