Anti-deformation plate welding device

Abstract

The application discloses a kind of anti-deformation plate welding device, it is related to welding technical field, including bottom plate, transport mechanism one is arranged on bottom plate, for positioning and transporting first plate, transport mechanism two is arranged on the side of bottom plate, for positioning and transporting second plate;Work mechanism is arranged on bottom plate, for butt joint and welding plate;Work mechanism includes the installation platform being arranged in the side of bottom plate, clamping piece is arranged on installation platform, for clamping and shifting second plate, tensioning piece is arranged on the two sides of installation platform, for tensioning first plate;Expansion is provided with cleaning piece on installation platform, for cleaning the welding area of first plate and second plate;Air flow piece is provided at one end of transport mechanism two, for releasing airflow;The application can automatically complete the work flow before and after plate welding, reduce the dependence on manual operation.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of welding, in particular to a kind of anti-deformation plate welding device. BACKGROUND

[0002] Anti-deformation plate is mainly used in building, furniture manufacturing and industrial equipment to prevent deformation, warping or cracking during use. Such materials usually have high stability and anti-deformation ability, suitable for various environmental conditions; according to the different materials, it is divided into plastic composite board, metal plate, density board and ecological board; according to the use situation, different choices can be made; for metal plate, it generally needs to be welded according to the demand, and the current welding equipment relies too much on manual installation in the operation process, such as butt joint between plates, pretreatment before welding and detection after welding, so that the welding operation efficiency is not high. Based on this, the present application provides an anti-deformation plate welding device, which can automatically complete the operation process before and after plate welding, and reduce the dependence on manual operation. SUMMARY

[0003] To solve the above technical problems, the present application can automatically complete the operation process before and after plate welding, and reduce the dependence on manual operation.

[0004] The use scheme of the present application is as follows: an anti-deformation plate welding device, comprising a bottom plate, a conveying mechanism one is arranged on the bottom plate for positioning and conveying a first plate, a conveying mechanism two is arranged on the side of the bottom plate for positioning and conveying a second plate; an operation mechanism is arranged on the bottom plate for butt joint and welding plates; the operation mechanism comprises a mounting table arranged on one side of the bottom plate, a clamping piece is arranged on the mounting table for clamping and transferring the second plate, the clamping piece comprises a lifting seat slidingly installed on the mounting table, a clamping mounting seat is telescopically arranged on the lifting seat, two clamping plates are arranged on the clamping mounting seat, and a welding piece is arranged on the clamping plate; a pressing piece is arranged on both sides of the mounting table for pressing the first plate; a cleaning piece is telescopically arranged on the mounting table for cleaning the welding area of the first plate and the second plate; the pressing piece comprises a pressing rod rotatably installed on the side of the mounting table, and a pressing wheel is arranged at one end of the pressing rod; the cleaning piece comprises a cleaning rack slidingly arranged on the mounting table, and a cleaning wheel is arranged on the cleaning rack; an airflow piece is arranged at one end of the conveying mechanism two for releasing airflow.

[0005] Preferably, the conveying mechanism one comprises a conveying belt one and a motor one arranged on the bottom plate, the motor one is used to drive the conveying belt one; a connecting seat is attached to the conveying belt one, an installation seat is arranged on the connecting seat, limit racks are slidingly arranged on four sides of the installation seat respectively for positioning the first plate, and a control cylinder is arranged at the bottom of the installation seat for controlling the movement of the limit racks.

[0006] Preferably, the second conveying mechanism comprises a side plate arranged on the side of the bottom plate, a motor two and a conveying belt two are arranged on the side plate, the motor two is used for driving the conveying belt two; limit posts are arranged on both sides of the side plate, which are used for positioning the second plate; and the airflow member is arranged at one end of the side plate facing the bottom plate.

[0007] Preferably, the airflow member comprises an airflow pump arranged on the bottom plate, and an airflow release part arranged on the side plate, the airflow release part communicates with the airflow pump, and the airflow release part is located between the welding areas of the first plate and the second plate in the height direction.

[0008] Preferably, the clamping member comprises a third lead screw, a third guide rod and a third motor arranged on the mounting table, the third motor is used for driving the third lead screw, a lifting seat is movably arranged on the third lead screw and the third guide rod, and the lifting seat and the third lead screw form a screw pair; a fourth motor is arranged on the lifting seat, a belt structure is arranged on the output shaft of the fourth motor, and the belt structure is used for driving the clamping mounting seat.

[0009] Preferably, the clamping mounting seat is provided with a fourth lead screw and a fourth guide rod, the fourth lead screw and the fourth guide rod are movably arranged on the lifting seat, the fourth lead screw and the belt structure on the output shaft of the fourth motor form a screw pair; clamping cylinders are arranged on both sides of the clamping mounting seat, and the clamping cylinders are used for controlling the movement of the clamping plate.

[0010] Preferably, the welding member comprises a position motor and a position lead screw arranged on the clamping plate, the position motor is used for driving the position lead screw, a welding sliding seat is slidingly arranged on the clamping plate, a welding part is arranged on the welding sliding seat, and the welding sliding seat and the position lead screw form a screw pair.

[0011] Preferably, the cleaning member comprises a cleaning motor arranged on the cleaning frame, the cleaning motor is used for driving a cleaning wheel; a fifth guide rod and a fifth lead screw are arranged on the cleaning frame, the fifth guide rod and the fifth lead screw are movably arranged on the mounting table, a fifth motor is arranged on the mounting table, a belt structure is arranged on the output shaft of the fifth motor, and the belt structure on the output shaft of the fifth motor and the fifth lead screw form a screw pair.

[0012] Preferably, the pressing member comprises a push plate cylinder arranged on the mounting table, a push plate is arranged on the push plate cylinder, a first rack is arranged on both sides of the push plate, a first gear is arranged at one end of the pressing rod facing the first rack, and the first gear is engaged with the first rack.

[0013] The beneficial effects of the present application compared with the prior art are: (1) before docking, the cleaning frame and the cleaning wheel are moved through the working of the motor and the movement of the screw rod, that is, the cleaning wheel is located between the first plate and the second plate, and the cleaning wheel performs cleaning operation on the welding area between the plates through the working of the cleaning motor to remove impurities, which is beneficial to subsequent welding; (2) the airflow member works, that is, the airflow release part transmits airflow, and when the cleaning operation is performed, the impurities can be blown away from the welding area; during welding, the welding area can be cooled, that is, the solidification is accelerated; (3) after welding is completed, the welding strength is detected, that is, the push plate is moved through the push plate electric cylinder, the rack one is engaged with the gear one, the pressing rod is rotated, the pressing wheel presses the first plate, and then the lifting seat is moved, that is, the clamping plate clamps the second plate to move upward, and under the preset tension, the welding strength is detected. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall structure of the present application.

[0015] Figure 2 It is a schematic diagram of the airflow member installation structure of the present application.

[0016] Figure 3 It is a schematic diagram of the installation seat installation structure of the present application.

[0017] Figure 4 It is a schematic diagram of the installation seat bottom structure of the present application.

[0018] Figure 5 It is a schematic diagram of the operation mechanism structure of the present application.

[0019] Figure 6 It is a schematic diagram of the clamping member structure of the present application.

[0020] Figure 7 It is a schematic diagram of the pressing member structure of the present application.

[0021] Figure 8 It is a schematic diagram of the pressing member local structure of the present application.

[0022] Figure 9 It is a schematic diagram of the cleaning member structure of the present application.

[0023] Figure 10 It is a schematic diagram of the cleaning member local structure of the present application.

[0024] Figure numerals: 1-base plate; 2-conveyor belt 1; 3-motor 1; 4-air flow pump; 5-side plate; 6-motor 2; 7-conveyor belt 2; 8-limiting column; 9-air flow release part; 10-mounting seat; 11-limiting frame; 12-control electric cylinder; 13-connecting seat; 14-mounting table; 15-screw rod 3; 16-guide rod 3; 17-motor 3; 18-lifting seat; 19-motor 4; 20-guide rod 4; 21-screw rod Four; 22-clamping mounting seat; 23-clamping electric cylinder; 24-clamping plate; 25-welding slide; 26-welding part; 27-position motor; 2701-position screw; 28-pressing rod; 29-pressing wheel; 30-gear one; 31-rack one; 32-push plate; 33-push plate electric cylinder; 34-clearing wheel; 35-clearing motor; 36-clearing frame; 37-guide rod five; 38-screw rod five; 39-motor five. DETAILED DESCRIPTION

[0025] Example: Figures 1 to 10 As shown, a transport mechanism 1 is provided on the base plate 1 for positioning and transporting the first plate, and a transport mechanism 2 is provided on the side of the base plate 1 for positioning and transporting the second plate; the transport mechanism 1 includes a conveyor belt 2 and a motor 3 provided on the base plate 1, and the motor 3 is used to drive the conveyor belt 2; a connecting seat 13 is attached to the conveyor belt 2, and a mounting seat 10 is provided on the connecting seat 13, and a limiting frame 11 is slidably provided on the four sides of the mounting seat 10 for positioning the first plate, and a control electric cylinder 12 is provided at the bottom of the mounting seat 10 for controlling the movement of the limiting frame 11; the transport mechanism 2 includes a side plate 5 provided on the side of the base plate 1, and a motor 2 6 and a conveyor belt 2 7 are provided on the side plate 5, and the motor 2 6 is used to drive the conveyor belt 2 7; limiting columns 8 are provided on both sides of the side plate 5 for positioning the second plate.

[0026] An airflow member is provided at one end of the second transport mechanism for releasing airflow, and the airflow member is provided at one end of the side plate 5 facing the bottom plate 1; the airflow member includes an airflow pump 4 provided on the bottom plate 1, and an airflow release portion 9 provided on the side plate 5, the airflow release portion 9 is connected to the airflow pump 4, and the airflow release portion 9 is located between the welding area of ​​the first plate and the second plate in the height direction.

[0027] The bottom plate 1 is provided with a working mechanism for abutting and welding the plates; the working mechanism comprises a mounting table 14 arranged on one side of the bottom plate 1, the mounting table 14 is provided with a clamping piece for clamping and transferring the second plate, the clamping piece comprises a lifting seat 18 slidingly arranged on the mounting table 14, the lifting seat 18 is provided with a clamping mounting seat 22 arranged in an extending and retracting mode, the clamping mounting seat 22 is provided with two clamping plates 24, and the clamping plates 24 are provided with welding pieces; the mounting table 14 is provided with a pressing piece on both sides for pressing the first plate; the mounting table 14 is provided with a cleaning piece arranged in an extending and retracting mode, the cleaning piece is used for cleaning the welding area of the first plate and the second plate; the pressing piece comprises a pressing rod 28 rotatably arranged on the side of the mounting table 14, and the pressing rod 28 is provided with a pressing wheel 29 at one end; the cleaning piece comprises a cleaning frame 36 slidingly arranged on the mounting table 14, and the cleaning frame 36 is provided with a cleaning wheel 34; and the conveying mechanism II is provided with an airflow piece at one end for releasing airflow.

[0028] The clamping piece comprises a lead screw three 15 and a guide rod three 16 arranged on the mounting table 14 and a motor three 17, the motor three 17 is used for driving the lead screw three 15, the lifting seat 18 is movably arranged on the lead screw three 15 and the guide rod three 16, and the lifting seat 18 and the lead screw three 15 form a screw pair; the lifting seat 18 is provided with a motor four 19, a belt structure is arranged on the output shaft of the motor four 19, and the belt structure is used for driving the clamping mounting seat 22; the clamping mounting seat 22 is provided with a lead screw four 21 and a guide rod four 20, the lead screw four 21 and the guide rod four 20 are movably arranged on the lifting seat 18, and the lead screw four 21 and the belt structure on the output shaft of the motor four 19 form a screw pair; the clamping mounting seat 22 is provided with a clamping electric cylinder 23 on both sides, and the clamping electric cylinder 23 is used for controlling the movement of the clamping plate 24.

[0029] The welding piece comprises a position motor 27 and a position lead screw 2701 arranged on the clamping plate 24, the position motor 27 is used for driving the position lead screw 2701, a welding sliding seat 25 is slidingly arranged on the clamping plate 24, a welding part 26 is arranged on the welding sliding seat 25, and the welding sliding seat 25 and the position lead screw 2701 form a screw pair; the cleaning piece comprises a cleaning motor 35 arranged on the cleaning frame 36, the cleaning motor 35 is used for driving the cleaning wheel 34; the cleaning frame 36 is provided with a guide rod five 37 and a lead screw five 38, the guide rod five 37 and the lead screw five 38 are movably arranged on the mounting table 14, the mounting table 14 is provided with a motor five 39, a belt structure is arranged on the output shaft of the motor five 39, and the belt structure on the output shaft of the motor five 39 and the lead screw five 38 form a screw pair; the pressing piece comprises a push plate electric cylinder 33 arranged on the mounting table 14, a push plate 32 is arranged on the telescopic rod of the push plate electric cylinder 33, and the push plate 32 is provided with a rack one 31 on both sides, a gear one 30 is arranged on the end of the pressing rod 28 facing the rack one 31, and the gear one 30 is engaged with the rack one 31.

[0030] The working principle is as follows: the first plate is mounted on the mounting base 10, the limit frame 11 is controlled to move by controlling the electric cylinder 12, the limit frame 11 positions and clamps the first plate, and then the motor 3 works and the conveyor belt 2 drives the mounting base 10 to move to the welding area.

[0031] By operating motor four 19, screw rod four 21 moves, so that the clamping mounting seat 22 moves, that is, the two clamping plates 24 are respectively located on both sides of the second plate, and the second plate is transported by conveyor belt two 7, that is, motor two 6 drives conveyor belt two 7 to move, and the limiting column 8 limits the second plate, and the clamping plate 24 is controlled by the clamping electric cylinder 23 to clamp the second plate, and then it is transferred so that the second plate is located above the first plate. At this time, there is a gap between the first plate and the second plate, and by operating motor three 17, screw rod three 15 rotates to move the lifting seat 18, thereby adjusting the distance between the first plate and the second plate. Before docking, by operating motor five 39, screw rod five 38 moves, so that the cleaning frame 36 and the cleaning wheel 34 move, that is, the cleaning wheel 34 is located between the first plate and the second plate, and by operating the cleaning motor 35, the cleaning wheel 34 cleans the welding area between the plates to remove impurities, which is beneficial for subsequent welding.

[0032] Furthermore, the first plate is docked with the second plate, and the position motor 27 is operated, and the position screw 2701 is rotated to move the welding slide 25 and the welding part 26, and the welding part 26 performs welding operations on both sides of the docking area; it should be noted that the airflow part is working, that is, the airflow release part 9 transmits the airflow, and when performing the cleaning operation, the impurities can be blown away to avoid the welding area; during welding, the welding area can be cooled, that is, the solidification is accelerated.

[0033] After welding is completed, the welding strength is tested, that is, the push plate 32 is controlled to move by the push plate electric cylinder 33, the rack 31 is engaged with the gear 30, the pressing rod 28 is rotated, and the pressing wheel 29 presses the first plate, and then the lifting seat 18 is moved, that is, the clamping plate 24 clamps the second plate and moves upward. Under the preset tension, the welding strength is tested, that is, whether there is any damage between the first plate and the second plate; finally, the height of the lifting seat 18 is adjusted to make the clamping plate 24 separate from the second plate.

Claims

1. A deformation-proof plate welding device, comprising a base plate (1), a first transport mechanism being provided on the base plate (1) for positioning and transporting a first plate, the first plate being arranged horizontally, and a second transport mechanism being provided on a side of the base plate (1) for positioning and transporting a second plate, the second plate being arranged vertically; characterized in that: The bottom plate (1) is provided with a working mechanism for abutting and welding the plate; the working mechanism comprises a mounting table (14) provided on one side of the bottom plate (1), the mounting table (14) is provided with a clamping part for clamping and transferring the second plate, the clamping part comprises a lifting seat (18) slidingly installed on the mounting table (14), the lifting seat (18) is provided with a clamping mounting seat (22) in an extending and retracting mode, the clamping mounting seat (22) is provided with two clamping plates (24), and the clamping plates (24) are provided with welding parts; the mounting table (14) is provided with pressing parts on both sides, which are used for pressing the first plate when the welding strength is detected after the welding is completed; the mounting table (14) is provided with a cleaning part in an extending and retracting mode, which is used for cleaning the welding area of the first plate and the second plate; the pressing part comprises a pressing rod (28) rotatably installed on the side of the mounting table (14), and one end of the pressing rod (28) is provided with a pressing wheel (29); the cleaning part comprises a cleaning frame (36) slidingly installed on the mounting table (14), and the cleaning frame (36) is provided with a cleaning wheel (34); an airflow part is arranged at one end of the conveying mechanism two, which is used for releasing airflow; The clamping part comprises a lead screw three (15), a guide rod three (16) and a motor three (17) arranged on the mounting table (14), the motor three (17) is used for driving the lead screw three (15), the lifting seat (18) is movably arranged on the lead screw three (15) and the guide rod three (16), and the lifting seat (18) and the lead screw three (15) form a screw pair; a motor four (19) is arranged on the lifting seat (18), a belt structure is arranged on the output shaft of the motor four (19), and the belt structure is used for driving the clamping mounting seat (22); The clamping mounting seat (22) is provided with a lead screw four (21) and a guide rod four (20), the lead screw four (21) and the guide rod four (20) are movably arranged on the lifting seat (18), the lead screw four (21) and the belt structure on the output shaft of the motor four (19) form a screw pair; clamping electric cylinders (23) are arranged on both sides of the clamping mounting seat (22), and the clamping electric cylinders (23) are used for controlling the movement of the clamping plates (24); The welding part comprises a position motor (27) and a position lead screw (2701) arranged on the clamping plate (24), the position motor (27) is used for driving the position lead screw (2701), a welding sliding seat (25) is slidingly installed on the clamping plate (24), a welding part (26) is arranged on the welding sliding seat (25), and the welding sliding seat (25) and the position lead screw (2701) form a screw pair; The pressing part comprises a push plate electric cylinder (33) arranged on the mounting table (14), a push plate (32) is arranged on the telescopic rod of the push plate electric cylinder (33), gear racks (31) are arranged on both sides of the push plate (32), a gear wheel (30) is arranged at one end of the pressing rod (28) facing the gear rack (31), and the gear wheel (30) is engaged with the gear rack (31).

2. The anti-distortion plate welding device according to claim 1, characterized in that: The transportation mechanism one includes a transportation belt one (2) arranged on the bottom plate (1) and a motor one (3) for driving the transportation belt one (2); the transportation belt one (2) is attached with a connecting seat (13), the connecting seat (13) is provided with a mounting seat (10), four sides of the mounting seat (10) are respectively slidably provided with limiting frames (11) for positioning the first plate material, and a control electric cylinder (12) is arranged at the bottom of the mounting seat (10) for controlling the movement of the limiting frames (11).

3. The anti-distortion plate welding device according to claim 1, characterized in that: The transportation mechanism two includes a side plate (5) arranged on the side of the bottom plate (1), the side plate (5) is provided with a motor two (6) and a transportation belt two (7), the motor two (6) is used for driving the transportation belt two (7); limiting columns (8) are arranged on both sides of the side plate (5) for positioning the second plate material; an airflow member is arranged at one end of the side plate (5) facing the bottom plate (1).

4. The anti-distortion plate welding device according to claim 1, characterized in that: The airflow member includes an airflow pump (4) arranged on the bottom plate (1) and an airflow release part (9) arranged on the side plate (5), the airflow release part (9) is communicated with the airflow pump (4), and the airflow release part (9) is located between the welding areas of the first plate material and the second plate material in the height direction.

5. The anti-distortion sheet welding apparatus according to claim 1, characterized by: The cleaning member includes a cleaning motor (35) arranged on the cleaning frame (36), the cleaning motor (35) is used for driving the cleaning wheel (34); guide rods five (37) and lead screws five (38) are arranged on the cleaning frame (36), the guide rods five (37) and the lead screws five (38) are movably arranged on the mounting table (14), a motor five (39) is arranged on the mounting table (14), a belt structure is arranged on the output shaft of the motor five (39), and the belt structure on the output shaft of the motor five (39) and the lead screw five (38) constitute a screw pair.

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