Sludge dewatering device and method thereof
By combining the combination device of feeding and discharge mechanism and dehydration mechanism, the problems of high moisture content and poor uniformity of mud cakes in the sludge dehydration device are solved, and efficient sludge dehydration and uniform drying effects are achieved.
Patent Information
- Application Number
- CN202411797192.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-09
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2044-12-09
AI Technical Summary
The existing belt filter press and simple sludge dewatering device have high moisture content after dehydration, which cannot meet the high requirements of subsequent treatment and disposal, and there is a problem of poor uniformity of mud cakes.
Using a combination device including the first feeding and discharge mechanism, the second feeding and discharge mechanism and two sets of dewatering mechanisms, the extrusion, crushing and transportation of the sludge is realized through the coordination of the spiral rod extrusion and drainage tank, and combined with the temporary storage and diverting of the transit mechanism, the dewatering efficiency is improved.
The dehydration degree of the sludge is increased, preventing the upper and lower layers from being wet, and improving the working efficiency of sludge treatment and the dryness of the mud cake.
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Figure CN119528408B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of sludge dewatering, in particular to a sludge dewatering device and a method thereof. Background Art
[0002] The existing belt filter presses and some simple sludge dewatering devices still have a high moisture content in the mud cake after dehydration, which cannot meet some subsequent treatment and disposal requirements with high requirements for sludge moisture content, such as sludge incineration; and the mud cake treated by some equipment has poor uniformity, with a dry upper layer and a wet lower layer.
[0003] To this end, we propose a sludge dewatering device and method. Summary of the Invention
[0004] In order to solve the above technical problems, the present invention provides the following technical solutions:
[0005] A sludge dewatering device comprises: a first feeding and discharging mechanism and a second feeding and discharging mechanism;
[0006] The first feeding and discharging mechanism and the second feeding and discharging mechanism are both placed on the ground. The first feeding and discharging mechanism and the second feeding and discharging mechanism are both used to discharge and discharge sludge. A dewatering mechanism is installed at the right end of the first feeding and discharging mechanism. The dewatering mechanism is set into two groups. The dewatering mechanism is used to dewater the sludge. A transfer mechanism is installed at the right end of the left-end dewatering mechanism. The right end of the transfer mechanism is connected to another group of dewatering mechanisms. The transfer mechanism is used to temporarily store and transfer the sludge discharged by the dewatering mechanism, and the temporarily stored sludge is discharged into the inner and outer parts of the dewatering mechanism through the transfer mechanism. A second feeding and discharging mechanism is installed to the right end of the dewatering mechanism for another group of sludge.
[0007] As a preferred embodiment of the sludge dewatering device of the present invention, the first feeding and discharging mechanism includes: a supporting assembly;
[0008] The support assembly is placed on the left end of the ground, the top of the support assembly is slidably connected to the feeding assembly, a spacing adjustment assembly is installed in the inner center of the support assembly, the left end of the spacing adjustment assembly is connected to the driving end of the feeding assembly, the right end of the spacing adjustment assembly is connected to the left end of the dehydration mechanism, and the right end of the support assembly is installed with a first packaging assembly.
[0009] As a preferred solution of the sludge dewatering device described in the present invention, the support assembly includes: a support cylinder;
[0010] The support cylinder is placed on the left end of the ground, and a guide plate is installed on the upper side of the left end of the support cylinder. A first slide groove is provided in the middle of the top of the guide plate, and second slide grooves are provided at both ends of the top of the guide plate;
[0011] The feeding assembly includes: a right-angle plate and a feeding trough;
[0012] The right-angle plate is installed on both sides of the left end of the support tube, and a hydraulic cylinder is installed on the left end of the right-angle plate. The bottom of the feed trough is connected to a feed pipe, which passes through the first slide groove. The upper end of the outer wall of the feed pipe is slidably connected to the inside of the first slide groove. A slider is provided at the bottom of the feed trough, and the bottom of the slider is slidably connected to the inside of the second slide groove.
[0013] As a preferred solution of the sludge dewatering device of the present invention, the spacing adjustment component includes: a fixed plate;
[0014] The fixed plate is installed on the inner wall of the left end of the support cylinder, the interior of the fixed plate is slidably connected to the first push plate, the left end of the first push plate is connected to the output end of the hydraulic cylinder on both sides, the right port of the first push plate is installed with a conveying plate, the outer wall of the fixed plate is rotatably connected to the left port of the push rod, the inner side of the push rod is rotatably connected to the top of the limit rod, the bottom of the limit rod is rotatably connected to the outer wall of the first push plate, the right port of the limit rod is rotatably connected to the movable shaft seat, and the movable shaft seat is slidably connected to the inside of the first packaging component;
[0015] The first packaging assembly includes: a first packaging board;
[0016] The first packaging plate is installed at the right end of the support cylinder, and a dehydration mechanism is installed between the first packaging plate and the transfer mechanism. A petal-shaped plate is provided inside the first packaging plate, and limiting grooves are provided around the inner wall of the petal-shaped plate. The inside of the limiting groove is slidably connected to the movable shaft seat, and a through groove is provided in the center of the petal-shaped plate. The right end of the first packaging plate is provided with a first limiting petal plate.
[0017] As a preferred embodiment of the sludge dewatering device of the present invention, the dewatering mechanism includes: a draining component;
[0018] The drain assembly is set into two groups, one group of drain assembly is installed between the first packaging plate and the transfer mechanism, and the other group of drain assembly is installed between the transfer mechanism and the second feeding and discharging mechanism. The extrusion assembly is installed around the inner wall of the drain assembly. Four groups of screw rods are provided inside the drain assembly. The left end of the screw rod is slidingly connected to the inside of the first limiting flap and the limiting groove, and the left port of the screw rod is rotatably connected to the inside of the movable shaft seat.
[0019] As a preferred embodiment of the sludge dewatering device of the present invention, the drain assembly includes: a drain cylinder;
[0020] The drain cylinder is installed between the first packaging plate and the transfer mechanism, and a drain trough is provided at the bottom of the drain cylinder;
[0021] The extrusion assembly includes: a mounting block;
[0022] The mounting block is mounted around the right end of the first packaging plate, and the middle of the right end of the mounting block is rotatably connected to the extrusion plate.
[0023] As a preferred solution of the sludge dewatering device of the present invention, wherein: the transfer mechanism includes: a second packaging component;
[0024] The left end of the second packaging component is installed on the right end of the drain barrel, the right end of the second packaging component is rotatably connected to the rotating component, the left end of the rotating component is connected to the spiral rod, the front end of the rotating component is connected to the driving end of the transfer component, a blocking component is installed between the two groups of second packaging components, a transfer component is installed on the right end of the second packaging component, the transfer components are set to two groups, a temporary storage component is installed on the right end of the transfer component, and another group of transfer components is installed on the right end of the temporary storage component. The two groups of transfer components can seal the temporary storage component.
[0025] As a preferred solution of the sludge dewatering device of the present invention, the second packaging component includes: a second packaging plate;
[0026] The left end of the second packaging plate is installed on the right end of the drain barrel. The left end of the second packaging plate is provided with a second limiting flap. The right end of the spiral rod is slidably connected to the second packaging plate and the interior of the second limiting flap. The outer side of the right end of the second packaging plate is provided with a first rotation groove, and the inner side of the right end of the second packaging plate is provided with a second rotation groove.
[0027] The rotating assembly includes: a first gear ring and a rotating tube;
[0028] The first gear ring is slidably connected to the inside of the first rotating groove, the rotating tube is rotatably connected to the inner center of the second packaging plate, the second gear ring is installed at the left end of the outer wall of the rotating tube, the third gear ring is installed at the right end of the outer wall of the rotating tube, and a movable gear is installed at the right end of the spiral rod;
[0029] The blocking assembly includes: a first baffle and a second baffle;
[0030] The first baffle is installed at the upper end between the two groups of second packaging plates, and the second baffle is installed at the lower end between the two groups of second packaging plates. A lifting motor is installed at the top rear end of the first baffle, and the lifting motor is connected to the top of the temporary storage component through a sprocket.
[0031] As a preferred solution of the sludge dewatering device described in the present invention, the transfer component includes: a transfer side plate;
[0032] Output tubes are provided around the left end of the transfer side disc, and the output tubes are installed around the inside of the second packaging plate. An input slot is provided in the center of the transfer side disc, and the inside of the input slot is rotatably connected to the rotating tube. A side plate is provided at the front end of the outer wall of the transfer side disc, and a first drive motor is installed at the right end of the side plate. The output end of the first drive motor is connected to the first gear, and the left end of the first gear is connected to the second gear. The second gear is meshed with the outer wall teeth of the first gear ring. The middle of the front side of the left end of the transfer side disc is rotatably connected to the follower gear, and the front end of the follower gear is rotatably connected to the first gear, and the rear end of the follower gear is rotatably connected to the third gear ring.
[0033] The temporary storage component includes: a temporary storage cylinder;
[0034] The temporary storage cylinder is installed between the two groups of transfer components. The temporary storage cylinder is rotatably connected to the first bidirectional screw. The top of the first bidirectional screw is connected to the driving end of the first drive motor through a sprocket. A lifting plate is provided inside the temporary storage cylinder. The lifting plate is slidably connected between the two groups of transfer components. The two ends of the lifting plate are threadedly connected to the two groups of first bidirectional screws. The two ends of the top of the lifting plate are rotatably connected to the second bidirectional screw. The front side of the right end of the top of the lifting plate is equipped with a second drive motor. The second drive motor is connected to the right side port of the second bidirectional screw through a steering gear. The two ends of the top of the lifting plate are slidably connected to the second push plate, and the bottom of the second push plate is threadedly connected to the second bidirectional screw.
[0035] A method for using a sludge dewatering device comprises the following steps:
[0036] S1: By activating the hydraulic cylinder, the first push plate is inserted into the interior of the first packaging component. At this time, the four sets of spiral rods move away from each other, and the movable gear at the right end of the spiral rod engages with the first gear ring;
[0037] S2: The measured pre-treated sludge is fed into the feeding trough of the first feeding and discharging mechanism and the interior of the second feeding and discharging mechanism, and then the first driving motor is started to drive the four sets of screws to rotate, so that the input sludge is transported to the interior by the four sets of screws. At this time, the sludge is located between the four sets of screws.
[0038] S3: By starting the hydraulic cylinder again, the four sets of screw rods are driven to move closer to each other. At this time, the movable gears at the right ends of the four sets of screw rods are engaged with the second gear ring, so that the four sets of screw rods squeeze and transport the transported sludge. The water in the sludge falls to the lower end of the drain barrel and is drained by the drain trough until the sludge is transported to the interior of the temporary storage barrel.
[0039] S4: After the measured sludge is processed once, the first drive motor and the second drive motor are started to drive the two sets of lifting plates and the two sets of second push plates on the same horizontal plane to move away from each other, and the sludge is transported to the outside of the four sets of spiral rods through the output pipe. The rotation of the spiral rods can drive the sludge into the interior of the drain cylinder;
[0040] S5: Start the hydraulic cylinder again to move the four sets of screw rods away from each other again, so that the four sets of screw rods cooperate with the extrusion winch to divert and squeeze the sludge on the outside until the separated water is drained out through the drain trough, and the mud cake is discharged through the hollow surface at the lower end of the support cylinder and the lower end of the second feeding and discharging mechanism.
[0041] Compared with existing technologies:
[0042] Through the cooperation of the first feeding and discharging mechanism, the second feeding and discharging mechanism and the two sets of dewatering mechanisms, the sludge can enter the interior from both ends, so that the sludge is squeezed, crushed and transported by the two sets of dewatering mechanisms, thereby increasing the amount of sludge to be processed and further improving the working efficiency of sludge treatment;
[0043] Through the cooperation of two sets of dewatering mechanisms and transfer mechanisms, the accumulated sludge can be diverted, and then finely squeezed, crushed and transported through the dewatering mechanism, thereby reducing the squeezing distance of the sludge, increasing the dehydration degree of the sludge, making the discharged sludge drier, and preventing the occurrence of dry upper layer and wet lower layer. BRIEF DESCRIPTION OF THE DRAWINGS
[0044] Figure 1 This is a schematic diagram of the overall main structure provided by the present invention;
[0045] Figure 2 This is a schematic diagram of the disassembled structure of the first feeding and discharging mechanism provided by the present invention;
[0046] Figure 3 A left-side structural schematic diagram of the support assembly provided by the present invention;
[0047] Figure 4 A schematic diagram of the right side structure of the support assembly provided by the present invention;
[0048] Figure 5 A schematic structural diagram of the feeding assembly provided by the present invention;
[0049] Figure 6 A schematic diagram of the structure of the spacing adjustment component provided by the present invention;
[0050] Figure 7 A schematic structural diagram of a first packaging component provided by the present invention;
[0051] Figure 8 A left-side structural schematic diagram of the dehydration mechanism provided by the present invention;
[0052] Figure 9 This is a schematic diagram of the split structure of the dehydration mechanism provided by the present invention;
[0053] Figure 10 This is a schematic diagram of the disassembled structure of the extrusion assembly provided by the present invention;
[0054] Figure 11 A schematic diagram of the disassembled structure of the transfer mechanism provided by the present invention;
[0055] Figure 12 This is a schematic diagram of the split structure of the second packaging component and the rotating component provided by the present invention;
[0056] Figure 13 A right side structural schematic diagram of a second packaging assembly provided by the present invention;
[0057] Figure 14 A schematic structural diagram of a rotating assembly provided by the present invention;
[0058] Figure 15 A schematic structural diagram of a blocking assembly provided by the present invention;
[0059] Figure 16 A schematic diagram of the split structure of the temporary storage component and the transfer component provided by the present invention;
[0060] Figure 17 A schematic diagram of the structure of the transfer component provided by the present invention;
[0061] Figure 18 A schematic diagram of the structure of the temporary storage component provided by the present invention;
[0062] Figure 19 A schematic diagram of the split structure of the temporary storage component provided by the present invention;
[0063] Figure 20 This is a bottom-up structural schematic diagram of the temporary storage component provided by the present invention.
[0064] In the picture:
[0065] First feeding and discharging mechanism 1, supporting assembly 11, supporting cylinder 111, guide plate 112, first slide 113, second slide 114, feeding assembly 12, right-angle plate 121, hydraulic cylinder 122, feeding trough 123, feeding pipe 124, slider 125, spacing adjustment assembly 13, fixing plate 131, first push plate 132, conveying plate 133, push rod 134, limiting rod 135, movable shaft seat 136, first packaging assembly 14, first packaging plate 141, petal plate 142, limiting groove 143, through groove 144, first limiting petal plate 145, dehydration mechanism 2, draining assembly 21, draining cylinder 211, draining trough 212, extrusion assembly 22, mounting block 221, extrusion strand plate 222, screw rod 23, transfer mechanism 3, second packaging assembly 31. Second packaging plate 311. Second limiting flap plate 312. First rotating groove 313. Second rotating groove 314. Rotating assembly 32. First gear ring 321. Rotating tube 322. Second gear ring 323. Third gear ring 324. Movable gear 325. Blocking assembly 33. First baffle 331. Second baffle 332. Lifting motor 333. Transfer assembly 34. Transfer side disc 341. Output tube 342. Input groove 343. Side plate 344. First drive motor 345. First gear 346. Second gear 347. Follower gear 348. Temporary storage assembly 35. Temporary storage cylinder 351. First bidirectional screw 352. Lifting plate 353. Second bidirectional screw 354. Second drive motor 355. Second push plate 356. Second feeding and discharging mechanism 4. DETAILED DESCRIPTION
[0066] To make the objectives, technical solutions and advantages of the present invention more clear, the embodiments of the present invention will be described in further detail below with reference to the accompanying drawings.
[0067] The present invention provides a sludge dewatering device and method thereof, please refer to Figures 1-20 , including a first feeding and discharging mechanism 1, a dehydration mechanism 2, a transfer mechanism 3 and a second feeding and discharging mechanism 4;
[0068] The first feeding and discharging mechanism 1 and the second feeding and discharging mechanism 4 are both placed on the ground. The first feeding and discharging mechanism 1 and the second feeding and discharging mechanism 4 are both used to discharge and discharge sludge. The first feeding and discharging mechanism 1 includes: a support assembly 11, a support cylinder 111, a guide plate 112, a first slide 113, a second slide 114, a feeding assembly 12, a right-angle plate 121, a hydraulic cylinder 122, a feeding trough 123, a feeding pipe 124, a slider 125, a spacing adjustment assembly 13, a fixed plate 131, a first push plate 132, a conveying plate 133, a push rod 134, a limiting rod 135, a movable shaft seat 136, a first packaging assembly 14, a first packaging plate 141, a petal plate 142, a limiting groove 143, a through groove 144 and a first limiting petal The upper side of the left end of the support tube 111 is provided with a guide plate 112, and the middle of the top of the guide plate 112 is provided with a first slide groove 113. The two ends of the top of the guide plate 112 are provided with a second slide groove 114. The top of the support assembly 11 is slidably connected to the feeding assembly 12. The right-angle plate 121 is installed on both sides of the left end of the support tube 111. The left end of the right-angle plate 121 is provided with a hydraulic cylinder 122. The bottom of the feeding trough 123 is connected with a feeding pipe 124. The feeding pipe 124 passes through the first slide groove 113. The upper end of the outer wall of the feeding pipe 124 is slidably connected to the inside of the first slide groove 113. The bottom of the feeding trough 123 is provided with a slider 125. The bottom of the slider 125 is slidably connected to The interior of the second slide 114, through the mutual cooperation between the feeding pipe 124 and the slider 125 and the first slide 113 and the second slide 114, can make the feeding trough 123 slidably connected to the upper end of the guide plate 112, and the inner center of the support assembly 11 is installed with a spacing adjustment assembly 13, the left end of the spacing adjustment assembly 13 is connected to the driving end of the feeding assembly 12, and the right end of the spacing adjustment assembly 13 is connected to the left end of the dehydration mechanism 2, and the fixed plate 131 is installed on the inner wall of the left end of the support cylinder 111. The interior of the fixed plate 131 is slidably connected to the first push plate 132, and the left ends of the first push plate 132 are connected to the output ends of the hydraulic cylinder 122 on both sides. The first push plate 132 can be driven to move left and right by the drive of the hydraulic cylinder 122. The right side port of the first push plate 132 is installed There is a conveying plate 133, the right end center of the conveying plate 133 can be inserted into the inner center of the first packaging component 14, the outer wall of the fixed plate 131 is rotated around the left port of the push rod 134, the inner side of the push rod 134 is rotated to connect the top of the limit rod 135, the bottom of the limit rod 135 is rotatably connected to the outer wall of the first push plate 132, the right side port of the limit rod 135 is rotatably connected to the movable shaft seat 136, the movable shaft seat 136 is slidably connected to the inside of the first packaging component 14, the right end of the support assembly 11 is installed with the first packaging component 14, the first packaging component 14 is used to support and movably limit the dehydration mechanism 2, the first packaging plate 141 is installed at the right end of the support cylinder 111, and the dehydration mechanism 2 is installed between the first packaging plate 141 and the transfer mechanism 3.A petal-shaped plate 142 is provided inside the first packaging plate 141. The inner wall of the petal-shaped plate 142 is surrounded by a limiting groove 143. The limiting groove 143 is slidably connected to the movable shaft seat 136. A through groove 144 is provided in the center of the petal-shaped plate 142. The right end center of the conveying plate 133 can be inserted into the through groove 144. A first limiting petal plate 145 is provided at the right end of the first packaging plate 141. The first limiting petal plate 145 can limit the movement of the screw rod 23.
[0069] The dewatering mechanism 2 is installed at the right end of the first feeding and discharging mechanism 1. The dewatering mechanism 2 is set into two groups. The dewatering mechanism 2 is used to dewater the sludge. The dewatering mechanism 2 includes: a drain component 21, a drain cylinder 211, a drain trough 212, an extrusion component 22, a mounting block 221, an extrusion strand 222 and a screw rod 23. The drain component 21 is set into two groups. One group of drain components 21 is installed between the first packaging plate 141 and the transfer mechanism 3, and the other group of drain components 21 is installed between the transfer mechanism 3 and the second feeding and discharging mechanism 4. The drain cylinder 211 is installed between the first packaging plate 141 and the transfer mechanism 3. A drain trough 212 is provided at the bottom of the drain cylinder 211. The drain trough 212 can drain the water squeezed by the screw rod 23. The extrusion component 22 is installed around the inner wall of the drain component 21. The mounting block 221 is installed around the right end of the first packaging plate 141. The mounting block 2 The middle of the right end of 21 is rotatably connected to the extrusion winch plate 222, and the extrusion winch plate 222 cooperates with the screw rod 23 to squeeze and dewater the sludge. Four groups of screw rods 23 are provided inside the drain assembly 21, and the left end of the screw rod 23 is slidably connected to the first limiting flap 145 and the inside of the limiting groove 143. The left end of the screw rod 23 is rotatably connected to the inside of the movable shaft seat 136. The hydraulic cylinder 122 is pushed to make the hydraulic cylinder 122 drive the first push plate 132 to move, so that the first push plate 132 drives the push rod 134 to move. Under the limit of the limiting rod 135, the push rod 134 drives the movable shaft seat 136 to move inside the limiting groove 143, and finally the movable shaft seat 136 drives the four groups of screw rods 23 to move closer to or away from each other. The outer walls of the two groups of dewatering mechanisms 2 can be externally connected to the rotating mechanism, which drives the two groups of dewatering mechanisms 2 and the transfer mechanism 3 to rotate.
[0070] The transfer mechanism 3 is installed at the right end of the left dewatering mechanism 2, and the right end of the transfer mechanism 3 is connected to another set of dewatering mechanisms 2. The transfer mechanism 3 is used to temporarily store and transfer the sludge discharged from the dewatering mechanism 2, and the temporarily stored sludge is discharged to the inner periphery of the dewatering mechanism 2 through the transfer mechanism 3. The transfer mechanism 3 includes: a second packaging component 31, a second packaging plate 311, a second limiting flap 312, a first rotating groove 313, a second rotating groove 314, a rotating component 32, a first gear ring 321, a rotating tube 322, a second gear ring 323, a third gear ring 324, a movable gear 325, a blocking component 33, a first baffle 331, a second baffle 332, a lifting motor 333, a transfer component 34, a transfer side disc 341, an output pipe 342, an output The entry slot 343, the side plate 344, the first drive motor 345, the first gear 346, the second gear 347, the follower gear 348, the temporary storage component 35, the temporary storage cylinder 351, the first bidirectional screw 352, the lifting plate 353, the second bidirectional screw 354, the second drive motor 355 and the second push plate 356, the left end of the second packaging component 31 is installed at the right end of the drain cylinder 211, the second packaging component 31 is set to two groups, and the two groups of dehydration mechanisms 2 can be mechanically installed and clamped by the two groups of second packaging components 31, the left end of the second packaging plate 311 is installed at the right end of the drain cylinder 211, the left end of the second packaging plate 311 is provided with a second limiting flap 312, and the right end of the screw rod 23 is slidably connected to the second packaging plate 311 and the second limiting flap. The inside of the flap plate 312, a first rotating groove 313 is provided on the outside of the right end of the second packaging plate 311, and a second rotating groove 314 is provided on the inside of the right end of the second packaging plate 311. The right end of the second packaging component 31 is rotatably connected to the rotating component 32, and the first gear ring 321 is slidably connected to the inside of the first rotating groove 313. The inner and outer walls of the first gear ring 321 are provided with teeth, and the rotating tube 322 is rotatably connected to the inner center of the second packaging plate 311. The rotating tube 322 can transfer the sludge in the center of the four groups of spiral rods 23 to the inside of the temporary storage component 35. The left end of the outer wall of the rotating tube 322 is installed with a second gear ring 323, and the right end of the outer wall of the rotating tube 322 is installed with a third gear ring 324. The right side port of the spiral rod 23 is installed with a movable gear 325. The gear 325 can be meshed with the teeth on the inner side of the second gear ring 323 and the first gear ring 321. The left end of the rotating component 32 is connected to the screw rod 23. The front end of the rotating component 32 is connected to the driving end of the transfer component 34. A blocking component 33 is installed between the two groups of second packaging components 31. The blocking component 33 is used to block the rotating component 32. The first baffle 331 is installed at the upper end between the two groups of second packaging plates 311. The second baffle 332 is installed at the lower end between the two groups of second packaging plates 311. A lifting motor 333 is installed at the top rear end of the first baffle 331. The lifting motor 333 is connected to the top of the temporary storage component 35 through a sprocket. The right end of the second packaging component 31 is installed with a transfer component 34. The transfer component 34 is set into two groups.An output pipe 342 is provided around the left end of the transfer side disc 341. The output pipe 342 is installed around the inside of the second packaging plate 311. The output pipe 342 is used to transport the sludge in the temporary storage component 35 to the outside of the screw rod 23. An input groove 343 is provided in the center of the transfer side disc 341. The inside of the input groove 343 is rotatably connected to the rotating tube 322. A side plate 344 is provided at the front end of the outer wall of the transfer side disc 341. A first drive motor 345 is installed at the right end of the side plate 344. The output end of the first drive motor 345 is connected to a first gear 346. The left end of the first gear 346 is connected to a second gear 347. The second gear 347 is meshed with the outer wall teeth of the first gear ring 321. The front middle of the left end of the transfer side disc 341 is rotatably connected to a follower gear 348. The front end of the follower gear 348 is rotatably connected to the first gear 346, and the rear end of the follower gear 348 is rotatably connected to the third gear ring 324. The rotation of the first drive motor 345 can drive the first gear 346 and the second gear 347 to rotate, so that the first gear 346 can drive the follower gear 348 and the third gear ring 324 to rotate, and then the third gear ring 324 drives the second gear ring 323 to rotate, and finally the second gear ring 323 drives the movable gear 325 to rotate, and the second gear 347 drives the first gear ring 321 to rotate, and finally the first gear ring 321 drives the movable gear 325 to rotate. The right end of the transfer assembly 34 is installed with a temporary storage assembly 35, and the right end of the temporary storage assembly 35 is installed with another set of transfer assemblies 34. The two groups of transfer components 34 can seal the temporary storage components 35. The temporary storage cylinder 351 is installed between the two groups of transfer components 34. The temporary storage cylinder 351 is rotatably connected to the first bidirectional screw 352. The top of the first bidirectional screw 352 is connected to the driving end of the first drive motor 345 through a sprocket, so that the first drive motor 345 can drive the two groups of first bidirectional screws 352 to rotate. A lifting plate 353 is provided inside the temporary storage cylinder 351. The lifting plate 353 is slidably connected between the two groups of transfer components 34. The two ends of the lifting plate 353 are threadedly connected to the two groups of first bidirectional screws 352. Therefore, the rotation of the first bidirectional screw 352 can drive the two groups of lifting plates 353 to move closer to or away from each other. The top two ends of the lifting plate 353 are rotatably connected to the first bidirectional screw 352. The second bidirectional screw 354 and the second driving motor 355 are installed on the front side of the right end of the top of the lifting plate 353. The second driving motor 355 is connected to the right side port of the second bidirectional screw 354 through the steering gear. The second driving motor 355 can drive the two sets of second bidirectional screws 354 to rotate. The two ends of the top of the lifting plate 353 are slidably connected to the second push plates 356. The bottom of the second push plates 356 is threadedly connected to the second bidirectional screw 354. The rotation of the second bidirectional screw 354 can drive the two sets of second push plates 356 to move closer to or away from each other. The right end of the rotating tube 322 is blocked by the left end of the lifting plate 353, so that the sludge discharged from the rotating tube 322 is separated up and down, and the sludge at the upper end falls to the surface of the upper lifting plate 353.The sludge at the lower end falls to the lower end of the temporary storage tube 351. The movement of the lifting plate 353 can transport the sludge. Combined with the movement of the second push plate 356, the sludge can be transported to the inside of the output pipe 342. The second push plate 356 can be set to a V shape to increase the transportation metering of the sludge.
[0071] The second feeding and discharging mechanism 4 is installed at the right end of another set of sludge dewatering mechanisms 2 . The structure of the second feeding and discharging mechanism 4 is the same as that of the first feeding and discharging mechanism 1 .
[0072] During specific use, those skilled in the art start the hydraulic cylinder 122 to insert the second push plate 132 into the interior of the first packaging component 14. At this time, the four groups of screw rods 23 move away from each other, and the movable gear 325 at the right end of the screw rod 23 engages with the first gear ring 321. The measured pretreated sludge is input into the feeding trough 123 of the first feeding and discharging mechanism 1 and the interior of the second feeding and discharging mechanism 4, and then the first drive motor 345 is started to drive the first drive motor 345 to rotate, so that the input sludge is transmitted to the interior by the four groups of screw rods 23. At this time, the sludge is located between the four groups of screw rods 23. By starting the hydraulic cylinder 122 again, the four groups of screw rods 23 are driven to move closer to each other. At this time, the movable gear 325 at the right end of the four groups of screw rods 23 engages with the second gear ring 323, so that the four groups of screw rods 23 squeeze and transport the transmitted sludge. The water in the sludge falls to the lower end of the drain barrel 211 and is drained out by the drain trough 212 until the sludge is transported to the interior of the temporary storage barrel 351. After the measured sludge is processed once, the first drive motor 345 and the second drive motor 355 are started to drive the two groups of lifting plates 353 and the two groups of second push plates 356 on the same horizontal plane to move away from each other, and the sludge is transported to the outside of the four groups of screw rods 23 through the output pipe 342. The rotation of the screw rods 23 can drive the sludge into the interior of the drain barrel 211, and the hydraulic cylinder 122 is started again to make the four groups of screw rods 23 move away from each other again, so that the four groups of screw rods 23 cooperate with the extrusion winch plate 222 to divert and squeeze the sludge on the outside until the water is drained out through the drain trough 212, so that the mud cake is discharged through the hollow surface at the lower end of the support barrel 111 and the lower end of the second feeding and discharging mechanism 4.
[0073] Although the present invention has been described above with reference to embodiments, various modifications may be made thereto and equivalent components may be substituted without departing from the scope of the present invention. In particular, as long as there are no structural conflicts, the various features of the embodiments disclosed herein may be combined with each other in any manner, and the omission of an exhaustive description of such combinations in this specification is solely for the sake of space and resource conservation. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.
Claims
1. A sludge dewatering device comprising: A first feeding and discharging mechanism (1) and a second feeding and discharging mechanism (4); The first feeding and discharging mechanism (1) and the second feeding and discharging mechanism (4) are both placed on the ground. The first feeding and discharging mechanism (1) and the second feeding and discharging mechanism (4) are both used for discharging sludge into and out of the sludge. The characteristics of the first feeding and discharging mechanism (1) are that a dewatering mechanism (2) is installed at the right end of the first feeding and discharging mechanism (1). The dewatering mechanism (2) is provided in two groups. The dewatering mechanism (2) is used for dewatering the sludge. A transfer mechanism (3) is installed at the right end of the left-end dewatering mechanism (2). The right end of the transfer mechanism (3) is connected to another group of dewatering mechanisms (2). The transfer mechanism (3) is used for temporarily storing and transferring the sludge discharged from the dewatering mechanism (2). The temporarily stored sludge is discharged into the inner periphery of the dewatering mechanism (2) through the transfer mechanism (3). The second feeding and discharging mechanism (4) is installed at the right end of the dewatering mechanism (2). The first feeding and discharging mechanism (1) comprises: a support assembly (11); the support assembly (11) is placed on the left end of the ground, the top of the support assembly (11) is slidably connected to the feeding assembly (12), a spacing adjustment assembly (13) is installed in the inner center of the support assembly (11), the left end of the spacing adjustment assembly (13) is connected to the driving end of the feeding assembly (12), the right end of the spacing adjustment assembly (13) is connected to the left end of the dehydration mechanism (2), and the right end of the support assembly (11) is installed with a first packaging assembly (14); The support assembly (11) includes: a support cylinder (111); the feeding assembly (12) includes: a hydraulic cylinder (122); The spacing adjustment component (13) includes: a fixed plate (131); the fixed plate (131) is installed on the inner wall of the left end of the support cylinder (111); the interior of the fixed plate (131) is slidably connected to the first push plate (132); a pipeline is provided between the first push plate (132) and the conveying plate (133); the first push plate (132) includes: a push plate and a pipeline between the push plate and the conveying plate (133); both sides of the left end of the first push plate (132) are connected to the output end of the hydraulic cylinder (122); the first push plate (132) is connected to the output end of the hydraulic cylinder (122); The right side port of the plate (132) is installed with a conveying plate (133), the outer wall of the fixed plate (131) is rotatably connected to the left side port of the push rod (134), the inner side of the push rod (134) is rotatably connected to the top of the limiting rod (135), the bottom of the limiting rod (135) is rotatably connected to the outer wall of the first push plate (132), the right side port of the limiting rod (135) is rotatably connected to the movable shaft seat (136), and the movable shaft seat (136) is slidably connected to the inside of the first packaging component (14); The dehydration mechanism (2) comprises: a drain assembly (21); an extrusion assembly (22) is installed around the inner wall of the drain assembly (21); four sets of spiral rods (23) are provided inside the drain assembly (21); the left side ports of the spiral rods (23) are rotatably connected to the inside of the movable shaft seat (136).
2. A sludge dewatering device according to claim 1, characterized in that: The support assembly (11) comprises: a support cylinder (111); The support tube (111) is placed on the left end of the ground. A guide plate (112) is installed on the upper side of the left end of the support tube (111). A first slide groove (113) is provided in the middle of the top of the guide plate (112). Second slide grooves (114) are provided at both ends of the top of the guide plate (112). The feeding assembly (12) comprises: a right-angle plate (121) and a feeding trough (123); The right-angle plate (121) is installed on both sides of the left end of the support tube (111). The left end of the right-angle plate (121) is installed with a hydraulic cylinder (122). The bottom of the feeding trough (123) is connected with a feeding pipe (124). The feeding pipe (124) passes through the first chute (113). The upper end of the outer wall of the feeding pipe (124) is slidably connected to the inside of the first chute (113). The bottom of the feeding trough (123) is provided with a slider (125). The bottom of the slider (125) is slidably connected to the inside of the second chute (114).
3. A sludge dewatering device according to claim 2, characterized in that: The first packaging component (14) comprises: a first packaging plate (141); The first packaging plate (141) is installed at the right end of the support cylinder (111), and a dehydration mechanism (2) is installed between the first packaging plate (141) and the transfer mechanism (3). A petal plate (142) is provided inside the first packaging plate (141), and a limiting groove (143) is provided around the inner wall of the petal plate (142). The inside of the limiting groove (143) is slidably connected to the movable shaft seat (136), and a through groove (144) is provided at the center of the petal plate (142). The right end of the first packaging plate (141) is provided with a first limiting petal plate (145).
4. A sludge dewatering device according to claim 3, characterized in that: The dehydration mechanism (2) further comprises: a drain assembly (21); The drain assembly (21) is provided in two groups, one group of drain assembly (21) is installed between the first packaging plate (141) and the transfer mechanism (3), and the other group of drain assembly (21) is installed between the transfer mechanism (3) and the second feeding and discharging mechanism (4), and the left end of the screw rod (23) is slidably connected to the inside of the first limiting flap (145) and the limiting groove (143).
5. A sludge dewatering device according to claim 4, characterized in that: The drain assembly (21) comprises: a drain cylinder (211); The drain cylinder (211) is installed between the first packaging plate (141) and the transfer mechanism (3), and a drain trough (212) is provided at the bottom of the drain cylinder (211); The extrusion assembly (22) comprises: a mounting block (221); The mounting block (221) is mounted around the right end of the first packaging plate (141), and the middle of the right end of the mounting block (221) is rotatably connected to the extrusion plate (222).
6. A sludge dewatering device according to claim 5, characterized in that: The transfer mechanism (3) comprises: a second packaging component (31); The left end of the second packaging component (31) is installed at the right end of the drain barrel (211), the right end of the second packaging component (31) is rotatably connected to the rotating component (32), the left end of the rotating component (32) is connected to the spiral rod (23), the front end of the rotating component (32) is connected to the driving end of the transfer component (34), a blocking component (33) is installed between the two groups of second packaging components (31), a transfer component (34) is installed at the right end of the second packaging component (31), the transfer component (34) is set as two groups, the right end of the transfer component (34) is installed with a temporary storage component (35), the right end of the temporary storage component (35) is installed with another group of transfer components (34), and the two groups of transfer components (34) can seal the temporary storage component (35).
7. A sludge dewatering device according to claim 6, characterized in that: The second packaging component (31) comprises: a second packaging plate (311); The left end of the second packaging plate (311) is mounted on the right end of the drain barrel (211), the left end of the second packaging plate (311) is provided with a second limiting flap (312), the right end of the spiral rod (23) is slidably connected to the inside of the second packaging plate (311) and the second limiting flap (312), the outer side of the right end of the second packaging plate (311) is provided with a first rotation groove (313), and the inner side of the right end of the second packaging plate (311) is provided with a second rotation groove (314); The rotating assembly (32) comprises: a first gear ring (321) and a rotating tube (322); The first gear ring (321) is slidably connected to the interior of the first rotating groove (313), the rotating tube (322) is rotatably connected to the inner center of the second packaging plate (311), the second gear ring (323) is installed at the left end of the outer wall of the rotating tube (322), the third gear ring (324) is installed at the right end of the outer wall of the rotating tube (322), and the right end of the spiral rod (23) is installed with a movable gear (325); The blocking assembly (33) comprises: a first baffle (331) and a second baffle (332); The first baffle (331) is installed at the upper end between the two sets of second packaging plates (311), and the second baffle (332) is installed at the lower end between the two sets of second packaging plates (311). A lifting motor (333) is installed at the top rear end of the first baffle (331), and the lifting motor (333) is connected to the top of the temporary storage component (35) through a sprocket.
8. The sludge dewatering device according to claim 7, characterized in that: The transfer assembly (34) comprises: a transfer side plate (341); An output tube (342) is provided around the left end of the transfer side disc (341), and the output tube (342) is installed around the inside of the second packaging plate (311). An input slot (343) is provided in the center of the transfer side disc (341), and the inside of the input slot (343) is rotatably connected to the rotating tube (322). A side plate (344) is provided at the front end of the outer wall of the transfer side disc (341), and a first driving motor (345) is installed at the right end of the side plate (344). The output end of the first driving motor (345) is connected to the first gear (346), and the left end of the first gear (346) is connected to the second gear (347). The second gear (347) is meshed with the outer wall teeth of the first gear ring (321). The front middle of the left end of the transfer side disc (341) is rotatably connected to the follower gear (348), the front end of the follower gear (348) is rotatably connected to the first gear (346), and the rear end of the follower gear (348) is rotatably connected to the third gear ring (324). The temporary storage component (35) includes: a temporary storage cylinder (351); The temporary storage cylinder (351) is installed between the two groups of transfer components (34). The temporary storage cylinder (351) is internally connected to the first bidirectional screw (352). The top of the first bidirectional screw (352) is connected to the driving end of the first drive motor (345) through a sprocket. A lifting plate (353) is provided inside the temporary storage cylinder (351). The lifting plate (353) is slidably connected between the two groups of transfer components (34). The two ends of the lifting plate (353) are threadedly connected to the two groups of first bidirectional screws (352). The two ends of the top of the lifting plate (353) are rotatably connected to the second bidirectional screw (354). The front side of the right end of the top of the lifting plate (353) is installed with a second drive motor (355). The second drive motor (355) is connected to the right side port of the second bidirectional screw (354) through a steering gear. The two ends of the top of the lifting plate (353) are slidably connected to the second push plate (356). The bottom of the second push plate (356) is threadedly connected to the second bidirectional screw (354).
9. A method for using the sludge dewatering device according to any one of claims 1 to 8, characterized in that: The following steps are included: S1: By starting the hydraulic cylinder (122), the first push plate (132) is inserted into the interior of the first packaging component (14), at which time the four sets of spiral rods (23) move away from each other, and the movable gear (325) at the right end of the spiral rod (23) is engaged with the first gear ring (321); S2: The measured pre-treated sludge is fed into the feeding trough (123) of the first feeding and discharging mechanism (1) and the interior of the second feeding and discharging mechanism (4), and then the first driving motor (345) is started, so that the first driving motor (345) drives the four sets of screw rods (23) to rotate, so that the fed sludge is transported to the interior by the four sets of screw rods (23), and the sludge is located between the four sets of screw rods (23); S3: By starting the hydraulic cylinder (122) again, the four sets of screw rods (23) are driven to approach each other. At this time, the movable gears (325) at the right ends of the four sets of screw rods (23) are meshed with the second gear ring (323), so that the four sets of screw rods (23) squeeze and transport the transported sludge. The water in the sludge falls to the lower end of the drain barrel (211) and is drained by the drain trough (212) until the sludge is transported to the interior of the temporary storage barrel (351); S4: After the measured sludge is processed once, the first drive motor (345) and the second drive motor (355) are started to drive the two sets of lifting plates (353) and the two sets of second push plates (356) on the same horizontal plane to move away from each other, and the sludge is transported to the outside of the four sets of spiral rods (23) through the output pipe (342). The rotation of the spiral rods (23) can drive the sludge into the interior of the drain barrel (211); S5: The hydraulic cylinder (122) is activated again to move the four sets of screw rods (23) away from each other again, so that the four sets of screw rods (23) cooperate with the extrusion winch (222) to divert and squeeze the sludge on the outside until the separated water is drained through the drain trough (212), and the mud cake is discharged through the hollow surface at the lower end of the support cylinder (111) and the lower end of the second feeding and discharging mechanism (4).
Citation Information
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