Vegetable processing device
By designing a vegetable processing device including a support seat, a cleaning drum, a spray pipe, a drum drive mechanism and a dehydration mechanism, the problems of low vegetable processing efficiency and cumbersome manual operation in the prior art are solved, and an efficient and automated vegetable cleaning and dehydration process is realized, thereby reducing labor costs.
Patent Information
- Application Number
- CN202411789379.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-06
- Publication Date
- 2025-03-04
AI Technical Summary
The existing cleaning and dehydration device for vegetable processing has low processing efficiency, cumbersome steps, and requires manual operation, resulting in high labor costs and poor use effect.
A vegetable processing device is designed, including a support seat, a cleaning drum, a spray pipe, a drum drive mechanism and a dehydration mechanism. The device reduces manual operation through an automated cleaning and dehydration process, achieving efficient vegetable cleaning and dehydration.
The processing steps of this device are simple, no need for staff to clean and dehydrate, save time and effort, reduce labor costs and are easy to use. At the same time, through the design of the spray water pipe, the water filter holes are prevented from being blocked, and the cleaning effect is improved.
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Figure CN119547905A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of vegetable processing, and more particularly to a vegetable processing device. Background Art
[0002] Vegetables are an important food in life. With the development of science and technology and the improvement of people's living standards, the demand for vegetables is increasing year by year. In order to meet the convenient and fast use needs of modern people, the current food processing industry often processes vegetables directly into vegetable packages. One of the important steps is to wash and dehydrate the vegetables for subsequent production and processing.
[0003] However, the existing vegetable processing washing and dehydration devices have low processing efficiency, complicated processing steps, and require the help of staff to operate, which is time-consuming and labor-intensive, increases labor costs, and has poor use effects.
[0004] Therefore, how to provide a vegetable processing device that has simple processing steps, does not require staff operation, saves time and effort, reduces labor costs, and is easy to use is a problem that technical personnel in this field urgently need to solve. Summary of the invention
[0005] In view of this, the present invention provides a vegetable processing device which has simple processing steps, does not require staff operation, saves time and effort, reduces labor costs, and is easy to use.
[0006] In order to achieve the above object, the present invention adopts the following technical solution:
[0007] A vegetable processing device, comprising:
[0008] A support seat, wherein a dehydration chamber and a water collection chamber are separated inside the support seat by a vertical partition, a collection chamber is provided below the dehydration chamber, an automatic opening and closing door for connecting and closing the dehydration chamber and the collection chamber is provided at the lower cavity opening of the dehydration chamber, and a plurality of first water filtering holes for filtering water in the dehydration chamber into the water collection chamber are provided on the vertical partition;
[0009] A cleaning drum, the cleaning drum is rotatably and tiltedly arranged on the support seat and is located above the water collecting chamber, a plurality of second water filtering holes are opened on the cylinder wall of the cleaning drum, a high end cylinder opening of the cleaning drum is a vegetable feeding opening, and a low end cylinder opening is a vegetable discharging opening connected to the upper cavity opening of the dehydration chamber;
[0010] A spray water pipe, the spray water pipe passes through the two end openings of the washing drum, the spray water pipe is fixed to the support seat through a bracket, and the spray water pipe is provided with a row of first nozzles spraying water toward the vegetables and a row of second nozzles spraying water toward the second water filter hole;
[0011] A drum driving mechanism, the drum driving mechanism is arranged on the supporting seat and is used to drive the cleaning drum to rotate;
[0012] A dehydration mechanism is arranged on the support seat and is used for dehydrating vegetables in the dehydration chamber.
[0013] It can be seen from the above technical scheme that compared with the prior art, the present invention discloses a vegetable processing device. When in use, the drum driving mechanism drives the cleaning drum to rotate, and then the vegetables are added to the cleaning drum through the vegetable feed port manually or by means of a conveyor belt. At this time, the vegetables are cleaned under the spraying of the first nozzle and the tumbling action of the cleaning drum, and then the vegetables slide along the cleaning drum through the vegetable discharge port to the dehydration chamber. Under the action of the dehydration mechanism, the vegetables are dehydrated, and then the automatic opening and closing door opens, and the dehydrated vegetables fall into the collecting chamber for collection and storage, and the cleaning water and the water generated by dehydration flow into the collecting chamber through the second water filter hole and the first water filter hole respectively for collection, and the vegetable residues attached to the inner wall of the cleaning drum and the second water filter hole fall under the impact of the second nozzle, thereby preventing the second water filter hole from being blocked and affecting the filtration of the cleaning water.
[0014] Therefore, the processing steps of the device are simple, and the staff does not need to perform cleaning and dehydration, which saves time and effort, reduces labor costs, and is easy to use. In addition, the first nozzle and the second nozzle are integrated on the spray water pipe. While the first nozzle sprays and washes the vegetables, the second nozzle flushes the inner wall of the washing drum and the second water filter hole to prevent the second water filter hole from being blocked and affecting the filtration of the washed water. Moreover, when the washing drum needs to be cleaned, the first nozzle and the second nozzle can also be used to flush the washing drum, so as to realize automatic cleaning of the washing drum without manual cleaning.
[0015] Furthermore, the roller driving mechanism comprises:
[0016] A first driving motor, wherein the first driving motor is fixed on the supporting base;
[0017] A first driving shaft, wherein the first driving shaft is disposed in a first accommodating cavity at the top of the support seat, one end of the first driving shaft is fixedly connected to the first driving motor, and the other end is rotatably connected to the cavity wall of the first accommodating cavity;
[0018] A driving gear, wherein the driving gear is sleeved on the first driving shaft;
[0019] The driven gear is sleeved on the cleaning drum at a position close to the vegetable feed port, and the driving gear is meshed and transmission-connected with the driven gear.
[0020] The beneficial effect produced by adopting the above technical scheme is: the first drive motor drives the first drive shaft to rotate, thereby driving the driving gear to rotate, the driving gear drives the driven gear to rotate, thereby realizing the rotation of the cleaning drum, the rotation of the cleaning drum drives the vegetables inside to roll, and under the flushing action of the first nozzle, the vegetables are rinsed clean.
[0021] Furthermore, the first driving shaft is a first driving screw, and further includes a drum cleaning and anti-blocking mechanism, which includes:
[0022] A first guide rod, two ends of which are respectively fixed to two cavity walls of the first accommodating cavity and are located above the first driving screw rod;
[0023] A first movable plate, wherein the first movable plate is screwed onto the first driving screw rod, a guide sleeve is fixed to the top of the first movable plate, and the guide sleeve is inserted into the first guide rod;
[0024] An annular cleaning disc assembly is fixedly connected to the bottom end of the first movable plate, and an inner ring mouth of the annular cleaning disc assembly is sleeved on the outer wall of the cleaning drum to remove vegetables attached to the outer wall of the cleaning drum and attached to the second filter hole.
[0025] The beneficial effect of adopting the above technical solution is: when the first driving shaft rotates, it drives the first movable plate to move along the length direction of the first guide rod, and then the annular cleaning disc assembly moves along the length direction of the cleaning drum. During the movement, the annular cleaning disc assembly can remove vegetables attached to the outer wall of the cleaning drum and attached to the second filter hole, thereby realizing self-cleaning of the outer wall of the cleaning drum and cooperating with the second nozzle to improve the anti-blocking effect of the second water filter hole.
[0026] Furthermore, the annular cleaning disc assembly comprises:
[0027] An annular fixed outer disk, the outer wall of which is fixedly connected to the bottom end of the first movable plate;
[0028] An annular rotating inner disk assembly is rotatably connected to the inner ring mouth side of the annular fixed outer disk, the inner ring mouth of the annular rotating inner disk assembly is sleeved on the outer cylinder wall of the cleaning drum, and is used to remove vegetables attached to the outer wall of the cleaning drum and attached to the second filter hole, and the annular rotating inner disk assembly rotates in the opposite direction to the cleaning drum.
[0029] The beneficial effect of adopting the above technical solution is that the first movable plate drives the annular fixed outer disk to move along the length direction of the first guide rod, while driving the annular rotating inner disk assembly to move along the length direction of the cleaning drum. At the same time, the annular rotating inner disk assembly can also rotate on its own to cooperate with the rotation of the cleaning drum, and the two rotate in opposite directions, so that the annular rotating inner disk assembly can more easily clean up the vegetables attached to the second water filter hole.
[0030] Furthermore, a second accommodating cavity is provided on the inner ring opening side of the annular fixed outer disk, and the annular rotating inner disk assembly comprises:
[0031] an annular rotating inner disk, the annular rotating inner disk is rotatably connected in the second accommodating chamber, the outer wall surface of the annular rotating inner disk is a toothed surface, and the inner ring opening side of the annular rotating inner disk is provided with a cleaning brush in contact with the outer wall of the washing drum, for cleaning vegetables attached to the outer wall of the washing drum and attached to the second filtering holes;
[0032] A second driving motor, the second driving motor is fixed on an outer wall of one side of the annular fixed outer disk, the driving shaft of the second driving motor extends into the second accommodating cavity, and a driving gear is fixed on the driving shaft, the driving gear is meshed and connected with the toothed surface for driving the annular rotating inner disk to rotate, and the annular rotating inner disk rotates in the opposite direction to the rotation direction of the cleaning drum.
[0033] Furthermore, annular limiting grooves are provided on the two opposite side walls of the second accommodating cavity, and limiting lugs are fixed on the two opposite side outer walls of the annular rotating inner disk, and the two limiting lugs are respectively slidably connected in the two annular limiting grooves.
[0034] The beneficial effect of adopting the above technical solution is that the annular rotating inner disk is installed on the annular fixed outer disk in an embedded manner, thereby achieving a compact structure, and the cleaning brush on the annular rotating inner disk can be used to clean the outer wall of the cleaning drum. The driving gear is driven by the second driving motor to rotate, and the driving gear belt drives the annular rotating inner disk to rotate, thereby realizing the self-rotation of the annular rotating inner disk, and its rotation direction is opposite to the rotation direction of the cleaning drum, so that the vegetables attached to the second water filter hole can be cleaned more easily.
[0035] Furthermore, the dehydration mechanism comprises:
[0036] A first cylinder, which is fixed on the support seat and is located above the dehydration chamber;
[0037] A dehydration pressure plate, the top of which is fixed on the telescopic end of the first cylinder, and an air passage is provided inside the dehydration pressure plate, one end of which is an air inlet, and the other end is an air outlet, and the air outlet direction of the air outlet is arranged toward the first water filter hole, so as to blow out the vegetables attached to the first water filter hole.
[0038] The beneficial effects of the above technical solution are: when dehydrating vegetables, the first cylinder drives the dehydration pressure plate to move downward, and then the vegetables in the dehydration chamber are squeezed and dehydrated, and the squeezed water flows into the water collection chamber through the first water filter hole. At the same time, during the downward movement of the dehydration pressure plate, the external air source enters the air channel through the air inlet and is discharged through the air outlet. The air outlet sprays air toward the first water filter hole, so that impurities such as vegetable residues blocked in the first water filter hole can be blown out, realizing the anti-blocking function of the first water filter hole. Therefore, the dehydration pressure plate in the device is integrated with an air channel, and in the process of squeezing vegetables, the anti-blocking function of the first water filter hole can be realized by high-pressure air at the same time.
[0039] Furthermore, a discharge port is provided at the lower cavity opening of the dehydration cavity, the top surface of the dehydration pressing plate is a conical surface for easy vegetable falling, and the automatic opening and closing door comprises:
[0040] a second cylinder, the second cylinder being fixed on the support seat;
[0041] A telescopic baffle, one side end of which is fixedly connected to the telescopic end of the second cylinder, the telescopic baffle passes through a side wall of the dehydration chamber and is located above the discharge port, and the telescopic baffle cooperates with the dehydration pressure plate to press and dehydrate the vegetables in the dehydration chamber.
[0042] The beneficial effect of adopting the above technical scheme is: the washed vegetables fall onto the telescopic baffle through the washing drum, and after the dehydration pressure plate moves down to squeeze and dehydrate, the dehydration pressure plate is still located in the dehydration chamber. At this time, the gap between the outer peripheral wall of the dehydration pressure plate and the inner wall of the dehydration chamber is small, so that the vegetables in the washing drum can temporarily fall onto the conical surface of the dehydration pressure plate, and will not fall into the dehydrated vegetables, thereby ensuring the isolation of undehydrated vegetables and dehydrated vegetables. At this time, the second cylinder drives the telescopic baffle to move backward and open the discharge port, so that the dehydrated vegetables fall into the collection chamber through the discharge port, and then the second cylinder drives the telescopic baffle to move forward and reset, and blocks the discharge port again. At the same time, the first cylinder drives the dehydration pressure plate to move up to above the upper cavity port of the dehydration chamber. At this time, the vegetables on the conical surface will automatically slide into the dehydration chamber (in order to facilitate the sliding of the vegetables on the conical surface, the first cylinder can drive the dehydration pressure plate to oscillate up and down), and the vegetables in the washing drum continue to fall into the dehydration chamber for the next dehydration operation.
[0043] Furthermore, a sewage filter plate is fixed in the water collecting chamber below the first water filter hole and the cleaning drum, a water pump is fixed at the bottom of the support seat, the water inlet pipe of the water pump is connected to the water collecting chamber, and the water outlet pipe of the water pump is connected to the spray water pipe through a pipeline.
[0044] The beneficial effect of adopting the above technical solution is that the sewage passing through the first water filter hole and the second water filter hole becomes clean water after being filtered by the sewage filter plate, and the clean water can be used as the spray water source of the spray water pipe by being pumped by a water pump, which can reduce the water consumption and waste and improve the environmental protection of the device.
[0045] Furthermore, it also includes: a scraper mechanism, which includes:
[0046] A third cylinder, the third cylinder is fixed to one side of the bottom of the support base;
[0047] A third drive motor, the third drive motor is fixed on the telescopic end of the third cylinder, the third drive motor is slidably mounted on one side of the bottom of the support seat through a guide rail pair, a second drive shaft is fixed on the drive end of the third drive motor, the second drive shaft extends into the water collecting chamber through a first long strip hole on one side of the support seat, and is located above the sewage filter plate, and the second drive shaft is a second drive screw;
[0048] A second guide rod, the second guide rod is located below the second driving shaft, and two ends of the second guide rod are respectively fixed to two opposite cavity walls of the water collecting cavity;
[0049] a second movable plate, the second movable plate being screwed onto the second driving screw rod, and the second movable plate being provided with a second elongated hole for the second guide rod to pass through;
[0050] A scraper, the top end of which is fixedly connected to the bottom end of the second movable plate, and the scraper contacts the top end of the sewage filter plate, and is used to scrape the vegetable residue attached to the sewage filter plate to the residue discharge port on one side wall of the support seat and discharge it from the support seat.
[0051] The beneficial effect of adopting the above technical scheme is: when there are a lot of impurities such as vegetable residues remaining on the sewage filter plate, the third drive motor drives the second drive shaft to rotate, and then under the guidance of the second guide rod, the second movable plate can move forward and backward along the length direction of the second guide rod. The second movable plate drives the scraper to scrape the vegetable residue on the sewage filter plate to the residue discharge port for discharge, thereby preventing the sewage filter plate from being blocked. Furthermore, when the scraper moves back to the slag discharge port, the third cylinder drives the third drive motor to move up. At this time, the second drive shaft drives the second movable plate to move up, and the second movable plate drives the scraper to move up, so that the scraper is no longer in contact with the sewage filter plate, so that the vegetable residue on the sewage filter plate will not be scraped from the slag discharge port to the vertical partition position again. Then, the scraper moves rightward to the vertical partition position under the action of the third drive motor, and then the third cylinder drives the third drive motor to move down, and then the second drive shaft drives the second movable plate to move down, and the second movable plate drives the scraper to move down, so that the scraper contacts the sewage filter plate again. After that, the scraper moves toward the slag discharge port under the drive of the third drive motor, and continues to scrape the vegetable residue that falls on the sewage filter plate to the slag discharge port. Repeat the above actions to realize the automatic scraping operation of the vegetable residue on the sewage filter plate. The first long strip hole and the second long strip hole can respectively provide the displacement of the second drive shaft and the second movable plate when they move up and down, so as to ensure that the second drive shaft and the second movable plate can move up and down normally. BRIEF DESCRIPTION OF THE DRAWINGS
[0052] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without paying creative work.
[0053] Figure 1 The present invention is a schematic structural diagram of a vegetable processing device provided by the present invention.
[0054] Figure 2 for Figure 1 Schematic diagram of the enlarged structure of local A in the middle. DETAILED DESCRIPTION
[0055] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0056] See also Figure 1-Figure 2 As shown, the embodiment of the present invention discloses a vegetable processing device, comprising:
[0057] A support base 1, wherein a dehydration chamber 101 and a water collecting chamber 102 are separated inside the support base 1 by a vertical partition 2, a collecting chamber 103 is provided below the dehydration chamber 101, an automatic opening and closing door 3 for connecting and closing the dehydration chamber 101 and the collecting chamber 103 is provided at the lower cavity opening of the dehydration chamber 101, and a plurality of first water filtering holes 201 for filtering water in the dehydration chamber 101 into the water collecting chamber 102 are provided on the vertical partition 2;
[0058] The cleaning drum 4 is rotatably and tiltedly arranged on the support seat 1 and is located above the water collecting chamber 102. A plurality of second water filtering holes are provided on the cylinder wall of the cleaning drum 4. The high end cylinder opening of the cleaning drum 4 is a vegetable feed opening 401, and the low end cylinder opening is a vegetable discharge opening 402 connected to the upper cavity opening of the dehydration chamber 101;
[0059] A spray water pipe 5 is arranged through the two end openings of the washing drum 4. The spray water pipe 5 is fixed on the support base 1 through a bracket. The spray water pipe 5 is provided with a row of first nozzles 6 spraying water toward the vegetables and a row of second nozzles 7 spraying water toward the second water filter holes;
[0060] The drum driving mechanism 8 is arranged on the supporting base 1 and is used to drive the washing drum 4 to rotate;
[0061] The dehydration mechanism 9 is arranged on the support base 1 and is used for dehydrating the vegetables in the dehydration chamber 101 .
[0062] Specifically, the roller driving mechanism 8 includes:
[0063] A first driving motor 81, the first driving motor 81 is fixed on the supporting base 1;
[0064] A first driving shaft 82, which is disposed in the first accommodating cavity 10 at the top of the support seat 1, one end of the first driving shaft 82 is fixedly connected to the first driving motor 81, and the other end is rotatably connected to the cavity wall of the first accommodating cavity 10;
[0065] A driving gear 83, the driving gear 83 is sleeved on the first driving shaft 82;
[0066] The driven gear 84 is sleeved on the cleaning drum 4 at a position close to the vegetable feed port 401 , and the driving gear 83 is meshed and connected with the driven gear 84 .
[0067] The first driving shaft 82 is a first driving screw and also includes a drum cleaning and anti-blocking mechanism 11, which includes:
[0068] A first guide rod 111, both ends of which are fixed to two chamber walls of the first accommodating chamber 10 and are located above the first driving screw;
[0069] A first movable plate 112, the first movable plate 112 is screwed onto the first driving screw rod, a guide sleeve 113 is fixed to the top of the first movable plate 112, and the guide sleeve 113 is passed through the first guide rod 111;
[0070] The annular cleaning disc assembly 114 is fixedly connected to the bottom end of the first movable plate 112, and the inner ring mouth of the annular cleaning disc assembly 114 is sleeved on the outer wall of the cleaning drum 4 to remove vegetables attached to the outer wall of the cleaning drum 4 and attached to the second filter hole.
[0071] The annular cleaning disc assembly 114 includes:
[0072] An annular fixed outer disk 1141, the outer wall of which is fixedly connected to the bottom end of the first movable plate 112;
[0073] The annular rotating inner disk assembly 1142 is rotatably connected to the inner ring mouth side of the annular fixed outer disk 1141. The inner ring mouth of the annular rotating inner disk assembly 1142 is sleeved on the outer cylinder wall of the cleaning drum 4, and is used to remove vegetables attached to the outer wall of the cleaning drum 4 and attached to the second filter hole. The annular rotating inner disk assembly 1142 rotates in the opposite direction to that of the cleaning drum 4.
[0074] A second accommodating cavity 11411 is provided on the inner ring opening side of the annular fixed outer disk 1141. The annular rotating inner disk assembly 1142 includes:
[0075] The annular rotating inner disk 11421 is rotatably connected in the second accommodating chamber 11411. The outer wall surface of the annular rotating inner disk 11421 is a toothed surface 114211. The inner ring opening side of the annular rotating inner disk 11421 is provided with a cleaning brush 11422 in contact with the outer wall of the washing drum 4, and is used to remove vegetables attached to the outer wall of the washing drum 4 and attached to the second filter hole;
[0076] The second drive motor 11423 is fixed on the outer wall of one side of the annular fixed outer disk 1141, and the drive shaft of the second drive motor 11423 extends into the second accommodating chamber 11411, and a drive gear 11424 is fixed on the drive shaft, and the drive gear 11424 is meshed and connected with the toothed surface 114211 for driving the annular rotating inner disk 11421 to rotate. The annular rotating inner disk 11421 rotates in the opposite direction to the rotation direction of the cleaning drum 4.
[0077] Annular limiting grooves 114111 are formed on the two opposite side walls of the second accommodating cavity 11411 , and limiting lugs 114212 are fixed on the two opposite side outer walls of the annular rotating inner disk 11421 . The two limiting lugs 114212 are slidably connected in the two annular limiting grooves 114111 , respectively.
[0078] The dehydration mechanism 9 comprises:
[0079] A first cylinder 91, which is fixed on the support base 1 and is located above the dehydration chamber 101;
[0080] The dehydration pressure plate 92 has its top fixed on the telescopic end of the first cylinder 91. The dehydration pressure plate 92 has an air channel 921 inside. One end of the air channel 921 is an air inlet 9211, and the other end is an air outlet 9212. The air outlet 9212 is arranged in an air outlet direction toward the first water filter hole 201, so as to blow out the vegetables attached to the first water filter hole 201.
[0081] The lower cavity opening of the dehydration cavity 101 is provided with a discharge port 1011, the top surface of the dehydration pressing plate 92 is a conical surface 922 for easy vegetable falling, and the automatic opening and closing door 3 includes:
[0082] A second cylinder 31, the second cylinder 31 is fixed on the support base 1;
[0083] The telescopic baffle 32 has one side end fixedly connected to the telescopic end of the second cylinder 31. The telescopic baffle 32 passes through a side wall of the dehydration chamber 101 and is located above the discharge port 1011. The telescopic baffle 32 cooperates with the dehydration pressure plate 92 to press and dehydrate the vegetables in the dehydration chamber 101.
[0084] A sewage filter plate 12 is fixed in the water collecting chamber 102 below the first water filter hole 201 and the cleaning drum 4, and a water pump 13 is fixed at the bottom of the support seat 1. The water inlet pipe 131 of the water pump 13 is connected to the water collecting chamber 102, and the water outlet pipe 132 of the water pump 13 is connected to the spray water pipe 5 through a pipeline.
[0085] The vegetable processing device further comprises: a scraper mechanism 14, which comprises:
[0086] A third cylinder 141, the third cylinder 141 is fixed to one side of the bottom of the support base 1;
[0087] A third drive motor 142, the third drive motor 142 is fixed on the telescopic end of the third cylinder 141, the third drive motor 142 is slidably mounted on one side of the bottom of the support seat 1 through a guide rail pair 143, a second drive shaft 144 is fixed on the drive end of the third drive motor 142, the second drive shaft 144 extends into the water collecting chamber 102 through the first long strip hole 15 on one side of the support seat 1, and is located above the sewage filter plate 12, and the second drive shaft 144 is a second drive screw;
[0088] A second guide rod 145, the second guide rod 145 is located below the second driving shaft 144, and two ends of the second guide rod 145 are respectively fixed on two opposite walls of the water collecting chamber 102;
[0089] A second movable plate 146, the second movable plate 146 is screwed onto the second driving screw rod, and a second long strip hole 1461 is formed on the second movable plate 146 for the second guide rod 145 to pass through;
[0090] The scraper 147, the top end of the scraper 147 is fixedly connected to the bottom end of the second movable plate 146, and the scraper 147 contacts the top end of the sewage filter plate 12, and is used to scrape the vegetable residue attached to the sewage filter plate 12 to the residue discharge port 16 on the side wall of the support seat 1 and discharge it from the support seat 1.
[0091] When the device is in use, the first drive motor drives the first drive shaft to rotate, which in turn drives the driving gear to rotate, and the driving gear drives the driven gear to rotate, thereby realizing the rotation of the cleaning drum. Then, vegetables are added to the cleaning drum through the vegetable feed port manually or by means of a conveyor belt. The rotation of the cleaning drum drives the internal vegetables to tumble, and under the flushing action of the first nozzle, the vegetables are rinsed clean. At the same time, the second nozzle flushes the inner wall of the cleaning drum and the second water filter hole, and the cleaning brush on the annular rotating inner disk cleans the outer wall of the cleaning drum, and the driving gear is driven to rotate by the second drive motor. The driving gear belt drives the annular rotating inner disk to rotate, realizing the self-rotation of the annular rotating inner disk, and its rotation direction is opposite to that of the cleaning drum, so that the vegetables attached to the second water filter hole can be cleaned more easily, and the annular rotating inner disk can move along the length direction of the cleaning drum under the action of the first drive motor to realize all-round cleaning of the cleaning drum.
[0092] The washed vegetables fall into the dehydration chamber through the vegetable discharge port, and the first cylinder drives the dehydration pressure plate to move downward, and then the vegetables in the dehydration chamber are squeezed and dehydrated, and the squeezed water flows into the water collecting chamber through the first water filter hole. At the same time, during the downward movement of the dehydration pressure plate, the external air source enters the air channel through the air inlet and is discharged through the air outlet. The air outlet sprays air toward the first water filter hole, so that impurities such as vegetable residues blocked in the first water filter hole can be blown out, thereby realizing the anti-blocking function of the first water filter hole.
[0093] After the dehydration pressure plate moves down to squeeze and dehydrate, the dehydration pressure plate is still located in the dehydration chamber. At this time, the gap between the outer wall of the dehydration pressure plate and the inner wall of the dehydration chamber is small, so that the vegetables in the cleaning drum can temporarily fall onto the conical surface of the dehydration pressure plate instead of falling into the dehydrated vegetables, thereby ensuring the isolation of undehydrated vegetables and dehydrated vegetables. At this time, the second cylinder drives the telescopic baffle to move backward and open the discharge port, so that the dehydrated vegetables fall into the collection chamber through the discharge port. After that, the second cylinder drives the telescopic baffle to move forward and reset, and blocks the discharge port again. At the same time, the first cylinder drives the dehydration pressure plate to move up to above the upper cavity port of the dehydration chamber. At this time, the vegetables on the conical surface will automatically slide into the dehydration chamber (in order to facilitate the sliding of the vegetables on the conical surface, the first cylinder can drive the dehydration pressure plate to oscillate up and down), and the vegetables in the cleaning drum continue to fall into the dehydration chamber for the next dehydration operation.
[0094] The sewage passing through the first filter hole and the second filter hole becomes clean water after being filtered by the sewage filter plate. The clean water can be used as the spray water source of the spray water pipe by being pumped by a water pump, which can reduce water consumption and waste and improve the environmental protection of the device.
[0095] When it is necessary to clean the vegetable residues and other impurities remaining on the sewage filter plate to prevent the sewage filter plate from being blocked, the third drive motor drives the second drive shaft to rotate, and then under the guidance of the second guide rod, the second movable plate can move along the length direction of the second guide rod. The second movable plate drives the scraper to scrape the vegetable residues on the sewage filter plate to the residue discharge port for discharge, thereby preventing the sewage filter plate from being blocked. Furthermore, when the scraper moves back to the slag discharge port, the third cylinder drives the third drive motor to move up. At this time, the second drive shaft drives the second movable plate to move up, and the second movable plate drives the scraper to move up, so that the scraper is no longer in contact with the sewage filter plate, so that the vegetable residue on the sewage filter plate will not be scraped from the slag discharge port to the vertical partition position again. Then, the scraper moves rightward to the vertical partition position under the action of the third drive motor, and then the third cylinder drives the third drive motor to move down, and then the second drive shaft drives the second movable plate to move down, and the second movable plate drives the scraper to move down, so that the scraper contacts the sewage filter plate again. After that, the scraper moves toward the slag discharge port again under the drive of the third drive motor, and continues to scrape the vegetable residue that falls on the sewage filter plate to the slag discharge port. Repeat the above actions to realize the automatic scraping operation of the vegetable residue on the sewage filter plate. The first long strip hole and the second long strip hole can respectively provide the displacement of the second drive shaft and the second movable plate when they move up and down, so as to ensure that the second drive shaft and the second movable plate can move up and down normally.
[0096] The advantages of the present invention are as follows:
[0097] 1. The processing steps of the device are simple, and the staff does not need to clean and dehydrate, which saves time and effort, reduces labor costs, and is easy to use. In addition, the first nozzle and the second nozzle are integrated on the spray water pipe. While the first nozzle sprays and cleans the vegetables, the second nozzle flushes the inner wall of the washing drum and the second water filter hole to prevent the second water filter hole from being blocked and affecting the filtration of the washed water. Moreover, when the washing drum needs to be cleaned, the first nozzle and the second nozzle can also be used to flush the washing drum, so as to realize automatic cleaning of the washing drum without manual cleaning.
[0098] 2. The annular rotating inner disk is installed on the annular fixed outer disk in an embedded manner, which achieves a compact structure. The cleaning brush on the annular rotating inner disk can also be used to clean the outer wall of the cleaning drum. The second driving motor drives the driving gear to rotate, and the driving gear drives the annular rotating inner disk to rotate, so that the annular rotating inner disk can rotate on its own, and its rotation direction is opposite to that of the cleaning drum, so that vegetables attached to the second water filter hole can be cleaned more easily. The annular rotating inner disk can move along the length direction of the cleaning drum under the action of the first driving motor to achieve all-round cleaning of the cleaning drum.
[0099] 3. The dehydration pressing plate in the device is integrated with an air channel, and during the vegetable squeezing process, high-pressure air can be used to simultaneously realize the anti-blocking function of the first water filter hole.
[0100] 4. When the dehydration pressing plate is located in the dehydration chamber, the conical surface of the dehydration pressing plate can temporarily store the washed vegetables to ensure the isolation of the undehydrated vegetables and the dehydrated vegetables.
[0101] 5. When the scraper moves backward (from the vertical partition to the slag discharge port), it contacts the sewage filter plate to automatically scrape away impurities such as vegetable residues on the sewage filter plate. When the scraper moves forward (from the slag discharge port to the vertical partition), it does not contact the sewage filter plate, so that the vegetable residues on the sewage filter plate will not be scraped from the slag discharge port to the vertical partition position again.
[0102] In this specification, each embodiment is described in a progressive manner, and each embodiment focuses on the differences from other embodiments. The same or similar parts between the embodiments can be referred to each other. For the device disclosed in the embodiment, since it corresponds to the method disclosed in the embodiment, the description is relatively simple, and the relevant parts can be referred to the method part.
[0103] The above description of the disclosed embodiments enables one skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but rather to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A vegetable processing device, characterized in that: include: A support base (1), wherein a dehydration chamber (101) and a water collection chamber (102) are separated inside the support base (1) by a vertical partition (2), a collection chamber (103) is provided below the dehydration chamber (101), an automatic opening and closing door (3) for connecting and closing the dehydration chamber (101) and the collection chamber (103) is provided at the lower chamber opening of the dehydration chamber (101), and a plurality of first water filtering holes (201) for filtering water in the dehydration chamber (101) into the water collection chamber (102) are provided on the vertical partition (2); A cleaning drum (4), the cleaning drum (4) is rotatably and tiltedly arranged on the support seat (1) and is located above the water collecting chamber (102); a plurality of second water filtering holes are provided on the cylinder wall of the cleaning drum (4); a high end cylinder opening of the cleaning drum (4) is a vegetable feed opening (401), and a low end cylinder opening is a vegetable discharge opening (402) connected to the upper cavity opening of the dehydration chamber (101); A spray water pipe (5), the spray water pipe (5) is arranged through the two end openings of the washing drum (4), the spray water pipe (5) is fixed to the support seat (1) through a bracket, and the spray water pipe (5) is provided with a row of first nozzles (6) for spraying water toward the vegetables and a row of second nozzles (7) for spraying water toward the second water filter hole; a drum driving mechanism (8), the drum driving mechanism (8) being arranged on the supporting seat (1) and being used for driving the cleaning drum (4) to rotate; A dehydration mechanism (9), the dehydration mechanism (9) is arranged on the support seat (1) and is used to perform a dehydration operation on the vegetables located in the dehydration chamber (101).
2. A vegetable processing device according to claim 1, characterized in that: The roller driving mechanism (8) comprises: A first drive motor (81), wherein the first drive motor (81) is fixed on the support base (1); A first driving shaft (82), the first driving shaft (82) being arranged in a first accommodating cavity (10) at the top of the support seat (1), one end of the first driving shaft (82) being fixedly connected to the first driving motor (81), and the other end of the first driving shaft (82) being rotatably connected to the cavity wall of the first accommodating cavity (10); A driving gear (83), wherein the driving gear (83) is sleeved on the first driving shaft (82); A driven gear (84) is sleeved and fixed on the cleaning drum (4) at a position close to the vegetable feed port (401), and the driving gear (83) is meshed and transmission-connected with the driven gear (84).
3. A vegetable processing device according to claim 2, characterized in that: The first driving shaft (82) is a first driving screw rod, and further comprises a drum cleaning and anti-blocking mechanism (11), which comprises: A first guide rod (111), the two ends of which are respectively fixed on two cavity walls of the first accommodating cavity (10) and are located above the first driving screw rod; A first movable plate (112), wherein the first movable plate (112) is screwed onto the first driving screw rod, a guide sleeve (113) is fixed to the top end of the first movable plate (112), and the guide sleeve (113) is inserted into the first guide rod (111); An annular cleaning disc assembly (114), wherein the annular cleaning disc assembly (114) is fixedly connected to the bottom end of the first movable plate (112), and the inner ring opening of the annular cleaning disc assembly (114) is sleeved on the outer wall of the cleaning drum (4) to remove vegetables attached to the outer wall of the cleaning drum (4) and attached to the second filter hole.
4. A vegetable processing device according to claim 3, characterized in that: The annular cleaning disc assembly (114) comprises: an annular fixed outer disk (1141), the outer wall of the annular fixed outer disk (1141) being fixedly connected to the bottom end of the first movable plate (112); An annular rotating inner disk assembly (1142) is rotatably connected to the inner ring mouth side of the annular fixed outer disk (1141), and the inner ring mouth of the annular rotating inner disk assembly (1142) is sleeved on the outer cylinder wall of the cleaning drum (4) for removing vegetables attached to the outer wall of the cleaning drum (4) and attached to the second filter hole. The annular rotating inner disk assembly (1142) rotates in the opposite direction to that of the cleaning drum (4).
5. A vegetable processing device according to claim 4, characterized in that: The inner ring opening side of the annular fixed outer disk (1141) is provided with a second accommodating cavity (11411), and the annular rotating inner disk assembly (1142) comprises: an annular rotating inner disk (11421), the annular rotating inner disk (11421) being rotatably connected in the second accommodating chamber (11411), the outer wall surface of the annular rotating inner disk (11421) being a toothed surface (114211), and the inner ring opening side of the annular rotating inner disk (11421) being provided with a cleaning brush (11422) in contact with the outer wall of the cleaning drum (4) for cleaning vegetables attached to the outer wall of the cleaning drum (4) and attached to the second filtering holes; A second driving motor (11423), the second driving motor (11423) is fixed on an outer wall of one side of the annular fixed outer disk (1141), the driving shaft of the second driving motor (11423) extends into the second accommodating chamber (11411), and a driving gear (11424) is fixed on the driving shaft, the driving gear (11424) is meshed and connected with the toothed surface (114211) for driving the annular rotating inner disk (11421) to rotate, and the annular rotating inner disk (11421) rotates in the opposite direction to the rotation direction of the cleaning roller (4).
6. A vegetable processing device according to claim 5, characterized in that: Annular limiting grooves (114111) are provided on the two opposite side walls of the second accommodating cavity (11411), and limiting lugs (114212) are fixed on the two opposite side outer walls of the annular rotating inner disk (11421), and the two limiting lugs (114212) are respectively slidably connected in the two annular limiting grooves (114111).
7. A vegetable processing device according to any one of claims 1 to 6, characterized in that: The dehydration mechanism (9) comprises: A first cylinder (91), the first cylinder (91) being fixed on the support seat (1) and located above the dehydration chamber (101); A dehydration pressure plate (92), the top end of which is fixed on the telescopic end of the first cylinder (91), the dehydration pressure plate (92) having an air channel (921) inside, one end of which is an air inlet (9211), and the other end of which is an air outlet (9212), the air outlet (9212) being arranged in an air outlet direction toward the first water filter hole (201) for blowing out vegetables attached to the first water filter hole (201).
8. A vegetable processing device according to claim 7, characterized in that: The lower cavity opening of the dehydration cavity (101) is provided with a discharge port (1011), the top surface of the dehydration pressing plate (92) is a conical surface (922) for easy vegetable falling, and the automatic opening and closing door (3) comprises: A second cylinder (31), the second cylinder (31) being fixed on the support base (1); A telescopic baffle (32), one side end of the telescopic baffle (32) is fixedly connected to the telescopic end of the second cylinder (31), the telescopic baffle (32) passes through a side cavity wall of the dehydration cavity (101) and is located above the discharge port (1011), and the telescopic baffle (32) cooperates with the dehydration pressure plate (92) to press and dehydrate the vegetables in the dehydration cavity (101).
9. A vegetable processing device according to any one of claims 1 to 6 and 8, characterized in that: A sewage filter plate (12) is fixed in the water collecting chamber (102) at a position below the first water filter hole (201) and the cleaning drum (4); a water pump (13) is fixed at the bottom of the support seat (1); a water inlet pipe (131) of the water pump (13) is connected to the water collecting chamber (102); and a water outlet pipe (132) of the water pump (13) is connected to the spray water pipe (5) through a pipeline.
10. A vegetable processing device according to claim 9, characterized in that: Also includes: The scraper mechanism (14) comprises: A third cylinder (141), the third cylinder (141) being fixed to one side of the bottom of the support seat (1); A third drive motor (142), the third drive motor (142) is fixed on the telescopic end of the third cylinder (141), the third drive motor (142) is slidably mounted on one side of the bottom of the support seat (1) through a guide rail pair (143), a second drive shaft (144) is fixed on the drive end of the third drive motor (142), the second drive shaft (144) extends into the water collecting chamber (102) through a first long strip hole (15) on one side of the support seat (1), and is located above the sewage filter plate (12), the second drive shaft (144) is a second drive screw; A second guide rod (145), the second guide rod (145) is located below the second driving shaft (144), and two ends of the second guide rod (145) are respectively fixed to two opposite cavity walls of the water collecting cavity (102); A second movable plate (146), the second movable plate (146) being screwed onto the second driving screw rod, and the second movable plate (146) being provided with a second long strip hole (1461) for the second guide rod (145) to pass through; A scraper (147), the top end of the scraper (147) is fixedly connected to the bottom end of the second movable plate (146), and the scraper (147) is in contact with the top end of the sewage filter plate (12), and is used to scrape the vegetable residue attached to the sewage filter plate (12) to the residue discharge port (16) on the side wall of the support seat (1) and discharge it from the support seat (1).
Citation Information
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