A barrel-connected shaft screw-operated gas-filled plasma cleaning device
By designing a barrel-connecting shaft screwing and inflation plasma cleaning equipment, the problem of complex barrel-connecting shaft screwing and inflation operations was solved, realizing automated processing and cleaning, compatible with the transfer of barrels of different sizes, and improving processing efficiency.
Patent Information
- Application Number
- CN202411671719.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-21
- Publication Date
- 2025-11-14
- Estimated Expiration
- 2044-11-21
AI Technical Summary
In existing technologies, the screwing and inflation operations of the barrel connection shaft are complex and inefficient, making it difficult to be compatible with application scenarios of barrels of different sizes. The transfer and processing efficiency between existing equipment is low, and it is also difficult to be compatible with barrel products of different sizes.
Design a barrel-connecting shaft screwing and air-filling plasma cleaning device, including a barrel feeding mechanism, a rolling drive mechanism, an intelligent robotic arm mechanism, a screwing and air-filling mechanism, and a barrel transfer mechanism. It can automatically screw the barrel connecting shaft and blow air, is compatible with barrels of different sizes, and perform surface plasma cleaning and transfer.
It automates the barrel connection shaft screwing and inflation process, is compatible with barrels of different sizes, improves processing efficiency, and enables automatic surface cleaning and transfer of barrels.
Smart Images

Figure CN119549493B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of barrel processing technology, and in particular to a barrel-connecting shaft screw-inflating plasma cleaning device. Background Technology
[0002] The barrel consists of a barrel body and a barrel connecting shaft. The barrel connecting shaft is pre-tightened before the material arrives. The barrel needs to be inflated to ensure a certain pressure inside. This involves a series of complex operations such as fixing the barrel body, tightening the barrel connecting shaft, and inflating. In addition, after inflation, the barrel body needs to be cleaned. Currently, this is mostly done manually with the assistance of different equipment, involving the transfer between multiple devices, resulting in low processing efficiency. Furthermore, the barrels come in various sizes, with products of different outer diameters and lengths. How to ensure product compatibility is also a problem that needs to be solved.
[0003] Based on the above defects and shortcomings, it is necessary to improve the existing technology and design a barrel-connected shaft screw-operated gas-filled plasma cleaning device. Summary of the Invention
[0004] The main technical problem solved by this invention is to provide a barrel-connecting shaft screwing and air-filling plasma cleaning device, which can screw the barrel-connecting shaft and blow air to ensure a certain pressure inside the barrel, is compatible with products of different sizes, and can automatically perform surface plasma cleaning on the barrel and transfer products.
[0005] To solve the above-mentioned technical problems, one technical solution adopted by the present invention is: to provide a barrel-connecting shaft screw-operated gas-filled plasma cleaning device, comprising:
[0006] A cylindrical feeding mechanism for rolling feeding of cylindrical containers;
[0007] A cylindrical drum rolling drive mechanism is located at the side end of the cylindrical drum feeding mechanism and is used to drive the cylindrical drum to roll.
[0008] The intelligent robotic arm mechanism is set at the side end of the barrel rolling drive mechanism. It clamps the barrel at the barrel feeding mechanism and places it at the barrel rolling drive mechanism for plasma cleaning of the barrel surface.
[0009] A screw-in inflation mechanism is connected to the cylindrical rolling drive mechanism, which screws in the shaft and inflates the cylindrical barrel.
[0010] A barrel transfer mechanism is located on the side of the intelligent robotic arm mechanism and is used to transfer barrels after inflation and cleaning.
[0011] The electrical control box is located on the side of the screw-on inflation mechanism and is used for electrical control.
[0012] Safety guardrails are installed around the cylindrical rolling drive mechanism, intelligent robotic arm mechanism, screwing inflation mechanism and electrical control box for safety protection;
[0013] The rotary inflation mechanism includes a main frame, a lifting and clamping assembly, a claw assembly, a push plate, a push-pull cylinder, a rotary assembly, and an inflation and pressing assembly. The main frame is equipped with a lifting and clamping assembly for lifting and clamping the barrel body and a claw assembly for assisting in clamping the external fixed end of the barrel connecting shaft. A push plate is slidably mounted on the side of the main frame. A push-pull cylinder is also mounted on the main frame to drive the push plate towards the barrel connecting shaft end. A rotary assembly is mounted on the push plate, and an inflation and pressing assembly is mounted at the front end of the rotary assembly. The rotary assembly includes a rotating shaft, a servo reduction motor, a rotary seat, a rotary rod, a buffer spring, and proximity switches. The rotating shaft is rotatably mounted on the push plate via a bearing seat. A servo reduction motor that drives the rotating shaft is mounted on the push plate. A rotary seat is mounted on the extended end of the rotating shaft. Two parallel rotary rods are movably inserted into the rotary seat. The small-diameter end of the rotary rod near the rotary seat is fitted with the rotary seat. Two proximity switches, vertically opposite to the tail ends of the rotary rods, are also mounted on the rotary seat.
[0014] Preferably, the inflation and compression assembly includes a front-push cylinder mounted on a screw base and a quick-connect inflation connector driven forward by the front-push cylinder, wherein the quick-connect inflation connector is connected to an external inflation device.
[0015] Preferably, the lifting and clamping assembly includes a lifting cylinder, a lifting plate that is driven to move up and down by the lifting cylinder, and several sets of lifting and clamping jaws mounted on the lifting plate.
[0016] Preferably, the handrail assembly includes a handrail bracket, finger cylinders, handrail clamping blocks, and connecting shaft handrails. Two obliquely arranged finger cylinders are mounted on the handrail bracket. Handrail clamping blocks and connecting shaft handrails are symmetrically mounted on the parallel clamping claws of the two finger cylinders, respectively. The handrail clamping blocks are provided with V-shaped openings for clamping the connecting shaft, and the opposite surfaces of the two connecting shaft handrails are provided with toothed grooves for clamping the connecting shaft.
[0017] Preferably, the cylindrical feeding mechanism adopts a feeding slide, which includes an inclined section for feeding and a horizontal platform for receiving materials arranged in sequence.
[0018] Preferably, the intelligent robotic arm mechanism includes a six-axis industrial robotic arm, a mounting plate, a downward clamping assembly, a clamping and gripping assembly, and a cleaning assembly. The mounting plate is installed at the wrist of the six-axis industrial robotic arm. Two sets of longitudinally distributed downward clamping assemblies and two sets of laterally distributed clamping and gripping assemblies are installed on the mounting plate. A cleaning assembly is installed on the side of the clamping and gripping assembly. The downward clamping assembly includes a downward clamping cylinder mounted on the mounting plate, upper and lower clamping jaws driven by the downward clamping cylinder, and a linear guide rod mounted on the upper and lower clamping jaws. The linear guide rod guides through the mounting plate, and the lower part of the upper and lower clamping jaws is provided with a V-shaped groove for the downward clamping cylinder.
[0019] Preferably, the clamping and gripping assembly includes linear slide rails, transfer plates, a bidirectional threaded screw gripping motor, and left and right gripping jaws. Two linear slide rails are mounted on the lower surface of the mounting plate, and transfer plates are respectively mounted on two sets of sliders on the linear slide rails. A bidirectional threaded screw is also mounted on the lower surface of the mounting plate. The two screw nuts of the bidirectional threaded screw are respectively fixedly connected to the transfer plates. The bidirectional threaded screw is driven to rotate by the gripping motor. The rotation of the bidirectional threaded screw drives the two transfer plates to move relative to each other or in opposite directions. Two sets of opposing left and right gripping jaws are mounted on the two transfer plates, and V-grooves are provided on the opposing surfaces of the left and right gripping jaws.
[0020] Preferably, the cleaning assembly includes a lifting cylinder mounted on the side of the transfer plate and a plasma cleaning spray gun driven by the lifting cylinder.
[0021] Preferably, the barrel transfer mechanism includes a barrel transfer trolley and a trolley positioning assembly used in conjunction with the barrel transfer trolley. The barrel transfer trolley includes a trolley, a gantry-shaped bracket mounted on the trolley, and several sets of hook assemblies mounted on the crossbeam of the gantry-shaped bracket. The hook assembly is provided with two hooks for suspending the transverse pin on the barrel connecting shaft, and the distance between the two hooks is greater than the shaft diameter of the barrel connecting shaft. The trolley positioning assembly includes a positioning frame, guide blocks, right-angle positioning components, a rotary clamping cylinder, a clamping block, and a proximity sensor. Two guide blocks are installed at the front end of the positioning frame, and two right-angle positioning components are installed at the rear end of the positioning frame. The guide blocks and right-angle positioning components form a directional opening for positioning the barrel transfer trolley. A rotary clamping cylinder is installed at the lower end of the right-angle positioning component, and a clamping block is installed at the rotary clamping end of the rotary clamping cylinder. A proximity sensor is installed at the outer end of the guide block.
[0022] Compared with the prior art, the beneficial effects of the present invention are:
[0023] The two sets of rolling drive components of the cylindrical rolling drive mechanism are adjusted by the front and rear spacing synchronous adjustment module mechanism, and the left and right position positioning and pushing module mechanism pushes the cylindrical barrel to dock with the screwing and inflation mechanism, which can be compatible with cylindrical barrels of different outer diameters and lengths.
[0024] The clamping and gripping components of the intelligent robotic arm mechanism are used for loading and unloading cylindrical barrels; the downward clamping components are used to press down and clamp the cylindrical barrels in preparation for subsequent screwing and inflation.
[0025] The plasma spray gun performs plasma cleaning on the surface of the barrel, and two sets of rolling drive components drive the barrel to rotate one revolution to complete the cleaning of the entire barrel surface.
[0026] The cylindrical barrel transfer mechanism is designed to position the barrel transfer trolley, which receives the cylindrical barrels and removes them once they are full. Attached Figure Description
[0027] Figure 1This is a schematic diagram of a barrel-connected shaft screw-operated gas-filled plasma cleaning device.
[0028] Figure 2 This is a top view of a barrel-connected shaft screw-operated gas-filled plasma cleaning device.
[0029] Figure 3 This is a schematic diagram of the cylindrical feeding mechanism of a cylindrical shaft screw-operated gas-filling plasma cleaning device.
[0030] Figure 4 This is a schematic diagram of the cylindrical rolling drive mechanism of a cylindrical shaft rotating and inflating plasma cleaning equipment.
[0031] Figure 5 This is a schematic diagram of the intelligent robotic arm mechanism of a barrel-connected shaft screwing and gas-filling plasma cleaning equipment.
[0032] Figure 6 This is a schematic diagram of a portion of the intelligent robotic arm mechanism in a barrel-connected shaft screwing and gas-filling plasma cleaning device.
[0033] Figure 7 This is a schematic diagram of the screwing and inflation mechanism of a barrel-connected shaft screwing and inflation plasma cleaning device.
[0034] Figure 8 This is a partial structural diagram of the screwing and inflation mechanism of a barrel-connected shaft screwing and inflation plasma cleaning device.
[0035] Figure 9 This is a schematic diagram of the cylindrical barrel transfer mechanism of a barrel-connected shaft screw-operated gas-filled plasma cleaning equipment.
[0036] Figure 10 This is a partial structural diagram of the barrel transfer mechanism of a barrel-connecting shaft screw-operated gas-filled plasma cleaning equipment.
[0037] Among them, 1. cylindrical feeding mechanism, 11. inclined section, 12. horizontal platform;
[0038] 2. Circular cylinder rolling drive mechanism, 21. First rolling drive assembly, 211. Rubber-coated roller, 212. Gear reducer motor, 22. Front and rear spacing synchronous adjustment module mechanism, 221. Base plate, 222. Trapezoidal lead screw, 223. Moving block, 224. Rotating shaft, 225. Spacing adjustment motor, 226. Driving helical gear, 227. Driven helical gear, 23. Second rolling drive assembly, 24. Left and right position positioning and pushing module mechanism, 241. Profile, 242. Pushing lead screw, 243. Pushing motor, 244. Pushing plate;
[0039] 3. Intelligent robotic arm mechanism; 31. Six-axis industrial robotic arm; 32. Mounting plate; 33. Downward clamping assembly; 331. Downward cylinder; 332. Upper and lower clamping jaws; 333. Linear guide rod; 34. Clamping and gripping assembly; 341. Linear slide rail; 342. Transfer plate; 343. Bidirectional threaded screw; 344. Gripping motor; 345. Left and right gripping jaws; 35. Cleaning assembly; 351. Lifting cylinder; 352. Plasma cleaning spray gun;
[0040] 4. Twisting and inflation mechanism; 41. Main frame; 42. Lifting and clamping assembly; 421. Lifting cylinder; 422. Lifting plate; 423. Lifting and clamping gripper; 43. Handrail assembly; 431. Handrail bracket; 432. Finger cylinder; 433. Handrail block; 434. Connecting shaft handrail gripper; 44. Push plate; 45. Push-pull cylinder; 46. Twisting assembly; 461. Rotating shaft; 462. Servo geared motor; 463. Twisting seat; 464. Twisting rod; 465. Buffer spring; 466. Proximity switch; 47. Inflation and compression assembly; 471. Front push cylinder; 472. Quick-connect inflation connector;
[0041] 5. Barrel transfer mechanism; 51. Barrel transfer trolley; 511. Trolley; 512. Gate-type hanger; 513. Hook assembly; 52. Trolley positioning assembly; 521. Positioning frame; 522. Guide block; 523. Right-angle positioning component; 524. Rotary clamping cylinder; 525. Clamping block; 526. Proximity sensor.
[0042] 6. Electrical control box;
[0043] 7. Safety guardrails. Detailed Implementation
[0044] The preferred embodiments of the present invention will now be described in detail with reference to the accompanying drawings, so that the advantages and features of the invention can be more easily understood by those skilled in the art, thereby providing a clearer and more explicit definition of the scope of protection of the present invention.
[0045] Please see Figures 1 to 10 The embodiments of the present invention include:
[0046] A barrel-connecting shaft rotary inflation plasma cleaning device includes a barrel feeding mechanism 1, a barrel rolling drive mechanism 2, an intelligent robotic arm mechanism 3, a rotary inflation mechanism 4, a barrel transfer mechanism 5, an electrical control box 6, and a safety guardrail 7. The barrel feeding mechanism 1 is used for barrel rolling feeding. The barrel rolling drive mechanism 2 is provided on the side of the barrel feeding mechanism 1 for driving the barrel to roll. The intelligent robotic arm mechanism 3 is provided on the side of the barrel rolling drive mechanism 2, and the intelligent robotic arm mechanism 3 clamps the barrel at the barrel feeding mechanism 1. Place the cylindrical rolling drive mechanism 2 at the location where plasma cleaning of the cylindrical surface is performed. A screwing inflation mechanism 4 is connected to the side end of the cylindrical rolling drive mechanism 2 to screw the shaft and inflate the cylindrical. A cylindrical transfer mechanism 5 is also provided on the side end of the intelligent robotic arm mechanism 3 for transferring the cylindrical after inflation and cleaning. An electrical control box 6 is provided on the side end of the screwing inflation mechanism 4 for electrical control. Safety guardrails 7 are provided around the cylindrical rolling drive mechanism 2, intelligent robotic arm mechanism 3, screwing inflation mechanism 4 and electrical control box 6.
[0047] The cylindrical feeding mechanism 1 adopts a feeding slide, which includes an inclined section 11 for feeding and a horizontal platform 12 for receiving materials arranged in sequence.
[0048] The cylindrical rolling drive mechanism 2 includes a first rolling drive assembly 21, a front-to-back spacing synchronous adjustment module mechanism 22, a second rolling drive assembly 23, and a left-to-right positioning and pushing module mechanism 24. The first rolling drive assembly 21 is installed on the fixed end of the front-to-back spacing synchronous adjustment module mechanism 22. The movable end of the front-to-back spacing synchronous adjustment module mechanism 22 is equipped with the second rolling drive assembly 23, which is parallel and opposite to the first rolling drive assembly 21. The left-to-right positioning and pushing module mechanism 24 is installed on the side end of the second rolling drive assembly 23. The first rolling drive assembly 21 includes a rotatably mounted rubber-coated roller 211 and a reduction motor 212 that drives the rubber-coated roller 211 to rotate. The structure of the second rolling drive assembly 23 is the same as that of the first rolling drive assembly 21. The front-to-back spacing synchronous adjustment module mechanism 22 includes a base plate 221, a trapezoidal lead screw 222, a moving block 223, a rotating shaft 224, a spacing adjustment motor 225, a driving helical gear 226, and a driven helical gear 227. The two base plates 221 are perpendicular to the first rolling drive assembly 21. The direction is set, a trapezoidal lead screw 222 is installed on the base plate 221, a moving block 223 is fixed on the lead screw nut of the trapezoidal lead screw 222, the second rolling drive assembly 23 is installed on the moving block 223, the rotating shaft 224 is rotatably mounted on the two base plates 221, the rotating shaft 224 is driven to rotate at both ends by the pitch adjustment motor 225, the front and rear ends of the rotating shaft 224 are equipped with driving helical gears 226, the trapezoidal lead screw 222 is equipped with a driven helical gear 227 that meshes with the driving helical gear 226, and the pitch adjustment motor 225 drives the rotating shaft 224 to rotate. The movement drives the trapezoidal lead screw 222 to rotate, and the rotation of the trapezoidal lead screw 222 drives the moving block 223 to move, thereby adjusting the distance between the first rolling drive assembly 21 and the second rolling drive assembly 23 to suit barrels with different outer diameters. The left and right position positioning pusher module mechanism 24 includes a profile 241 mounted on the two moving blocks 223, a pusher lead screw 242 mounted on the outer end of the profile 241, a pusher motor 243 that drives the pusher lead screw 242 to rotate, and a pusher plate 244 mounted on the lead screw nut of the pusher lead screw 242.
[0049] The intelligent robotic arm mechanism 3 includes a six-axis industrial robotic arm 31, a mounting plate 32, a downward clamping assembly 33, a clamping and gripping assembly 34, and a cleaning assembly 35. The mounting plate 32 is mounted at the wrist of the six-axis industrial robotic arm 31. Two sets of longitudinally distributed downward clamping assemblies 33 and two sets of laterally distributed clamping and gripping assemblies 34 are mounted on the mounting plate 32. The cleaning assembly 35 is mounted on the side of each clamping and gripping assembly 34. The downward clamping assembly 33 includes a downward cylinder 331 mounted on the mounting plate 32, upper and lower clamping jaws 332 driven by the downward cylinder 331, and a linear guide rod 333 mounted on the upper and lower clamping jaws 332. The linear guide rod 333 guides through the mounting plate 32. The lower part of the upper and lower clamping jaws 332 has a V-shaped groove for a downward clamping cylinder. The clamping and gripping assembly 34 includes a linear slide rail 34. 1. A transfer plate 342, a bidirectional threaded screw 343, a gripping motor 344, and left and right gripping jaws 345 are provided. The lower surface of the mounting plate 32 is equipped with two linear slide rails 341. The transfer plates 342 are respectively mounted on two sets of sliders on the linear slide rails 341. The bidirectional threaded screw 343 is also mounted on the surface of the mounting plate 32. The two screw nuts of the bidirectional threaded screw 343 are respectively fixedly connected to the transfer plates 342. The bidirectional threaded screw 343 is driven to rotate by the gripping motor 344. The rotation of the bidirectional threaded screw 343 drives the two transfer plates 342 to move relative to or away from each other. Two sets of opposing left and right gripping jaws 345 are installed on the two transfer plates 342. The opposing surfaces of the left and right gripping jaws 345 are provided with V-grooves. The cleaning assembly 35 includes a lifting cylinder 351 installed on the side of the transfer plate 342 and a plasma cleaning spray gun 352 driven to move by the lifting cylinder 351.
[0050] The screwing and inflation mechanism 4 includes a main frame 41, a lifting and clamping assembly 42, a claw assembly 43, a push plate 44, a push-pull cylinder 45, a screwing assembly 46, and an inflation and pressing assembly 47. The main frame 41 is equipped with a lifting and clamping assembly 42 for lifting and clamping the barrel body and a claw assembly 43 for assisting in clamping the external fixed end of the barrel connecting shaft. A push plate 44 is slidably mounted on the side of the main frame 41. A push-pull cylinder 45 is also mounted on the main frame 41 to drive the push plate 44 towards the barrel connecting shaft end. The screwing assembly 46 is mounted on the push plate 44, and the inflation and pressing assembly 47 is mounted at the front end of the screwing assembly 46. Component 46 includes a rotating shaft 461, a servo geared motor 462, a rotating seat 463, a rotating rod 464, a buffer spring 465, and a proximity switch 466. The rotating shaft 461 is rotatably mounted on a push plate 44 via a bearing seat. The servo geared motor 462, which drives the rotating shaft 461 to rotate, is mounted on the push plate 44. A rotating seat 463 is mounted on the extended end of the rotating shaft 461. Two parallel rotating rods 464 are movably inserted into the rotating seat 463. The rotating seat 463 is fitted onto the small-diameter end of the rotating rod 464 near the rotating seat 463. Two proximity switches 466 are also mounted on the rotating seat 463, which are vertically opposite to the tail of the rotating rod 464.
[0051] The inflation and compression assembly 47 includes a front-push cylinder 471 mounted on a screw base 463 and a quick-connect inflation connector 472 driven forward by the front-push cylinder 471. The quick-connect inflation connector 472 is opposite to the inflation hole at the end of the cylindrical shaft, and the quick-connect inflation connector 472 is connected to an external inflation device.
[0052] The lifting and clamping assembly 42 includes a lifting cylinder 421, a lifting plate 422 driven to move up and down by the lifting cylinder 421, and several sets of lifting and clamping claws 423 installed on the lifting plate 422.
[0053] The handrail assembly 43 includes a handrail bracket 431, finger cylinders 432, handrail clamping blocks 433, and connecting shaft handrails 434. Two obliquely arranged finger cylinders 432 are mounted on the handrail bracket 431. The handrail clamping blocks 433 and connecting shaft handrails 434 are symmetrically mounted on the parallel clamping claws of the two finger cylinders 432, respectively. The handrail clamping blocks 433 are provided with V-shaped openings for clamping the connecting shaft, and the opposite surfaces of the two connecting shaft handrails 434 are provided with toothed grooves for clamping the connecting shaft.
[0054] The barrel transfer mechanism 5 includes a barrel transfer trolley 51 and a trolley positioning assembly 52 used in conjunction with the barrel transfer trolley 51. The barrel transfer trolley 51 includes a trolley 511, a portal frame 512 mounted on the trolley 511, and several sets of hook assemblies 513 mounted on the crossbeams of the portal frame 512. Each hook assembly 513 is provided with two hooks for suspending the transverse pins on the barrel connecting shaft, and the distance between the two hooks is greater than the shaft diameter of the barrel connecting shaft. The trolley positioning assembly 52 includes a positioning frame 521, a guide block 522, and a right-angle positioning component. 523, rotary clamping cylinder 524, clamping block 525, and proximity sensor 526. The positioning frame 521 has two guide blocks 522 installed at its front end and two right-angle positioning components 523 installed at its rear end. The guide blocks 522 and right-angle positioning components 523 form a directional opening for positioning the barrel transfer trolley 51. The rotary clamping cylinder 524 is installed at the lower end of the right-angle positioning component 523. The rotary clamping end of the rotary clamping cylinder 524 is equipped with a clamping block 525. The proximity sensor 526 is installed at the outer end of the guide block 522.
[0055] In the operation of the pre-tightened shaft screwing and gas-filling plasma cleaning equipment of the present invention, the pre-tightened shaft barrel is manually loaded onto the loading slide of the barrel loading mechanism 1. The barrel rolls to the horizontal platform 12 and is positioned. The six-axis industrial robot 31 of the intelligent robot arm mechanism 3 drives the clamping and gripping component 34 to move. The clamping and gripping component 34 grips the barrel and places it at the barrel rolling drive mechanism 2. The front and rear spacing synchronous adjustment module mechanism 22 adjusts the second rolling drive component 23 to the distance between the first rolling drive component 21 and the second rolling drive component 23. The distance is adjusted to accommodate the outer diameter of the cylinder, with compatible cylinder outer diameters ranging from 300mm to 620mm. The left and right positioning and pushing module mechanism 24 pushes the cylinder close to the screwing and inflation mechanism 4 to accommodate cylinders of different lengths. The six-axis industrial robot 31 moves laterally to the screwing position at the end of the cylinder, driving the downward clamping assembly 33 to move down and press the cylinder. The lifting clamping assembly 42 below the cylinder lifts and presses the cylinder. The claw assembly 43 clamps and holds the cylinder connecting shaft. The push-pull cylinder 45 drives the push plate 44 to screw upward. Component 46 moves forward, and the two screwing rods 464 of the screwing component 46 align with the transverse pin on the cylindrical connecting shaft. The servo reduction motor 462 drives the two screwing rods 464, which in turn drive the cylindrical connecting shaft to rotate via the pin, precisely screwing the connecting shaft to the correct torque. After screwing to the correct position, the forward-pushing cylinder 471 of the inflation and clamping component 47 drives the quick-connect inflation connector 472 to align with the inflation hole at the end of the cylindrical connecting shaft, pushing it to inflate the cylindrical shaft. After inflation is complete, the screwing inflation mechanism 4 retracts, and the clamping component 3 is pressed down. 3 and lifting clamping assembly 42 release the barrel, the first rolling drive assembly 21 and the second rolling drive assembly 23 drive the barrel to rotate, the plasma cleaning spray gun 352 of the cleaning assembly 35 performs plasma cleaning operation on the surface of the barrel, after cleaning, the intelligent robotic arm mechanism 3 grabs the barrel, moves it forward and rotates it to be placed vertically on the hook assembly 513 of the barrel transfer trolley 51, after the barrel is full, the sensor sends a signal to prompt the manual removal of the barrel transfer trolley 51 and push it into the next spare barrel transfer trolley 51.
[0056] This invention relates to a barrel-connecting shaft screwing and air-filling plasma cleaning device, which can screw the barrel-connecting shaft and blow air to ensure a certain pressure inside the barrel, is compatible with products of different sizes, and can automatically perform surface plasma cleaning of the barrel and transfer products.
[0057] The above description is merely an embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structural or procedural transformations made based on the content of the present invention's specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of the present invention.
Claims
1. A barrel-connected shaft screw-operated gas-filled plasma cleaning device, characterized in that: include: A cylindrical feeding mechanism (1) is used for rolling feeding of cylindrical containers; A cylindrical rolling drive mechanism (2) is located on the side of the cylindrical feeding mechanism (1) and is used to drive the cylindrical barrel to roll. The intelligent robotic arm mechanism (3) is set at the side end of the cylindrical rolling drive mechanism (2) to clamp the cylindrical barrel at the cylindrical loading mechanism (1) and place it at the cylindrical rolling drive mechanism (2) for plasma cleaning of the cylindrical barrel surface. The screwing inflation mechanism (4) is connected to the cylindrical rolling drive mechanism (2), and screws the shaft to inflate the cylindrical barrel; A cylindrical barrel transfer mechanism (5) is located on the side of the intelligent robotic arm mechanism (3) and is used to transfer the cylindrical barrel after inflation and cleaning. The electrical control box (6) is located on the side of the screw-on inflation mechanism (4) and is used for electrical control. Safety guardrails (7) are set up around the cylindrical rolling drive mechanism (2), the intelligent robotic arm mechanism (3), the screwing inflation mechanism (4) and the electrical control box (6) for safety protection; The screwing inflation mechanism (4) includes a main frame (41), a lifting clamping assembly (42), a claw assembly (43), a push plate (44), a push-pull cylinder (45), a screwing assembly (46), and an inflation pressing assembly (47). The main frame (41) is equipped with a lifting clamping assembly (42) for lifting and clamping the barrel and a claw assembly (43) for assisting in clamping the external fixed end of the barrel connecting shaft. A push plate (44) is slidably installed on the side of the main frame (41). A push-pull cylinder (45) is also installed on the main frame (41) to drive the push plate (44) to move toward the barrel connecting shaft end. A screwing assembly (46) is installed on the push plate (44), and an inflation pressing assembly (47) is also installed at the front end of the screwing assembly (46). The screwing assembly (46) 46) Includes a rotating shaft (461), a servo geared motor (462), a screw seat (463), a screw rod (464), a buffer spring (465), and a proximity switch (466). The rotating shaft (461) is rotatably mounted on a push plate (44) via a bearing seat. The push plate (44) is equipped with a servo geared motor (462) that drives the rotating shaft (461) to rotate. A screw seat (463) is installed at the extended end of the rotating shaft (461). Two parallel screw rods (464) are movably inserted into the screw seat (463). The screw rod (464) is fitted with a screw seat (463) at the small diameter end near the screw seat (463). Two proximity switches (466) are also installed on the screw seat (463) and are vertically opposite to the tail of the screw rod (464). The inflation clamping assembly (47) includes a forward-pushing cylinder (471) mounted on a screw base (463) and a quick-connect inflation connector (472) driven forward by the forward-pushing cylinder (471), the quick-connect inflation connector (472) being connected to an external inflation device; The handrail assembly (43) includes a handrail bracket (431), a finger cylinder (432), a handrail clamping block (433), and a connecting shaft handrail (434). Two obliquely arranged finger cylinders (432) are installed on the handrail bracket (431). The handrail clamping block (433) and the connecting shaft handrail (434) are symmetrically installed on the parallel clamping claws of the two finger cylinders (432). The handrail clamping block (433) is provided with a V-shaped opening for clamping the connecting shaft. The opposite surfaces of the two connecting shaft handrails (434) are provided with toothed grooves for clamping the connecting shaft.
2. The barrel-connecting shaft screwing and gas-filling plasma cleaning equipment according to claim 1, characterized in that: The lifting clamping assembly (42) includes a lifting cylinder (421), a lifting plate (422) driven to move up and down by the lifting cylinder (421), and several sets of lifting clamping jaws (423) installed on the lifting plate (422).
3. The barrel-connecting shaft screw-operated gas-filled plasma cleaning equipment according to claim 1, characterized in that: The cylindrical feeding mechanism (1) adopts a feeding slide, which includes an inclined section (11) for feeding and a horizontal platform (12) for receiving materials arranged in sequence.
4. The barrel-connecting shaft screwing and gas-filling plasma cleaning equipment according to claim 1, characterized in that: The intelligent robotic arm mechanism (3) includes a six-axis industrial robotic arm (31), a mounting plate (32), a downward clamping assembly (33), a clamping and gripping assembly (34), and a cleaning assembly (35). The six-axis industrial robotic arm (31) has a mounting plate (32) installed at its wrist. Two sets of longitudinally distributed downward clamping assemblies (33) are mounted on the mounting plate (32), and two sets of laterally distributed clamping and gripping assemblies (34) are mounted on the mounting plate (35). 34) A cleaning assembly (35) is installed on the side end. The pressing clamping assembly (33) includes a pressing cylinder (331) installed on the mounting plate (32), upper and lower clamping jaws (332) driven to move by the pressing cylinder (331), and a linear guide rod (333) installed on the upper and lower clamping jaws (332). The linear guide rod (333) is guided through the mounting plate (32). The lower part of the upper and lower clamping jaws (332) is provided with a V-shaped groove for pressing clamping cylinder.
5. The barrel-connecting shaft screwing and gas-filling plasma cleaning equipment according to claim 4, characterized in that: The clamping and gripping assembly (34) includes a linear slide rail (341), a transfer plate (342), a bidirectional threaded screw (343), a gripping motor (344), and left and right gripping claws (345). Two linear slide rails (341) are installed on the lower surface of the mounting plate (32). Transfer plates (342) are installed on two sets of sliders on the linear slide rails (341). A bidirectional threaded screw (343) is also installed on the lower surface of the mounting plate (32). The two screw nuts of the bidirectional threaded screw (343) are fixedly connected to the transfer plate (342). The bidirectional threaded screw (343) is driven to rotate by the gripping motor (344). The rotation of the bidirectional threaded screw (343) drives the two transfer plates (342) to move relative to each other or in opposite directions. Two sets of opposing left and right gripping claws (345) are installed on the two transfer plates (342). V-grooves are provided on the opposing surfaces of the left and right gripping claws (345).
6. The barrel-connecting shaft screwing and gas-filling plasma cleaning equipment according to claim 5, characterized in that: The cleaning assembly (35) includes a lifting cylinder (351) mounted on the side of the transfer plate (342) and a plasma cleaning spray gun (352) driven by the lifting cylinder (351).
7. The barrel-connecting shaft screwing and gas-filling plasma cleaning equipment according to claim 1, characterized in that: The barrel transfer mechanism (5) includes a barrel transfer trolley (51) and a trolley positioning assembly (52) used in conjunction with the barrel transfer trolley (51). The barrel transfer trolley (51) includes a trolley (511), a portal frame (512) mounted on the trolley (511), and several sets of hook assemblies (513) mounted on the crossbeam of the portal frame (512). The hook assembly (513) is provided with two hooks for suspending the transverse pin on the barrel connecting shaft, and the distance between the two hooks is greater than the shaft diameter of the barrel connecting shaft. The trolley positioning assembly (52) includes a positioning frame (521), a guide block (522), and a right-angle positioning component (523). 3) Rotary clamping cylinder (524), clamping block (525) and proximity sensor (526). The positioning frame (521) has two guide blocks (522) installed at the front end and two right-angle positioning parts (523) installed at the rear end. The guide blocks (522) and right-angle positioning parts (523) form a directional opening for positioning the barrel transfer trolley (51). The lower end of the right-angle positioning part (523) is equipped with a rotary clamping cylinder (524). The rotary clamping end of the rotary clamping cylinder (524) is equipped with a clamping block (525). The outer end of the guide block (522) is equipped with a proximity sensor (526).
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