Stamping and stacking module
By designing stamping stacking modules, using mechanical structures and control chips to achieve automated production and material stacking, the inefficiency problem of manual collection and stacking in existing stamping production is solved, and the production efficiency and material cleanliness are improved.
Patent Information
- Application Number
- CN202411969333.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2044-12-30
AI Technical Summary
In the existing stamping production, collecting and stacking pieces requires a lot of manual time and effort, and it is difficult to accurately grasp the dimensional distance during the stamping process, resulting in waste of materials.
A stamping stacking module is designed, including a base, a conveying device, a stamping base, a stamping device and a stacking device. Through the coordination of mechanical structure and control chips, automated production and automatic stacking of materials are realized.
Automatic stacking and collection of stamping parts is realized, labor costs are reduced, production efficiency and material cleanliness are improved, and material waste is reduced.
Smart Images

Figure CN119549600A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of stamping technology, in particular to a stamping stacking module. Background Art
[0002] Stamping cutting is widely used in the industry as a simple and efficient production method. In order to simplify the mold structure and ensure production efficiency, the mold is usually designed for under-mold blanking. For the collection of blanks (stamping products) after blanking, the conventional practice is to place a material frame or conveyor belt under the mold. After stamping, the blanks fall freely into the material frame or conveyor belt and are then manually sorted and stacked. This process requires a lot of time and energy from the operators, which is not conducive to automated production operations. At the same time, the production efficiency is also very low. At the same time, in the stamping production process, manual stamping is generally performed. At this time, the stamping process cannot accurately grasp the size distance, which may result in waste of materials.
[0003] Therefore, in order to realize the stacking and collection of stamped parts, the present application proposes a stamping stacking module. Summary of the invention
[0004] The present invention aims to provide a stamping and stacking module.
[0005] The stamping and stacking module comprises: a base, a conveying device, a stamping base, a stamping device and a stacking device. The base structure is a rectangular structure. The conveying device, the stamping base, the stamping device and the stacking device are installed on the upper surface of the base. The conveying device is installed on the left side of the base, the stamping base is installed in the middle position of the base, the stacking device is installed on the right side of the base, and the stamping device is installed on the rear side of the stamping base.
[0006] Preferably, the conveying device includes: a conveying device shell, a rotating wheel, a conveyor belt, a support rod, and a slide block. The cross-sectional structure of the conveying device shell is an "concave"-shaped structure. The support rod is installed at the left and right ends of the inside of the conveying device shell. The rotating wheel is installed on the support rod. A conveyor belt is installed on the rotating wheel. The conveyor belt is installed in the concave part of the conveying device shell. A slide block is installed on the right side of the conveyor belt for material advancement.
[0007] Preferably, the stamping base includes: a moving block, a ramp, a propulsion chamber, a lifting device, an outlet chamber, and a push rod. The stamping base structure is a rectangular structure and is hollow inside. A propulsion chamber is provided at the left end of the interior of the stamping base, and a moving block is installed in the propulsion chamber. The upper part of the moving block passes through the upper surface of the stamping base. Slopes are installed on both sides of the moving block. The slopes are two in number and are symmetrically installed. A lifting device is installed in the middle position of the stamping base, and an outlet chamber is provided at the right end of the lifting device. A push rod is installed in the outlet chamber.
[0008] Preferably, the stamping device comprises: a bracket, a connecting plate, a telescopic column and a stamping column, the bracket is installed on the base, the connecting plate is installed on the upper part of the bracket, the telescopic column is installed on the lower part of the connecting plate, the stamping column is installed inside the telescopic column, and the stamping column is aligned with the center of the lifting device.
[0009] Preferably, the stacking device includes: a stacking device shell, a fixed seat, a spring, an extrusion sheet, a wedge block and a positioning block. The stacking device shell structure is a rectangular structure and is hollow inside. A fixed seat is fixed to the bottom of the stacking device shell, a spring is installed on the upper part of the fixed seat, an extrusion sheet is installed on the left side of the spring, and the extrusion sheet structure is an arc structure. A wedge block is installed on the lower left part of the stacking device shell, and a positioning block is installed on the upper left part of the stacking device shell.
[0010] Preferably, the lifting device includes: a top plate, a connecting block, a rotating block, a connecting rod, a protrusion and a driving motor. The top plate structure is a rectangular mechanism. A connecting block is installed on the lower surface of the top plate, and a rotating block is fixed to the lower end of the connecting block. A connecting rod is installed on the rotating block, and the other end of the connecting rod is connected to the protrusion, and the other end of the protrusion is connected to the driving motor, and the driving motor is installed on the base.
[0011] Preferably, the push rod includes: a top block, a telescopic rod, a push plate, a lifting rod and a moving seat. The top block is hollow inside, and a telescopic rod is installed inside the top block. One end of the telescopic rod passes through the top block and is connected to the push plate. The top block is connected to the lifting rod at the bottom, and a moving seat is installed at the bottom of the lifting rod.
[0012] Preferably, the slope is fixed on the upper surface of the stamping base, and the left side of the slope is connected to the conveying device.
[0013] Preferably, the right side of the outlet cavity is connected to a stacking device, and the left side of a wedge block in the stacking device is connected to the right end of the stamping base.
[0014] Preferably, the conveying device, the stamping base, the stamping device and the stacking device are all connected to a control chip, and production is controlled by the control chip.
[0015] The beneficial effects of the above scheme are: The present invention arranges a slope and a moving block at the stamping base, and the slope can facilitate the sliding movement of the material. When the material slides down and moves to the stamping base, the moving block pushes the material to the lifting device, and when it reaches the lifting device, it will be blocked by the push rod. The push rod reserves the stamping position of the material through calculation, and the material is stamped and deformed by the force of the stamping column. After the stamping and deformation are completed, the lifting device lifts the material and then the push rod descends, and the moving block pushes the next material. At this time, the material that has not been stamped will push the material that has been stamped to move. When the material that has been stamped moves over the push rod, the push rod pops up to block the material that has not been stamped, and the material that has been stamped will be pushed to the extrusion sheet through the push plate in the push rod, completing a stamping work, and the material is accumulated. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the structure of the present invention; Figure 2 It is a left-side structural schematic diagram of the present invention; Figure 3 It is a schematic diagram of the top view structure of the present invention; Figure 4 It is a schematic diagram of the cross-sectional structure of the present invention; Figure 5 It is a schematic diagram of the top view of the base structure of the present invention; Figure 6 for Figure 4 A is an enlarged schematic diagram of the structure; Figure 7 It is a structural schematic diagram of the lifting device of the present invention; Figure 8 It is a left-side structural schematic diagram of the lifting device of the present invention; Fig. 9 It is a schematic diagram of the push rod structure of the present invention; In the figure: 1, base; 2, conveying device; 21, conveying device shell; 22, rotating wheel; 23, conveyor belt; 24, support rod; 25, slide block; 3, stamping base; 31, moving block; 32, ramp; 33, thrust chamber; 34, lifting device; 341, top plate; 342, connecting block; 343, rotating block; 344, connecting rod; 345, convex block; 346, driving motor; 35, outlet chamber; 36, push rod; 361, top block; 362, telescopic rod; 363, push plate; 364, lifting rod; 365, moving seat; 4, stamping device; 41, bracket; 42, connecting plate; 43, telescopic column; 44, stamping column; 5, stacking device; 51, stacking device shell; 52, fixed seat; 53, spring; 54, extrusion sheet; 55, wedge block; 56, positioning block. DETAILED DESCRIPTION
[0017] The present invention is further explained clearly and completely below in conjunction with the accompanying drawings of the specification, but the protection scope of the present invention is not limited thereto.
[0018] like Figure 1 , Figure 2 , Figure 3 As shown, the stamping and stacking module includes: a base 1, a conveying device 2, a stamping base 3, a stamping device 4 and a stacking device 5. The base 1 is a rectangular structure, and the conveying device 2, the stamping base 3, the stamping device 4 and the stacking device 5 are installed on the upper surface of the base 1. Among them, the conveying device 2 is installed on the left side of the base 1, the stamping base 3 is installed in the middle position of the base 1, the stacking device 5 is installed on the right side of the base 1, and the stamping device 4 is installed on the rear side of the stamping base 3. The conveying device 2, the stamping device 3 and the stacking device 5 are tightly connected.
[0019] according to Figure 4 As shown, specifically, the conveyor 2 includes: a conveyor housing 21, a rotating wheel 22, a conveyor belt 23, a support rod 24, and a slide block 25. The cross-sectional structure of the conveyor housing 21 is a "concave"-shaped structure. The support rod 24 is installed at the left and right ends of the interior of the conveyor housing 21. The rotating wheel 22 is installed on the support rod 24. A conveyor belt 23 is installed on the rotating wheel 22. The conveyor belt 23 is installed in the concave part of the conveyor housing 21. A slide block 25 is installed on the right side of the conveyor belt 23 for material advancement. During operation, the material is placed on the conveyor belt 23, and the conveyor belt 23 will be moved by the rotation of the rotating wheel 22, and the conveyor belt 23 will move with the material until the material is transported to the leftmost end of the conveyor device, where a slope 32 is provided, and the transported material will slide down to the stamping base 3 through the slope 32; Specifically, Figure 3 and Figure 6 As shown, the stamping base 3 includes: a moving block 31, a ramp 32, a propulsion chamber 33, a lifting device 34, an outlet chamber 35, and a push rod 36. The structure of the stamping base 3 is a rectangular parallelepiped structure and is hollow inside. The left end of the inside of the stamping base 3 is provided with a propulsion chamber 33, and the moving block 31 is installed in the propulsion chamber 33. The upper part of the moving block 31 passes through the upper surface of the stamping base 3. Ramps 32 are installed on both sides of the moving block 31. The number of the ramps 32 is two and they are symmetrically installed. A lifting device 34 is installed in the middle position of the stamping base 3. The outlet chamber 35 is provided at the right end of the lifting device 34. A push rod 36 is installed in the outlet chamber 35. Further, when the material slides down the slope 32 to the stamping base 3, the material will be pushed to the lifting device 34 by the moving block 31. After the pushing process is calculated, the push rod 36 will be at the required position. At this time, the material will be blocked by the push rod 36, and the stamping device 4 will be started. Specifically, Figure 4 As shown, the punching device 4 includes: a bracket 41, a connecting plate 42, a telescopic column 43 and a punching column 44. The bracket 41 is installed on the base 1. The connecting plate 42 is installed on the upper part of the bracket 41. The telescopic column 43 is installed on the lower part of the connecting plate 42. The punching column 44 is installed inside the telescopic column 43. The punching column 44 is aligned with the center of the lifting device 34. Furthermore, when the material is blocked by the push rod 36, the punching column 44 will press down, and at the same time, the upper device 34 rotates through the driving motor 346 to drive the protrusion 345 to rotate and pull down the connecting rod 344, and pull down the top plate 341. At this time, the material is still pressed down by the punching column 44 into the die for deformation. After the punching is completed, the lifting device 34 will rise through the reciprocating motion of the rotation, and the formed material will be ejected at this time; Subsequently, the ejected material is pushed by the subsequent material that has not been stamped. The push rod 36 will move down after the material is stamped. Then, the material that has been stamped will move to the right side of the push rod 36 under the push of the subsequent material. After the movement is completed, the push rod 36 will bounce up again to block the material that has not been stamped. The material that has been stamped will be pushed into the stacking device 5 by the push plate 363 in the push rod 36. Specifically, Figure 4 As shown, the stacking device 5 comprises: a stacking device shell 51, a fixed seat 52, a spring 53, an extrusion sheet 54, a wedge block 55 and a positioning block 56. The stacking device shell 51 is a rectangular parallelepiped structure and is hollow inside. The fixed seat 52 is fixed to the bottom of the stacking device shell 51, and the spring 53 is installed on the upper part of the fixed seat 52. The extrusion sheet 54 is installed on the left side of the spring 53. The extrusion sheet 54 is an arc structure. The wedge block 55 is installed on the lower left side of the stacking device shell 51, and the positioning block 56 is installed on the upper left side of the stacking device shell 51. Furthermore, the material will pass through the wedge block 55 through the push of the push plate 363. Since the right end of the wedge block 55 is slightly higher than the left end of the extrusion sheet 54, the material will fall down a little after passing through the wedge block 55 and get stuck and stop moving. At the same time, the push plate 363 continues to push, and the material will move upward in the arc state of the extrusion sheet 54. Since the lower right corner of the positioning block 56 is in an arc shape, the material will continue to move upward through the gap, and then it will be stuck by the extrusion force of the spring 53 and squeezed through the upper part of the extrusion sheet 54 and the upper part of the positioning block 56 to complete the stacking of the material, and the subsequent subsequent operations are repeated in this way. Specifically, according to Figure 7 and Figure 8 As shown, the lifting device 34 includes: a top plate 341, a connecting block 342, a rotating block 343, a connecting rod 344, a protrusion 345 and a driving motor 346. The top plate 341 is a rectangular structure. The lower surface of the top plate 341 is installed with a connecting block 342, the lower end of the connecting block 342 is fixed with a rotating block 343, and the rotating block 343 is installed with a connecting rod 344. The other end of the connecting rod 344 is connected to the protrusion 345, and the other end of the protrusion 345 is connected to the driving motor 346. The driving motor 346 is installed on the base 1.
[0020] During the stamping process of the material, the top plate 341 of the lifting device 3 is at the lowest end whenever the material is stamped. After the stamping is completed, the top plate 341 of the lifting device 3 is at the highest point, ensuring that the material can be normally bounced up and transported after each stamping. Specifically, Fig. 9 As shown, the push rod 36 includes: a top block 361, a telescopic rod 362, a push plate 363, a lifting rod 364 and a moving seat 365. The top block 361 is hollow inside, and the telescopic rod 362 is installed inside the top block 361. One end of the telescopic rod 362 passes through the top block 361 and is connected to the push plate 363. The lower part of the top block 361 is connected to the lifting rod 364, and the lower part of the lifting rod 364 is installed with a moving seat 365. Finally, the stacking of materials is completed by pushing the push rod 36, which is convenient for material storage and placement. At the same time, the moving seat 365 arranged at the bottom of the push rod 36 can control the distance under the setting of the computer, thereby improving the tolerance of the equipment to the size of the materials.
[0021] Specifically, the slope 32 is fixed on the upper surface of the stamping base 3 , and the left side of the slope 32 is connected to the conveying device 2 .
[0022] Specifically, the right side of the outlet cavity 35 is connected to the stacking device 5 , and the left side of the wedge block 55 in the stacking device 5 is connected to the right end of the stamping base 3 .
[0023] Specifically, the conveying device 2, the stamping base 3, the stamping device 4 and the stacking device 5 are all connected to the control chip, and the production is controlled by the control chip; Through reasonable mechanical structure settings, this application can realize automated production during use, reduce labor costs, and at the same time improve work reliability, save materials, and improve the neatness of stamped materials, making the materials more neatly arranged without the need for human intervention.
Claims
1. Stamping and stacking module, including: A base (1), a conveying device (2), a stamping base (3), a stamping device (4) and a stacking device (5), wherein the base (1) is a rectangular structure, and the conveying device (2), the stamping base (3), the stamping device (4) and the stacking device (5) are installed on the upper surface of the base (1), characterized in that the conveying device (2) is installed on the left side of the base (1), the stamping base (3) is installed in the middle of the base (1), the stacking device (5) is installed on the right side of the base (1), and the stamping device (4) is installed on the rear side of the stamping base (3).
2. The stamping and stacking die set according to claim 1, characterized in that: The conveying device (2) comprises: a conveying device housing (21), a rotating wheel (22), a conveyor belt (23), a support rod (24), and a slide block (25); the cross-sectional structure of the conveying device housing (21) is a "concave"-shaped structure; the support rod (24) is mounted at the left and right ends inside the conveying device housing (21); the rotating wheel (22) is mounted on the support rod (24); a conveyor belt (23) is mounted on the rotating wheel (22); the conveyor belt (23) is mounted in a concave portion of the conveying device housing (21); and a slide block (25) is mounted on the right side of the conveyor belt (23) for advancing materials.
3. The stamping and stacking die set according to claim 1, characterized in that: The punching base (3) comprises: a moving block (31), a slope (32), a propulsion chamber (33), a lifting device (34), an outlet chamber (35), and a push rod (36). The punching base (3) is a rectangular parallelepiped structure and is hollow inside. The left end of the inside of the punching base (3) is provided with a propulsion chamber (33), and the moving block (31) is installed in the propulsion chamber (33). The upper part of the moving block (31) passes through the upper surface of the punching base (3). Slopes (32) are installed on both sides of the moving block (31). The number of the slopes (32) is two and they are symmetrically installed. The lifting device (34) is installed in the middle position of the punching base (3), and the outlet chamber (35) is provided at the right end of the lifting device (34). The outlet chamber (35) is installed with a push rod (36).
4. The stamping and stacking die set according to claim 1, characterized in that: The punching device (4) comprises: a bracket (41), a connecting plate (42), a telescopic column (43) and a punching column (44); the bracket (41) is mounted on the base (1); the connecting plate (42) is mounted on the upper part of the bracket (41); the telescopic column (43) is mounted on the lower part of the connecting plate (42); the punching column (44) is mounted inside the telescopic column (43); and the punching column (44) is aligned with the center of the lifting device (34).
5. The stamping and stacking die set according to claim 1, characterized in that: The stacking device (5) comprises: a stacking device shell (51), a fixed seat (52), a spring (53), an extrusion sheet (54), a wedge block (55) and a positioning block (56); the stacking device shell (51) is a rectangular parallelepiped structure and is hollow inside; the fixed seat (52) is fixed to the bottom of the stacking device shell (51); the spring (53) is installed on the upper part of the fixed seat (52); the extrusion sheet (54) is installed on the left side of the spring (53); the extrusion sheet (54) is an arc-shaped structure; the wedge block (55) is installed on the lower left side of the stacking device shell (51); and the positioning block (56) is installed on the upper left side of the stacking device shell (51).
6. The stamping and stacking die set according to claim 3, characterized in that: The lifting device (34) comprises: a top plate (341), a connecting block (342), a rotating block (343), a connecting rod (344), a protrusion (345) and a driving motor (346); the top plate (341) is a rectangular structure; a connecting block (342) is mounted on the lower surface of the top plate (341); a rotating block (343) is fixed at the lower end of the connecting block (342); a connecting rod (344) is mounted on the rotating block (343); the other end of the connecting rod (344) is connected to the protrusion (345); the other end of the protrusion (345) is connected to the driving motor (346); and the driving motor (346) is mounted on the base (1).
7. The stamping and stacking die set according to claim 3, characterized in that: The push rod (36) comprises: a top block (361), a telescopic rod (362), a push plate (363), a lifting rod (364) and a moving seat (365); the top block (361) is hollow inside; the top block (361) is provided with a telescopic rod (362); one end of the telescopic rod (362) passes through the top block (361) and is connected to the push plate (363); the top block (361) is connected to the lifting rod (364) at the bottom; and the moving seat (365) is provided at the bottom of the lifting rod (364).
8. The stamping and stacking die set according to claim 3, characterized in that: The slope (32) is fixed on the upper surface of the stamping base (3), and the left side of the slope (32) is connected to the conveying device (2).
9. The stamping and stacking die set according to claim 3, characterized in that: The right side of the outlet cavity (35) is connected to the stacking device (5), and the left side of the wedge block (55) in the stacking device (5) is connected to the right end of the stamping base (3).
10. The stamping and stacking die set according to claim 1, characterized in that: The conveying device (2), the stamping base (3), the stamping device (4) and the stacking device (5) are all connected to a control chip, and production is controlled by the control chip.
Citation Information
Patent Citations
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