Multi-station processing device
By using the rotary table and spinning cylinder design of the multi-station processing device, multi-station synchronous processing of electronic cigarette shells is realized, which solves the problems of low processing efficiency and unstable workpiece position, and improves processing accuracy and stability.
Patent Information
- Application Number
- CN202411545350.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-01
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2044-11-01
AI Technical Summary
In the existing technology, the processing of electronic cigarette shells suffers from problems such as low efficiency of multi-station synchronous processing, inconvenience of mounting and dismounting carriers, poor clamping stability, and easy displacement of workpiece position.
The multi-station processing device uses a rotating disk and support base to achieve synchronous processing of workpieces. Combined with the spinning cylinder and elastic extrusion head, it achieves stable clamping and independent positioning, avoiding workpiece position deviation.
It improves processing efficiency, simplifies the mounting and dismounting process of the carrier, ensures the stability and positional accuracy of the workpiece, and avoids damage to the workpiece surface.
Smart Images

Figure CN119550268B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of automated processing technology, and in particular to a multi-station processing device. Background Technology
[0002] Electronic cigarettes are handheld electronic devices that produce inhalable vapor. The casing requires adhesive during installation before being assembled with other components. Current technology typically involves manually moving carriers with the casings mounted on them between multiple workstations for sequential processing. However, manual handling limits processing to a single workstation, hindering simultaneous processing across multiple stations. This results in low efficiency, inconvenient carrier mounting and dismounting, poor clamping stability, and an inability to independently and flexibly position each workpiece, making them prone to displacement due to rotation. Summary of the Invention
[0003] The main objective of this invention is to provide a multi-station processing device that can achieve synchronous processing at multiple stations, improve processing efficiency, facilitate the mounting and dismounting of the workpiece-loaded carrier at a certain station and achieve stable clamping of the fixture, and also achieve independent and stable elastic positioning of each workpiece to avoid workpiece position displacement caused by rotation.
[0004] To achieve the above objectives, the technical solution adopted by the present invention is as follows: a multi-station processing device for processing workpieces, wherein the carrier on which the workpiece is mounted includes: a vertically arranged base plate and several carrier blocks mounted on one side surface of the base plate, the workpiece being fitted onto the outside of the carrier blocks, including: a rotating disk and at least 3 support seats mounted on the edge of the upper surface of the rotating disk, the several support seats being equally spaced along the circumference of the rotating disk, the center of the lower surface of the rotating disk being connected to the output shaft of a drive mechanism, the drive mechanism being used to drive the rotating disk to rotate at equal angles in the circumference, the base plate of the support seat being mounted on the upper surface of the rotating disk, the upper surface of the base plate being mounted on the inner side of the vertical support plate of the support seat being mounted on a horizontally arranged carrier plate, the upper surface of the carrier plate being mounted on at least 2 slide rails parallel to the radial direction of the rotating disk, the vertical support plate of the support seat being provided with a clearance through hole for the workpiece to pass through, one end of the slide rail passing through the clearance through hole and being mounted on a pad, and the lower surface of the base plate of the carrier being provided with a mounting groove for the pad to be embedded.
[0005] A horizontally extending strip support plate is installed at the other end of a slide rail and can move with the slide rail. Several mounting seats corresponding to the blocks on the carrier are installed on the upper surface of the strip support plate. A receiving groove is opened on the end face of the mounting seat facing the vertical support plate. One end of a movable block is embedded in the receiving groove. An extrusion head that cooperates with the workpiece is installed at the other end of the movable block. A first spring in a compressive state is provided between one end of the movable block and the bottom of the receiving groove. A second spring is installed on the end faces of both ends of the strip support plate. The other end of the second spring connected to the strip support plate is connected to the support base. At least one spinning cylinder is installed on the vertical support plate of the support base. The rotating part of the spinning cylinder, whose main body is installed on the inner surface of the vertical support plate, is located outside the vertical support plate. When the spinning cylinder is in a pressing state, its rotating part is in pressing contact with the base plate of the carrier on the side opposite to the block, and the extrusion head is in extrusive contact with the workpiece on the carrier.
[0006] The following are further improvements to the above technical solution:
[0007] 1. In the above scheme, when the spinning cylinder is in a non-pressed state, the rotating part of the spinning cylinder is located parallel to the outside of the base plate of the carrier.
[0008] 2. In the above scheme, a plurality of rotating blocks corresponding one-to-one with the carrier block are provided on the upper surface of the substrate. The end of the rotating block away from the carrier block is rotatably mounted on the upper surface of the substrate. A protrusion is provided on the upper surface of the other end of the rotating block. The inner side of the workpiece vertically mounted on the outside of the carrier block has a groove into which the protrusion can be inserted. The lower surface of the rotating block is connected to the upper surface of the substrate by at least one vertically arranged spring in a compressed state.
[0009] 3. In the above scheme, a rotating shaft is installed at the end of the rotating block away from the carrier block. The two ends of the rotating shaft, which are rotatably engaged with the rotating block, extend outward from the two side surfaces of the rotating block and are installed on the substrate.
[0010] 4. In the above scheme, a protruding strip is provided on the upper surface of the substrate, and a plurality of mounting grooves are provided on the protruding strip for the end of the rotating block away from the carrier block to be embedded. Assembly grooves for the two ends of the rotating shaft to be embedded are provided on the protruding strip on both sides of the mounting groove.
[0011] 5. In the above scheme, a strip-shaped hole extending from front to back is provided on the upper side wall and / or lower side wall of the receiving groove, and the end of a limiting pin that passes vertically through the movable block is embedded in the strip-shaped hole and slides in cooperation with the inner wall of the strip-shaped hole.
[0012] 6. In the above scheme, a reinforcing plate is provided on the upper surface of the base plate and on both sides of the clearance through hole. The reinforcing plate, which is set as a right angle triangle, is connected to the rear surface of the base plate and the vertical support plate respectively.
[0013] 7. In the above scheme, the extrusion head is a rubber extrusion head, a silicone extrusion head, or a polyurethane extrusion head.
[0014] 8. In the above scheme, the two spaced-apart spinning cylinders are respectively installed at the two corners on the upper part of the vertical support plate.
[0015] 9. In the above scheme, when in a non-pressed state, the rotating part of the spinning cylinder is located parallel to both sides above the base plate of the carrier.
[0016] Due to the application of the above technical solution, the present invention has the following advantages compared with the prior art:
[0017] 1. The multi-station processing device of the present invention comprises several support bases equally spaced along the circumference of a rotating disk. The center of the lower surface of the rotating disk is connected to the output shaft of a drive mechanism, which drives the rotating disk to rotate at equal angles in the circumferential direction. The base plate of the support base is mounted on the upper surface of the rotating disk. A horizontally arranged carrier plate is mounted on the upper surface of the base plate and inside the vertical support plate of the support base. At least two slide rails parallel to the radial direction of the rotating disk are mounted on the upper surface of the carrier plate. A clearance through hole for the workpiece to pass through is provided on the vertical support plate of the support base. One end of the slide rail passes through this clearance hole and is fitted with a pad. A mounting groove for the pad is formed on the lower surface of the carrier's base plate. A horizontally extending strip support plate is installed at the other end of the slide rail and can move with it. Several mounting seats corresponding to the blocks on the carrier are mounted on the upper surface of the strip support plate. A receiving groove is formed on the end face of the mounting seat facing the vertical support plate. One end of a movable block is embedded in this receiving groove, and a pressing head that mates with the workpiece is mounted on the other end of the movable block. A gap is provided between one end of the movable block and the bottom of the receiving groove. The first spring is in a compressed state, and a second spring is installed on each end face of the strip support plate. One end of the second spring is connected to the strip support plate, and the other end is connected to the support base. At least one spinning cylinder is installed on the vertical support plate of the support base. The rotating part of the spinning cylinder, whose main body is installed on the inner surface of the vertical support plate, is located on the outer side of the vertical support plate. When the spinning cylinder is in a pressing state, its rotating part is in pressing contact with the base plate of the carrier on the side opposite to the carrier block, and the extrusion head is in extrusion contact with the workpiece on the carrier. It can realize the cyclic switching between different workstations through rotation, thereby realizing synchronous processing of multiple workstations and improving processing efficiency. It can also facilitate the mounting and dismounting of the carrier loaded with workpieces at a certain workstation and realize the stable clamping of the fixture. It can also apply an independent and adaptively adjustable elastic extrusion force to the workpiece on each carrier from the opposite direction, realize the independent and stable elastic positioning of each workpiece, avoid the workpiece position shift caused by rotation, improve the positional accuracy and stability of each workpiece during processing, thereby improving processing accuracy and not damaging the surface of the workpiece to be processed.
[0018] 2. The multi-station processing device of the present invention has a plurality of rotating blocks corresponding one-to-one with the carrier blocks on the upper part of the base plate. The end of the rotating block away from the carrier block is rotatably mounted on the upper surface of the base plate. The upper surface of the other end of the rotating block is provided with a protrusion. The inner side of the workpiece vertically mounted on the outside of the carrier block has a groove into which the protrusion can be inserted. The lower surface of the rotating block and the upper surface of the base plate are connected by at least one vertically arranged and compressed spring. This can not only achieve stable clamping of the workpiece from the inside to ensure the accuracy and stability of subsequent workpiece processing, but also facilitate the installation and unloading of the workpiece. Attached Figure Description
[0019] Figure 1This is a schematic diagram of the overall structure of the multi-station processing device of the present invention;
[0020] Figure 2 This is a new appendix to this utility model. Figure 1 Enlarged view of point A in the middle;
[0021] Figure 3 This is a partial structural feature of the multi-station processing device of the present invention. Figure 1 ;
[0022] Figure 4 Appendix to this invention Figure 3 Enlarged view of point B in the middle;
[0023] Figure 5 Appendix to this invention Figure 3 Enlarged view of point C in the middle;
[0024] Figure 6 This is a partial structural diagram of the multi-station processing device of the present invention. Figure 2 ;
[0025] Figure 7 Appendix to this invention Figure 6 A schematic cross-sectional view of the middle DD;
[0026] Figure 8 This is a partial structural diagram of the multi-station processing device of the present invention. Figure 3 ;
[0027] Figure 9 Appendix to this invention Figure 8 A schematic cross-sectional view of the middle section EE.
[0028] In the above figures: 100, workpiece; 101, groove; 1, base plate; 2, carrier block; 3, rotating block; 31, pressing part; 4, protrusion; 5, spring; 6, rotating shaft; 7, protruding strip; 71, mounting groove; 72, assembly groove; 8, limiting groove; 91, positioning post; 92, positioning hole; 10, handle; 11, support base; 111, bottom base plate; 112, vertical support plate; 113, reinforcing plate; 12, carrier plate; 131, slide rail; 132, slider; 133, stop block; 14, clearance passage. 151. Hole; 152. Pad; 16. Hanging groove; 16. Spinning cylinder; 161. Main body; 162. Rotating part; 171. Guide column; 172. Guide groove; 18. Strip support plate; 19. Mounting seat; 20. Extrusion head; 21. Second spring; 211. First pin; 212. Second pin; 22. Receiving groove; 23. Movable block; 24. First spring; 251. Strip hole; 252. Limit pin; 26. Rotating disk; 27. Drive mechanism; 28. Motor; 29. Reducer. Detailed Implementation
[0029] The present patent can be further understood through the specific embodiments given below, but they are not intended to limit the present patent.
[0030] Example 1: A multi-station machining apparatus for machining a workpiece 100. The carrier on which the workpiece 100 is mounted includes: a vertically arranged base plate 1 and several carrier blocks 2 mounted on one side surface of the base plate 1. The workpiece 100 is fitted onto the outside of the carrier blocks 2. The apparatus includes: a rotating disk 26 and at least three support seats 11 mounted on the edge of the upper surface of the rotating disk 26. The several support seats 11 are equally spaced along the circumference of the rotating disk 26. The center of the lower surface of the rotating disk 26 is connected to the output shaft of a drive mechanism 27. This drive mechanism 27 is used to drive the rotating disk 26 to rotate at equal angles in the circumferential direction. The base plate 111 of the support base 11 is mounted on the upper surface of the rotating disk 26. A horizontally arranged carrier plate 12 is mounted on the upper surface of the base plate 111 and inside the vertical support plate 112 of the support base 11. At least two slide rails 131 parallel to the radial direction of the rotating disk 26 are mounted on the upper surface of the carrier plate 12. A clearance through hole 14 for the workpiece 100 to pass through is opened on the vertical support plate 112 of the support base 11. One end of the slide rail 131 passes through the clearance through hole 14 and a pad 151 is installed. A mounting groove 152 for the pad 151 to be embedded is opened on the lower surface of the base plate 1 of the carrier.
[0031] A horizontally extending strip support plate 18 is installed at the other end of the slide rail 131 and can move with the slide rail 131. Several mounting seats 19 corresponding to the carrier blocks 2 on the upper surface of the strip support plate 18 are installed. A receiving groove 22 is formed on the end face of each mounting seat 19 facing one end of the vertical support plate 112. One end of a movable block 23 is embedded in this receiving groove 22. A pressing head 20 that cooperates with the workpiece 100 is installed at the other end of the movable block 23. A first spring 24 in a pressing state is provided between one end of the movable block 23 and the bottom of the receiving groove 22. A second spring 21 is installed on each end face of the support plate 18. The other end of the second spring 21 is connected to the support plate 18 at one end and connected to the support base 11 at the other end. At least one spinning cylinder 16 is installed on the vertical support plate 112 of the support base 11. The rotating part 162 of the spinning cylinder 16, which is mounted on the inner surface of the vertical support plate 112, is located outside the vertical support plate 112. When the spinning cylinder 16 is in the pressing state, its rotating part 162 is in pressing contact with the base plate 1 of the carrier on the side opposite to the carrier block 2, and the extrusion head 20 is in extrusion contact with the workpiece 100 on the carrier.
[0032] When the spinning cylinder is in the non-pressing state, the carrier is mounted on the pad at the front end of the slide rail and the pad matches the mounting groove to achieve the initial positioning of the carrier as a whole. At the same time, the carrier is pushed to move along the length of the slide rail towards the strip support plate until the outer surface of each workpiece to be processed is in contact with the corresponding extrusion head. Then, the carrier is pushed to continue moving until the surface of the side with the workpiece to be processed is in contact with the vertical support plate of the support base. During this process, each extrusion head mounted on the strip support plate generates an elastic pressure on the workpiece to be processed in the opposite direction of the carrier's movement under the action of the second spring. At the same time, each extrusion head generates another pressing force on the workpiece to be processed under the action of the corresponding first spring.
[0033] When the spinning cylinder 16 is in a non-pressed state, the rotating part 162 of the spinning cylinder 16 is located parallel to the outside of the base plate 1 of the carrier.
[0034] A plurality of rotating blocks 3 corresponding one-to-one with the carrier block 2 are provided on the upper part of the substrate 1. The end of the rotating block 3 away from the carrier block 2 is rotatably mounted on the upper surface of the substrate 1. A protrusion 4 is provided on the upper surface of the other end of the rotating block 3. The inner side of the workpiece 100, which is vertically mounted on the outside of the carrier block 2, has a groove 101 into which the protrusion 4 can be inserted. The lower surface of the rotating block 3 and the upper surface of the substrate 1 are connected by at least one vertically arranged spring 5 in a compressed state.
[0035] Each carrier block can be fitted with an electronic cigarette shell on its outer side, and it can be positioned and fixed from the inside of the electronic cigarette shell, which facilitates the comprehensive processing of the outside of the electronic cigarette shell and will not cause damage to its surface due to clamping.
[0036] When installing the electronic cigarette case, first apply a downward pressure to the holding part on the rotating block, so that the protrusion on the rotating block rotates downward to the lowest position. Then move the vertically placed electronic cigarette case towards the carrier block and make the positioning pin match and fit into the positioning hole one by one, and make the outer contour surface of the carrier block fit against the inner wall of the electronic cigarette case.
[0037] Then the pressure acting on the holding part is released, and the rotating block rotates upward under the action of the spring until the protrusion is embedded in the groove on the electronic cigarette shell and applies an upward thrust to the electronic cigarette shell. At the same time, with the cooperation of the positioning post and the positioning hole, the electronic cigarette shell will not move upward, thus achieving stable clamping of the electronic cigarette shell.
[0038] A rotating shaft 6 is installed at the end of the rotating block 3 away from the carrier block 2. The two ends of the rotating shaft 6, which are rotatably engaged with the rotating block 3, extend outward from the two side surfaces of the rotating block 3 and are installed on the base plate 1.
[0039] The upper surface of the substrate 1 is provided with a protrusion 7, and the protrusion 7 is provided with a plurality of mounting grooves 71 for the rotating block 3 to be inserted at the end away from the carrier block 2. The protrusion 7 is provided with assembly grooves 72 on both sides of the mounting grooves 71 for the two ends of the rotating shaft 6 to be inserted.
[0040] The lower surface of the aforementioned rotating block 3 is an inclined plane, and the inclined plane gradually increases in height in the direction close to the carrier block 2.
[0041] The rotating block 3 has a horizontally outwardly extending pressing part 31 on the middle of one side surface. When installing or removing the electronic cigarette shell, the pressing part presses the rotating block downward, so that the protrusion on it rotates to a low position with the rotating block, thereby facilitating the installation and removal of the electronic cigarette shell.
[0042] Two springs 5 are provided at intervals between the lower surface of the rotating block 3 and the upper surface of the substrate 1.
[0043] Each of the lower surface of the rotating block 3 and the upper surface of the substrate 1 has a limiting groove 8 for one end of the spring 5 to be inserted.
[0044] A strip-shaped hole 251 extending back and forth is provided on the upper and lower side walls of the aforementioned receiving groove 22. The end of a limiting pin 252 that passes vertically through the movable block 23 is embedded in the strip-shaped hole 251 and slides in cooperation with the inner wall of the strip-shaped hole 251.
[0045] A reinforcing plate 113 is provided on the upper surface of the base plate 111 and on both sides of the clearance hole 14. The reinforcing plates 113, which are set as right-angled triangles, are respectively connected to the rear surface of the base plate 111 and the vertical support plate 112.
[0046] The front end of the second spring 21 is connected to a first pin 211 mounted on a reinforcing plate 113, and the rear end of the second spring 21 is connected to a second pin 212 mounted on the end faces of both ends of the strip support plate 18. One end of each of the parallel first pin 211 and second pin 212 is connected to the second spring 21, and the other end of each is mounted on the strip support plate 18.
[0047] The extrusion head 20 mentioned above is a silicone extrusion head.
[0048] Each of the slide rails 131 is mounted on the upper surface of the carrier plate 12 by at least two sliders 132.
[0049] A stop block 133 is installed at the rear end of the slide rail 131, and the lower surface of the stop block 133 is lower than the upper surface of the carrier plate 12.
[0050] The two spaced-apart spinning cylinders 16 are respectively installed at the two corners on the upper part of the vertical support plate 112.
[0051] When in a non-pressed state, the rotating part 162 of the spinning cylinder 16 is located parallel to both sides above the base plate 1 of the carrier.
[0052] Example 2: A multi-station machining apparatus for machining a workpiece 100. The carrier on which the workpiece 100 is mounted includes: a vertically arranged base plate 1 and several carrier blocks 2 mounted on one side surface of the base plate 1. The workpiece 100 is fitted onto the outside of the carrier blocks 2. The apparatus includes: a rotating disk 26 and at least three support seats 11 mounted on the edge of the upper surface of the rotating disk 26. The several support seats 11 are equally spaced along the circumference of the rotating disk 26. The center of the lower surface of the rotating disk 26 is connected to the output shaft of a drive mechanism 27. This drive mechanism 27 is used to drive the rotating disk 26 to rotate at equal angles in the circumferential direction. The base plate 111 of the support base 11 is mounted on the upper surface of the rotating disk 26. A horizontally arranged carrier plate 12 is mounted on the upper surface of the base plate 111 and inside the vertical support plate 112 of the support base 11. At least two slide rails 131 parallel to the radial direction of the rotating disk 26 are mounted on the upper surface of the carrier plate 12. A clearance through hole 14 for the workpiece 100 to pass through is opened on the vertical support plate 112 of the support base 11. One end of the slide rail 131 passes through the clearance through hole 14 and a pad 151 is installed. A mounting groove 152 for the pad 151 to be embedded is opened on the lower surface of the base plate 1 of the carrier.
[0053] Next, the drive motor drives the turntable to rotate the carrier on which the workpiece to be processed is mounted. The rotation passes through multiple stations to process the workpiece simultaneously, thus enabling synchronous processing of multiple stations by switching between different stations and improving processing efficiency.
[0054] A horizontally extending strip support plate 18 is installed at the other end of the slide rail 131 and can move with the slide rail 131. Several mounting seats 19 corresponding to the carrier blocks 2 on the upper surface of the strip support plate 18 are installed. A receiving groove 22 is formed on the end face of each mounting seat 19 facing one end of the vertical support plate 112. One end of a movable block 23 is embedded in this receiving groove 22. A pressing head 20 that cooperates with the workpiece 100 is installed at the other end of the movable block 23. A first spring 24 in a pressing state is provided between one end of the movable block 23 and the bottom of the receiving groove 22. A second spring 21 is installed on each end face of the support plate 18. The other end of the second spring 21 is connected to the support plate 18 at one end and connected to the support base 11 at the other end. At least one spinning cylinder 16 is installed on the vertical support plate 112 of the support base 11. The rotating part 162 of the spinning cylinder 16, which is mounted on the inner surface of the vertical support plate 112, is located outside the vertical support plate 112. When the spinning cylinder 16 is in the pressing state, its rotating part 162 is in pressing contact with the base plate 1 of the carrier on the side opposite to the carrier block 2, and the extrusion head 20 is in extrusion contact with the workpiece 100 on the carrier.
[0055] After the carrier is mounted on the pad, the spinning cylinder is switched to the holding state, causing its rotating part to rotate 90° while retracting towards its main body, thereby pressing the carrier's base plate from the other side. This achieves stable holding of the carrier, and each workpiece to be processed on the carrier is located inside the vertical support plate facing the support base on its base plate and is subjected to double elastic holding force from the corresponding extrusion head. This effectively avoids external interference and improves stability. An independent and adaptively adjustable elastic extrusion force can be applied to each workpiece to be processed on the carrier from the opposite direction, thereby achieving independent and stable elastic positioning of each workpiece to be processed. This further improves the positional accuracy and stability of each workpiece to be processed during the processing, thereby improving processing accuracy without damaging the surface of the workpiece to be processed.
[0056] When the spinning cylinder 16 is in a non-pressed state, the rotating part 162 of the spinning cylinder 16 is located parallel to the outside of the base plate 1 of the carrier.
[0057] When disassembly is required, simply switch the spinning cylinder to the non-pressing state. Its rotating part will rotate 90° and extend away from its main body to move away from the base plate of the carrier, making it easy to remove the carrier from the pad. This facilitates the mounting and dismounting of the carrier loaded with the workpiece to be processed, and also enables stable clamping of the fixture to ensure the stability of the position and clamping state of each workpiece during processing.
[0058] A strip-shaped hole 251 extending back and forth is provided on the lower side wall of the aforementioned receiving groove 22. The end of a limiting pin 252 that passes vertically through the movable block 23 is embedded in the strip-shaped hole 251 and slides in cooperation with the inner wall of the strip-shaped hole 251.
[0059] A reinforcing plate 113 is provided on the upper surface of the base plate 111 and on both sides of the clearance hole 14. The reinforcing plates 113, which are set as right-angled triangles, are respectively connected to the rear surface of the base plate 111 and the vertical support plate 112.
[0060] The front end of the second spring 21 is connected to a first pin 211 mounted on a reinforcing plate 113, and the rear end of the second spring 21 is connected to a second pin 212 mounted on the end faces of both ends of the strip support plate 18. One end of each of the parallel first pin 211 and second pin 212 is connected to the second spring 21, and the other end of each is mounted on the reinforcing plate 113.
[0061] Each of the slide rails 131 is mounted on the upper surface of the carrier plate 12 by at least two sliders 132.
[0062] The aforementioned extrusion head 20 is a rubber extrusion head.
[0063] The two spaced-apart spinning cylinders 16 are respectively installed at the two corners on the upper part of the vertical support plate 112.
[0064] The base plate 1 of the aforementioned carrier and the vertical support plate 112 of the support base 11 are connected by at least two sets of guide posts 171 and guide grooves 172.
[0065] The two guide grooves 172 are respectively opened at opposite corners of the carrier base plate 1.
[0066] The aforementioned mounting slot 152 is located between adjacent carrier blocks 2.
[0067] The aforementioned mounting groove 152 is a triangular groove, and the upper part of the pad 151 is set as a triangle to match the triangular groove.
[0068] The aforementioned carrier block 2 is also connected to the inner side of the workpiece 100 by at least two sets of positioning pins 91 and positioning holes 92.
[0069] A handle 10 is installed on each end face of the substrate 1, which facilitates manual or automated equipment to pick up and place the clamp without interfering with the clamped electronic cigarette shell product during the picking and placing process.
[0070] The four support bases 11 mentioned above are evenly spaced along the circumference of the rotating disk 26.
[0071] The aforementioned drive mechanism 27 includes a motor 28 and a reducer 29 located below the rotating disk 26 and connected in sequence.
[0072] The working principle of this invention is as follows:
[0073] Each carrier block can be fitted with an electronic cigarette shell on its outer side, and it can be positioned and fixed from the inside of the electronic cigarette shell, which facilitates the comprehensive processing of the outside of the electronic cigarette shell and will not cause damage to its surface due to clamping.
[0074] When installing the electronic cigarette case, first apply a downward pressure to the holding part on the rotating block, so that the protrusion on the rotating block rotates downward to the lowest position. Then move the vertically placed electronic cigarette case towards the carrier block and make the positioning pin match and fit into the positioning hole one by one, and make the outer contour surface of the carrier block fit against the inner wall of the electronic cigarette case.
[0075] Then the pressure acting on the holding part is released, and the rotating block rotates upward under the action of the spring until the protrusion is embedded in the groove on the electronic cigarette shell and applies an upward thrust to the electronic cigarette shell. At the same time, the electronic cigarette shell will not move upward with the cooperation of the positioning post and the positioning hole, thus achieving stable clamping of the electronic cigarette shell.
[0076] Next, when the spinning cylinder is in the non-pressing state, the carrier is hung on the pad at the front end of the slide rail and the pad is matched with the mounting groove to achieve the initial positioning of the carrier as a whole. At the same time, the carrier is pushed to move along the length of the slide rail towards the strip support plate until the outer surface of each workpiece to be processed is in contact with the corresponding extrusion head. Then, the carrier is pushed to continue moving until the surface of the side with the workpiece to be processed is in contact with the vertical support plate of the support seat. During this process, each extrusion head installed on the strip support plate generates an elastic pressure on the workpiece to be processed in the opposite direction of the carrier's movement under the action of the second spring. At the same time, each extrusion head generates another pressing force on the workpiece to be processed under the action of the corresponding first spring.
[0077] Then, the spinning cylinder is switched to the holding state, so that its rotating part rotates 90° while retracting towards its main body, thereby pressing the base plate of the carrier from the other side of the carrier. This achieves stable holding of the carrier, and each workpiece to be processed on the carrier is located inside the vertical support plate facing the support base on its base plate and is subjected to double elastic holding force from the corresponding extrusion head. This can effectively avoid external interference and improve stability. An independent and adaptively adjustable elastic extrusion force can be applied to each workpiece to be processed on the carrier from the opposite direction, thereby achieving independent and stable elastic positioning of each workpiece to be processed. This further improves the positional accuracy and stability of each workpiece to be processed during the processing, thereby improving processing accuracy without damaging the surface of the workpiece to be processed.
[0078] Next, the drive motor drives the turntable to rotate the carrier on which the workpiece to be processed is mounted. The rotation passes through multiple stations to process the workpiece simultaneously, thus enabling synchronous processing of multiple stations by switching between different stations and improving processing efficiency.
[0079] When disassembly is required, simply switch the spinning cylinder to the non-pressing state. Its rotating part will rotate 90° and extend away from its main body to move away from the base plate of the carrier, making it easy to remove the carrier from the pad. This facilitates the mounting and dismounting of the carrier loaded with the workpiece to be processed, and also enables stable clamping of the fixture to ensure the stability of the position and clamping state of each workpiece during processing.
[0080] The multi-station processing device of this invention can achieve synchronous processing of multiple stations and improve processing efficiency by cyclically switching between different stations through rotation. It also facilitates the mounting and dismounting of the workpiece-loaded carrier at a certain station and achieves stable clamping of the fixture. Furthermore, it can apply an independent and adaptively adjustable elastic compressive force to the workpiece on each carrier from the opposite direction, achieving independent and stable elastic positioning of each workpiece, avoiding workpiece position displacement caused by rotation, improving the positional accuracy and stability of each workpiece during processing, thereby improving processing accuracy without damaging the surface of the workpiece to be processed. In addition, it can achieve stable clamping of the workpiece from the inside to ensure the accuracy and stability of subsequent workpiece processing, and facilitates the installation and unloading of the workpiece.
[0081] The above embodiments are only for illustrating the technical concept and features of the present invention, and are intended to enable those skilled in the art to understand the content of the present invention and implement it accordingly. They should not be construed as limiting the scope of protection of the present invention. All equivalent changes or modifications made in accordance with the spirit and essence of the present invention should be covered within the scope of protection of the present invention.
Claims
1. A multi-station machining apparatus for machining a workpiece (100), wherein the carrier on which the workpiece (100) is mounted comprises: A vertically arranged base plate (1) and several carrier blocks (2) mounted on one side surface of the base plate (1), wherein the workpiece (100) is fitted onto the outside of the carrier blocks (2), characterized in that: it includes: a rotating disk (26) and at least 3 support seats (11) mounted on the edge of the upper surface of the rotating disk (26), the several support seats (11) are equally spaced along the circumference of the rotating disk (26), the center of the lower surface of the rotating disk (26) is connected to the output shaft of a driving mechanism (27), the driving mechanism (27) is used to drive the rotating disk (26) to rotate at equal angles in the circumference, and the bottom base plate (111) of the support seat (11) is mounted on the rotating disk (26). On the upper surface of the base plate (111), a horizontally arranged carrier plate (12) is installed on the upper surface of the base plate (111) and inside the vertical support plate (112) of the support base (11). At least two slide rails (131) parallel to the radial direction of the rotating disk (26) are installed on the upper surface of the carrier plate (12). A clearance through hole (14) for the workpiece (100) to pass through is opened on the vertical support plate (112) of the support base (11). One end of the slide rail (131) passes through this clearance through hole (14) and a pad (151) is installed. A mounting groove (152) for the pad (151) to be embedded is opened on the lower surface of the base plate (1) of the carrier. A horizontally extending strip support plate (18) is installed at the other end of the slide rail (131) and can move with the slide rail (131). The upper surface of the strip support plate (18) is equipped with several mounting seats (19) corresponding to the carrier blocks (2) on the carrier. A receiving groove (22) is opened on the end face of the mounting seat (19) facing the vertical support plate (112). One end of a movable block (23) is embedded in the receiving groove (22). The other end of the movable block (23) is equipped with a pressing head (20) that cooperates with the workpiece (100). A first spring (24) in a pressing state is provided between one end of the movable block (23) and the bottom of the receiving groove (22). The strip support plate (18) A second spring (21) is installed on each end face. One end of the second spring (21) is connected to the strip support plate (18), and the other end is connected to the support base (11). At least one spinning cylinder (16) is installed on the vertical support plate (112) of the support base (11). The rotating part (162) of the spinning cylinder (16) is located on the inner surface of the vertical support plate (112) of the main body (161). When the spinning cylinder (16) is in the pressing state, its rotating part (162) is pressed and contacted with the base plate (1) of the carrier on the side opposite to the carrier block (2), and the extrusion head (20) is pressed and contacted with the workpiece (100) on the carrier.
2. The multi-station processing device according to claim 1, characterized in that: When the spinning cylinder (16) is in a non-pressed state, the rotating part (162) of the spinning cylinder (16) is located parallel to the outside of the base plate (1) of the carrier.
3. The multi-station processing device according to claim 1, characterized in that: A plurality of rotating blocks (3) corresponding one-to-one with the carrier block (2) are provided on the upper surface of the substrate (1). The end of the rotating block (3) away from the carrier block (2) is rotatably mounted on the upper surface of the substrate (1). A protrusion (4) is provided on the upper surface of the other end of the rotating block (3). The inner side of the workpiece (100) which is vertically mounted on the outside of the carrier block (2) has a groove (101) into which the protrusion (4) can be inserted. The lower surface of the rotating block (3) is connected to the upper surface of the substrate (1) by at least one vertically arranged and compressed spring (5).
4. The multi-station processing device according to claim 3, characterized in that: A rotating shaft (6) is installed at one end of the rotating block (3) away from the carrier block (2). The two ends of the rotating shaft (6), which rotates and cooperates with the rotating block (3), extend outward from the two side surfaces of the rotating block (3) and are installed on the substrate (1).
5. The multi-station processing device according to claim 4, characterized in that: The upper surface of the substrate (1) is provided with a protrusion (7), and the protrusion (7) is provided with a plurality of mounting grooves (71) for the rotating block (3) to be embedded at one end away from the carrier block (2). The protrusion (7) and the mounting grooves (71) are respectively provided with assembly grooves (72) for the two ends of the rotating shaft (6) to be embedded.
6. The multi-station processing device according to claim 1, characterized in that: A strip-shaped hole (251) extending back and forth is provided on the upper side wall and / or lower side wall of the receiving groove (22). The end of a limiting pin (252) that passes vertically through the movable block (23) is embedded in the strip-shaped hole (251) and slides in cooperation with the inner wall of the strip-shaped hole (251).
7. The multi-station processing device according to claim 1, characterized in that: A reinforcing plate (113) is provided on the upper surface of the base plate (111) and on both sides of the clearance through hole (14). The reinforcing plate (113), which is set as a right triangle, is connected to the rear surface of the base plate (111) and the vertical support plate (112).
8. The multi-station processing device according to claim 1, characterized in that: The extrusion head (20) is a rubber extrusion head, a silicone extrusion head, or a polyurethane extrusion head.
9. The multi-station processing device according to claim 1, characterized in that: Two spaced-apart spinning cylinders (16) are respectively installed at two corners on the upper part of the vertical support plate (112).
10. The multi-station processing device according to claim 9, characterized in that: When in a non-pressed state, the rotating part (162) of the spinning cylinder (16) is located parallel to both sides above the base plate (1) of the carrier.
Citation Information
Patent Citations
Suspension mounting mechanism of metal piece carrier
CN223198465U
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