Dehydration device for beta gypsum production
By designing a dehydration device for beta gypsum production, the equipment corrosion and scale problems caused by the components in the gypsum are solved, and the dehydration and cleaning modes are flexible, which improves the efficiency of equipment usage and cleaning efficiency.
Patent Information
- Application Number
- CN202510114711.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-24
- Publication Date
- 2025-03-04
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the prior art, some components in gypsum may cause equipment corrosion and scale during the dehydration process, and the cleaning and maintenance are complicated and manual cleaning pressure is high.
A dehydration device for beta gypsum production is designed, including a rack plate, a conversion part, a stir-frying part, a dehydration part, a cleaning part, a regulating part and a discharge part. The device realizes the processing angle adjustment of the reactor through hydraulic rods, support plates, sliders, sliding frames, racks and other components, which facilitates the conversion of dehydration mode and cleaning mode.
It realizes flexible conversion of dehydration mode and cleaning mode, reduces manual operation, and improves the efficiency and convenience of equipment. At the same time, the automated cleaning system reduces the pressure of human cleaning and improves cleaning efficiency.
Smart Images

Figure CN119551922A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of building material preparation, in particular to a dehydration device for beta gypsum production. Background Art
[0002] The resource utilization of phosphogypsum is one of the key factors for the sustainable development of the phosphorus chemical industry. Dihydrate gypsum can be converted into hemihydrate gypsum when heated, and β-hemihydrate gypsum is generated when heated and dehydrated in a dry environment. Common dehydration processing methods include autoclaving and frying.
[0003] According to the Chinese patent publication number CN213924534U, the patent improves a system for preparing α-β composite gypsum using phosphogypsum, including a mixing tank, a crystal conversion bin and a dehydration bin. A feed pipe is provided on the top of the mixing tank, the bottom of the mixing tank is connected to the top of the crystal conversion bin by a feeding pipe, the bottom of the crystal conversion bin is connected to the top of the dehydration bin by a feeding pipe, and a discharge pipe is provided at the bottom of the dehydration bin. By staggered feeding and mixing of phosphogypsum, a crystal conversion agent and crystal seeds, the efficiency of the initial mixing can be effectively improved, and the purpose of sufficient mixing can be achieved, thereby improving the efficiency of subsequent crystal conversion operations, without the need for high-pressure dehydration or solution dehydration, and reducing the energy consumption of the production process.
[0004] During the dehydration process, some components in the gypsum may precipitate as the water evaporates, or react chemically with the surface of the equipment, causing corrosion and scaling of the equipment. Since the internal space of the equipment is large and the inlet and outlet are difficult to pass through some cleaning tools, it causes the complexity of cleaning and maintenance and the pressure of manual cleaning. Therefore, a dehydration device for β gypsum production is proposed to solve the above problems. Summary of the invention
[0005] 1. Technical issues to be resolved In view of the deficiencies of the prior art, the present invention provides a dehydration device for the production of beta gypsum, which solves the problem that some components in the gypsum cause equipment corrosion and scaling, and are difficult to clean.
[0006] (II) Technical solution To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a dehydration device for the production of β-gypsum, comprising a frame plate, a conversion part installed on the frame plate, used for high-position movable installation of a reactor to realize the conversion between a dehydration mode and a discharging mode, a frying part installed on one side of the top of the frame plate, used for cyclically reciprocating frying of β-gypsum, a dehydration part installed on the other side of the top of the frame plate, used for direct heating and dehydration of β-gypsum, a cleaning part installed on the dehydration part, used for cleaning the dirt on the inner wall of the reactor, there are two support beams, and a base is arranged between the two support beams, an adjustment part installed on the base, used for changing the processing angle of the reactor to realize the conversion between a dehydration mode and a cleaning mode, and a discharging part installed on the adjustment part, used for self-locking control of the operation of the cleaning part as well as discharging and sewage discharge.
[0007] Preferably, the conversion part includes a frame, the frame is fixedly mounted on one side of the top of a frame plate, two arm 1s are also fixedly connected to the frame plate, two arm 2s are fixedly connected to the other side of the top of the frame plate, the tops of the two arm 2s are fixedly connected with positioning frames, the bottom sides of the frame plate are fixedly connected with mounting plates, a main shaft is fixedly passed through the two mounting plates, and gear rings are fixedly sleeved on both ends of the main shaft.
[0008] Preferably, the stir-frying part includes a motor, a rotating shaft is fixedly connected to the output shaft of the motor, the rotating shaft movably passes through two support arms, a turntable is fixedly connected to the passing end of the rotating shaft, a latch is eccentrically fixed to the surface of the turntable, the turntable is hinged with a rocker arm through the latch, and a mounting arm is fixedly connected to the end of the rocker arm away from the latch.
[0009] Preferably, the dehydration part includes a reactor, one side of the outer wall of the reactor is fixedly connected to the mounting arm, sliding pins are fixedly connected to the middle parts of both sides of the outer wall of the reactor, the reactor is slidably connected between the two positioning frames through the sliding pins on both sides, the top of the reactor is connected and equipped with a feeding port, the side of the reactor away from motor one is connected and equipped with a discharge pipe, the side of the reactor close to motor one is connected and equipped with a water injection pipe, electric valves are installed on the discharge pipe and the water injection pipe, a through hole is provided at the bottom of the reactor, a stir-fry plate is installed on the inner wall of the through hole, a heating plate is installed on the outer arc surface of the stir-fry plate, and a pressure relief hole is provided at the top of the reactor.
[0010] Preferably, the cleaning part includes two connecting blocks, the two connecting blocks are respectively fixedly connected to the top of both ends of the reactor, a reciprocating screw is rotatably connected between the two connecting blocks, a screw slider is threadedly sleeved on the reciprocating screw, the screw slider slides through the pressure relief hole and is fixedly connected with a descaling ring, the descaling ring fits against the inner wall of the reactor, one end of the reciprocating screw movably passes through the connecting block and extends, a docking block is fixedly connected to the extended end of the reciprocating screw, two slides are symmetrically installed on the outer wall of the reactor, and a cover plate is slidably connected between the two slides.
[0011] Preferably, both ends of the main shaft are rotatably connected between two supporting beams, and the base is fixedly connected between the bottom ends of the two supporting beams, and a control panel is installed on one of the supporting beams.
[0012] Preferably, the adjusting part includes two rod sleeves, the two rod sleeves are fixedly installed on one side of the top of the base, hydraulic rods are installed on the inner walls of the two rod sleeves, the inner rod ends of the two hydraulic rods are fixedly connected with support plates, the bottom of the support plates is fixedly connected with slide plates, the tops of both sides of the support plates are fixedly connected with sliding frames, and the two sliding frames are fixedly connected with racks on the sides away from each other.
[0013] Preferably, the slide plate is fitted with the base, the outer rod ends of the two hydraulic rods extend above the top of the slide plate, the two ends of the main shaft slide through the inner walls of the two slide frames respectively, and the two gear rings are respectively engaged with the two racks.
[0014] Preferably, the discharge part includes a second motor, and the second motor is fixedly installed on the top of the slide board. The output shaft of the second motor is fixedly connected to a second rotating shaft, and the end of the second rotating shaft is fixedly connected to a docking socket, and the docking socket is provided with a slot corresponding to the docking block, and the top of the docking socket is provided with a hole corresponding to the reciprocating screw.
[0015] Preferably, the discharge part also includes a bottom block, which is fixedly connected to the top of the slide plate and aligned with the second motor, and both sides of the bottom block are hinged with hinged plates, and the tops of the two hinged plates are fixedly connected with a discharge channel.
[0016] (III) Beneficial effects Compared with the prior art, the present invention provides a dehydration device for beta gypsum production, which has the following beneficial effects: 1. The dehydration device for β-gypsum production adopts the hydraulic rod, support plate, slide plate, slide frame, rack and other components of the adjustment part to cooperate with the main shaft and gear ring, which can change the processing angle of the reactor, thereby realizing the conversion between the dehydration mode and the cleaning mode. This design makes it easy to switch to the cleaning mode and clean the reactor during the production process without complicated manual operation, thereby improving the use efficiency and convenience of the equipment.
[0017] 2. The dehydration device used for β-gypsum production adopts flexible conversion between dehydration mode and discharging mode. Through the unique design of the conversion part, including the frame, support arm, main shaft, gear ring and other components, the reactor can be installed flexibly at a high position, so that the dehydration mode and discharging mode can be flexibly switched under different work requirements. During the dehydration process, the reactor can be in a suitable position and angle for heating and dehydration operations. When the dehydration is completed, it can be easily converted to the discharging mode to discharge the β-gypsum.
[0018] 3. The dehydration device for β-gypsum production adopts a transmission structure composed of a motor, a rotating shaft, a turntable, a rocker arm, a mounting arm and other components of the frying part, which can drive the reactor to produce a reciprocating swinging motion. During the swinging process of the reactor, the dihydrate gypsum inside is in full contact with the heated frying plate, and the crystal water is removed by direct heating to be converted into β-type hemihydrate gypsum. This frying method can make the gypsum heated more evenly and improve the dehydration efficiency and quality. The dehydration part not only has the function of frying and dehydration, but also can be cleaned by injecting water through the water injection pipe, and the prepared β-gypsum can be discharged through the discharge pipe. This diversified design allows the device to flexibly select different dehydration methods according to actual production needs and process requirements, such as frying first and then cleaning, or directly heating and dehydrating before discharging, etc., thereby improving the adaptability and practicality of the device.
[0019] 4. The dehydration device for β-gypsum production adopts the connecting block, reciprocating screw, screw slider, descaling ring and other components of the cleaning part to form an automated cleaning system. When the reactor is switched to the cleaning mode, the motor of the discharge part, the docking card seat and other components can cooperate to drive the reciprocating screw to rotate, drive the screw slider and the descaling ring to reciprocate on the inner wall of the reactor, and scrape off the residual dirt on the inner wall. This automated cleaning method greatly reduces the pressure of manual cleaning and improves the cleaning efficiency. During the cleaning process, the inner wall of the reactor can be flushed by opening the electric valve of the water injection pipe. The cover plate can slide between the slides to close the pressure relief hole to prevent the gypsum crystals from rolling out and wasting. At the same time, it can also play a role in preventing water leakage, so that the water flow can more effectively cover the area passed by the gypsum crystals, flush away the residual dirt, and avoid scaling in the reactor to cause pollution and corrosion.
[0020] 5. The dehydration device used for β-gypsum production adopts a stir-frying plate that can be detachably installed in the through hole at the bottom of the reactor, which is convenient for loading and unloading and cleaning during regular major maintenance. Electric valves are installed on the discharge pipe and the water injection pipe to facilitate the control of the inflow and outflow of materials and the on and off of water flow. The design of the support beam and the base provides stable support for the entire device, ensuring the stability of the device during operation. The various components of the device are reasonably designed and closely cooperate with each other.
[0021] 6. The dehydration device for β-gypsum production adopts a control panel installed on one of the supporting beams. The control panel can conveniently control the operation of components such as motors, heating plates, hydraulic rods, and electric valves to achieve automatic control of the entire device. This design improves the convenience of operation and reduces the safety risks that may be caused by manual operation. During the flipping and discharging process of the reactor, the control panel can be used to accurately control the actions of each component to avoid equipment damage or safety accidents caused by improper manual operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 This is an overall front axial view of a dehydration device for beta gypsum production proposed by the present invention; Figure 2 This is an overall rear axial view of a dehydration device for beta gypsum production proposed by the present invention; Figure 3 This is a schematic diagram of the structure of a conversion part of a dehydration device for beta gypsum production proposed by the present invention; Figure 4 This is a connection diagram of a stir-frying part, a dehydration part and a cleaning part of a dehydration device for beta gypsum production proposed by the present invention; Figure 5 An exploded view of a dehydration part and a cleaning part of a dehydration device for beta gypsum production proposed by the present invention; Figure 6 This is a connection diagram of a stir-frying part and a supporting beam of a dehydration device for beta gypsum production proposed by the present invention; Figure 7 This is a schematic diagram of the structure of a regulating part of a dehydration device for beta gypsum production proposed by the present invention; Figure 8 The present invention provides a schematic structural diagram of a discharge portion of a dehydration device for producing beta gypsum.
[0023] In the figure: 1, frame plate; 2, conversion part; 21, frame; 22, support arm 1; 23, support arm 2; 24, positioning frame; 25, mounting plate; 26, main shaft; 27, gear ring; 3, stir-frying part; 31, motor 1; 32, rotating shaft 1; 33, turntable; 34, latch; 35, rocker arm; 36, mounting arm; 4, dehydration part; 41, reactor; 42, sliding pin; 43, feeding port; 44, discharge pipe; 45, water injection pipe; 46, stir-frying plate; 47, heating plate; 48, pressure relief hole ; 5. Cleaning unit; 51. Connecting block; 52. Reciprocating screw; 53. Screw slider; 54. Descaling ring; 55. Docking block; 56. Slideway; 57. Cover plate; 6. Support beam; 7. Base; 8. Adjustment unit; 81. Rod sleeve; 82. Hydraulic rod; 83. Support plate; 84. Slide plate; 85. Slide frame; 86. Rack; 9. Discharge unit; 91. Motor 2; 92. Rotating shaft 2; 93. Docking seat; 94. Bottom block; 95. Hinge plate; 96. Discharge channel; 10. Control panel. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0025] See also Figure 1-8 The present invention provides a technical solution: a dehydration device for β-gypsum production, comprising a frame plate 1, a conversion part 2 in this case is installed on the frame plate 1, and is used for high-position movable installation of a reactor 41 to realize the conversion between a dehydration mode and a discharging mode, a stir-frying part 3 in this case is installed on one side of the top of the frame plate 1, and is used for cyclically reciprocating frying of β-gypsum, a dehydration part 4 in this case is installed on the other side of the top of the frame plate 1, and is used for direct heating and dehydration of β-gypsum, a cleaning part 5 in this case is installed on the dehydration part 4, and is used for cleaning the dirt on the inner wall of the reactor 41, there are two support beams 6, and a base 7 is arranged between the two support beams 6, an adjustment part 8 in this case is installed on the base 7, and is used for changing the processing angle of the reactor 41 to realize the conversion between a dehydration mode and a cleaning mode, and a discharge part 9 in this case is installed on the adjustment part 8, and is used for self-locking control of the operation of the cleaning part 5 as well as discharge and sewage discharge.
[0026] In the present invention, in order to enable the reactor 41 to be installed horizontally at a high position and to swing in a curve at the same time, the conversion part 2 of this case includes a frame 21, and the frame 21 is fixedly installed on one side of the top of the frame plate 1. Two support arms 1 22 are also fixedly connected to the frame plate 1, and two support arms 23 are fixedly connected to the other side of the top of the frame plate 1. The tops of the two support arms 23 are fixedly connected with positioning frames 24, and the positioning frames 24 are used to limit the swing trajectory of the reactor 41. Both sides of the bottom of the frame plate 1 are fixedly connected with mounting plates 25, and a main shaft 26 is fixedly passed through the two mounting plates 25, and both ends of the main shaft 26 are fixedly sleeved with gear rings 27.
[0027] In order to use the frying and dehydration method to adapt to the device of this case and make the reaction kettle 41 produce reciprocating swinging operation, the frying part 3 of this case includes a motor 31, and a rotating shaft 32 is fixedly connected to the output shaft of the motor 31. The rotating shaft 32 movably passes through two support arms 22. The support arms 22 increase the supporting force of the rotating shaft 32 to avoid the problem of support force damage and shaking of the rotating shaft 32. A turntable 33 is fixedly connected to the through end of the rotating shaft 32. A pin 34 is eccentrically fixed on the surface of the turntable 33. The turntable 33 is hinged with a rocker arm 35 through the pin 34, and a mounting arm 36 is fixedly connected to the end of the rocker arm 35 away from the pin 34.
[0028] In this embodiment, in order to remove the crystal water in the dihydrate gypsum by direct heating and convert it into β-type hemihydrate gypsum, the dehydration part 4 in this case includes a reactor 41, one side of the outer wall of the reactor 41 is fixedly connected to the mounting arm 36, and the middle parts of both sides of the outer wall of the reactor 41 are fixedly connected with sliding pins 42. The reactor 41 is slidably connected between the two positioning frames 24 through the sliding pins 42 on both sides. The top of the reactor 41 is connected and installed with a feeding port 43, and the feeding port 43 is used to add dihydrate gypsum. The side of the reactor 41 away from the motor 31 is connected and installed with a discharge pipe 44, and the discharge pipe 44 is used to discharge the prepared β-gypsum. The side of the reactor 41 close to the motor 31 is connected and installed with a discharge pipe 44. A water injection pipe 45 is installed on the side connection, and the water injection pipe 45 is used to inject water to clean the reactor 41. Electric valves are installed on the discharge pipe 44 and the water injection pipe 45. The electric valve model on the discharge pipe 44 can refer to the Z941H-E series electric knife gate valve, and the electric valve model on the water injection pipe 45 can refer to the Q941F-16P electric ball valve. A through hole is opened at the bottom of the reactor 41, and a stir-fry plate 46 is installed on the inner wall of the through hole. The stir-fry plate 46 is detachably installed in the through hole and can be used for regular major maintenance for loading and unloading and cleaning. A heating plate 47 is installed on the outer arc surface of the stir-fry plate 46. A pressure relief hole 48 is opened on the top of the reactor 41 to ensure the discharge of the internal stir-frying steam.
[0029] In order to reduce the pressure of manual cleaning after using the reactor 41, the cleaning part 5 of this case includes two connecting blocks 51, and the two connecting blocks 51 are respectively fixedly connected to the top of the two ends of the reactor 41, and a reciprocating screw 52 is rotatably connected between the two connecting blocks 51. A screw slider 53 is threadedly sleeved on the reciprocating screw 52, and the screw slider 53 slides through the pressure relief hole 48 and is fixedly connected with a descaling ring 54. The screw slider 53 can slide on the inner wall of the pressure relief hole 48 to remove scale, and the descaling ring 54 fits with the inner wall of the reactor 41, and the descaling ring 54 scrapes the inner wall of the reactor 41 to remove scale. One end of 52 movably passes through the connecting block 51 and extends, and a docking block 55 is fixedly connected to the extended end of the reciprocating screw 52. Two slideways 56 are symmetrically installed on the outer wall of the reactor 41, and a cover plate 57 is slidably connected between the two slideways 56. The two ends of the main shaft 26 are rotatably connected between the two supporting beams 6. The reactor 41 can rotate around the main shaft 26. The base 7 is fixedly connected between the bottom ends of the two supporting beams 6. The base 7 is used to stably place the device of this case. A control panel 10 is installed on one of the supporting beams 6, and the process of this case can be conveniently controlled through the control panel 10.
[0030] It is worth noting that in order to switch the working mode of the reactor 41 more freely, the adjustment part 8 in this case includes two rod sleeves 81, the two rod sleeves 81 are fixedly installed on one side of the top of the base 7, and the inner walls of the two rod sleeves 81 are installed with hydraulic rods 82, and the inner rod ends of the two hydraulic rods 82 are fixedly connected with support plates 83, and the bottom side of the frame 1 is in contact with the top of the support plate 83, which can limit the excessive rotation of the frame 1 and maintain working balance, and the bottom of the support plate 83 is fixedly connected with a slide plate 84, and the tops of both sides of the support plate 83 are fixedly connected with slide frames 85, and the two slide frames 85 are fixedly connected with racks 86 on the sides away from each other, and the slide plate 84 is in contact with the base 7, and the outer rod ends of the two hydraulic rods 82 extend to the top of the slide plate 84, and the two ends of the main shaft 26 slide through the inner walls of the two slide frames 85 respectively, and the two gear rings 27 are respectively meshed with the two racks 86, and the racks 86 are driven to move by the sliding of the slide frame 85, so that the gear ring 27 drives the main shaft 26 to rotate and change the angle.
[0031] It is worth noting that in order to further promote the automatic cleaning work after the reaction kettle 41 mode is switched, the discharge part 9 of this case includes a second motor 91, which is fixedly installed on the top of the slide 84, and the output shaft of the second motor 91 is fixedly connected to the second shaft 92, and the end of the second shaft 92 is fixedly connected to the docking card seat 93, and the docking card seat 93 is provided with a card slot corresponding to the docking block 55, and the card slot can be directly inserted into the limit position after the docking block 55 is turned over. There is a card hole corresponding to the reciprocating screw 52, and the card hole can be directly stuck into the limit position after the reciprocating screw 52 is flipped. The discharge part 9 also includes a bottom block 94, and the bottom block 94 is fixedly connected to the top of the slide plate 84 and aligned with the motor 2 91. Both sides of the bottom block 94 are hinged with hinged plates 95, and the bottom block 94 and the hinged plates 95 have a certain hinge tightness. The tops of the two hinged plates 95 are fixedly connected with a discharge channel 96, and the discharge channel 96 can be flipped and fixed in position with the hinged part of the hinged plate 95 as the axis.
[0032] Working principle: In this case, the control panel 10 is electrically connected to the motor 1 31, the heating plate 47, the motor 2 91, the hydraulic rod 82, and the electric valve, and the encoders of the relevant configuration are preset for program, which is convenient for adapting to the processing needs in different situations. The dihydrate gypsum is added into the reactor 41 by opening the cover on the feeding port 43. After starting the motor 1 31, the rotating disk 33 is driven to rotate through the rotating shaft 1 32, so that the rocker arm 35 performs a curved motion, and at the same time drives the sliding pin 42 on the reactor 41 to slide back and forth in the positioning frame 24, so as to achieve the reciprocating swing effect of the reactor 41. When the reactor 41 is swinging, the dihydrate gypsum contacts the heated stir-frying plate 46 in the reactor for stir-frying. The crystal water in the dihydrate gypsum is removed by direct heating and converted into β-type hemihydrate gypsum. During the frying process, the heat is transferred to the inside of the gypsum crystal, destroying the chemical bonds of the crystal water in the crystal structure, so that the crystal water escapes from the pressure relief hole 48 in the form of water vapor.
[0033] After the frying is completed, the rocker arm 35 on the turntable 33 is driven by the motor 31 to rotate and position to the horizontal position, so that the reactor 41 is kept in a horizontal state and the motor 31 is locked by the brake. At this time, the control panel 10 is used to control the inner rod of the hydraulic rod 82 to contract, and the slide plate 84 is driven to slide through the support plate 83. The slide plate 84 is limited between the hydraulic rod 82 and the base 7 and the two support beams 6 to avoid the risk of shaking and deviation. The support plate 83 drives the two slide frames 85 to slide horizontally and drives the gear ring 27 to rotate through the rack 86, so that the main shaft 26 drives the conversion part 2 and the stir-frying part 3 and the dehydration part 4 on the frame plate 1 to flip synchronously to a vertical state. The β gypsum is concentrated at the bottom of the inner wall of the reactor 41 at this time, and the cover plate 57 is pushed to slide between the slideways 56, so that the cover plate 57 is blocked and covered between the screw slider 53 and the connecting block 51 to cover the pressure relief hole 48, so as to avoid the waste of gypsum crystals rolling out.
[0034] After the reciprocating screw 52 is perpendicular to the base 7, the docking block 55 and the extended end of the reciprocating screw 52 are both inserted into the docking card seat 93 to be fixed, and the discharge pipe 44 is aligned above the discharge channel 96. One side of the discharge channel 96 is pressed down to an inclined state, and a recovery tool is placed at a low position. The electric valves of the discharge pipe 44 and the water injection pipe 45 are opened through the control panel 10, and the β gypsum is discharged from the discharge pipe 44 into the discharge channel 96 and rolls into the recovery tool to complete the discharge. After the β gypsum is discharged, the other end of the discharge channel 96 is pressed down to an inversely inclined state, and a wastewater recovery tool is set at its low position. At this time, the cover plate 57 is slid away from the pressure relief hole 48, and the motor 2 91 works to cause the rotating shaft 2 92 to drive the docking card seat 93 to rotate, so that the reciprocating screw 52 rotates to drive the screw slider 53 to reciprocate on the inner wall of the pressure relief hole 48, thereby scraping off the dirt on the inner wall of the pressure relief hole 48 through the screw slider 53, and at the same time, the descaling ring 54 scrapes The dirt on the inner wall of the reactor 41 is removed, and then the screw slider 53 is reset to the top of the reciprocating screw 52, and the cover plate 57 is slid again to close the pressure relief hole 48. The water pipe can be inserted into the water injection pipe 45 to directly rinse the inner wall of the reactor 41. The water should be mixed with a suitable acidic cleaning agent or alkaline cleaning agent or surfactant according to the actual material of the reactor 41 to ensure that the adhesion of dirt is reduced while reducing the corrosion to the reactor 41. The cover plate 57 closes the pressure relief hole 48 and can also play a role in preventing water leakage, so that the water flow can rinse the inner wall of the reactor 41 as much as possible, and discharge the dirt inside the reactor from the discharge pipe 44 into the discharge channel 96 and guide it to the wastewater recovery tool for discharge. During the cleaning process, the water flow can effectively cover the area passed by the gypsum crystals, wash away the dirt, and avoid scaling in the reactor 41 to cause pollution and corrosion, eliminating the pressure and difficulty of real-time human cleaning, and improving the cleaning efficiency and convenience.
[0035] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "including one..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.
Claims
1. A dehydration device for beta gypsum production, characterized in that: include: Shelf (1); A conversion part (2) is installed on the frame plate (1) and is used for movably installing the reaction kettle at a high position to realize the conversion between the dehydration mode and the discharge mode; A stir-frying section (3) is installed on one side of the top of the frame plate (1) and is used for cyclically stir-frying beta gypsum; A dehydration section (4) installed on the other side of the top of the frame plate (1) and used for direct heating and dehydration of β-gypsum; A cleaning part (5) installed on the dehydration part (4) and used to clean the dirt on the inner wall of the reaction kettle; Support beams (6), two in number; A base (7) disposed between the two support beams (6); An adjustment part (8) is mounted on the base (7) and is used to change the processing angle of the reaction kettle to achieve the conversion between the dehydration mode and the cleaning mode; The discharge part (9) is mounted on the regulating part (8) and is used for self-locking control of the operation of the cleaning part (5) and the discharge of materials and sewage.
2. A dehydration device for beta gypsum production according to claim 1, characterized in that: The conversion part (2) comprises a frame (21), the frame (21) being fixedly mounted on one side of the top of a frame plate (1), the frame plate (1) being further fixedly connected to two first support arms (22), the other side of the top of the frame plate (1) being fixedly connected to two second support arms (23), the tops of the two second support arms (23) being fixedly connected to positioning frames (24), the bottom sides of the frame plate (1) being fixedly connected to mounting plates (25), a main shaft (26) being fixedly passed through the two mounting plates (25), and both ends of the main shaft (26) being fixedly sleeved with gear rings (27).
3. A dehydration device for beta gypsum production according to claim 2, characterized in that: The stir-frying part (3) comprises a motor (31), the output shaft of the motor (31) is fixedly connected to a rotating shaft (32), the rotating shaft (32) movably passes through two supporting arms (22), a rotating disk (33) is fixedly connected to the through end of the rotating shaft (32), a latch (34) is eccentrically fixed to the surface of the rotating disk (33), the rotating disk (33) is hinged to a rocker arm (35) via the latch (34), and a mounting arm (36) is fixedly connected to one end of the rocker arm (35) away from the latch (34).
4. A dehydration device for beta gypsum production according to claim 3, characterized in that: The dehydration part (4) comprises a reaction kettle (41), one side of an outer wall of the reaction kettle (41) is fixedly connected to a mounting arm (36), sliding pins (42) are fixedly connected to the middle of both sides of the outer wall of the reaction kettle (41), the reaction kettle (41) is slidably connected between two positioning frames (24) via the sliding pins (42) on both sides, a feeding port (43) is connected and installed at the top of the reaction kettle (41), a discharge pipe (44) is connected and installed at the side of the reaction kettle (41) away from the motor one (31), a water injection pipe (45) is connected and installed at the side of the reaction kettle (41) close to the motor one (31), the discharge pipe (44) and the water injection pipe (45) are both installed with electric valves, a through hole is provided at the bottom of the reaction kettle (41), a stir-frying plate (46) is installed on the inner wall of the through hole, a heating plate (47) is installed on the outer arc surface of the stir-frying plate (46), and a pressure relief hole (48) is provided at the top of the reaction kettle (41).
5. A dehydration device for beta gypsum production according to claim 4, characterized in that: The cleaning part (5) comprises two connecting blocks (51), the two connecting blocks (51) are respectively fixedly connected to the top of both ends of the reaction kettle (41), a reciprocating screw (52) is rotatably connected between the two connecting blocks (51), a screw slider (53) is threadedly sleeved on the reciprocating screw (52), the screw slider (53) slides through the pressure relief hole (48) and is fixedly connected to a descaling ring (54), the descaling ring (54) is fitted with the inner wall of the reaction kettle (41), one end of the reciprocating screw (52) movably passes through the connecting block (51) and extends, a docking block (55) is fixedly connected to the extended end of the reciprocating screw (52), and two slideways (56) are symmetrically installed on the outer wall of the reaction kettle (41), and a cover plate (57) is slidably connected between the two slideways (56).
6. A dehydration device for beta gypsum production according to claim 5, characterized in that: The two ends of the main shaft (26) are rotatably connected between the two supporting beams (6), and the base (7) is fixedly connected between the bottom ends of the two supporting beams (6), wherein a control panel (10) is mounted on one of the supporting beams (6).
7. A dehydration device for beta gypsum production according to claim 6, characterized in that: The adjusting portion (8) comprises two rod sleeves (81), the two rod sleeves (81) are fixedly mounted on one side of the top of the base (7), the inner walls of the two rod sleeves (81) are both mounted with hydraulic rods (82), the inner rod ends of the two hydraulic rods (82) are fixedly connected with support plates (83), the bottom of the support plates (83) is fixedly connected with a slide plate (84), the tops of both sides of the support plates (83) are both fixedly connected with slide frames (85), and the two slide frames (85) are both fixedly connected with racks (86) on the sides away from each other.
8. A dehydration device for beta gypsum production according to claim 7, characterized in that: The slide plate (84) is fitted with the base (7), the outer rod ends of the two hydraulic rods (82) extend above the top of the slide plate (84), the two ends of the main shaft (26) slide through the inner walls of the two slide frames (85) respectively, and the two gear rings (27) are respectively meshed with the two racks (86).
9. A dehydration device for beta gypsum production according to claim 8, characterized in that: The discharge portion (9) comprises a second motor (91), wherein the second motor (91) is fixedly mounted on the top of the slide plate (84), a second rotating shaft (92) is fixedly connected to the output shaft of the second motor (91), an end of the second rotating shaft (92) is fixedly connected to a docking card seat (93), a card slot corresponding to the docking block (55) is formed on the docking card seat (93), and a card hole corresponding to the reciprocating screw (52) is formed on the top of the docking card seat (93).
10. A dehydration device for beta gypsum production according to claim 9, characterized in that: The discharge portion (9) further comprises a bottom block (94), wherein the bottom block (94) is fixedly connected to the top of the slide plate (84) and aligned with the second motor (91), and hinged plates (95) are hinged on both sides of the bottom block (94), and a discharge channel (96) is fixedly connected to the tops of the two hinged plates (95).
Citation Information
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