Padding equipment for dyeing and finishing of polyester fabrics
By designing the rolling equipment of the rotating shaft, rotating cam, multi-circulation alignment mechanism and position adjustment locker, the problems of fabric adhesion and operation risks are solved, the automatic scraping of the fabric and the full penetration of dyes are achieved, and the safety and use effect of the equipment are improved.
Patent Information
- Application Number
- CN202510095677.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-22
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2045-01-22
AI Technical Summary
When used, the existing padding equipment for dyeing and finishing of polyester fabrics is easily adhered to the rolling mill roll, resulting in high risk of equipment operation and excessive dryness affects dye penetration.
A padding device including a rotating shaft, a rotating cam, a recirculation alignment mechanism and a position adjustment locker is designed. By bonding the scraping ring and the active roller design, the automatic scraping of the fabric is realized, and the operation risk is reduced. The diversity and safety of the equipment are improved by adjusting the roller spacing and using an appropriate motor.
It effectively avoids the fabric sticking to the roller, reduces the operating risk, improves the safety and use effect of the equipment, and ensures that the dye can fully penetrate into the fabric fibers.
Smart Images

Figure CN119553450B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of fabric dyeing and finishing, and in particular relates to a padding device for dyeing and finishing polyester fabrics. Background Art
[0002] Polyester fabric is a kind of chemical fiber clothing fabric that is very commonly used in daily life; its biggest advantage is its good wrinkle resistance and shape retention, so it is suitable for outerwear, various bags, tents and other outdoor products; and polyester fabric needs to be dyed and finished during the production process, and padding is an important link in the dyeing and finishing process.
[0003] When using the existing padding equipment for dyeing and finishing of polyester fabrics, it is necessary to first soak the pretreated fabric in the dye solution for a certain period of time, and then put it on the rolling mill so that the dye can penetrate into the fabric fiber as much as possible. However, during the pressing of the fabric on the rolling mill, the fabric will always stick to the roller and continue to be pressed and difficult to fall off. The staff needs to manually scrape the stuck fabric off to facilitate the next step of operation, which causes certain risks for the staff during operation and is prone to injury to personnel by the rolling mill, reducing the safety of the equipment when in use. Summary of the invention
[0004] In view of the above situation, in order to overcome the defects of the prior art, the present invention provides a padding equipment for dyeing and finishing of polyester fabrics, which effectively solves the problems in the above background technology.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a padding device for dyeing and finishing polyester fabrics, comprising a workbench, on which side panels are symmetrically arranged, and the two side panels are commonly connected to a rotating shaft, a rotating square groove is provided on one end of the rotating shaft, and the rotating square groove is connected to the output end of a rotating motor, and a plug-in and stop loading and unloading assembly is provided on the rotating motor, and the plug-in and stop loading and unloading assembly is used for installing and / or disassembling the rotating motor; a rotating cam is installed on the other end of the rotating shaft, and a reciprocating correction mechanism is connected to the rotating cam; and a positioning lock is also provided on the rotating shaft.
[0006] Preferably, the position adjustment and locking device comprises a distance adjustment square groove penetrating through the side plate, with distance adjustment sliding rods symmetrically arranged in the distance adjustment square groove, and a distance adjustment T-plate slidably arranged on the distance adjustment sliding rod, and the facing surfaces of the two distance adjustment T-plates are commonly connected to the distance adjustment rotating shaft, and an active roller is installed on the distance adjustment rotating shaft; a driven roller is also provided on the rotating shaft, and the driven roller and the active roller are arranged vertically; a distance adjustment spring is sleeved on the distance adjustment sliding rod, and one end of the distance adjustment spring is connected to the inner bottom surface of the distance adjustment square groove, and the other end is connected to the distance adjustment T-plate.
[0007] Preferably, L-shaped blocks are symmetrically installed on the side surface of the distance-adjusting T plate. A locking plug rod is slidably arranged on the L-shaped block. A locking spring is sleeved on the locking plug rod. One end of the locking spring is connected to the L-shaped block, and the other end is connected to a locking limit plate which is arranged at the end of the locking plug rod far away from the side plate. A plurality of locking slots are symmetrically arranged on the opposite surfaces of the side plate, and the locking slots are located on the moving path of the locking plug rod.
[0008] Preferably, the complex circulation and position-correcting mechanism includes a touch cylinder body. The two touch cylinder bodies are located on both sides of the rotation path of the rotating cam. A guiding slider is installed on the touch cylinder body, and the guiding slider is slidably connected to a guiding chute arranged on the side plate. Guiding slide rods are symmetrically arranged in the guiding chute. A guiding spring is sleeved on the guiding slide rod. One end of the guiding spring is connected to the guiding chute, and the other end is connected to the guiding slider. A bent different rod is also installed on the guiding slider.
[0009] Preferably, a displacement cross plate is arranged on the bent different rod. Displacement slide rods are symmetrically arranged on the displacement cross plate. Position-correcting semi-rings are installed on both displacement slide rods. A first lubricating pad is arranged on the position-correcting semi-ring. The driven roller and the driving roller are located on the moving path of the position-correcting semi-ring. A displacement spring is sleeved on the displacement slide rod. One end of the displacement spring is connected to the displacement cross plate, and the other end is connected to the position-correcting semi-ring.
[0010] Preferably, a position-moving scraping unit is further arranged on the distance-adjusting rotating shaft. The position-moving scraping unit includes a driving semi-gear arranged on the distance-adjusting rotating shaft. The driving semi-gear is meshed and connected with a rotating gear. A displacement rotating shaft is installed on the rotating gear. A displacement base is arranged on the displacement rotating shaft and is arranged on the top surface of the distance-adjusting T plate. A displacement gear is further installed on the displacement rotating shaft. The displacement gear is meshed and connected with a displacement rack. Driving square plates are symmetrically arranged on the displacement rack. The two driving square plates are jointly connected to a driving slide rod. A driving base is slidably arranged on the driving slide rod. The driving base is connected to the displacement base. A driving spring is sleeved on the driving slide rod. One end of the driving spring is connected to the driving square plate, and the other end is connected to the driving base. An electric telescopic rod is arranged on the driving base. A stop lock block is arranged at the output end of the electric telescopic rod. A plurality of stop lock grooves are arranged on the driving slide rod, and the stop lock grooves are located on the moving path of the stop lock block. A controller is further arranged on the workbench, and the controller is used to control the electric telescopic rod.
[0011] Preferably, a special-shaped long rod is installed on one of the driving square plates. An auxiliary round rod is provided on the special-shaped long rod. An auxiliary square plate is slidably provided on the auxiliary round rod. A fitting scraping ring is installed on the auxiliary square plate. A second lubricating pad is provided on the inner side wall of the fitting scraping ring; the driven roller is located on the moving paths of the second lubricating pad and the fitting scraping ring; the inclined surface on the fitting scraping ring is used to scrape off the fabric attached to the driven roller; a tension spring is sleeved on the auxiliary round rod. One end of the tension spring is connected to the auxiliary square plate, and the other end is connected to an auxiliary limiting plate, and the auxiliary limiting plate is connected to the auxiliary round rod.
[0012] Preferably, a driven rotating shaft is installed at one end of the distance-adjusting rotating shaft away from the rotating motor. The driven rotating shaft penetrates through the distance-adjusting T-shaped plate; a first pulley is installed at one end of the driven rotating shaft away from the side plate; a second pulley is installed on the rotating shaft. An eight-shaped belt is provided on the second pulley, and the eight-shaped belt is connected to the first pulley.
[0013] Preferably, the plugging and unloading assembly includes loading and unloading square boxes symmetrically arranged on the side surface of the side plate. A directional sliding groove is provided in the cavity of the loading and unloading square box. A directional sliding rod is installed in the directional sliding groove. A directional spring is sleeved on the directional sliding rod. One end of the directional spring is connected to the directional sliding groove, and the other end is connected to an elastic sliding plate. The elastic sliding plate is located in the cavity of the loading and unloading square box and is slidably connected to the directional sliding groove and the directional sliding rod; a loading and unloading frame is provided on the rotating motor. Loading and unloading square plates are provided on both sides of the loading and unloading frame. A number of loading and unloading square holes are also provided through the loading and unloading square plates; the cavity of the loading and unloading square box and the elastic sliding plate are located on the moving path of the loading and unloading square plates.
[0014] Preferably, a linkage base plate is installed on the side surface of the side plate. A linkage round rod is slidably provided on the linkage base plate. One end of the linkage round rod is connected to a linkage limiting plate, and the other end is connected to a linkage cross plate. Linkage square columns are symmetrically provided on the linkage cross plate. The linkage square columns pass through the loading and unloading square box and are connected to the loading and unloading square holes; a linkage spring is sleeved on the linkage round rod. One end of the linkage spring is connected to the linkage limiting plate, and the other end is connected to the linkage base plate.
[0015] Compared with the prior art, the beneficial effects of the present invention are:
[0016] (1)When the driving half gear rotates and meshes with the rotating gear, it drives the displacement gear to rotate through the displacement rotating shaft and makes it mesh with the displacement rack to move. Then, it limits the movement of the driving slide rod on the driving base through the driving spring, making the driving spring in a buffered state. Subsequently, the moving special-shaped long rod drives the fitting scraping ring to move through the auxiliary round rod and the auxiliary square plate, making it move towards the direction of the driving roller and until it fits with the driving roller. The second lubricating pad provided can reduce the resistance caused when the fitting scraping ring contacts the driving roller, making the inclined surface of the fitting scraping ring act on the fabric attached to the driving roller. Since the inclined surface of the fitting scraping ring results in a pointed shape at this position, the fabric adhered to the driving roller can be scraped off, avoiding the fabric being overly dried due to being squeezed by the two rollers all the time, and at the same time avoiding the fabric being difficult to fall off due to extrusion when adhered to the driving roller. Thus, it is unnecessary for the staff to manually remove the adhered fabric, reducing the risk of the staff when operating the equipment, avoiding the occurrence of the phenomenon that the rolling mill harms people, and enhancing the safety of the equipment during use. When the driving roller rotates most of a circle (the specific number of circles can be set according to the debugging during equipment use), the driving half gear no longer meshes with the rotating gear. Through the reset of the driving spring, the displacement rack resets and moves, and then the fitting scraping ring no longer contacts the outer wall of the driving roller. Through the above operations, the fitting scraping ring reciprocally scrapes the several fabrics adhered to the driving roller, improving the use effect of the equipment;
[0017] (2)By pulling out the locking limit plate outward, the locking insertion rod on the locking limit plate limits the movement on the L-shaped block, and the locking insertion rod no longer connects with the locking slot, releasing the limit setting for the distance-adjusting T plate. At this time, by pulling the distance-adjusting T plate, it limits the movement on the distance-adjusting slide rod, making the distance-adjusting spring in a buffered state, thereby driving the driving roller to move, enabling the operator to adjust the distance between the driving roller and the driven roller according to different usage requirements as the case may be, reducing the limitations of the equipment during use, making the equipment diverse during use, enabling the equipment to perform squeezing during impregnation on different types and / or thicknesses of fabrics, and improving the use effect of the equipment; At the same time, when the distance between the two rollers is adjusted, by releasing the locking limit plate, relying on the reset of the locking spring to drive the locking insertion rod to reset and move, making it enter the locking slot, thereby limiting the driving roller on the distance-adjusting T plate at the current height position, avoiding the phenomenon of its movement due to non-human factors, and avoiding the reduction of the squeezing effect caused by the change in the distance between the two rollers when the equipment squeezes the fabric, improving the use effect of the equipment during use. At the same time, since the distance-adjusting spring is limited and cannot reset, the force generated acts on the L-shaped block, strengthening the frictional force between the locking insertion rod and the locking slot, avoiding the movement of the locking insertion rod due to non-human factors, enhancing the safety of the equipment during use, and also improving the squeezing effect of the equipment on the fabric;
[0018] (3) Through the insertion and stopping loading and unloading component, the installation and / or disassembly process of the rotary motor can be completed without the aid of tools, with convenient and fast operation, and it is convenient to maintain the motor, reducing the limitations of the equipment during use, enabling the equipment to conveniently replace or maintain the motor, enabling the equipment to use a matching motor according to the different requirements of the impregnated fabric as needed, and improving the use effect of the equipment; It is worth mentioning that since the loading and unloading square plate is limited, the elastic slide plate cannot reset and move, so that the directional spring in the buffer state cannot reset, and the generated force acts on the loading and unloading square plate, thereby strengthening the frictional force between the linkage square column and the loading and unloading square hole, avoiding the phenomenon of the linkage square column moving due to non-human factors, improving the safety of the equipment during use, and also improving the impregnation effect of the equipment on the fabric; Even if the types, thicknesses and processing scales of the impregnated fabrics are different, the equipment can achieve an ideal impregnation effect, and can avoid the phenomenon of power waste caused by the mismatch between the motor power and the actual use situation of the equipment, and can use a suitable motor for the equipment according to different requirements;
[0019] (4) When the driving half gear meshes with the rotating gear, the controller sends a start signal to the electric telescopic rod, so that its output end drives the stop lock block to move towards the driving slide rod and contact the stop lock groove, thereby limiting the fitting scraping ring on the displacement rack to the current position, so that the driving spring cannot be reset during the process that the driving half gear does not mesh with the rotating gear in this circle. When the driving half gear repeats meshing with the rotating gear, the stop lock block can be operated to release the limit on the driving slide rod. For example, when the driving roller needs to squeeze the fabric three times, this makes the driving half gear need to rotate three circles. At this time, through the above description, the fitting scraping ring adheres to the driving roller and scrapes off the adhered fabric in the last circle, and in the gap of the driving half gear in the last circle, the fitting scraping ring resets and moves through the reset of the driving spring, reducing the limitations of the equipment during use, enabling the equipment to be applied to different scenarios, and improving the fabric pressing effect of the equipment;
[0020] (5) The trigger cylinder continuously moves relatively and towards each other, while keeping the guiding spring constantly in a buffering and reset state. Under the action of the bending different rod, the displacement cross plate continuously moves towards and relatively to each other, driving the alignment semi-ring to move through the displacement slide rod and the displacement spring. When the two alignment semi-rings move towards each other, they will contact the outer side walls of the driven roller and the driving roller through the first lubricating pad, causing the alignment semi-ring to continuously contact the outer side walls of the driven roller and the driving roller, monitoring the positions of the driven roller and the driving roller, and avoiding phenomena such as misalignment when the two rollers are in use. At the same time, the provided first lubricating pad can reduce the friction when the alignment semi-ring contacts the driven roller and the driving roller, avoiding excessive resistance when the two rollers rotate. At the same time, when the driven roller and the driving roller are misaligned during use, no matter which direction one of the two rollers deviates, it will contact an alignment semi-ring, causing it to move limitedly on the displacement cross plate through the displacement slide rod, making the displacement spring in a buffering state. The displacement spring in the buffering state can be received by the controller, which can timely notify the operator to maintain the equipment, avoiding safety accidents or affecting the impregnation of the fabric by the equipment, improving the safety of the equipment during use, and at the same time improving the use effect of the equipment. The above operation can also monitor the vibration generated when the driven roller and the driving roller rotate, and the impact force generated during vibration can be offset by the buffering force brought by the displacement spring, improving the stability of the equipment during use and enhancing the squeezing effect of the equipment on the fabric.
[0021] (6) Place the fabric to be squeezed on the outer side wall of the driving roller, then start the rotating motor, and its output end drives the rotating shaft to rotate through the rotating square groove, then the driven roller rotates. When the rotating shaft rotates, it will drive the second pulley to rotate. Under the action of the figure-eight belt, the first pulley rotates in the opposite direction, and drives the distance-adjusting rotating shaft to rotate on the distance-adjusting T plate through the driven rotating shaft, so that the driving roller rotates, making the driving roller and the driven roller rotate in opposite directions. Since the fabric is placed on the driving roller, the fabric moves as the driving roller rotates, causing the fabric to pass through the gap between the driven roller and the driving roller and complete squeezing. The excess dye on the fabric is squeezed into the square box on the workbench. At the same time, it can make the dye penetrate into the fabric fibers as much as possible. At the same time, the position-moving scraping unit can scrape off the fabric adhered to the driving roller after squeezing, preventing it from continuously squeezing between the two rollers, resulting in the fabric being too brittle and hard, which affects the penetration of the dye and the combination of the fabric fibers. It is worth mentioning that when the position-adjusting and distance-locking device adjusts the distance between the driven roller and the driving roller, the first pulley will move together with the driving roller. The figure-eight belt has a tension, and the tension of the figure-eight belt can also be adjusted manually to avoid affecting the transmission between the two rollers. Description of the Drawings
[0022] The accompanying drawings are used to provide a further understanding of the present invention, and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation to the present invention.
[0023] In the accompanying drawings:
[0024] Figure 1 is a schematic diagram of the overall structure of the present invention;
[0025] Figure 2 is a schematic diagram of the structure of the distance-adjusting T plate of the present invention;
[0026] Figure 3 is a schematic diagram of the structure of the loading and unloading frame of the present invention;
[0027] Figure 4 is a schematic diagram of the structure of the L-shaped block of the present invention;
[0028] Figure 5 is a schematic diagram of the structure of the driven rotating shaft of the present invention;
[0029] Figure 6 is a schematic diagram of the structure of the orthopedic semi-ring of the present invention;
[0030] Figure 7 is a schematic diagram of the structure of the rotating cam of the present invention;
[0031] Figure 8 is a sectional view of the structure of the loading and unloading square box of the present invention;
[0032] Figure 9 is a schematic diagram of the structure of the fitting scraping ring of the present invention;
[0033] Figure 10 is a schematic diagram of the structure of the touch cylinder of the present invention;
[0034] Figure 11 is a schematic diagram of the structure of the linkage square column of the present invention;
[0035] Figure 12 is a schematic diagram of the structure of the stop lock block of the present invention;
[0036] In the figure: 1, workbench; 2, side plate; 3, rotating shaft; 4, rotating square groove; 5, rotating motor; 6, rotating cam; 7, distance-adjusting square groove; 8, distance-adjusting slide bar; 9, distance-adjusting T plate; 10, distance-adjusting rotating shaft; 11, driving roller; 12, driven roller; 13, distance-adjusting spring; 14, L-shaped block; 15, locking plug rod; 16, locking spring; 17, locking limit plate; 18, locking slot; 19, touching column; 20, guiding slider; 21, guiding chute; 22, guiding slide bar; 23, guiding spring; 24, bent different rod; 25, displacement cross plate; 26, displacement slide bar; 27, straightening semi-ring; 28, first lubricating pad; 29, displacement spring; 30, driving semi-gear; 31, rotating gear; 32, displacement rotating shaft; 33, displacement base; 34, displacement gear; 35, displacement rack; 36, driving square plate; 37, driving slide bar; 38, driving base; 39, driving spring; 40, electric telescopic rod; 41, stopping lock block; 42, stopping lock slot; 43, controller; 44, special-shaped long rod; 45, auxiliary round rod; 46, auxiliary square plate; 47, fitting scraping ring; 48, second lubricating pad; 49, stretching spring; 50, driven rotating shaft; 51, first pulley; 52, second pulley; 53, figure-eight belt; 54, loading and unloading square box; 55, directional chute; 56, directional slide bar; 57, directional spring; 58, elastic slide plate; 59, loading and unloading frame; 60, loading and unloading square plate; 61, loading and unloading square hole; 62, linkage base plate; 63, linkage round rod; 64, linkage cross plate; 65, linkage square column; 66, linkage spring. Specific embodiments
[0037] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments; based on the embodiments in the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0038] Embodiment: Consisting of Figures 1 to 12Provided is a padding device for dyeing and finishing of polyester fabrics according to the present invention, which includes a workbench 1. Side plates 2 are symmetrically arranged on the workbench 1. The two side plates 2 are jointly connected to a rotating shaft 3. A rotating square groove 4 is arranged at one end of the rotating shaft 3. The output end of a rotating motor 5 is connected to the rotating square groove 4. An inserting and stopping loading and unloading assembly is arranged on the rotating motor 5, and the inserting and stopping loading and unloading assembly is used for installing and / or disassembling the rotating motor 5; A rotating cam 6 is installed at the other end of the rotating shaft 3, and a reciprocating alignment mechanism is connected to the rotating cam 6; A position adjusting and distance locking device is also arranged on the rotating shaft 3; One end of the distance adjusting rotating shaft 10 away from the rotating motor 5 is installed with a driven rotating shaft 50, and the driven rotating shaft 50 penetrates through the distance adjusting T-shaped plate 9; One end of the driven rotating shaft 50 away from the side plate 2 is installed with a first pulley 51; A second pulley 52 is installed on the rotating shaft 3, and a figure-eight belt 53 is arranged on the second pulley 52, and the figure-eight belt 53 is connected to the first pulley 51;
[0039] When an operator uses the device, by operating the position adjusting and distance locking device, the distance between the driven roller 12 and the driving roller 11 can be adjusted. By using the inserting and stopping loading and unloading assembly, the rotating motor 5 can be disassembled or installed conveniently and quickly, so that the device can replace motors with different powers or models according to different scenarios. Place the fabric to be pressed on the outer wall of the driving roller 11, and then start the rotating motor 5, so that its output end drives the rotating shaft 3 to rotate through the rotating square groove 4, and then the driven roller 12 rotates. When the rotating shaft 3 rotates, it will drive the second pulley 52 to rotate. Under the action of the figure-eight belt 53, the first pulley 51 rotates in the opposite direction, and drives the distance adjusting rotating shaft 10 to rotate on the distance adjusting T-shaped plate 9 through the driven rotating shaft 50, so that the driving roller 11 rotates, making the driving roller 11 and the driven roller 12 rotate in opposite directions. The fabric is placed on the driving roller 11, so that the fabric moves as the driving roller 11 rotates, so that the fabric passes through the gap between the driven roller 12 and the driving roller 11 and is pressed. The excess dye on the fabric is pressed into the square box on the workbench 1. At the same time, it can make the dye penetrate into the fabric fibers as much as possible. At the same time, through the position moving and scraping unit, the fabric adhered to the driving roller 11 after pressing can be scraped off, avoiding continuous pressing between the two rollers, which makes the fabric too brittle and hard, affecting the penetration of the dye and the combination of the fabric fibers. It is worth mentioning that when the position adjusting and distance locking device adjusts the distance between the driven roller 12 and the driving roller 11, the first pulley 51 will move together with the driving roller 11. The figure-eight belt 53 has a tension force, and the tension degree of the figure-eight belt 53 can also be adjusted manually to avoid affecting the transmission between the two rollers.
[0040] The position-adjusting and distance-locking device of this embodiment includes a distance-adjusting square groove 7 penetrating through the side plate 2. Symmetrically arranged distance-adjusting slide rods 8 are provided in the distance-adjusting square groove 7. A distance-adjusting T-plate 9 is slidably arranged on the distance-adjusting slide rods 8. The opposite surfaces of the two distance-adjusting T-plates 9 are jointly connected to a distance-adjusting rotating shaft 10. A driving roller 11 is installed on the distance-adjusting rotating shaft 10; a driven roller 12 is further provided on the rotating shaft 3, and the driven roller 12 and the driving roller 11 are vertically arranged; a distance-adjusting spring 13 is sleeved on the distance-adjusting slide rod 8. One end of the distance-adjusting spring 13 is connected to the inner bottom surface of the distance-adjusting square groove 7, and the other end is connected to the distance-adjusting T-plate 9; symmetrically installed L-shaped blocks 14 are arranged on the side surface of the distance-adjusting T-plate 9. A locking plug rod 15 is slidably arranged on the L-shaped block 14. A locking spring 16 is sleeved on the locking plug rod 15. One end of the locking spring 16 is connected to the L-shaped block 14, and the other end is connected to a locking limit plate 17. The locking limit plate 17 is arranged at the end of the locking plug rod 15 away from the side plate 2; symmetrically arranged a plurality of locking slots 18 are provided on the opposite surfaces of the side plate 2, and the locking slots 18 are located on the moving path of the locking plug rod 15;
[0041] Due to the different types and thicknesses of the fabrics impregnated, the pressing degree and the required usage during the impregnation process are also different. At this time, by pulling out the locking limit plate 17, the locking plug rod 15 on the locking limit plate 17 is limited to move on the L-shaped block 14, and the locking plug rod 15 is no longer connected to the locking slot 18, releasing the limit setting of the distance-adjusting T-plate 9. At this time, by pulling the distance-adjusting T-plate 9, it is limited to move on the distance-adjusting slide rod 8, so that the distance-adjusting spring 13 is in a buffered state, thereby driving the driving roller 11 to move, enabling the operator to adjust the distance between the driving roller 11 and the driven roller 12 according to different usage requirements as appropriate, reducing the limitations of the equipment during use, making the equipment diverse during use, enabling the equipment to press different types and / or thicknesses of fabrics during impregnation, and improving the use effect of the equipment; at the same time, when the distance between the two rollers is adjusted, by releasing the locking limit plate 17, relying on the reset of the locking spring 16 to drive the locking plug rod 15 to reset and move, so that it enters the locking slot 18, thereby limiting the driving roller 11 on the distance-adjusting T-plate 9 at the current height position, preventing it from moving due to non-human factors, avoiding the reduction of the pressing effect caused by the change in the distance between the two rollers when the equipment presses the fabric, improving the effect of the equipment during use. At the same time, since the distance-adjusting spring 13 is limited and cannot be reset, the force generated acts on the L-shaped block 14, strengthening the frictional force between the locking plug rod 15 and the locking slot 18, preventing the locking plug rod 15 from moving due to non-human factors, improving the safety of the equipment during use, and also improving the pressing effect of the equipment on the fabric.
[0042] The complex circulation and alignment mechanism of this embodiment includes a trigger cylinder 19, and the two trigger cylinders 19 are located on both sides of the rotation path of the rotation cam 6; a guiding slider 20 is installed on the trigger cylinder 19, and the guiding slider 20 is slidably connected to a guiding chute 21 provided on the side plate 2; guiding slide rods 22 are symmetrically arranged in the guiding chute 21, a guiding spring 23 is sleeved on the guiding slide rod 22, one end of the guiding spring 23 is connected to the guiding chute 21, and the other end is connected to the guiding slider 20; a bent different rod 24 is further installed on the guiding slider 20; a displacement cross plate 25 is provided on the bent different rod 24, displacement slide rods 26 are symmetrically arranged on the displacement cross plate 25, alignment semi-rings 27 are installed on both displacement slide rods 26, and a first lubricating pad 28 is provided on the alignment semi-ring 27; the driven roller 12 and the driving roller 11 are located on the moving path of the alignment semi-ring 27; a displacement spring 29 is sleeved on the displacement slide rod 26, one end of the displacement spring 29 is connected to the displacement cross plate 25, and the other end is connected to the alignment semi-ring 27;
[0043] When the rotating shaft 3 rotates, it drives the rotating cam 6 to rotate. Since the two sides of the rotating cam 6 are provided with contact columns 19, and both of the two contact columns 19 are on the rotation path of the rotating cam 6, when it rotates, it will contact the side wall of the contact column 19, and under the action of the force, it will move in a limited way on the guiding sliding groove 21, so that the guiding spring 23 is in a buffered state; when the rotating cam 6 does not contact the contact column 19 during the rotation process, the reset of the guiding spring 23 drives the contact column 19 to move in a reset manner, so that the contact column 19 moves relatively and towards each other continuously, and at the same time, the guiding spring 23 is continuously in a buffered and reset state. Under the action of the bending different rod 24, the displacement cross plate 25 moves towards each other and relatively continuously, and drives the alignment half ring 27 to move through the displacement sliding rod 26 and the displacement spring 29. When the two alignment half rings 27 move towards each other, they will contact the outer side walls of the driven roller 12 and the driving roller 11 through the first lubricating pad 28, so that the alignment half ring 27 continuously contacts the outer side walls of the driven roller 12 and the driving roller 11, monitors the positions of the driven roller 12 and the driving roller 11, and avoids phenomena such as misalignment of the two rollers during use. At the same time, the provided first lubricating pad 28 can reduce the friction force when the alignment half ring 27 contacts the driven roller 12 and the driving roller 11, and avoid large resistance when the two rollers rotate; at the same time, when the driven roller 12 and the driving roller 11 are misaligned during use, no matter which direction one of the two rollers deviates, it will contact an alignment half ring 27, and it will move in a limited way on the displacement cross plate 25 through the displacement sliding rod 26, so that the displacement spring 29 is in a buffered state. The buffered displacement spring 29 can be received by the controller 43, and can timely notify the operator to maintain the equipment, avoid safety accidents or affect the impregnation of the fabric by the equipment, improve the safety of the equipment during use, and at the same time improve the use effect of the equipment, so that the above operation can also monitor the vibration generated when the driven roller 12 and the driving roller 11 rotate, and the impact force generated during vibration can be offset by the buffering force brought by the displacement spring 29, improve the stability of the equipment during use, and improve the pressing effect of the equipment on the fabric.
[0044] A position - moving scraping unit is further provided on the distance - adjusting rotating shaft 10 of this embodiment; the position - moving scraping unit includes a driving half - gear 30 provided on the distance - adjusting rotating shaft 10, the driving half - gear 30 is meshed and connected to a rotating gear 31, a displacement rotating shaft 32 is installed on the rotating gear 31, a displacement base 33 is provided on the displacement rotating shaft 32, and the displacement base 33 is arranged on the top surface of the distance - adjusting T - plate 9; a displacement gear 34 is further installed on the displacement rotating shaft 32, the displacement gear 34 is meshed and connected to a displacement rack 35, driving square plates 36 are symmetrically provided on the displacement rack 35, two driving square plates 36 are jointly connected to a driving slide bar 37, a driving base 38 is slidably arranged on the driving slide bar 37, and the driving base 38 is connected to the displacement base 33; a driving spring 39 is sleeved on the driving slide bar 37, one end of the driving spring 39 is connected to the driving square plate 36, the other end is connected to the driving base 38, an electric telescopic rod 40 is provided on the driving base 38, and a stop lock block 41 is provided on the output end of the electric telescopic rod 40; a number of position - stopping lock grooves 42 are provided on the driving slide bar 37, and the position - stopping lock grooves 42 are located on the moving path of the stop lock block 41; a controller 43 is further provided on the workbench 1, and the controller 43 is used to control the electric telescopic rod 40; a special - shaped long rod 44 is installed on one of the driving square plates 36, an auxiliary round rod 45 is provided on the special - shaped long rod 44, an auxiliary square plate 46 is slidably arranged on the auxiliary round rod 45, a fitting scraping ring 47 is installed on the auxiliary square plate 46, and a second lubricating pad 48 is provided on the inner side wall of the fitting scraping ring 47; the driven roller 12 is located on the moving paths of the second lubricating pad 48 and the fitting scraping ring 47; the inclined surface on the fitting scraping ring 47 is used to scrape the fabric attached to the driven roller 12; a tension spring 49 is sleeved on the auxiliary round rod 45, the tension degree of the tension spring 49 can be remotely adjusted, one end of the tension spring 49 is connected to the auxiliary square plate 46, and the other end is connected to an auxiliary limit plate, and the auxiliary limit plate is connected to the auxiliary round rod 45;
[0045] When the first pulley 51 rotates, it drives the distance-adjusting rotating shaft 10 to rotate, causing the driving semi-gear 30 on the distance-adjusting rotating shaft 10 to be continuously in a rotating state; when the driving semi-gear 30 rotates and meshes with the rotating gear 31, it drives the displacement gear 34 to rotate through the displacement rotating shaft 32 and makes it mesh with the displacement rack 35 to move, so that it is limited to move on the driving base 38 through the driving slide bar 37, making the driving spring 39 in a buffer state. Then, the moving special-shaped long rod 44 drives the fitting scraping ring 47 to move through the auxiliary round rod 45 and the auxiliary square plate 46, making it move towards the direction of the driving roller 11 and until it fits with it. The provided second lubricating pad 48 can reduce the resistance caused when the fitting scraping ring 47 contacts the driving roller 11, so that the inclined surface of the fitting scraping ring 47 acts on the fabric attached to the driving roller 11. Since the inclined surface of the fitting scraping ring 47 results in a pointed shape at this place, the fabric adhered to the driving roller 11 can be scraped off, avoiding the fabric from being squeezed by the two rollers all the time and becoming too dry, and at the same time avoiding the fabric from being difficult to fall off due to extrusion when adhered to the driving roller 11. Thus, it is not necessary for the staff to manually remove the adhered fabric, reducing the risk of the staff when operating the equipment, avoiding the occurrence of the phenomenon that the rolling mill harms people, and improving the safety of the equipment when in use; at the same time, when the driving roller 11 rotates most of a circle (the specific number of circles can be set according to the debugging during equipment use), the driving semi-gear 30 no longer meshes with the rotating gear 31. Through the reset of the driving spring 39, the displacement rack 35 moves back to its original position, and then the fitting scraping ring 47 no longer contacts the outer wall of the driving roller 11. Through the above operations, the fitting scraping ring 47 reciprocally scrapes the several fabrics adhered to the driving roller 11, improving the use effect of the equipment; it is worth mentioning that when the number of fabric pressing circles needs to be increased during the use of the equipment, when the driving semi-gear 30 meshes with the rotating gear 31, the controller 43 sends a start signal to the electric telescopic rod 40, and its output end drives the stop lock block 41 to move towards the driving slide bar 37 and contact the stop lock groove 42, thereby limiting the fitting scraping ring 47 on the displacement rack 35 to the current position, making the driving spring 39 unable to be reset during the process that the driving semi-gear 30 does not mesh with the rotating gear 31 in this circle. When the driving semi-gear 30 repeats meshing with the rotating gear 31, the limit of the stop lock block 41 on the driving slide bar 37 can be released by operating the electric telescopic rod 40. For example, when the driving roller 11 needs to press the fabric three times, this makes the driving semi-gear 30 need to rotate three circles. At this time, through the above description, the fitting scraping ring 47 fits with the driving roller 11 in the last circle and scrapes off the adhered fabric, and in the gap of the driving semi-gear 30 in the last circle, the fitting scraping ring 47 moves back to its original position through the reset of the driving spring 39, reducing the limitation of the equipment when in use, making the equipment applicable to different scenarios, and improving the effect of the equipment on fabric pressing.
[0046] The plug-in and stop loading and unloading component of this embodiment includes loading and unloading square boxes 54 symmetrically arranged on the side surface of the side plate 2. A directional sliding groove 55 is provided in the cavity of the loading and unloading square box 54. A directional sliding rod 56 is installed in the directional sliding groove 55. A directional spring 57 is sleeved on the directional sliding rod 56. One end of the directional spring 57 is connected to the directional sliding groove 55, and the other end is connected to an elastic sliding plate 58. The elastic sliding plate 58 is located in the cavity of the loading and unloading square box 54 and is slidably connected to the directional sliding groove 55 and the directional sliding rod 56; a loading and unloading frame 59 is provided on the rotating motor 5. Loading and unloading square plates 60 are provided on both sides of the loading and unloading frame 59. A number of loading and unloading square holes 61 penetrate through the loading and unloading square plates 60; the cavity of the loading and unloading square box 54 and the elastic sliding plate 58 are located on the moving path of the loading and unloading square plates 60; a linkage base plate 62 is installed on the side surface of the side plate 2. A linkage round rod 63 is slidably provided on the linkage base plate 62. One end of the linkage round rod 63 is connected to a linkage limiting plate, and the other end is connected to a linkage cross plate 64. Linkage square columns 65 are symmetrically provided on the linkage cross plate 64. The linkage square columns 65 pass through the loading and unloading square box 54 and are connected to the loading and unloading square holes 61; a linkage spring 66 is sleeved on the linkage round rod 63. One end of the linkage spring 66 is connected to the linkage limiting plate, and the other end is connected to the linkage base plate 62;
[0047] When the device is in use, due to the different types, thicknesses of the impregnated fabrics and the scale of treatment, in order to ensure that the device achieves an ideal impregnation effect and avoid power waste caused by the mismatch between the motor power and the actual use of the device, it is necessary to use a motor adapted to the device according to different requirements. Therefore, it is necessary to frequently replace the motor of the device. At this time, by pulling the linkage cross plate 64 outwards, it is limitedly moved on the linkage substrate 62 through the linkage round rod 63, so that the linkage spring 66 is in a buffered state, and the linkage square column 65 on the linkage cross plate 64 is disengaged from the loading and unloading square box 54 and no longer connected to the loading and unloading square hole 61, releasing the limit setting of the loading and unloading square plate 60, so that the directional spring 57 in the buffered state is reset due to no longer being limited, thereby ejecting the loading and unloading square plate 60 on the rotating motor 5 out of the loading and unloading square box 54 to complete the disassembly of the rotating motor 5; when it needs to be installed, align the loading and unloading square plate 60 on the rotating motor 5 with the loading and unloading square box 54 and move it, so that the loading and unloading square plate 60 enters the cavity of the loading and unloading square box 54 and contacts the elastic sliding plate 58, and is limitedly moved in the directional sliding groove 55, so that the directional spring 57 is in a buffered state. When the loading and unloading square plate 60 moves to a suitable position, release the originally pulled-out linkage cross plate 64 outwards, drive the linkage square column 65 to reset and move through the reset of the linkage spring 66, so that it passes through the loading and unloading square box 54 and is connected to the loading and unloading square hole 61, and set a limit on the loading and unloading square plate 60, thereby completing the installation of the rotating motor 5. Moreover, the installation and / or disassembly process can be completed without the aid of tools, the operation is convenient and fast, and it is convenient to maintain the motor, reducing the limitations of the device during use, enabling the device to conveniently replace or maintain the motor, enabling the device to use a matching motor according to different requirements of the impregnated fabric, and improving the use effect of the device; it is worth mentioning that since the loading and unloading square plate 60 is limited, the elastic sliding plate 58 cannot be reset and moved, so that the directional spring 57 in the buffered state cannot be reset, and the generated force acts on the loading and unloading square plate 60, thereby strengthening the frictional force between the linkage square column 65 and the loading and unloading square hole 61, avoiding the phenomenon that the linkage square column 65 moves due to non-human factors, improving the safety of the device during use, and also improving the impregnation effect of the device on the fabric.
[0048] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or elements inherent to such process, method, article or device.
[0049] Although embodiments of the present invention have been shown and described, it will be understood by those of ordinary skill in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A padding device for dyeing and finishing polyester fabrics, characterized in that: The workbench comprises a workbench, side plates are symmetrically arranged on the workbench, two side plates are connected to a rotating shaft, a rotating square groove is arranged on one end of the rotating shaft, the rotating square groove is connected to the output end of the rotating motor, a plug-in stop assembly and disassembly assembly is arranged on the rotating motor, and the plug-in stop assembly and disassembly assembly is used for installing and / or disassembling the rotating motor; a rotating cam is arranged on the other end of the rotating shaft, and a reciprocating position correction mechanism is connected to the rotating cam; and a position adjustment and locking device is also arranged on the rotating shaft; The position-adjusting distance lock device comprises a distance-adjusting square groove penetratingly arranged on the side plate, a distance-adjusting sliding rod symmetrically arranged in the distance-adjusting square groove, a distance-adjusting T-plate slidably arranged on the distance-adjusting sliding rod, and the facing surfaces of the two distance-adjusting T-plates are commonly connected to the distance-adjusting rotating shaft, and a driving roller is installed on the distance-adjusting rotating shaft; a driven roller is also arranged on the rotating shaft, and the driven roller and the driving roller are arranged vertically; a distance-adjusting spring is sleeved on the distance-adjusting sliding rod, and one end of the distance-adjusting spring is connected to the inner bottom surface of the distance-adjusting square groove, and the other end is connected to the distance-adjusting T-plate; The adjustable pitch shaft is also provided with a movable scraping unit; the movable scraping unit comprises a driving half gear arranged on the adjustable pitch shaft, the driving half gear is meshed and connected with the rotating gear, a displacement shaft is installed on the rotating gear, a displacement base is provided on the displacement shaft, and the displacement base is arranged on the top surface of the adjustable pitch T plate; a displacement gear is also installed on the displacement shaft, the displacement gear is meshed and connected with the displacement rack, a driving square plate is symmetrically provided on the displacement rack, the two driving square plates are jointly connected to the driving slide rod, a driving base is slidably provided on the driving slide rod, and the driving base is connected to the displacement base; a driving spring is sleeved on the driving slide rod, one end of the driving spring is connected to the driving square plate, and the other end is connected to the driving base, an electric telescopic rod is provided on the driving base, and a stop lock block is provided on the output end of the electric telescopic rod; a plurality of stop lock grooves are provided on the driving slide rod, and the stop lock grooves are located on the moving path of the stop lock block; A special-shaped long rod is installed on one of the driving square plates, an auxiliary round rod is provided on the special-shaped long rod, an auxiliary square plate is slidably provided on the auxiliary round rod, a fitting scraper ring is installed on the auxiliary square plate, and a second lubricating pad is provided on the inner side wall of the fitting scraper ring; the driven roller is located on the moving path of the second lubricating pad and the fitting scraper ring; the inclined surface on the fitting scraper ring is used to scrape off the fabric attached to the driven roller; a tension spring is sleeved on the auxiliary round rod, one end of the tension spring is connected to the auxiliary square plate, and the other end is connected to an auxiliary limiting plate, and the auxiliary limiting plate is connected to the auxiliary round rod.
2. The padding equipment for dyeing and finishing polyester fabrics according to claim 1, characterized in that: An L-shaped block is symmetrically installed on the side of the adjustable distance T-plate, a locking rod is slidably provided on the L-shaped block, a locking spring is sleeved on the locking rod, one end of the locking spring is connected to the L-shaped block, and the other end is connected to a locking limit plate, which is arranged at the end of the locking rod away from the side plate; a plurality of locking slots are symmetrically provided on the opposite surface of the side plate, and the locking slots are located on the moving path of the locking rod.
3. The padding equipment for dyeing and finishing polyester fabrics according to claim 1, characterized in that: The reciprocating and correcting mechanism includes a trigger column, and the two trigger columns are located on both sides of the rotation path of the rotating cam; a guide slider is installed on the trigger column, and the guide slider is slidably connected with a guide slot provided on the side plate; guide slide rods are symmetrically arranged in the guide slot, and a guide spring is sleeved on the guide slide rod, one end of the guide spring is connected to the guide slot, and the other end is connected to the guide slider; a bending rod is also installed on the guide slider.
4. The padding equipment for dyeing and finishing polyester fabrics according to claim 3, characterized in that: The bending rod is provided with a displacement cross plate, and displacement slide bars are symmetrically provided on the displacement cross plate. Correction half rings are installed on the two displacement slide bars, and a first lubrication pad is provided on the correction half ring; the driven roller and the active roller are located on the moving path of the correction half ring; a displacement spring is sleeved on the displacement slide bar, and one end of the displacement spring is connected to the displacement cross plate, and the other end is connected to the correction half ring.
5. The padding equipment for dyeing and finishing polyester fabrics according to claim 1, characterized in that: The workbench is also provided with a controller, which is used to control the electric telescopic rod.
6. The padding equipment for dyeing and finishing polyester fabrics according to claim 1, characterized in that: A driven shaft is installed at one end of the pitch-adjusting shaft away from the rotating motor, and the driven shaft is arranged through the pitch-adjusting T-plate; a first pulley is installed at one end of the driven shaft away from the side plate; a second pulley is installed on the rotating shaft, and a figure-eight belt is provided on the second pulley, and the figure-eight belt is connected to the first pulley.
7. The padding equipment for dyeing and finishing polyester fabrics according to claim 1, characterized in that: The plug-in loading and unloading assembly includes a loading and unloading square box symmetrically arranged on the side of the side plate, a directional slide groove is arranged in the cavity of the loading and unloading square box, a directional slide rod is installed in the directional slide groove, a directional spring is sleeved on the directional slide rod, one end of the directional spring is connected to the directional slide groove, and the other end is connected to an elastic slide plate, the elastic slide plate is located in the cavity of the loading and unloading square box and is slidably connected to the directional slide groove and the directional slide rod; a loading and unloading frame is provided on the rotating motor, loading and unloading square plates are provided on both sides of the loading and unloading frame, and a plurality of loading and unloading square holes are also penetrated on the loading and unloading square plates; the cavity of the loading and unloading square box and the elastic slide plate are located on the moving path of the loading and unloading square plate.
8. The padding equipment for dyeing and finishing polyester fabrics according to claim 7, characterized in that: A linkage base plate is installed on the side of the side plate, a linkage round rod is slidably provided on the linkage base plate, one end of the linkage round rod is connected to a linkage limit plate, and the other end is connected to a linkage horizontal plate, linkage square columns are symmetrically provided on the linkage horizontal plate, and the linkage square columns pass through the loading and unloading square box and are connected to the loading and unloading square holes; a linkage spring is sleeved on the linkage round rod, one end of the linkage spring is connected to the linkage limit plate, and the other end is connected to the linkage base plate.
Citation Information
Patent Citations
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