A tunnel-type induction heating furnace for processing titanium alloy bars

By designing the conveying and loading and unloading mechanism for tunnel induction heating furnaces, automatic conveying and heating of titanium alloy rods is realized, solving the problem of poor quality of automatic loading and unloading and heating in the prior art, and improving the heating effect and degree of automation.

CN119554863BActive Publication Date: 2025-05-30XIANYANG TIANCHENG TITANIUM IND
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202510112292.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-01-24
Publication Date
2025-05-30
Estimated Expiration
2045-01-24

AI Technical Summary

Technical Problem

The existing tunnel-type induction heating furnace cannot achieve automatic and equal intermittent loading and unloading, and the furnace body cannot be opened and closed automatically, and the heating quality is poor.

Method used

A tunnel-type induction heating furnace for processing titanium alloy rods is designed, including a conveying mechanism for conveying titanium alloy rods and a loading mechanism for realizing automatic loading and unloading. The conveying mechanism includes front and rear eccentric rotors and placement rollers, and the conveying and heating of the titanium alloy rods are realized through an internal motor-driven transmission system. The loading and unloading mechanism realizes automatic loading and unloading of titanium alloy rods through the cooperation of the lifting tooth plate and the fixed tooth plate.

Benefits of technology

Automatic constant-speed conveying and induction heating of titanium alloy rods is realized, the heating quality and automation are improved, and the comprehensive heating of titanium alloy rods is ensured.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119554863B_ABST
    Figure CN119554863B_ABST
Patent Text Reader

Abstract

The present invention discloses a tunnel-type induction heating furnace for processing titanium alloy bars, belonging to the technical field of induction heating furnaces. It includes a conveying mechanism for conveying titanium alloy bars, and there are two loading and unloading mechanisms respectively arranged on the conveying mechanism for feeding and discharging titanium alloy bars. A heating mechanism for induction heating of titanium alloy bars is arranged on the conveying mechanism; the conveying mechanism provided by the present invention can drive the titanium alloy bars to be automatically conveyed at a constant speed. When the bar moves to the door opening module at the front end of the heating furnace body, the door opening module opens once, and the bar is subjected to induction heating in the heating furnace body. When the bar moves to the door opening module at the rear end of the heating furnace body, the door opening module opens once, with high automation and good continuity; after the titanium alloy bar enters the heating furnace body, under the action of the fixed rack, the placing roller rotates, and the rotation of the placing roller drives the titanium alloy bar to rotate itself, realizing the full heating of the titanium alloy bar and having a good heating effect.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention relates to the technical field of induction heating furnaces, and particularly relates to a tunnel-type induction heating furnace for processing titanium alloy bars. Background Art

[0002] A tunnel-type induction heating furnace is a device for heating metal materials, and is usually applied to fields such as heat treatment processes, welding, and surface treatment of metals. Its working principle is through induction heating technology, where eddy currents are generated inside the metal by an electromagnetic field, thereby raising the temperature of the metal surface or a specified area. Due to the design of the tunnel furnace structure, the material can maintain a uniform heating effect within the heating area during the heating process, avoiding phenomena of local overheating or overcooling. This device is usually used in combination with an automatic feeding system, which can automatically pass the metal material through the furnace body to ensure efficient production. The tunnel-type induction heating furnaces in the prior art usually cannot achieve automatic intermittent loading and unloading, and the furnace body cannot be automatically opened and closed, resulting in poor heating quality. Summary of the Invention

[0003] In view of the above technical problems, the technical solution adopted by the present invention is: a tunnel-type induction heating furnace for processing titanium alloy bars, including a conveying mechanism for conveying titanium alloy bars. The conveying mechanism includes a housing. Two loading and unloading mechanisms for respectively feeding and discharging titanium alloy bars are provided on the conveying mechanism. The loading and unloading mechanism includes a fixed frame fixedly installed inside the housing. A heating mechanism for inductively heating the titanium alloy bars is provided on the conveying mechanism. The heating mechanism includes a heating furnace body and a furnace hood. The heating furnace body is fixedly installed on the housing, and the furnace hood is located inside the heating furnace body;

[0004] The conveying mechanism includes two front eccentric rotating wheels and two rear eccentric rotating wheels rotatably installed inside the housing. A front eccentric column is eccentrically fixedly installed on the front eccentric rotating wheel, and a rear eccentric column is eccentrically fixedly installed on the rear eccentric rotating wheel;

[0005] The loading and unloading mechanism includes two lifting toothed plates and two fixed toothed plates. Four inclined surfaces are provided on the fixed toothed plate, and three inclined surfaces are provided on the lifting toothed plate. In the initial state, the three inclined surfaces of the lifting toothed plate and the rear three inclined surfaces of the fixed toothed plate are in the same plane. When the lifting toothed plate rises, the three inclined surfaces of the lifting toothed plate and the front three inclined surfaces of the fixed toothed plate are in the same plane.

[0006] Furthermore, the conveying mechanism further includes a number of floor feet fixedly installed at the bottom of the housing. Two conveying wheels are rotatably installed inside the housing. An upper transmission wheel is fixedly installed on the conveying wheel. A conveyor belt is wound around the two conveying wheels. A number of placing rollers are rotatably installed at equal intervals on the conveyor belt. A self-rotating gear is fixedly installed on every other placing roller. Two front sensor brackets and two rear sensor brackets are fixedly installed on the housing. A front sensor is fixedly installed on the front sensor bracket. A rear sensor is fixedly installed on the rear sensor bracket. The front sensor bracket is located outside the heating furnace body. The rear sensor bracket is located inside the heating furnace body and outside the furnace hood. The placing rollers are made of superconducting material.

[0007] Furthermore, an inner motor is fixedly installed inside the housing. A motor bevel gear is fixedly installed on the motor shaft of the inner motor. A transmission shaft is rotatably installed inside the housing. An outer transmission wheel, an inner transmission wheel and a side bevel gear are fixedly installed on the transmission shaft. The side bevel gear meshes with the motor bevel gear. A vertical transmission belt is wound around the outer transmission wheel and the upper transmission wheel. A front outer wheel is fixedly installed on the front eccentric runner. A rear transmission wheel is fixedly installed on the rear eccentric runner. An inner transmission belt is wound around the rear transmission wheel and the inner transmission wheel. A front transmission belt is wound around the front outer wheel and the inner transmission wheel.

[0008] The inner motor drives the motor bevel gear to rotate, thereby driving the transmission shaft, the inner transmission wheel and the outer transmission wheel to rotate through the side bevel gear. The outer transmission wheel drives the upper transmission wheel and the conveying wheel to rotate through the vertical transmission belt, thereby driving the placing rollers to move. The placing rollers convey the titanium alloy bars located thereon. The inner transmission wheel drives the front outer wheel and the front eccentric runner to rotate through the front transmission belt. The inner transmission wheel drives the rear transmission wheel and the rear eccentric runner to rotate through the inner transmission belt.

[0009] Furthermore, the heating mechanism includes an induction coil disposed inside the furnace hood. A fixed rack is fixedly installed inside the housing. The fixed rack meshes with the self-rotating gear. The fixed rack and the self-rotating gear are made of ceramic material.

[0010] Furthermore, two door opening modules are provided on the heating furnace body. The door opening module includes a closing electric cylinder fixedly installed on the heating furnace body. A lifting plate is fixedly installed on the output end of the closing electric cylinder. A lifting column is fixedly installed on the lifting plate. The lifting column is slidably installed on the heating furnace body. A door panel is fixedly installed below the lifting column. The door panel is slidably installed on the heating furnace body. The closing electric cylinder of the door opening module closer to the front sensor is electrically connected to the front sensor. The closing electric cylinder of the door opening module closer to the rear sensor prediction is electrically connected to the rear sensor.

[0011] When the titanium alloy bar passes between the two front sensors, the front sensors detect the titanium alloy bar, and control the closing cylinder near the front sensor side to extend, thereby driving the lifting plate, lifting column and door panel to rise. The titanium alloy bar enters the heating furnace body, and then enters the furnace hood. When the titanium alloy bar enters the heating furnace body, the closing cylinder contracts, causing the door panel to close, sealing the heating furnace body. The titanium alloy bar is subjected to enclosed induction heating through the induction coil. When the titanium alloy bar moves between the two rear sensors, the rear sensors detect the titanium alloy bar, and control the closing cylinder near the rear sensor side to extend, thereby driving the lifting plate, lifting column and door panel to rise, and the titanium alloy bar leaves the heating furnace body.

[0012] After the titanium alloy bar enters the heating furnace body, under the action of the fixed rack, the placing roller provided with the self-rotating gear rotates, and the rotation of the placing roller drives the titanium alloy bar to rotate, realizing the full heating of the titanium alloy bar.

[0013] Further, the loading and unloading mechanism further includes a lifting slide rod slidably installed in the fixed frame. A lifting top frame is fixedly installed on the lifting slide rod. A transverse groove rod is fixedly installed below the lifting slide rod. A chute is provided on the transverse groove rod. A connecting column is fixedly installed on the lifting top frame. The lifting tooth plate is fixedly installed on the connecting column. An adjusting connecting plate is fixedly installed in the housing. A connecting folding plate is fixedly installed on the adjusting connecting plate. The connecting folding plate is fixedly installed with the fixed tooth plate.

[0014] Further, the loading and unloading mechanism on one side of the inner motor is used for loading the titanium alloy bar. The front eccentric column slides in the chute of the transverse groove rod. The loading and unloading mechanism on one side of the rear eccentric runner is used for unloading the titanium alloy bar. The rear eccentric column slides in the chute of the transverse groove rod.

[0015] During use, the titanium alloy bar is placed on the lifting tooth plate and the fixed tooth plate of the loading and unloading mechanism on one side of the inner motor. At this time, the three titanium alloy bars are respectively located on the rear three inclined planes of the fixed tooth plate, and at the same time, the 3 titanium alloy bars are respectively located on the front three inclined planes of the lifting tooth plate. The rotation of the front eccentric runner will drive the transverse groove rod, lifting slide rod, lifting top frame, connecting column and lifting tooth plate to rise and fall through the cooperation of the front eccentric column and the chute of the transverse groove rod. During the rising process of the lifting tooth plate, the 3 titanium alloy bars located in the fixed tooth plate will be respectively jacked up, so that the three titanium alloy bars move forward once respectively. The titanium alloy bar at the forefront is jacked out of the fixed tooth plate and falls onto the two placing rollers. Each time the lifting tooth plate rises and falls, the titanium alloy bar at the forefront on the fixed tooth plate is loaded onto the placing rollers, and the titanium alloy bar at the rear moves forward once.

[0016] Similarly, the rotation of the rear eccentric runner will drive the lifting tooth plate of the loading and unloading mechanism on one side of the rear eccentric runner to rise and fall through the cooperation of the rear eccentric column and the chute of the transverse groove rod, thereby realizing discharging.

[0017] The beneficial effects of the present invention compared with the prior art are as follows: (1) The conveying mechanism provided in the present invention can drive the titanium alloy bar to be automatically conveyed at a constant speed. When the titanium alloy bar moves to the opening module at the front end of the heating furnace body, the opening module automatically opens once. Subsequently, the titanium alloy bar is inductively heated in the heating furnace body. When the titanium alloy bar moves to the opening module at the rear end of the heating furnace body, the opening module opens once, realizing the automatic heating of the titanium alloy bar, with high automation and good continuity; (2) After the titanium alloy bar provided in the present invention enters the heating furnace body, under the action of the fixed rack, the placing roller provided with a self-rotating gear rotates, and the rotation of the placing roller drives the titanium alloy bar to rotate, realizing the comprehensive heating of the titanium alloy bar and having a good heating effect; (3) The two loading and unloading mechanisms provided in the present invention are continuously carried out with the conveying of the titanium alloy bar. Each time, one titanium alloy bar is input and one stainless steel bar is output, realizing continuous loading and unloading, and enabling the titanium alloy bar to be fully automatically heated. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the present invention.

[0019] Figure 2 It is a schematic diagram of the structure of the conveying mechanism of the present invention Figure 1 .

[0020] Figure 3 It is a schematic diagram of the structure of the conveying mechanism of the present invention Figure 2 .

[0021] Figure 4 It is a schematic diagram of the structure of the heating mechanism of the present invention Figure 1 .

[0022] Figure 5 It is a schematic diagram of the structure of the heating mechanism of the present invention Figure 2 .

[0023] Figure 6 It is a schematic diagram of the structure of the heating mechanism of the present invention Figure 3 .

[0024] Figure 7 It is Figure 6 a partial enlarged schematic diagram at A in

[0025] Figure 8 It is a schematic diagram of the structure of the loading and unloading mechanism of the present invention Figure 1 .

[0026] Figure 9 It is a schematic diagram of the structure of the loading and unloading mechanism of the present invention Figure 2 .

[0027] Figure 10 It is a schematic diagram of the cooperation between the lifting tooth plate and the fixed tooth plate of the present invention.

[0028] Figure 11 Structural Schematic of the Loading and Unloading Mechanism of the Present Invention Figure 3 。

[0029] Reference Numerals in the Drawings: 101 - Outer Shell; 102 - Floor Foot; 103 - Front Sensor; 104 - Rear Sensor; 105 - Inner Motor; 106 - Motor Bevel Gear; 107 - Side Bevel Gear; 108 - Inner Transmission Wheel; 109 - Transmission Shaft; 110 - Outer Transmission Wheel; 111 - Vertical Transmission Belt; 112 - Inner Transmission Belt; 113 - Front Outer Wheel; 114 - Front Eccentric Rotating Wheel; 115 - Front Eccentric Column; 116 - Front Transmission Belt; 117 - Rear Transmission Wheel; 118 - Rear Eccentric Rotating Wheel; 119 - Rear Eccentric Column; 120 - Conveyor Wheel; 121 - Upper Transmission Wheel; 122 - Conveyor Belt; 123 - Placing Roller; 124 - Self - rotating Gear; 125 - Front Sensor Bracket; 126 - Rear Sensor Bracket; 201 - Heating Furnace Body; 202 - Door - closing Electric Cylinder; 203 - Lifting Plate; 204 - Lifting Column; 205 - Door Panel; 206 - Furnace Hood; 207 - Induction Coil; 208 - Fixed Rack; 301 - Fixed Bracket; 302 - Lifting Slide Rod; 303 - Horizontal Groove Rod; 304 - Lifting Top Bracket; 305 - Adjusting Connecting Plate; 306 - Connecting Folding Plate; 307 - Connecting Column; 308 - Lifting Tooth Plate; 309 - Fixed Tooth Plate; 4 - Titanium Alloy Bar. Detailed Embodiment

[0030] The following further describes the detailed embodiment of the present invention with reference to the accompanying drawings.

[0031] Embodiment: Refer to Figures 1 - 11 , a tunnel - type induction heating furnace for processing titanium alloy bars, including a conveying mechanism for conveying the titanium alloy bar 4. The conveying mechanism includes an outer shell 101. There are two loading and unloading mechanisms on the conveying mechanism, which are respectively used to feed and discharge the titanium alloy bar 4. The loading and unloading mechanism includes a fixed bracket 301, and the fixed bracket 301 is fixedly installed in the outer shell 101. There is a heating mechanism on the conveying mechanism for inductively heating the titanium alloy bar 4. The heating mechanism includes a heating furnace body 201 and a furnace hood 206. The heating furnace body 201 is fixedly installed on the outer shell 101, and the furnace hood 206 is located inside the heating furnace body 201;

[0032] The conveying mechanism includes two front eccentric rotating wheels 114 and two rear eccentric rotating wheels 118 rotatably installed in the outer shell 101. A front eccentric column 115 is eccentrically and fixedly installed on the front eccentric rotating wheel 114, and a rear eccentric column 119 is eccentrically and fixedly installed on the rear eccentric rotating wheel 118;

[0033] The loading and unloading mechanism includes two lifting toothed plates 308 and two fixed toothed plates 309. The fixed toothed plate 309 is provided with four inclined surfaces, and the lifting toothed plate 308 is provided with three inclined surfaces. In the initial state, the three inclined surfaces of the lifting toothed plate 308 and the last three inclined surfaces of the fixed toothed plate 309 are in the same plane. When the lifting toothed plate 308 rises, the three inclined surfaces of the lifting toothed plate 308 and the first three inclined surfaces of the fixed toothed plate 309 are in the same plane.

[0034] As Figure 2 , Figure 3 shown, the conveying mechanism further includes a plurality of floor feet 102 fixedly installed at the bottom of the housing 101. Two conveying wheels 120 are rotatably installed in the housing 101. An upper transmission wheel 121 is fixedly installed on the conveying wheel 120. A conveyor belt 122 is wound around the two conveying wheels 120. A plurality of placing rollers 123 are rotatably installed on the conveyor belt 122 at equal intervals. A self-rotating gear 124 is fixedly installed on every other placing roller 123. Two front sensor brackets 125 and two rear sensor brackets 126 are fixedly installed on the housing 101. A front sensor 103 is fixedly installed on the front sensor bracket 125, and a rear sensor 104 is fixedly installed on the rear sensor bracket 126. The front sensor bracket 125 is located outside the heating furnace body 201, and the rear sensor bracket 126 is located inside the heating furnace body 201 and outside the furnace hood 206. The placing roller 123 is made of superconducting material.

[0035] As Figure 2 , Figure 3 shown, an inner motor 105 is fixedly installed in the housing 101. A motor bevel gear 106 is fixedly installed on the motor shaft of the inner motor 105. A transmission shaft 109 is rotatably installed in the housing 101. An outer transmission wheel 110, an inner transmission wheel 108 and a side bevel gear 107 are fixedly installed on the transmission shaft 109. The side bevel gear 107 meshes with the motor bevel gear 106. A vertical transmission belt 111 is wound around the outer transmission wheel 110 and the upper transmission wheel 121. A front outer wheel 113 is fixedly installed on the front eccentric runner 114. A rear transmission wheel 117 is fixedly installed on the rear eccentric runner 118. An inner transmission belt 112 is wound around the rear transmission wheel 117 and the inner transmission wheel 108. A front transmission belt 116 is wound around the front outer wheel 113 and the inner transmission wheel 108.

[0036] The inner motor 105 drives the motor bevel gear 106 to rotate, thereby driving the transmission shaft 109, the inner transmission wheel 108 and the outer transmission wheel 110 to rotate through the side bevel gear 107. The outer transmission wheel 110 drives the upper transmission wheel 121 and the conveying wheel 120 to rotate through the vertical transmission belt 111, thereby driving the placement roller 123 to move. The placement roller 123 conveys the titanium alloy bar 4 located thereon. The inner transmission wheel 108 drives the front outer wheel 113 and the front eccentric runner 114 to rotate through the front transmission belt 116, and the inner transmission wheel 108 drives the rear transmission wheel 117 and the rear eccentric runner 118 to rotate through the inner transmission belt 112.

[0037] As Figures 4 - 7 shown, the heating mechanism includes an induction coil 207 arranged inside the furnace hood 206. A fixed rack 208 is fixedly installed inside the outer shell 101. The fixed rack 208 meshes with the self-rotating gear 124. The fixed rack 208 and the self-rotating gear 124 are made of ceramic material.

[0038] As Figures 4 - 7 shown, two door opening modules are arranged on the heating furnace body 201. The door opening module includes a closing electric cylinder 202 fixedly installed on the heating furnace body 201. A lifting plate 203 is fixedly installed on the output end of the closing electric cylinder 202. A lifting column 204 is fixedly installed on the lifting plate 203. The lifting column 204 is slidably installed with the heating furnace body 201. A door panel 205 is fixedly installed below the lifting column 204. The door panel 205 is slidably installed with the heating furnace body 201. The closing electric cylinder 202 of the door opening module on the side close to the front sensor 103 is electrically connected to the front sensor 103, and the closing electric cylinder 202 of the door opening module predicted by the rear sensor 104 is electrically connected to the rear sensor 104.

[0039] When the titanium alloy bar 4 passes between the two front sensors 103, the front sensor 103 detects the titanium alloy bar 4 and controls the closing electric cylinder 202 on the side close to the front sensor 103 to extend, thereby driving the lifting plate 203, the lifting column 204 and the door panel 205 to rise. The titanium alloy bar 4 enters the heating furnace body 201, and then enters the furnace hood 206. After the titanium alloy bar 4 enters the heating furnace body 201, the closing electric cylinder 202 contracts, causing the door panel 205 to close, making the heating furnace body 201 sealed. The induction coil 207 performs sealed induction heating on the titanium alloy bar 4. When the titanium alloy bar 4 moves between the two rear sensors 104, the rear sensor 104 detects the titanium alloy bar 4 and controls the closing electric cylinder 202 on the side close to the rear sensor 104 to extend, thereby driving the lifting plate 203, the lifting column 204 and the door panel 205 to rise. The titanium alloy bar 4 leaves the heating furnace body 201.

[0040] After the titanium alloy bar 4 enters the heating furnace body 201, under the action of the fixed rack 208, the placing roller 123 provided with the self-rotating gear 124 rotates, and the rotation of the placing roller 123 drives the titanium alloy bar 4 to rotate, realizing the full heating of the titanium alloy bar 4.

[0041] As Figures 8 - 11 shown, the loading and unloading mechanism further includes a lifting slide bar 302 slidably installed in the fixed frame 301. A lifting top frame 304 is fixedly installed on the lifting slide bar 302. A transverse groove bar 303 is fixedly installed below the lifting slide bar 302. A chute is provided on the transverse groove bar 303. A connecting column 307 is fixedly installed on the lifting top frame 304. A lifting tooth plate 308 is fixedly installed on the connecting column 307. An adjusting connecting plate 305 is fixedly installed inside the housing 101. A connecting folding plate 306 is fixedly installed on the adjusting connecting plate 305. The connecting folding plate 306 is fixedly installed with the fixed tooth plate 309.

[0042] As Figures 8 - 11 shown, the loading and unloading mechanism on one side of the inner motor 105 is used for loading the titanium alloy bar 4. The front eccentric column 115 slides in the chute of the transverse groove bar 303. The loading and unloading mechanism on one side of the rear eccentric runner 118 is used for unloading the titanium alloy bar 4. The rear eccentric column 119 slides in the chute of the transverse groove bar 303.

[0043] During use, the titanium alloy bar 4 is placed on the lifting tooth plate 308 and the fixed tooth plate 309 of the loading and unloading mechanism on one side of the inner motor 105. At this time, the three titanium alloy bars 4 are respectively located on the rear three inclined planes of the fixed tooth plate 309, and at the same time, the 3 titanium alloy bars 4 are respectively located on the front three inclined planes of the lifting tooth plate 308. The rotation of the front eccentric runner 114 will drive the transverse groove bar 303, the lifting slide bar 302, the lifting top frame 304, the connecting column 307 and the lifting tooth plate 308 to rise and fall through the cooperation of the front eccentric column 115 and the chute of the transverse groove bar 303. During the rising process of the lifting tooth plate 308, the 3 titanium alloy bars 4 located inside the fixed tooth plate 309 will be respectively jacked up, so that the three titanium alloy bars 4 move forward once respectively. The titanium alloy bar 4 at the forefront is jacked out of the fixed tooth plate 309 and falls onto the two placing rollers 123. Each time the lifting tooth plate 308 rises and falls, the titanium alloy bar 4 at the forefront on the fixed tooth plate 309 is loaded onto the placing rollers 123, and the titanium alloy bar 4 at the rear moves forward once.

[0044] Similarly, the rotation of the rear eccentric runner 118 will drive the lifting tooth plate 308 of the loading and unloading mechanism on one side of the rear eccentric runner 118 to rise and fall through the cooperation of the rear eccentric column 119 and the chute of the transverse groove bar 303, thereby realizing discharging.

[0045] The working principle of a tunnel - type induction heating furnace for processing titanium alloy bars disclosed in the present invention is as follows: When in use, the titanium alloy bars 4 are placed on the lifting tooth plate 308 and the fixed tooth plate 309 of the loading and unloading mechanism on one side of the inner motor 105. At this time, the three titanium alloy bars 4 are respectively located on the last three inclined surfaces of the fixed tooth plate 309, and at the same time, the 3 titanium alloy bars 4 are respectively located on the first three inclined surfaces of the lifting tooth plate 308. The rotation of the front eccentric runner 114 will drive the lifting of the cross - slot rod 303, the lifting slide rod 302, the lifting top frame 304, the connecting column 307 and the lifting tooth plate 308 through the cooperation of the front eccentric column 115 and the chute of the cross - slot rod 303. During the rising process of the lifting tooth plate 308, the 3 titanium alloy bars 4 located in the fixed tooth plate 309 will be respectively lifted, so that the three titanium alloy bars 4 move forward once respectively. The titanium alloy bar 4 at the forefront is pushed out of the fixed tooth plate 309 and falls onto the two placing rollers 123. Each time the lifting tooth plate 308 rises and falls, the titanium alloy bar 4 at the frontmost position on the fixed tooth plate 309 is loaded onto the placing rollers 123, and the titanium alloy bars 4 at the rear move forward once. The inner motor 105 drives the motor bevel gear 106 to rotate, thereby driving the transmission shaft 109, the inner transmission wheel 108 and the outer transmission wheel 110 to rotate through the side bevel gear 107. The outer transmission wheel 110 drives the upper transmission wheel 121 and the conveying wheel 120 to rotate through the vertical transmission belt 111, thereby driving the placing rollers 123 to move. The placing rollers 123 convey the titanium alloy bars 4 located thereon. The inner transmission wheel 108 drives the front outer wheel 113 and the front eccentric runner 114 to rotate through the front transmission belt 116, and the inner transmission wheel 108 drives the rear transmission wheel 117 and the rear eccentric runner 118 to rotate through the inner transmission belt 112. When the titanium alloy bar 4 passes between the two front sensors 103, the front sensors 103 detect the titanium alloy bar 4 and control the closing cylinder 202 on the side close to the front sensor 103 to extend, thereby driving the lifting plate 203, the lifting column 204 and the door plate 205 to rise. The titanium alloy bar 4 enters the heating furnace body 201, and then enters the furnace hood 206. After the titanium alloy bar 4 enters the heating furnace body 201, the closing cylinder 202 contracts, causing the door plate 205 to close, so that the heating furnace body 201 is sealed, and the titanium alloy bar 4 is subjected to enclosed induction heating through the induction coil 207. When the titanium alloy bar 4 moves between the two rear sensors 104, the rear sensors 104 detect the titanium alloy bar 4 and control the closing cylinder 202 on the side close to the rear sensor 104 to extend, thereby driving the lifting plate 203, the lifting column 204 and the door plate 205 to rise. The titanium alloy bar 4 leaves the heating furnace body 201. Similarly, the rotation of the rear eccentric runner 118 will drive the lifting of the lifting tooth plate 308 of the loading and unloading mechanism on one side of the rear eccentric runner 118 through the cooperation of the rear eccentric column 119 and the chute of the cross - slot rod 303, thereby realizing discharging.

[0046] The above are only the preferred specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope of the present invention, according to the technical solution and inventive concept of the present invention, making equivalent substitutions or changes should be covered within the protection scope of the present invention.

Claims

1. A tunnel-type induction heating furnace for processing titanium alloy bars, comprising a conveying mechanism for conveying titanium alloy bars (4), characterized in that: The conveying mechanism comprises a housing (101), the conveying mechanism being provided with two loading and unloading mechanisms for respectively feeding in and feeding out the titanium alloy bars (4), the loading and unloading mechanisms comprising a fixing frame (301), the fixing frame (301) being fixedly mounted in the housing (101), the conveying mechanism being provided with a heating mechanism for induction heating the titanium alloy bars (4), the heating mechanism comprising a heating furnace body (201) and a furnace cover (206), the heating furnace body (201) being fixedly mounted on the housing (101), and the furnace cover (206) being located in the heating furnace body (201); The conveying mechanism comprises two front eccentric rotating wheels (114) and two rear eccentric rotating wheels (118) rotatably mounted in the housing (101); a front eccentric column (115) is eccentrically fixedly mounted on the front eccentric rotating wheel (114); and a rear eccentric column (119) is eccentrically fixedly mounted on the rear eccentric rotating wheel (118); The loading and unloading mechanism comprises two lifting tooth plates (308) and two fixed tooth plates (309), the fixed tooth plates (309) are provided with four sections of inclined surfaces, and the lifting tooth plates (308) are provided with three sections of inclined surfaces. In an initial state, the three sections of inclined surfaces of the lifting tooth plates (308) and the last three sections of inclined surfaces of the fixed tooth plates (309) are in the same plane, and when the lifting tooth plates (308) rise, the three sections of inclined surfaces of the lifting tooth plates (308) and the first three sections of inclined surfaces of the fixed tooth plates (309) are in the same plane; The loading and unloading mechanism also includes a lifting slide bar (302) slidably mounted in the fixed frame (301), a lifting top frame (304) fixedly mounted on the lifting slide bar (302), a transverse groove rod (303) fixedly mounted below the lifting slide bar (302), a slide groove is provided on the transverse groove rod (303), a connecting column (307) fixedly mounted on the lifting top frame (304), a lifting tooth plate (308) fixedly mounted on the connecting column (307), an adjusting connecting plate (305) fixedly mounted in the outer shell (101), a connecting folding plate (306) fixedly mounted on the adjusting connecting plate (305), and the connecting folding plate (306) and the fixed tooth plate (309) are fixedly mounted.

2. The tunnel induction heating furnace for titanium alloy bar processing according to claim 1, characterized in that: The conveying mechanism further comprises a plurality of feet (102) fixedly mounted on the bottom of the outer shell (101); two conveying wheels (120) are rotatably mounted in the outer shell (101); an upper transmission wheel (121) is fixedly mounted on the conveying wheels (120); a conveying belt (122) is wound around the two conveying wheels (120); a plurality of placement rollers (123) are rotatably mounted on the conveying belt (122) at equal intervals; a self-rotating gear (124) is fixedly mounted on each of the placement rollers (123); Two front sensor racks (125) and two rear sensor racks (126) are fixedly mounted on the housing (101); the front sensor rack (125) is fixedly mounted with a front sensor (103); the rear sensor rack (126) is fixedly mounted with a rear sensor (104); the front sensor rack (125) is located outside the heating furnace body (201); the rear sensor rack (126) is located inside the heating furnace body (201) and outside the furnace cover (206); and the placement roller (123) is made of a superconductor material.

3. The tunnel induction heating furnace for titanium alloy bar processing according to claim 2, characterized in that: An inner motor (105) is fixedly mounted in the outer shell (101), a motor bevel gear (106) is fixedly mounted on the motor shaft of the inner motor (105), a transmission shaft (109) is rotatably mounted in the outer shell (101), an outer transmission wheel (110), an inner transmission wheel (108) and a side bevel gear (107) are fixedly mounted on the transmission shaft (109), the side bevel gear (107) is meshed with the motor bevel gear (106), a vertical transmission belt (111) is wound around the outer transmission wheel (110) and the upper transmission wheel (121), a front outer wheel (113) is fixedly mounted on the front eccentric rotating wheel (114), a rear transmission wheel (117) is fixedly mounted on the rear eccentric rotating wheel (118), an inner transmission belt (112) is wound around the rear transmission wheel (117) and the inner transmission wheel (108), and a front transmission belt (116) is wound around the front outer wheel (113) and the inner transmission wheel (108).

4. The tunnel induction heating furnace for titanium alloy bar processing according to claim 2, characterized in that: The heating mechanism comprises an induction coil (207) arranged in the furnace cover (206); a fixed rack (208) is fixedly installed in the housing (101); the fixed rack (208) is meshed with the self-rotating gear (124); and the fixed rack (208) and the self-rotating gear (124) are made of ceramic material.

5. The tunnel-type induction heating furnace for titanium alloy bar processing according to claim 4, characterized in that: The heating furnace body (201) is provided with two door opening modules, the door opening modules comprising a door closing electric cylinder (202) fixedly mounted on the heating furnace body (201), a lifting plate (203) fixedly mounted on the output end of the door closing electric cylinder (202), a lifting column (204) fixedly mounted on the lifting plate (203), the lifting column (204) being slidably mounted on the heating furnace body (201), a door panel (205) fixedly mounted below the lifting column (204), the door panel (205) being slidably mounted on the heating furnace body (201), the door closing electric cylinder (202) of the door opening module close to the side of the front sensor (103) being electrically connected to the front sensor (103), and the door closing electric cylinder (202) of the door opening module close to the predicted side of the rear sensor (104) being electrically connected to the rear sensor (104).

Citation Information

Patent Citations

  • Aluminum bar heating device

    CN202432847U