A wall detection device and detection method based on architectural design
By designing a wall detection device including rubber wheels, bidirectional threaded rods, rotating rollers and diamond bulges, the problem of limited detection range of high-rises and stains affecting detection results is solved, and more accurate and extensive wall detection is achieved.
Patent Information
- Application Number
- CN202510128356.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-05
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2045-02-05
AI Technical Summary
The existing wall detection devices have limited detection range during high-rise inspection, and stains, paints or other coverings on the wall surface may affect the visibility and measurability of cracks and affect the detection results.
A wall detection device based on architectural design is designed, including components such as detection carrier, rubber wheel, bidirectional threaded rod, rotating roller, diamond protrusion, reciprocating moving block and guide rail. The device contacts the wall through a rubber wheel, and the bidirectional threaded rod and reciprocating moving block drive the rotor to move back and forth, clean up the attachments on the wall surface, and mark the wall with diamond protrusions and pressure spray heads.
The device can effectively clean impurities on the wall surface, improve the accuracy and reliability of ultrasonic detection, expand the detection range, and protect the internal components through airbags and outer covers to avoid the ingress of dust and water.
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Figure CN119555607B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of building, in particular to a wall detection device and a detection method based on building design. Background Art
[0002] The main purpose of wall crack detection is to identify cracks in the wall, evaluate their impact on the safety of the building structure, and determine whether repair measures are needed. Through detection, we can understand the shape, cause, development trend and possible safety hazards of the cracks.
[0003] The patent with authorization announcement number CN221549728U discloses a wall detection auxiliary fixing component, which can send the detection device to a preset height to detect the wall. When detecting the outer wall of a high floor, since it is located on a high floor, its outer wall has no support points, and the detection risk is high. The detection range of the above-mentioned device is limited. During high-rise detection, since the outer wall of the wall has a lot of lime attached when it is piled with raw materials such as lime, stains, paint or other coverings on the wall surface may affect the visibility and measurability of cracks, thereby affecting the detection results. Summary of the invention
[0004] In view of the problems in the prior art, the present invention provides a wall detection device and a detection method based on architectural design.
[0005] The technical solution adopted by the present invention to solve the technical problem is: a wall detection device based on architectural design, comprising a detection carrier; a rubber wheel is rotatably mounted on one side of the detection carrier;
[0006] An auxiliary unit, the auxiliary unit comprising a bidirectional threaded rod, wherein the bidirectional threaded rod is fixedly connected to the middle of the two rubber wheels;
[0007] The bidirectional threaded rod has a non-threaded portion in the middle, and the threaded portions at both ends are bidirectional threads;
[0008] A reciprocating block, which is sleeved on the outer wall of the bidirectional threaded rod;
[0009] The rotating member is arranged on one side of the reciprocating block close to the middle of the detection carrier. When the bidirectional threaded rod rotates, the reciprocating block sleeved on its outer wall drives the rotating member to reciprocate.
[0010] Optionally, the rotating member includes a rotating roller, which is made of metal and has a diameter between 20cm and 30cm. A diamond protrusion is fixedly provided on the outer wall of the rotating roller, and the diameter of the diamond protrusion is between 0.5cm and 0.6cm. The farthest point of the diamond protrusion from the detection carrier is flush with the farthest point of the rubber wheel from the detection carrier.
[0011] Optionally, a guide track; the end of the reciprocating block is slidably inserted into the guide track at a position between the two rubber wheels of the guide track.
[0012] Optionally, a matching gear; the matching gear is rotatably arranged on one side of the reciprocating block;
[0013] A guide rack is arranged on one side of the guide track close to the matching gear, and the guide rack is meshed with the matching gear.
[0014] Optionally, the rotating roller is hollow to form an inner cavity, a plurality of through holes are arranged in an array along the circumferential direction of the inner cavity, a pressure nozzle is fixedly arranged on the outer wall of the rotating roller, and the pressure nozzle is arranged to penetrate the inner cavity.
[0015] Optionally, a first connecting shaft is fixedly arranged on one side of the rotating roller close to the matching gear, and a second connecting shaft is fixedly arranged on one side of the matching gear, and the first connecting shaft and the second connecting shaft are connected via a universal joint.
[0016] Optionally, a plurality of damping springs are arranged in an array along the outer circumference of the universal shaft on the opposite side of the first connecting shaft and the second connecting shaft.
[0017] Optionally, an airbag is sleeved along the outer side of the universal shaft on the opposite sides of the first connecting shaft and the second connecting shaft, and a plurality of air tubes are fixedly provided at the outlet end of the airbag, and the air tubes extend into the inner cavity.
[0018] Optionally, the first connecting shaft and the second connecting shaft are covered with an outer cover, and the outer cover is made of soft leather material.
[0019] Optionally, a plurality of motors are fixedly connected to the middle of the detection carrier, and a cleaning brush is fixedly connected to the output end of the motor.
[0020] Optionally, a plurality of ultrasonic detectors are fixedly disposed on one side of the detection carrier.
[0021] Optionally, a laser detector is fixedly arranged on one side of the reciprocating block away from the middle of the detection carrier.
[0022] Optionally, a thrust wing and a power piece are provided on a side of the detection carrier away from the rubber wheel.
[0023] The present invention also provides a wall detection method based on architectural design, which is applicable to the above-mentioned wall detection device based on architectural design, and comprises the following steps:
[0024] S1: Clean the wall surface to remove impurities and moisture that may affect the propagation of ultrasonic waves;
[0025] S2: Select appropriate ultrasonic equipment and mark the crack location to be detected on the wall;
[0026] S3: The crack passes through the transmitting probe and the receiving probe;
[0027] S4: The length and distribution of the crack, and the reasonable arrangement of multiple measuring points.
[0028] S5: Record the ultrasonic propagation time, wave velocity, and reflected wave or diffracted wave data of each measuring point;
[0029] S6: Calculate the depth and width of the crack using a specific algorithm or formula based on the ultrasonic propagation time and the acoustic parameters of the wall material.
[0030] Beneficial effects of the present invention:
[0031] (1) The present application is superior to the prior art in that the device can clean the wall it passes through during its movement by means of the bidirectional threaded rod, rotating roller and diamond protrusion, so that the attachments on the surface are separated from the wall. The lightweight setting of the rotating roller can extend the flight life of the thrust wing and the power part, and can detect a wider range of walls.
[0032] (2) The airbags wrapped outside the first connecting shaft and the second connecting shaft of the present invention can prevent the entry of dust during the wall cleaning process, ensure that the first connecting shaft and the second connecting shaft rotate smoothly, and also protect the internal components to prevent rust caused by the entry of water. The outer cover is made of soft leather material, and the relative rotation between the first connecting shaft and the second connecting shaft is not affected by the outer cover. The setting of the outer cover can further prevent the entry of dust, ensuring that the first connecting shaft and the second connecting shaft can work normally for a long time. Secondly, the outer cover has a guiding function, which can slide the fallen debris along the outer wall into the through hole. BRIEF DESCRIPTION OF THE DRAWINGS
[0033] The present invention is further described below in conjunction with the accompanying drawings and embodiments.
[0034] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0035] Figure 2 For the present invention Figure 1 Axis view of
[0036] Figure 3 For the present invention Figure 2 Schematic diagram of the structure at A in the middle;
[0037] Figure 4 It is a schematic diagram of the three-dimensional structure of the rotating roller of the present invention;
[0038] Figure 5 For the present invention Figure 4 A cross-sectional view of
[0039] Figure 6 For the present invention Figure 5 Enlarged view of point B in the middle;
[0040] Figure 7 It is a cross-sectional view of the airbag of the present invention.
[0041] In the figure: 1. detection carrier; 11. rubber wheel;
[0042] 2. thrust wing; 22. power parts;
[0043] 4. Auxiliary unit; 41. Bidirectional threaded rod; 42. Reciprocating block; 43. Guide rail; 44. Guide rack; 45. Matching gear;
[0044] 46, rotating roller; 461, diamond protrusion; 462, outer cover; 463, inner cavity; 464, through hole; 465, pressure nozzle; 466, second connecting shaft; 467, universal joint; 468, shock absorbing spring; 469, air bag; 460, air pipe;
[0045] 47. Laser detector; 49. Scraper;
[0046] 3. Motor; 31. Cleaning brush; 5. Arc guard plate; 6. Ultrasonic detector. DETAILED DESCRIPTION
[0047] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.
[0048] like Figure 1-Figure 7 As shown, a wall detection device based on architectural design of the present invention comprises a detection carrier 1; a rubber wheel 11 is rotatably mounted on one side of the detection carrier 1; the rubber wheel 11 can contact with the wall surface to increase the friction between the wall surface, and the rubber wheel 11 is elastic and can also achieve a shock-absorbing effect;
[0049] The auxiliary unit 4 includes a bidirectional threaded rod 41, and the bidirectional threaded rod 41 is fixedly connected to the middle of the two rubber wheels 11;
[0050] The bidirectional threaded rod 41 has a non-threaded portion in the middle, and the threaded portions at both ends are bidirectional threads;
[0051] A reciprocating block 42, which is sleeved on the outer wall of the bidirectional threaded rod 41;
[0052] The rotating member is arranged on one side of the reciprocating block 42 close to the middle of the detection carrier 1 , and the bidirectional threaded rod 41 rotates, and the reciprocating block 42 sleeved on the outer wall thereof drives the rotating member to reciprocate.
[0053] When the rubber wheel 11 contacts the wall and moves along the wall, the rotation of the rubber wheel 11 drives the bidirectional threaded rod 41 to rotate synchronously. At this time, the reciprocating block 42 threadedly connected to the outer wall of the bidirectional threaded rod 41 reciprocates along the outer wall of the bidirectional threaded rod 41. A non-threaded portion is provided in the middle of the bidirectional threaded rod 41. The length of the non-threaded portion is less than the diameter of the rotating roller 46, and the moving directions of the two rotating rollers 46 are synchronized, which can avoid collision between the two rotating rollers 46 and avoid cleaning dead corners of the two rotating rollers 46. At the same time, when the rubber wheel 11 rotates to drive the bidirectional threaded rod 41 to rotate, when the forward distance of the rubber wheel 11 is the same as the length of the rotating roller 46, the rotating roller 46 has just one reciprocating motion cycle along the bidirectional threaded rod 41, and the transmission roller 46 will rotate during the movement. The protruding position of the wall can be smoothed by the rotation of the rotating roller 46, so as to realize the correction of the wall and ensure the flatness of the wall, and at the same time, it is also beneficial to the subsequent detection of the wall.
[0054] Specifically, the rotating member includes a rotating roller 46, which is made of metal and has a diameter between 20cm and 30cm. A diamond protrusion 461 is fixedly provided on the outer wall of the rotating roller 46, and the diameter of the diamond protrusion 461 is between 0.5cm and 0.6cm. The farthest point of the diamond protrusion 461 away from the detection carrier 1 is flush with the farthest point of the rubber wheel 11 away from the detection carrier 1.
[0055] The rotating roller 46 is made of metal and has a diameter between 20cm and 30cm. The longer and heavier the rotating roller 46 is, the greater the load on the power part 22 will be when it moves on the wall surface. It is best to set the rotating roller 46 at 20cm-30cm. When cleaning the wall surface, the preset position can be cleaned quickly. The diamond protrusion 461 meets the standard in hardness and can easily wipe off the protrusions on the wall surface moved out during the wall building process. The diameter of the diamond protrusion 461 is set between 0.5cm-0.6cm for better effect, and the farthest point of the diamond protrusion 461 away from the detection carrier 1 is flush with the farthest point of the rubber wheel 11 away from the detection carrier 1, which can protect the treated wall surface.
[0056] Specifically, the guide track 43 is located between the two rubber wheels 11 , and the end of the reciprocating block 42 is slidably inserted into the guide track 43 .
[0057] The setting of the guide rail 43 can make the reciprocating block 42 more stable during its movement.
[0058] The mating gear 45 is rotatably arranged on one side of the reciprocating block 42;
[0059] A guide rack 44 is disposed on one side of the guide track 43 close to the matching gear 45 , and the guide rack 44 is meshed with the matching gear 45 .
[0060] During the movement of the reciprocating block 42 , a matching gear 45 provided on one side cooperates with the guide rack 44 , and the matching gear 45 rotates. During the rotation process, the matching gear 45 can drive the rotating roller 46 to rotate synchronously.
[0061] Specifically, the rotating roller 46 is hollow to form an inner cavity 463 , and a plurality of through holes 464 are arranged in an array along the circumferential direction of the inner cavity 463 . A pressure nozzle 465 is fixedly provided on the outer wall of the rotating roller 46 , and the pressure nozzle 465 is arranged to penetrate the inner cavity 463 .
[0062] The rotating roller 46 is hollow in design to reduce the overall mass and achieve lightweight. The multiple through holes 464 opened on the side wall of the rotating roller 46 can achieve mechanical lightweight. At the same time, the debris falling from above can be dropped from the through holes 464 to the ground below, avoiding the accumulation of a large amount of debris on the rotating roller 46. During the rotation of the rotating roller 46, the debris will enter the through holes 464 under the action of centrifugal force and then fall to the ground.
[0063] Specifically, a first connecting shaft is fixedly provided on one side of the rotating roller 46 close to the matching gear 45 , and a second connecting shaft 466 is fixedly provided on one side of the matching gear 45 . The first connecting shaft and the second connecting shaft 466 are connected via a universal joint 467 .
[0064] A plurality of damping springs 468 are arranged in an array along the outer circumference of the universal shaft on the side opposite to the first connecting shaft and the second connecting shaft 466 .
[0065] The setting of the universal joint 467 enables the first connecting shaft and the second connecting shaft 466 to rotate relative to each other. When the protrusion on the wall cannot be cleaned by the rotating roller 46 during the rotation process, the rotating roller 46 will rotate along the universal joint 467 to make way due to the obstruction of the protrusion, and the first connecting shaft and the second connecting shaft 466 will rotate relative to each other. At this time, the shock absorbing spring 468 will bend. When passing over the protrusion, under the action of the shock absorbing spring 468, the first connecting shaft and the second connecting shaft 466 will return to the initial state;
[0066] During the normal process of the rotating roller 46 rotating to clean the wall, the shock absorbing spring 468 can play a shock absorbing role.
[0067] Specifically, an air bag 469 is sleeved along the outer side of the universal shaft on the opposite sides of the first connecting shaft and the second connecting shaft 466 , and a plurality of air pipes 460 are fixedly provided at the outlet end of the air bag 469 , and the air pipes 460 extend into the inner cavity 463 .
[0068] The airbag 460 wrapped outside the first connecting shaft and the second connecting shaft 466 can prevent dust from entering during the wall cleaning process, ensure that the first connecting shaft and the second connecting shaft 466 rotate smoothly, and also protect the internal components to prevent rust from entering water;
[0069] When the rotating roller 46 rotates over the protrusion, the airbag will be compressed due to the rotation of the first connecting shaft and the second connecting shaft 466, and the gas will enter the inner cavity 463 through the air pipe 460. The internal pressure will increase. The inner cavity 463 is filled with pigment, which will be sprayed out through the pressure nozzle 465 and sprayed onto the wall for marking, which is convenient for subsequent maintenance by staff.
[0070] A one-way valve is provided in the middle of the air tube 460 of the airbag 469, so that the gas can only enter the inner cavity 463 from the airbag 469.
[0071] The pressure nozzle 465 is a miniature pressure nozzle, which will open under a pressure of 3 Pascals (Pa). The rotating roller 46 is made of metal and can withstand higher pressure, thereby ensuring that the pressure nozzle 465 can work normally.
[0072] Specifically, the first connecting shaft and the second connecting shaft 466 are covered with an outer cover 462, and the outer cover 462 is made of soft leather material.
[0073] The outer cover 462 is made of soft leather material, and the relative rotation between the first connecting shaft and the second connecting shaft 466 is not affected by the outer cover 462. The setting of the outer cover 462 can further prevent the entry of dust, ensuring that the first connecting shaft and the second connecting shaft 466 can work normally for a long time. Secondly, the outer cover 462 has a guiding function, which can make the fallen debris slide along the outer wall into the through hole 464.
[0074] Specifically, a plurality of motors 3 are fixedly connected to the middle of the detection carrier 1 , and a cleaning brush 31 is fixedly connected to the output end of the motor 3 .
[0075] A plurality of ultrasonic detectors 6 are fixedly disposed on one side of the detection carrier 1 .
[0076] The cleaning brush 31 is driven to rotate by the motor 3, wherein the cleaning brush can clean the wall surface, so that the subsequent ultrasonic detector 6 can detect more accurately. The arc-shaped guard plate 5 arranged above the ultrasonic detector 6 can play a protective role. The debris falling from the top is scattered to both sides along the arc-shaped guard plate 5. The arc-shaped guard plate 5 can also contact with the wall surface to further clean the flatness of the wall surface. The scraper 49 can also smooth the wall surface and spread the newly sprayed paint at the same time, so that the staff can find it in time.
[0077] Specifically, a laser detector 47 is fixedly disposed on one side of the reciprocating block 42 away from the middle of the detection carrier 1 .
[0078] The laser detector 47 is set to detect the flatness of the wall during the process of detecting wall cracks. When the distance between the position where the light falls on the ground and the wall is greater than the distance between the laser detector 47 and the rubber wheel 11, the wall may be tilted.
[0079] Specifically, a thrust wing 21 and a power member 22 are provided on a side of the detection carrier 1 away from the rubber wheel 11 .
[0080] The thrust wing 21 can make the device contact and press against the wall; the power member 22 can control the movement of the device;
[0081] The thrust wing 21 and the power part 22 both generate thrust by driving the fan blades to rotate through the motor; the overall weight of the detection devices of different weight models is different, and the fan blade power required to be matched is different, see Table 1 for details:
[0082] Table 1 The corresponding fan blade power table of different weight models of detection devices
[0083] Detection device Mass (kg) Fan power (W) 1 15 200 2 20 250 3 25 300 4 30 350 5 35 400
[0084] The thrust wing 2 and the power member 22 provide power for the device, so that the device can smoothly reach a height that is not conducive to observation by staff, thereby increasing the detection range.
[0085] The present invention also provides a wall detection method based on architectural design, comprising the following steps:
[0086] S1: Clean the wall surface to remove impurities and moisture that may affect the propagation of ultrasonic waves;
[0087] Clean the wall surface to remove impurities and moisture on the surface, which is conducive to ultrasonic detection;
[0088] S2: Select appropriate ultrasonic equipment and mark the crack location to be detected on the wall;
[0089] Select the appropriate ultrasonic testing instrument to ensure that the instrument accuracy meets the testing requirements
[0090] S3: The crack passes through the transmitting probe and the receiving probe;
[0091] According to the length and distribution of the cracks, perform multiple inspections at multiple points to improve the comprehensiveness and accuracy of the inspection. Set the ultrasonic detector's transmission frequency, receiving sensitivity and other parameters to ensure that a clear signal can be obtained;
[0092] According to the acoustic properties of the wall material, select the appropriate ultrasonic waveform (such as longitudinal wave, transverse wave, etc.).
[0093] S4: The length and distribution of the crack, and the reasonable arrangement of multiple measuring points.
[0094] Start the ultrasonic detector, emit ultrasonic waves and receive reflected signals or diffracted signals; record the ultrasonic propagation time, wave velocity and characteristics of reflected waves or diffracted waves at each measuring point.
[0095] S5: Record the ultrasonic propagation time, wave velocity, and reflected wave or diffracted wave data of each measuring point;
[0096] S6: Calculate the depth and width of the crack using a specific algorithm or formula based on the ultrasonic propagation time and the acoustic parameters of the wall material.
[0097] The data from multiple measuring points are comprehensively analyzed to obtain the average depth, width and distribution of the cracks.
[0098] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of the present invention is defined by the attached claims and their equivalents.
Claims
1. A wall detection device based on architectural design, characterized in that: It comprises a detection carrier (1); a rubber wheel (11) is rotatably mounted on one side of the detection carrier (1); An auxiliary unit (4), the auxiliary unit (4) comprising a bidirectional threaded rod (41), the bidirectional threaded rod (41) being fixedly connected to the middle of the two rubber wheels (11); The bidirectional threaded rod (41) is provided with a non-threaded portion in the middle, and the threaded portions at both ends are bidirectional threads; A reciprocating block (42), the reciprocating block (42) being sleeved on the outer wall of the bidirectional threaded rod (41); A rotating roller (46), the rotating roller (46) being arranged on one side of the reciprocating block (42) close to the middle of the detection carrier (1), and the bidirectional threaded rod (41) is rotated, and the reciprocating block (42) sleeved on the outer wall thereof drives the rotating roller (46) to reciprocate; The outer wall of the rotating roller (46) is fixedly provided with a diamond protrusion (461). The rotating roller (46) is hollow to form an inner cavity (463), and a plurality of through holes (464) are arranged in an array along the circumferential direction of the inner cavity (463) on the side wall of the rotating roller (46), so that debris falling from above can be dropped to the ground through the through holes (464), and a pressure nozzle (465) is fixedly arranged on the outer wall of the rotating roller (46), and the pressure nozzle (465) is arranged to penetrate the inner cavity (463); A mating gear (45); the mating gear (45) is rotatably disposed on one side of the reciprocating block (42); A guide rack (44) is provided on one side of the guide track (43) close to the matching gear (45), and the guide rack (44) is meshed with the matching gear (45); A first connecting shaft is fixedly arranged on one side of the rotating roller (46) close to the matching gear (45), and a second connecting shaft (466) is fixedly arranged on one side of the matching gear (45), and the first connecting shaft and the second connecting shaft (466) are connected via a universal joint (467); An air bag (469) is sleeved on the outside of the universal joint (467) on the opposite side of the first connecting shaft and the second connecting shaft (466), and a plurality of air tubes (460) are fixedly arranged at the outlet end of the air bag (469). The air tubes (460) extend into the inner cavity (463), and pigment is placed in the inner cavity (463).
2. The wall detection device based on architectural design according to claim 1, characterized in that: The rotating roller (46) is made of metal and has a diameter between 20 cm and 30 cm. The diamond protrusion (461) has a diameter between 0.5 cm and 0.6 cm. The farthest point of the diamond protrusion (461) from the detection carrier (1) is flush with the farthest point of the rubber wheel (11) from the detection carrier (1).
3. The wall detection device based on architectural design according to claim 1, characterized in that: A guide track (43); the guide track (43) is placed between the two rubber wheels (11); and the end of the reciprocating block (42) is slidably inserted into the guide track (43).
4. The wall detection device based on architectural design according to claim 1, characterized in that: A plurality of shock absorbing springs (468) are arranged in an array along the outer circumference of the universal joint (467) on the side opposite to the first connecting shaft and the second connecting shaft (466).
5. The wall detection device based on architectural design according to claim 4, characterized in that: The first connecting shaft and the second connecting shaft (466) are covered with an outer cover (462) on the outside, and the outer cover (462) is made of soft leather material.
6. The wall detection device based on architectural design according to claim 1, characterized in that: A plurality of motors (3) are fixedly connected to the middle of the detection carrier (1), and a cleaning brush (31) is fixedly connected to the output end of the motor (3).
7. The wall detection device based on architectural design according to claim 1, characterized in that: A plurality of ultrasonic detectors (6) are fixedly arranged on one side of the detection carrier (1).
8. The wall detection device based on architectural design according to claim 1, characterized in that: A laser detector (47) is fixedly arranged on one side of the reciprocating block (42) away from the middle of the detection carrier (1).
9. The wall detection device based on architectural design according to claim 1, characterized in that: A thrust wing (2) and a power member (22) are provided on a side of the detection carrier (1) away from the rubber wheel (11).
Citation Information
Patent Citations
Auxiliary fixing assembly for wall detection
CN221549728U
Wall brick excess ash material removing and recovering device for building construction
CN111364738A
Method for rapidly measuring cracks of concrete structure
CN119085549A