Heat exchanger casting device with uniform cooling function
By using a combined cooling method of coolant and low-temperature air in the heat exchanger casting device and using the Seebeck effect to recover heat energy, the problems of unfast cooling of the pipe plate and energy waste in the prior art are solved, and the rapid and uniform cooling and energy recovery of the pipe plate are achieved.
Patent Information
- Application Number
- CN202510138706.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-08
- Publication Date
- 2025-03-07
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing heat exchanger casting device cannot achieve rapid cooling of the pipe sheet and does not recycle the heat energy, resulting in waste of energy.
A heat exchanger casting device including a liquid supply system and a control system is designed to cool the pipe sheet at the same time using coolant and low-temperature air, and heat energy is recovered through the Seebeck effect to achieve uniform and rapid cooling and energy recovery of the pipe sheet.
The rapid and uniform cooling of the tube plate is achieved, the energy consumption of the casting device is reduced, and energy waste is reduced through heat recovery.
Smart Images

Figure CN119566269A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of casting devices, in particular to a heat exchanger casting device with a uniform cooling function. Background Art
[0002] The main function of the tube sheet in the heat exchanger is to separate the fluids on the tube side and the shell side to avoid mixing of hot and cold fluids, and to provide fixed support points for the tubes and tie rods. The tube sheet is cast by injecting the molten metal into a pre-designed mold. After the metal cools and solidifies, a tube sheet casting with a specific shape and structure can be obtained. The casting process of the tube sheet also requires strict control of parameters such as casting temperature, pressure and cooling rate to ensure the quality and performance of the casting. At the same time, with the continuous development of science and technology, modern heat exchanger casting equipment has also adopted many advanced technologies and processes, such as numerical simulation and automatic control, to improve production efficiency and product quality.
[0003] The existing heat exchanger casting devices have the following main problems: (1) it is impossible to achieve rapid cooling of the tube sheet, and (2) there is no heat recovery and utilization of the tube sheet, resulting in energy waste. Summary of the invention
[0004] The object of the present invention is to provide a heat exchanger casting device with uniform cooling function to solve the problems raised in the prior art.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a heat exchanger casting device with uniform cooling function, comprising a liquid supply system and a control system, the casting device comprising a frame, a rotating frame is rotatably mounted on the frame, a longitudinal electric cylinder is mounted on the rotating frame, an upper die seat is connected to the telescopic rod of the longitudinal electric cylinder, a lower die seat is mounted below the upper die seat, a lower cavity is arranged in the lower die seat, cooling boxes are mounted on both sides of the lower die seat, cooling pipes are mounted in the cooling box, a refrigeration plate is arranged in the cooling pipe, a pouring port is commonly arranged on the upper die seat and the lower die seat, the pouring port is connected to a processing box through a pipeline, and the processing box is connected to the liquid supply system; The liquid supply system, the processing box and the pouring port cooperate to transport the molten metal to the upper die seat and the lower die seat, the upper die seat, the lower die seat and the lower cavity cooperate to complete the casting of the tube plate, and the cooling pipe and the refrigeration plate cooperate to evenly cool the tube plate.
[0006] The cooling box is hollow inside and is arranged on the rotating frame. A horizontal plate is arranged inside the cooling box. An air intake chamber is formed between one side of the horizontal plate and the cooling box. Multiple groups of longitudinal plates are arranged between the other side of the horizontal plate and the cooling box. Multiple groups of cooling pipes are arranged. Multiple groups of cooling pipes are respectively arranged in multiple groups of longitudinal plates. The air inlet chamber is connected to the outlet of the vacuum pump through a pipeline, the inlet of the vacuum pump is connected to the external air, the vacuum pump is installed on the rotating frame, a connecting port is provided on the transverse plate between two adjacent longitudinal plates, and a plurality of air jets are provided on the cooling box facing the connecting port, and the plurality of air jets face the tube plate in the lower mold base.
[0007] A tympanic membrane is respectively arranged on one side opposite to the two adjacent longitudinal plates, the tympanic membrane is made of a flexible material and is provided with a plurality of folds, a bimetallic sheet is arranged on the longitudinal plate in the tympanic membrane, one end of the bimetallic sheet is arranged on the longitudinal plate, and the other end of the bimetallic sheet abuts against the middle of the tympanic membrane; The bimetallic strip is composed of two metal strips with different expansion coefficients. The expansion coefficient of the metal strip on one side of the eardrum is smaller than that of the metal strip on the other side. The two metal strips with different expansion coefficients are electrically connected to the control system. When cooling the tube sheet, the control system connects the bimetallic strip to the circuit, and the current passes through the two metal strips with different expansion coefficients and flows out to the control system. The two metal strips with different expansion coefficients are heated and bent at the same time. The metal strip with a larger expansion coefficient will bend toward the metal strip with a smaller expansion coefficient, thereby deforming the bimetallic strip as a whole. The bimetallic strip pushes the middle part of the eardrum to bend away from the longitudinal plate, so that the folds on the eardrum gradually unfold, so as to increase the contact area between the pressurized air and the eardrum and improve the cooling effect. After the cooling end cools the longitudinal plate, it cools the pressurized air through the eardrum.
[0008] The plurality of groups of cooling tubes are all distributed in a plane thread pattern, and the cooling tubes with a plane thread pattern can prolong the residence time of the coolant and improve the cooling effect of the coolant. The cooling tube is hollow inside, and the coolant is arranged in the cooling tube. A plurality of cooling plates are arranged, and the plurality of cooling plates are distributed along the inner wall of the cooling tube, and the plurality of cooling plates are in contact with the coolant. A cooling chamber is provided in the lower mold base, one end of the cooling pipe passes through a pipeline to pass through a cooling box and is connected to the inlet of the cooling chamber, the other end of the cooling pipe passes through a pipeline to pass through the cooling box and is connected to the outlet of the cooling chamber, and a circulating pump is also connected in series to the pipeline connected to the cooling pipe, and the circulating pump is installed on a rotating frame.
[0009] The processing box is hollow inside and is arranged outside the rotating frame. Both sides of the processing box are connected with a liquid inlet pipe and a liquid outlet pipe respectively. The liquid inlet pipe is connected to the liquid supply system, and the liquid outlet pipe is connected to the pouring port. A fixed shaft is provided in the processing box, a first fixed plate is provided on the fixed shaft, the first fixed plate is located on one side of the liquid inlet pipe, a second fixed ring is provided on the inner wall of the processing box, the second fixed ring is located on one side of the liquid outlet pipe, a filter screen is connected between the first fixed plate and the second fixed ring, and the filter screen is conical.
[0010] A rotating plate is rotatably mounted on the fixed shaft between the first fixed disk and the second fixed ring via a bearing, a plurality of blades are arranged on one side of the rotating plate, and the blades are driven to rotate by the molten metal, and a boss is arranged on the other side of the rotating plate, and the boss abuts against the filter screen.
[0011] A coil and a plurality of temperature sensors are arranged in the processing box. The coil is located at one side of the liquid outlet pipe. Both ends of the coil are electrically connected to the control system. The plurality of temperature sensors are used to detect the temperature of the molten metal.
[0012] The upper die seat is provided with a plurality of first temperature difference plates, and the rotating frame is provided with a plurality of second temperature difference plates, and the plurality of first temperature difference plates and the plurality of second temperature difference plates correspond to each other one by one; The first temperature difference plate, the second temperature difference plate and the refrigeration plate are all provided with a metal plate and two semiconductors of different materials, one end of the two semiconductors of different materials are connected to the metal plate, the two semiconductors on the first temperature difference plate and the two semiconductors on the second temperature difference plate are connected by wires, one of which is connected to the control system, and the two semiconductors on the refrigeration plate are electrically connected to the control system through the wires.
[0013] The rotating frame is connected to the output shaft of a rotating motor, the rotating motor is mounted on the frame, and the rotating motor has an encoder built in.
[0014] A control panel is arranged on the frame, and the control system is arranged in the control panel.
[0015] Compared with the prior art, the present invention has the following beneficial effects: 1. Cool the tube sheet with coolant and low-temperature air at the same time, so that the tube sheet is cooled evenly. The pressurized air contacts the tympanic membrane on the longitudinal plate through the connecting port. Since the longitudinal plate is cooled by the cooling end, the longitudinal plate reduces the temperature of the pressurized air through the tympanic membrane. After the temperature of the pressurized air is reduced, low-temperature air is formed. The low-temperature air is sprayed outward from the air jet port onto the tube sheet in the lower die seat, so that the tube sheet is cooled quickly; the tube sheet is cooled by the combination of coolant and low-temperature air, so that the tube sheet is cooled quickly and evenly.
[0016] 2. Filtering and processing of molten metal to prevent clogging of casting equipment. The boss pushes the contacting filter to bend toward the inner wall of the processing box. As the boss rotates, the boss does not contact the previous filter. At this time, the non-contacting filter gradually bends to the side away from the processing box under its own elastic force. The molten metal pushes the boss to rotate, causing the filter to bend back and forth, thereby achieving vibration of the filter, so that the molten metal can be filtered smoothly through the filter, preventing impurities from clogging the filter and casting equipment, and ensuring the filtering effect of the filter.
[0017] 3. Heat recovery from the tube sheet reduces the energy consumption of the casting device. The Seebeck effect generates current between the hot end and the cold end and transmits it to the control system. The control system first detects the current and uses it to cool the refrigeration plate after voltage transformation and rectification to reduce the energy consumption of the casting device.
[0018] 4. The molten metal is shaken to make the molten metal more evenly distributed in the upper die seat and the lower die seat. The control system drives the rotating frame to swing back and forth through the rotating motor, and the rotating frame drives the molten metal between the upper die seat and the lower die seat to shake, so that the molten metal is more evenly distributed in the upper die seat and the lower die seat. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 is a front view of the present invention (the arrow direction is the low-temperature air spraying direction); Figure 3 is a bottom view of the present invention; Figure 4 is a top view of the cooling box; Figure 5 yes Figure 4 Partial cross-sectional view at the AA position; Figure 6 yes Figure 5 A partial enlarged view of area B in the middle (the direction of the arrow is the bending direction of the bimetallic strip); Figure 7 It is a schematic diagram of the structure of the cooling pipe; Figure 8 It is a schematic diagram of the internal structure of the cooling box; Fig. 9 is a three-dimensional diagram of a treatment box; Fig.10 It is a schematic diagram of the internal structure of the processing box; Fig.11 It is a structural diagram of the lower die base.
[0020] In the figure: 1. control panel; 11. frame; 12. rotating frame; 121. second temperature difference plate; 13. longitudinal electric cylinder; 14. upper mold base; 141. first temperature difference plate; 15. lower mold base; 151. lower cavity; 152. pouring port; 153. cooling chamber; 16. cooling box; 161. horizontal plate; 162. longitudinal plate; 163. connecting port; 164. jet nozzle; 165. refrigeration plate; 166. cooling pipe; 17. processing box; 171. fixed shaft; 172. first fixed disk; 173. second fixed ring; 174. filter screen; 175. rotating plate; 176. fan blade; 177. coil; 178. liquid inlet pipe; 179. liquid outlet pipe; 18. rotating motor; 19. tympanic membrane; 191. bimetallic strip. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0022] Example: Figure 1-Figure 11 As shown, the present invention provides a technical solution of a heat exchanger casting device with uniform cooling function, including a liquid supply system (not shown in the figure), a control system and a frame 11, a rotating frame 12 is rotatably mounted on the frame 11, the rotating frame 12 is connected to the output shaft of a rotating motor 18, the rotating motor 18 is mounted on the frame 11, the rotating motor 18 has an encoder built in, a longitudinal electric cylinder 13 is mounted on the rotating frame 12, an upper die base 14 is connected to the telescopic rod of the longitudinal electric cylinder 13, a lower die base 15 is mounted below the upper die base 14, a lower die base 15 is provided in the lower die base 15, a cooling box 16 is mounted on both sides of the lower die base 15, and the cooling box 16 is mounted on both sides of the cooling box 16. 6 is installed with a cooling pipe 166, a refrigeration plate 165 is arranged in the cooling pipe 166, the upper die base 14 and the lower die base 15 are jointly provided with a pouring port 152, the pouring port 152 is connected to the processing box 17 through a pipeline, and the processing box 17 is connected to the liquid supply system; the liquid supply system, the processing box 17 and the pouring port 152 cooperate to transport the molten metal to the upper die base 14 and the lower die base 15, the upper die base 14, the lower die base 15 and the lower cavity 151 cooperate to complete the casting of the tube plate (not shown in the figure), the cooling pipe 166 and the refrigeration plate 165 cooperate to cool the tube plate evenly, and a control panel 1 is arranged on the frame 11, and the control system is arranged in the control panel 1.
[0023] The processing box 17 is hollow inside and is arranged outside the rotating frame 12. The two sides of the processing box 17 are respectively connected with a liquid inlet pipe 178 and a liquid outlet pipe 179. The liquid inlet pipe 178 is connected to the liquid supply system, and the liquid outlet pipe 179 is connected to the pouring port 152. A fixed shaft 171 is arranged inside the processing box 17. A first fixed plate 172 is arranged on the fixed shaft 171. The first fixed plate 172 is located on one side of the liquid inlet pipe 178. A second fixed ring 173 is arranged on the inner wall of the processing box 17. The second fixed ring 173 is located on one side of the liquid outlet pipe 179. A filter screen 17 is connected between the first fixed plate 172 and the second fixed ring 173. 4. The filter screen 174 is conical; a rotating plate 175 is rotatably mounted on the fixed shaft 171 between the first fixed disk 172 and the second fixed ring 173 through a bearing, a plurality of blades 176 are arranged on one side of the rotating plate 175, and the plurality of blades 176 are driven to rotate by the molten metal, a boss is arranged on the other side of the rotating plate 175, and the boss abuts against the filter screen 174; a coil 177 and a plurality of temperature sensors are arranged in the processing box 17, the coil 177 is located on one side of the liquid outlet pipe 179, both ends of the coil 177 are electrically connected to the control system, and the plurality of temperature sensors are used to detect the temperature of the molten metal.
[0024] The cooling box 16 is hollow inside and is arranged on the rotating frame 12. A transverse plate 161 is arranged in the cooling box 16. An air intake chamber is formed between one side of the transverse plate 161 and the cooling box 16. A plurality of longitudinal plates 162 are arranged between the other side of the transverse plate 161 and the cooling box 16. A plurality of cooling pipes 166 are arranged, and the plurality of cooling pipes 166 are respectively arranged in the plurality of longitudinal plates 162. The air intake chamber is connected to the outlet of the vacuum pump through a pipeline. The inlet of the vacuum pump (not shown in the figure) is connected to the external air. The vacuum pump is installed on the rotating frame 12. A connecting port 163 is arranged on the transverse plate 161 between two adjacent longitudinal plates 162. A plurality of air jets 164 are arranged on the cooling box 16 facing the connecting port 163. The plurality of air jets 164 face the tube plate in the lower mold base 15.
[0025] An eardrum 19 is provided on the opposite side of two adjacent longitudinal plates 162. The eardrum 19 is made of flexible material and has a plurality of folds. A bimetallic strip 191 is provided on the longitudinal plate 162 inside the eardrum 19. One end of the bimetallic strip 191 is provided on the longitudinal plate 162, and the other end of the bimetallic strip 191 abuts against the middle of the eardrum 19. The bimetallic strip 191 is composed of two metal sheets with different expansion coefficients. The expansion coefficient of the metal sheet on one side of the eardrum 19 is smaller than the expansion coefficient of the metal sheet on the other side. Both metal sheets with different expansion coefficients are electrically connected to the control system. When cooling the tube sheet, the control system connects the bimetallic strip 191 to the circuit, and the current passes through two metal strips with different expansion coefficients and flows out to the control system. The two metal strips with different expansion coefficients heat up and bend at the same time. The metal strip with a larger expansion coefficient will bend toward the metal strip with a smaller expansion coefficient, thereby deforming the bimetallic strip 191 as a whole. The bimetallic strip 191 pushes the middle part of the tympanic membrane 19 to bend toward the side away from the longitudinal plate 162, so that the folds on the tympanic membrane 19 gradually unfold to increase the contact area between the pressurized air and the tympanic membrane 19 and improve the cooling effect. After the cooling end cools the longitudinal plate 162, the pressurized air is cooled through the tympanic membrane 19.
[0026] Multiple groups of cooling tubes 166 are all distributed in a plane thread pattern. The cooling tubes 166 with a plane thread pattern can extend the residence time of the coolant and improve the cooling effect of the coolant. The cooling tubes 166 are hollow inside, and coolant is arranged in the cooling tubes 166. A plurality of refrigeration plates 165 are arranged, and the plurality of refrigeration plates 165 are distributed along the inner wall of the cooling tube 166, and the plurality of refrigeration plates 165 are in contact with the coolant. A cooling chamber 153 is arranged in the lower mold base 15, and one end of the cooling tube 166 passes through the cooling box 16 through a pipeline and is connected to the inlet of the cooling chamber 153, and the other end of the cooling tube 166 passes through the cooling box 16 through a pipeline and is connected to the outlet of the cooling chamber 153. A circulating pump (not shown in the figure) is also connected in series to the pipeline connected to the cooling tube 166, and the circulating pump is installed on the rotating frame 12.
[0027] A plurality of first temperature difference plates 141 are arranged on the upper mold base 14, and a plurality of second temperature difference plates 121 are arranged on the rotating frame 12, and the plurality of first temperature difference plates 141 and the plurality of second temperature difference plates 121 correspond to each other one by one; the first temperature difference plate 141, the second temperature difference plate 121 and the refrigeration plate 165 are all provided with metal plates and semiconductors of two different materials, one end of the semiconductors of the two different materials are connected to the metal plate, the two semiconductors on the first temperature difference plate 141 and the two semiconductors on the second temperature difference plate 121 are connected by wires, one of which is connected to the control system, and the two semiconductors on the refrigeration plate 165 are electrically connected to the control system through wires.
[0028] Working principle: the staff presses the start button on the control panel 1, the casting device starts, the control system drives the upper die seat 14 to move downward through the longitudinal electric cylinder 13, so that the upper die seat 14, the lower die seat 15 and the lower cavity 151 cooperate to cast the tube plate, and the molten metal is transported to the liquid inlet pipe 178 through the liquid supply system. The high-temperature molten metal enters the processing box 17 through the liquid inlet pipe 178. After the high-temperature molten metal passes through the filter screen 174, it pushes the fan blade 176 to rotate. The fan blade 176 drives the boss to rotate through the rotating plate 175, and the convex The boss pushes the filter 174 in contact with the inner wall of the processing box 17 to bend. After that, as the boss rotates, the boss no longer contacts the previous filter 174. At this time, the filter 174 that is not in contact gradually bends to the side away from the processing box 17 under the action of its own elastic force. The molten metal pushes the boss to rotate, causing the filter 174 to bend back and forth, thereby realizing the vibration of the filter 174, so that the molten metal can be filtered smoothly through the filter 174, preventing impurities from clogging the filter 174, and ensuring the filtering effect of the filter 174.
[0029] The molten metal filtered by the filter screen 174 is transported from the liquid outlet pipe 179 to the upper die seat 14 and the lower die seat 15. The liquid supply system feeds back the flow data of the molten metal to the control system. The control system drives the rotating frame 12 to swing back and forth through the rotating motor 18. The rotating frame 12 drives the molten metal between the upper die seat 14 and the lower die seat 15 to swing back and forth, so that the molten metal is more evenly distributed in the upper die seat 14 and the lower die seat 15. The rotating motor 18 stops working after working for a set time, and the molten metal is in a static state. At this time, the upper die seat 14, the lower die seat 15 and the lower cavity 151 cooperate to realize the casting of the tube sheet.
[0030] After the tube sheet is cast to the set time, the control system connects the two semiconductors on the first temperature difference plate 141 and the second temperature difference plate 121 to the circuit. The metal plate and the two semiconductors on the first temperature difference plate 141 are the hot end of the Seebeck effect, and the metal plate and the two semiconductors on the second temperature difference plate 121 are the cold end of the Seebeck effect. Since the hot end is in direct contact with the cast tube sheet, and the cold end is in contact with the external air, the temperature of the hot end is higher than that of the cold end. Current is generated between the hot end and the cold end through the Seebeck effect and transmitted to the control system. The control system first detects the current, and then uses it for cooling the refrigeration plate 165 after processing such as voltage transformation and rectification. The refrigeration plate 165 can also be directly cooled by the control system; When the current generated by the Seebeck effect is less than the set current, the control system disconnects the two semiconductors on the first temperature difference plate 141 and the second temperature difference plate 121 from the control system, and drives the upper mold base 14 to move upward through the longitudinal electric cylinder 13 to facilitate cooling of the tube sheet.
[0031] When the longitudinal electric cylinder 13 drives the upper die seat 14 to move to the uppermost side, the encoder in the longitudinal electric cylinder 13 feeds back the displacement data of the upper die seat 14 to the control system, and the control system connects the two semiconductors on the refrigeration plate 165 to the circuit. The metal plate and the two semiconductors on the refrigeration plate 165 are the refrigeration ends of the Peltier effect. The cooling end cools the coolant in the cooling tube 166, and the cooling end cools the longitudinal plate 162 through the cooling tube 166 at the same time. The cooled coolant is drawn into the cooling chamber 153 by a circulation pump, and the tube sheet after casting is cooled by the cooling chamber 153. The temperature of the coolant in the cooling chamber 153 increases after heat exchange with the tube sheet. After the temperature increases, the coolant enters the cooling tube 166 again to cool down, forming a circulation of the coolant. When the tube sheet is cooled by the coolant, the control system pressurizes the external air through the vacuum pump and delivers it to the air intake chamber. The pressurized air contacts the tympanic membrane 19 on the longitudinal plate 162 through the connecting port 163. Since the longitudinal plate 162 is cooled by the refrigeration end, the longitudinal plate 162 reduces the temperature of the pressurized air through the tympanic membrane 19. After the temperature of the pressurized air is reduced, low-temperature air is formed. The low-temperature air is sprayed outward from the air jet 164 onto the tube sheet in the lower mold base 15 to quickly cool the tube sheet. The tube sheet is cooled by the combination of the coolant and the low-temperature air, so that the tube sheet is cooled quickly and evenly. After that, the staff takes out the cooled tube sheet for further processing.
[0032] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
Claims
1. A heat exchanger casting device with uniform cooling function, comprising a liquid supply system and a control system, characterized in that: The casting device comprises a frame (11), a rotating frame (12) is rotatably mounted on the frame (11), a longitudinal electric cylinder (13) is mounted on the rotating frame (12), an upper die seat (14) is connected to the telescopic rod of the longitudinal electric cylinder (13), a lower die seat (15) is mounted below the upper die seat (14), a lower cavity (151) is arranged in the lower die seat (15), cooling boxes (16) are mounted on both sides of the lower die seat (15), a cooling pipe (166) is mounted in the cooling box (16), a refrigeration plate (165) is arranged in the cooling pipe (166), a pouring port (152) is jointly provided on the upper die seat (14) and the lower die seat (15), the pouring port (152) is connected to a processing box (17) via a pipeline, and the processing box (17) is connected to a liquid supply system; The liquid supply system, the processing box (17) and the pouring port (152) cooperate to transport the molten metal to the upper die base (14) and the lower die base (15); the upper die base (14), the lower die base (15) and the lower cavity (151) cooperate to complete the casting of the tube sheet; the cooling pipe (166) and the refrigeration plate (165) cooperate to evenly cool the tube sheet.
2. The heat exchanger casting device with uniform cooling function according to claim 1, characterized in that: The cooling box (16) is hollow inside and is arranged on the rotating frame (12); a transverse plate (161) is arranged inside the cooling box (16); an air intake chamber is formed between one side of the transverse plate (161) and the cooling box (16); a plurality of groups of longitudinal plates (162) are arranged between the other side of the transverse plate (161) and the cooling box (16); a plurality of groups of cooling pipes (166) are arranged; and the plurality of groups of cooling pipes (166) are respectively arranged in the plurality of groups of longitudinal plates (162); The air inlet chamber is connected to the outlet of the vacuum pump through a pipeline, and the inlet of the vacuum pump is connected to the external air. The vacuum pump is installed on the rotating frame (12). A connecting port (163) is provided on the transverse plate (161) between two adjacent longitudinal plates (162). A plurality of air jets (164) are provided on the cooling box (16) facing the connecting port (163). The plurality of air jets (164) face the tube sheet in the lower mold base (15).
3. The heat exchanger casting device with uniform cooling function according to claim 2, characterized in that: An eardrum (19) is respectively arranged on one side opposite to the two adjacent longitudinal plates (162), the eardrum (19) being made of a flexible material and provided with a plurality of folds, a bimetallic sheet (191) is arranged on the longitudinal plate (162) inside the eardrum (19), one end of the bimetallic sheet (191) is arranged on the longitudinal plate (162), and the other end of the bimetallic sheet (191) is in contact with the middle of the eardrum (19); The bimetallic sheet (191) is composed of two metal sheets with different expansion coefficients, the expansion coefficient of the metal sheet on one side of the eardrum (19) is smaller than the expansion coefficient of the metal sheet on the other side, and the two metal sheets with different expansion coefficients are both electrically connected to the control system.
4. The heat exchanger casting device with uniform cooling function according to claim 3, characterized in that: The plurality of groups of cooling tubes (166) are all distributed in a planar threaded manner, the cooling tubes (166) are hollow inside, a cooling liquid is arranged inside the cooling tubes (166), a plurality of refrigeration plates (165) are provided, the plurality of refrigeration plates (165) are distributed along the inner wall of the cooling tubes (166), and the plurality of refrigeration plates (165) are all in contact with the cooling liquid; A cooling chamber (153) is provided in the lower mold base (15); one end of the cooling pipe (166) passes through the cooling box (16) through a pipeline and is connected to the inlet of the cooling chamber (153); the other end of the cooling pipe (166) passes through the cooling box (16) through a pipeline and is connected to the outlet of the cooling chamber (153); a circulating pump is also connected in series to the pipeline connected to the cooling pipe (166); and the circulating pump is installed on the rotating frame (12).
5. The heat exchanger casting device with uniform cooling function according to claim 4, characterized in that: The processing box (17) is hollow inside and is arranged outside the rotating frame (12). Both sides of the processing box (17) are respectively connected to a liquid inlet pipe (178) and a liquid outlet pipe (179). The liquid inlet pipe (178) is connected to a liquid supply system, and the liquid outlet pipe (179) is connected to a pouring port (152). A fixed shaft (171) is arranged in the processing box (17), and a first fixed disk (172) is arranged on the fixed shaft (171), and the first fixed disk (172) is located on one side of the liquid inlet pipe (178). A second fixed ring (173) is arranged on the inner wall of the processing box (17), and the second fixed ring (173) is located on one side of the liquid outlet pipe (179). A filter screen (174) is connected between the first fixed disk (172) and the second fixed ring (173), and the filter screen (174) is conical.
6. The heat exchanger casting device with uniform cooling function according to claim 5, characterized in that: A rotating plate (175) is rotatably mounted on the fixed shaft (171) between the first fixed disk (172) and the second fixed ring (173) via a bearing, a plurality of fan blades (176) are arranged on one side of the rotating plate (175), and a boss is arranged on the other side of the rotating plate (175), the boss abutting against the filter screen (174).
7. The heat exchanger casting device with uniform cooling function according to claim 6, characterized in that: A coil (177) and a plurality of temperature sensors are arranged in the processing box (17); the coil (177) is located on one side of the liquid outlet pipe (179); and both ends of the coil (177) are electrically connected to the control system.
8. The heat exchanger casting device with uniform cooling function according to claim 7, characterized in that: A plurality of first temperature difference plates (141) are arranged on the upper die seat (14), and a plurality of second temperature difference plates (121) are arranged on the rotating frame (12), and the plurality of first temperature difference plates (141) and the plurality of second temperature difference plates (121) correspond one to one; The first temperature difference plate (141), the second temperature difference plate (121) and the refrigeration plate (165) are all provided with a metal plate and two semiconductors of different materials, one end of the two semiconductors of different materials are connected to the metal plate, the two semiconductors on the first temperature difference plate (141) and the two semiconductors on the second temperature difference plate (121) are connected by wires, one of which is connected to a control system, and the two semiconductors on the refrigeration plate (165) are electrically connected to the control system by wires.
9. The heat exchanger casting device with uniform cooling function according to claim 8, characterized in that: The rotating frame (12) is connected to an output shaft of a rotating motor (18); the rotating motor (18) is mounted on the frame (11); and an encoder is built into the rotating motor (18).
10. The heat exchanger casting device with uniform cooling function according to claim 9, characterized in that: A control panel (1) is provided on the frame (11), and the control system is provided in the control panel (1).
Citation Information
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