Hot melt welding device and method for multi-angle welding
By designing an angle linkage adjustment mechanism, a linkage hot melt mechanism and a synchronous docking mechanism in the hot melt welding machine, the problem of low angle adjustment efficiency during tee pipe welding is solved, and efficient multi-angle welding and hot melt welding are achieved.
Patent Information
- Application Number
- CN202510131338.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-06
- Publication Date
- 2025-04-22
- Estimated Expiration
- 2045-02-06
AI Technical Summary
When welding tee pipes, it is difficult for existing hot welders to quickly adjust the angles of the two ports of the pipes simultaneously and quickly, resulting in low welding efficiency.
A multi-angle welding hot melt welding device is designed, using an angle linkage adjustment mechanism, a linkage hot melt mechanism and a synchronous docking mechanism. The push block is driven to move the right through the electric cylinder, the hinged sleeve rod drives the socket slider to slide, and the limit ring drives the slider to move. The hot melt heater can adjust and connect at the multi-angle position between the docking parts and the hot melt parts.
It realizes rapid multi-angle adjustment of the angle of the two ports of the three-way pipeline, improves the hot melt welding efficiency, and can synchronize the butt of parts and hot melt parts, significantly improving the welding efficiency.
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Figure CN119567577B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of hot melt welding, and more particularly to a hot melt welding device and method for multi-angle welding. Background Art
[0002] Hot melt welding devices are mainly used for welding plastic pipes and fittings. This type of device is particularly suitable for the production and welding of PE, PP, and PVDF plastic pipes and fittings. The fittings are mainly elbows, equal-diameter tees, equal-diameter crosses, Y-type tees, ball valves, and extended injection-molded short pipe fittings, which can realize hot melt welding operations.
[0003] In the existing public documents, the Chinese patent announcement number CN214164083U discloses a multi-angle plastic pipe hot melt welding machine, which is mainly provided with a sliding column on the inner side of a sliding column support plate, a translation pile on the outer side of the sliding column, a hot melt clamp device is provided between each two relative translation piles, an electric hot melt device driving motor is provided at the front end of the chassis shell, a hot melt support rod is provided at the output end of the electric hot melt device driving motor, and a hot melt device is provided at one end of the hot melt support rod. However, the hot melt welding machine still has the following defects when in use.
[0004] When a hot melt welding machine is performing hot melt welding, it is necessary to dock the pipe and the pipe fitting. For a three-way pipe, the angles of its two ends are different. Therefore, it is necessary to perform hot melt connection on one end of the three-way pipe, and then find the angle position of the other end. After confirming the angle position, hot melt welding can be performed on the other end of the three-way pipe again. It is difficult to quickly adjust the hot melt positions of the two ends of the three-way pipe simultaneously, so the hot melt adjustment efficiency is low, resulting in low hot melt welding efficiency. Therefore, a hot melt welding device and method for multi-angle welding are provided. Summary of the invention
[0005] In order to overcome the above-mentioned defects of the prior art, the present invention provides a hot melt welding device and method for multi-angle welding.
[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a hot melt welding device for multi-angle welding, comprising a guide plate, a guide ring and an electric cylinder, the guide ring is located outside the guide plate, the electric cylinder is fixedly connected to the bottom end of the guide plate, and an angle linkage adjustment mechanism is installed at the output end of the electric cylinder; the angle linkage adjustment mechanism comprises a push block fixedly installed at the output end of the electric cylinder, and the top end of the push block is fixedly connected to an L-shaped block, the bottom end of the inner wall of the L-shaped block is fixedly connected to two connecting shafts, and the outer wall of each connecting shaft is rotatably connected to an articulated sleeve rod; the inner wall of the articulated sleeve rod is rotatably connected to a sleeve sliding rod at a position away from the connecting shaft, two limit rings are provided above the articulated sleeve rod, the two limit rings are fixedly connected to the outer wall of the sleeve sliding rod, and the top end of the sleeve sliding rod is fixedly installed with a ring; the top end of the ring is fixedly connected to a sliding frame, and one end of the sliding frame is fixedly installed with a distance sensor, and the inner wall of the sleeve sliding rod is slidably connected with a sliding bar; a linkage hot melt mechanism is installed on one side of the outer wall of the guide ring.
[0007] Preferably, the two limit rings are symmetrically arranged about the guide ring, and the two limit rings are both slidably connected to the guide ring. The cross-sectional shape of the guide ring is a circular ring. A ring groove is provided between the guide ring and the guide plate, and the outer wall of the sleeve sliding rod is slidably connected to the ring groove, and the cross-sectional shape of the ring groove is a circular ring. A support frame is fixedly installed on one side of the electric cylinder, and the support frame is used to support the guide plate; a slider fixedly connected to the sliding frame is provided on one side of the sleeve ring, and the slider is slidably connected to the guide plate; a bracket is provided on one side of the articulated sleeve rod, and the guide ring and the guide plate are both fixedly connected to the bracket.
[0008] A positioning frame is fixedly connected to the top of the guide plate, and a hot-melt part is inserted into the inner wall of the positioning frame, and a sleeve frame plate is welded to the upper surface of the positioning frame; a clamping electric cylinder is fixedly installed on the top of the sleeve frame plate, and a pressure plate is fixedly connected to the output end of the clamping electric cylinder, the pressure plate is used to clamp the hot-melt part, and a controller is fixedly installed on one side of the sleeve frame plate.
[0009] In this technical solution, the electric cylinder drives the push block to move right, and the L-shaped block drives the connecting shaft to move right. The two hinged sleeve rods respectively drive the two sleeve slide rods to move right and slide, so that the two sleeve slide rods move closer to each other along the inner wall of the ring groove. The sleeve slide rod drives the two limit rings to move right and slide, and the two limit rings slide right on the guide ring. The sleeve slide rod can synchronously drive the slide bar to move right, and the slide column slides right along the guide groove of the inner wall of the arc track. The support frame drives the screw to move right, and the sleeve block drives the hot melt heater to move right. The hot melt heater can be located between the docking part and one end of the hot melt part, and the other hot melt heater can be located in the gap between the other docking part and the hot melt part. The positioning plate drives the docking part to move right, and the docking part can be docked with one end of the hot melt part at multiple angles. Then the slide frame carries the slider to slide right, so that the slide frame drives the distance sensor to slide right. The distance sensor can sense the distance value between the distance sensor and the bottom of the outer wall of the hot-melt part. When the value sensed by the distance sensor is the same as the distance value set by the controller, the electric cylinder is closed by the controller.
[0010] Preferably, the linkage hot-melt mechanism comprises a downward moving electric cylinder fixedly mounted on one side of the outer wall of the guide ring; a downward moving block is fixedly connected to the output end of the downward moving electric cylinder, and an arc track is fixedly mounted on one side of the downward moving block, a guide groove is provided on the inner wall of the arc track, a sliding column is fixedly mounted on the bottom end of the slide bar, and the sliding column is slidably connected to the arc track to which the guide groove belongs; two slip rings are fixedly connected to the outer wall of the sliding column, the two slip rings are symmetrically arranged about the arc track, and the two slip rings are both slidably connected to the arc track;
[0011] The top of the slide bar is fixedly mounted with a support frame, and the inner wall of the support frame is slidably connected with a sleeve block, the top of the sleeve block is fixedly mounted with a hot melt heater, and the inner wall of the sleeve block is threadedly connected with a screw, and one end of the support frame is fixedly mounted with a reduction motor, and the reduction motor is used to drive the screw to rotate; the lower surface of the support frame is arranged parallel to the upper surface of the slide frame, and a synchronous docking mechanism is installed at the bottom end of the slide bar. The outer wall of the sleeve block is slidably connected with the inner wall of the support frame, and the reduction motor is used to drive the screw to rotate.
[0012] In the technical solution, two reduction motors drive the screw to rotate forward respectively, and the sleeve block can approach the hot-melt part. Two hot-melt heaters are respectively inserted into the outer wall positions at both ends of the hot-melt part. The controller then starts the two reduction motors to rotate in the opposite direction, and the screw drives the sleeve block away from the hot-melt part under the action of the thread transmission force. The two hot-melt heaters are respectively inserted into the inner walls of the two docking parts. After hot-melting, the reduction motors continue to rotate forward, so that the screw drives the sleeve block to approach the hot-melt part under the action of the thread transmission force. When the hot-melt heater is located between the hot-melt part and the docking part, the controller starts the downward electric cylinder. The downward block drives the arc track to move downward synchronously, the slip ring drives the sliding column to move downward, and the sliding column can make the slide bar move downward, the sleeve sliding rod drives the support frame to move downward, the support frame drives the screw to move downward, the hot-melt heater moves downward from the gap between the docking part and the hot-melt part, and the other hot-melt heater also moves downward synchronously.
[0013] Preferably, the synchronous docking mechanism includes an articulated block fixedly mounted on the bottom end of the slide bar; one side of the inner wall of the articulated block is fixedly connected to a hinge shaft, and the outer wall of the articulated shaft is rotatably connected to a sleeve pull rod, the inner wall of the sleeve pull rod is rotatably connected to a linkage rod at a position away from the articulated shaft, one end of the linkage rod is fixedly mounted with a sliding sleeve block, and the inner wall of the sliding sleeve block is slidably connected to a guide column; one end of the guide column is fixedly connected to the slide frame, and a sleeve plate is fixedly mounted on the top of the sliding sleeve block, and the synchronous docking mechanism also includes a locking cylinder, an extrusion plate, a positioning plate and docking parts; the locking cylinder is fixedly mounted on the top of the sleeve plate, the extrusion plate is fixedly located on the output end of the locking cylinder, the positioning plate is fixedly located on one side of the inner wall of the sleeve plate, and the positioning plate is used to support the docking parts, the docking parts are inserted into the inner wall of the positioning plate, the center point of the linkage rod is higher than the center point of the articulated shaft, and the vertical sections of the linkage rod and the articulated shaft are both circular.
[0014] In this technical solution, the two slide bars drive the two hinge blocks to move downward respectively, the hinge shaft carries the bottom end of the sleeve pull rod to move downward synchronously, the linkage rod drives the sliding sleeve block to approach the center point of the guide disk, and the other linkage rod also starts to approach the center point of the guide disk, and the sliding sleeve block drives the sleeve plate to approach the center point of the guide disk. The sleeve plate carries the positioning plate to approach the center point of the guide disk, and the positioning plate drives the docking part to be inserted into the outer wall of one end of the hot melt part, and at the same time, the other docking part is also inserted into the outer wall of the other end of the hot melt part, and the two docking parts and the hot melt part can be hot-melt welded synchronously.
[0015] A multi-angle hot melt welding method, the method comprising the following steps:
[0016] Step 1: When locking, the controller starts the clamping electric cylinder, and the pressing plate is pressed on the upper surface of the hot-melt part. Then the two locking electric cylinders are started, and the pressing plate moves down and presses on the upper surface of the outer wall of the docking part.
[0017] Step 2: When adjusting the angle linkage, the electric cylinder drives the push block to move right, and the two hinged sleeve rods respectively drive the two sleeve sliding rods to slide right, the hot melt heater is located between the docking part and one end of the hot melt part, and the other hot melt heater is located in the gap between the other docking part and the hot melt part;
[0018] Step 3: During the linked hot melting, two hot melting heaters are respectively inserted into the outer wall positions of the two ends of the hot melting parts, and then the inner walls of the two butted parts are hot melted;
[0019] Step 4: During synchronous docking, the two slide bars drive the two hinge blocks to move downward respectively, and the positioning plate drives the docking part to be inserted into the outer wall of one end of the hot-melt part, and at the same time, the other docking part is also inserted into the outer wall of the other end of the hot-melt part.
[0020] Technical effects and advantages of the present invention:
[0021] 1. The present invention uses an angle linkage adjustment mechanism, wherein the electric cylinder drives the push block to move right, and the two hinged sleeve rods respectively drive the two sleeve sliding rods to slide right, so that the two sleeve sliding rods move closer to each other along the inner wall of the ring groove, and the limit ring drives the sleeve ring to slide right, and the sleeve sliding rod can synchronously drive the slide bar to move right, and the hot melt heater can be located between the docking part and one end of the hot melt part, and the other hot melt heater can be located in the gap between the other docking part and the hot melt part through the distance sensor. The distance value between the distance sensor and the bottom of the outer wall of the hot melt part can be sensed, and the two hot melt heaters can be synchronously adjusted to multiple angles according to the positions of the two ends of the hot melt part, so that the two docking parts can be quickly docked at the two end positions of the hot melt part, the multi-angle adjustment speed is faster, and the hot melt welding efficiency is greatly improved;
[0022] 2. The present invention utilizes a linkage hot-melt mechanism. Two reduction motors drive the screws to rotate forward respectively. The screws drive the sleeve blocks to move under the action of the thread transmission force. The two hot-melt heaters are respectively inserted into the outer wall positions of the two ends of the hot-melt parts. Then the two reduction motors are started to rotate in the opposite direction. The two hot-melt heaters are respectively inserted into the inner walls of the two docking parts. The downward electric cylinder can push the downward block downward. The hot-melt heater moves downward from the gap between the docking parts and the hot-melt parts, and the other hot-melt heater also moves downward synchronously. When the two docking parts and the hot-melt parts are hot-melted, the two docking parts can adjust their angles synchronously. Then, the two docking parts and the hot-melt parts can be quickly hot-melt welded, and the hot-melt welding efficiency is greatly improved.
[0023] 3. The present invention uses a synchronous docking mechanism. The two slide bars drive the two hinge blocks to move downward respectively. The hinge shaft carries the bottom end of the sleeve pull rod to move downward synchronously. The linkage rod drives the sliding sleeve block to approach the center point of the guide disk, and the other linkage rod also starts to approach the center point of the guide disk. The sleeve plate makes the locking electric cylinder approach the center point of the guide disk. The docking part is inserted into the outer wall of one end of the hot-melt part. At the same time, the other docking part is also inserted into the outer wall of the other end of the hot-melt part. After the two docking parts are quickly adjusted in angle, the two docking parts are quickly docked with the outer walls of the two ends of the hot-melt part, thereby quickly realizing hot-melt welding, and the efficiency of hot-melt bonding is greatly improved.
[0024] According to the mutual influence of the above multiple functions, firstly, the two hot melt heaters can be adjusted at multiple angles synchronously according to the positions of the two ends of the hot melt part, and the two docking parts can be adjusted at multiple angles quickly at the same time. Secondly, after the two hot melt heaters are heated by hot melt, the two hot melt heaters are synchronously moved down, and the two docking parts are quickly docked with the outer walls of the two ends of the hot melt part. In summary, the two docking parts can be quickly adjusted at multiple angles, and the two hot melt heaters can also be quickly moved down for hot melt, the multi-angle adjustment speed is faster, and hot melt welding is performed synchronously, and the efficiency of hot melt welding is greatly improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 This is a schematic diagram of the front structural view of the hot melt welding device for multi-angle welding of the present invention.
[0026] Figure 2 It is a bottom view structural schematic diagram of the hot melt welding device for multi-angle welding of the present invention.
[0027] Figure 3 It is a schematic diagram of the partial structure of the connection between the hinged sleeve rod and the sleeve sliding rod of the present invention.
[0028] Figure 4 It is a schematic diagram of the local structure of the connection between the sliding frame and the distance sensor of the present invention from a top view.
[0029] Figure 5 It is a schematic diagram of the local structure of the connection between the positioning frame and the sleeve frame plate of the present invention.
[0030] Figure 6 It is a schematic diagram of the local structure of the connection between the guide ring and the downward moving electric cylinder of the present invention.
[0031] Figure 7 For the present invention Figure 1 Enlarged structural diagram at A in the middle.
[0032] Figure 8 It is a schematic diagram of the partial structure of the linkage hot-melt mechanism of the present invention.
[0033] Fig. 9 It is a schematic diagram of the partial structure of the main view of the connection between the positioning plate and the sleeve plate of the present invention.
[0034] The accompanying drawings are marked as follows: 1, guide plate; 2, guide ring; 3, electric cylinder; 4, push block; 5, L-shaped block; 6, connecting shaft; 7, hinged sleeve rod; 8, sleeve slide rod; 9, limit ring; 10, sleeve ring; 11, ring groove; 12, slide frame; 13, distance sensor; 14, slide bar; 15, support frame; 16, slider; 17, bracket; 18, positioning frame; 19, hot melt part; 20, sleeve frame plate; 21, pressing electric cylinder; 22, pressure plate; 23, controller; 2 4. Lowering electric cylinder; 25. Lowering block; 26. Arc track; 27. Guide groove; 28. Sliding column; 29. Slip ring; 30. Support frame; 31. Socket block; 32. Hot melt heater; 33. Screw; 34. Speed reduction motor; 35. Articulated block; 36. Articulated shaft; 37. Socket pull rod; 38. Linkage rod; 39. Sliding sleeve block; 40. Guide column; 41. Socket plate; 42. Locking electric cylinder; 43. Extrusion plate; 44. Positioning plate; 45. Docking parts. DETAILED DESCRIPTION
[0035] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0036] As attached Figure 1-9 The hot melt welding device for multi-angle welding shown in the figure is provided with an angle linkage adjustment mechanism, a linkage hot melt mechanism, and a synchronous docking mechanism. The settings of each mechanism can quickly adjust the two docking parts 45 at multiple angles, and can also quickly move the two hot melt heaters 32 downward for hot melting. The multi-angle adjustment speed is faster, and hot melt welding is performed synchronously, and the hot melt welding efficiency is greatly improved. The specific structural settings of each mechanism are as follows.
[0037] In this technical solution, as shown in the attached Figure 1-4As shown, the guide ring 2 is located outside the guide disk 1, the electric cylinder 3 is fixedly connected to the bottom end of the guide disk 1, and the output end of the electric cylinder 3 is installed with an angle linkage adjustment mechanism; the angle linkage adjustment mechanism includes a push block 4 fixedly installed at the output end of the electric cylinder 3, and the top of the push block 4 is fixedly connected to an L-shaped block 5, the bottom end of the inner wall of the L-shaped block 5 is fixedly connected to two connecting shafts 6, and the outer wall of each connecting shaft 6 is rotatably connected to a hinged sleeve rod 7; the inner wall of the hinged sleeve rod 7 is rotatably connected to a sleeve slide rod 8 at a position away from the connecting shaft 6, and two limit rings 9 are provided above the hinged sleeve rod 7, the two limit rings 9 are fixedly connected to the outer wall of the sleeve slide rod 8, and a ring 10 is fixedly installed on the top of the sleeve slide rod 8; a sliding frame 12 is fixedly connected to the top of the ring 10, and a distance sensor 13 is fixedly installed at one end of the sliding frame 12, and a slide bar 14 is slidably connected to the inner wall of the sleeve slide rod 8; a linkage hot-melt mechanism is installed on one side of the outer wall of the guide ring 2.
[0038] In this technical solution, as shown in the attached Figure 1-7 As shown, a support frame 15 is fixedly installed on one side of the electric cylinder 3, and the support frame 15 is used to support the guide plate 1, so that the support frame 15 can be fixed to the ground position by expansion bolts, that is, the guide plate 1 can be supported by the support frame 15; a slider 16 fixedly connected to the slide frame 12 is provided on one side of the ring 10, and the slider 16 is slidably connected to the guide plate 1, so that the slide frame 12 carries the slider 16 to slide to the right, and the slider 16 can slide to the right along the upper surface of the guide plate 1; a bracket 17 is provided on one side of the articulated sleeve rod 7, and the guide ring 2 and the guide plate 1 are both fixedly connected to the bracket 17, so that the bracket 17 can firmly connect the guide plate 1 and the guide ring 2 to achieve a stable docking operation.
[0039] In this technical solution, as shown in the attached Figure 1-5 As shown, a positioning frame 18 is fixedly connected to the top of the guide plate 1, and a hot-melt part 19 is inserted into the inner wall of the positioning frame 18, and a sleeve frame plate 20 is welded to the upper surface of the positioning frame 18; a clamping electric cylinder 21 is fixedly installed on the top of the sleeve frame plate 20, and a pressure plate 22 is fixedly connected to the output end of the clamping electric cylinder 21, and the pressure plate 22 is used to clamp the hot-melt part 19, and a controller 23 is fixedly installed on one side of the sleeve frame plate 20, so that the sleeve frame plate 20 supports the clamping electric cylinder 21, and the clamping electric cylinder 21 pushes the pressure plate 22 downward, and the pressure plate 22 is squeezed on the upper surface of the hot-melt part 19, and at the same time, the positioning frame 18 can provide vertical support operation for the hot-melt part 19, greatly increasing the stability of the support for the hot-melt part 19.
[0040] In this technical solution, as shown in the attached Figure 6-8As shown, the linked hot-melt mechanism includes a downward moving electric cylinder 24 fixedly mounted on one side of the outer wall of the guide ring 2; a downward moving block 25 is fixedly connected to the output end of the downward moving electric cylinder 24, and an arc track 26 is fixedly mounted on one side of the downward moving block 25, a guide groove 27 is provided on the inner wall of the arc track 26, a sliding column 28 is fixedly mounted on the bottom end of the slide bar 14, and the sliding column 28 is slidingly connected to the arc track 26 to which the guide groove 27 belongs; two slip rings 29 are fixedly connected to the outer wall of the sliding column 28, the two slip rings 29 are symmetrically arranged about the arc track 26, and the two slip rings 29 are both slidingly connected to the arc track 26.
[0041] The top of the slide bar 14 is fixedly mounted with a support frame 30, and the inner wall of the support frame 30 is slidably connected with a sleeve block 31, the top of the sleeve block 31 is fixedly mounted with a hot melt heater 32, and the inner wall of the sleeve block 31 is threadedly connected with a screw 33, and one end of the support frame 30 is fixedly mounted with a reduction motor 34, which is used to drive the screw 33 to rotate; the lower surface of the support frame 30 is arranged parallel to the upper surface of the slide frame 12, and a synchronous docking mechanism is installed at the bottom end of the slide bar 14. The outer wall of the sleeve block 31 is slidably connected with the inner wall of the support frame 30, and the reduction motor 34 is used to drive the screw 33 to rotate.
[0042] In this technical solution, as shown in the attached Figure 7-9 As shown, the synchronous docking mechanism includes an articulated block 35 fixedly mounted at the bottom end of the slide bar 14; a hinge shaft 36 is fixedly connected to one side of the inner wall of the articulated block 35, and a sleeve pull rod 37 is rotatably connected to the outer wall of the articulated shaft 36, and a linkage rod 38 is rotatably connected to the inner wall of the sleeve pull rod 37 and away from the articulated shaft 36, one end of the linkage rod 38 is fixedly mounted with a sliding sleeve block 39, and the inner wall of the sliding sleeve block 39 is slidably connected with a guide column 40; one end of the guide column 40 is fixedly connected to the slide frame 12, and a sleeve plate 41 is fixedly mounted on the top of the sliding sleeve block 39, and the synchronous docking mechanism also includes a locking cylinder 42, an extrusion plate 43, a positioning plate 44 and a docking part 45; the locking cylinder 42 is fixedly mounted on the top of the sleeve plate 41, the extrusion plate 43 is fixedly located on the output end of the locking cylinder 42, the positioning plate 44 is fixedly located on one side of the inner wall of the sleeve plate 41, and the positioning plate 44 is used to support the docking part 45, and the docking part 45 is inserted into the inner wall of the positioning plate 44. The center point of the linkage rod 38 is higher than the center point of the hinge shaft 36 , and the vertical cross-sections of the linkage rod 38 and the hinge shaft 36 are both circular.
[0043] The working principle of the hot melt welding device for multi-angle welding of the present invention is as follows:
[0044] Step 1: When the present invention is locked, the support frame 15 is fixed to the ground position by the expansion bolts, and the guide plate 1 can be supported by the support frame 15, and then the controller 23 is started, and the controller 23 starts the clamping electric cylinder 21. At the same time, the sleeve frame 20 supports the clamping electric cylinder 21, and the clamping electric cylinder 21 pushes the pressing plate 22 to move downward, and the pressing plate 22 is pressed on the upper surface of the hot-melt part 19, wherein the hot-melt part 19 is a three-way pipe fitting, and at the same time, the positioning frame 18 can provide vertical support operation for the hot-melt part 19, so that the hot-melt part 19 can be firmly squeezed and locked.
[0045] Then, the two locking electric cylinders 42 are started through the controller 23, and at the same time, the socket plate 41 supports the locking electric cylinder 42, and the locking electric cylinder 42 pushes the extrusion plate 43 to move downward. The extrusion plate 43 can move downward and be extruded on the upper surface of the outer wall of the docking part 45, wherein the docking part 45 is mainly a docking pipe, and the other extrusion plate 43 can be extruded on the upper surface of the outer wall of the other docking part 45, and the positioning plate 44 can support the bottom end position of the outer wall of the docking part 45, so that the two docking parts 45 can be firmly locked.
[0046] Step 2: When the present invention performs angle linkage adjustment, the electric cylinder 3 is supported by the guide plate 1, and the controller 23 can start the electric cylinder 3, the electric cylinder 3 drives the push block 4 to move right, the push block 4 drives the L-shaped block 5 to move right, and the L-shaped block 5 drives the connecting shaft 6 to move right. At the same time, the connecting shaft 6 can synchronously drive one end of the two articulated sleeve rods 7 to move right, and the two articulated sleeve rods 7 respectively drive the two sleeve slide rods 8 to slide right, so that the sleeve slide rods 8 slide on the inner wall of the annular groove 11, so that the two sleeve slide rods 8 can move close to each other along the inner wall of the annular groove 11. At the same time, the bracket 17 can firmly connect the guide plate 1 and the guide ring 2, and the sleeve slide bar 8 drives the two limit rings 9 to slide right, and the two limit rings 9 slide right on the guide ring 2, and at the same time, the limit ring 9 drives the sleeve ring 10 to slide right, and the sleeve slide bar 8 can synchronously drive the slide bar 14 to move right, and the slide bar 14 also drives the slide column 28 to move right, and the slide column 28 slides right along the guide groove 27 on the inner wall of the arc track 26, so that the slide bar 14 carries the support frame 30 to move right, and the support frame 30 drives the screw 33 to move right, and the screw 33 can make the sleeve block 31 move right, and the sleeve block 31 drives the hot melt heater 32 to move right, and the hot melt heater 32 can be located between the docking part 45 and one end of the hot melt part 19, and the other hot melt heater 32 can be located in the gap between the other docking part 45 and the hot melt part 19.
[0047] At the same time, the sleeve ring 10 can drive the slide frame 12 to slide rightward, and the slide frame 12 carries the guide column 40 to move rightward, the guide column 40 drives the sliding sleeve block 39 to make the socket plate 41 move rightward, the socket plate 41 drives the positioning plate 44 to move rightward, the positioning plate 44 drives the docking part 45 to move rightward, and the docking part 45 can be docked with one end of the hot melt part 19 at multiple angles. Then the slide frame 12 carries the slider 16 to slide rightward, and the slider 16 can slide rightward along the upper surface of the guide plate 1, so that the slide frame 12 drives the distance sensor 13 to slide rightward. The distance sensor 13 can sense the distance value between the distance sensor 13 and the bottom of the outer wall of the hot melt part 19. When the value sensed by the distance sensor 13 is the same as the distance value set by the controller 23, the electric cylinder 3 is turned off by the controller 23, and the angles of the two hot melt heaters 32 can be adjusted synchronously, so that the two hot melt heaters 32 can be located at the two ends of the hot melt part 19 to achieve hot melt welding operation.
[0048] Step three, when the present invention performs linked hot melting, the two reduction motors 34 are started through the controller 23, and the two reduction motors 34 respectively drive the screw 33 to rotate in the positive direction, and the screw 33 drives the sleeve block 31 to move under the action of the thread transmission force, and the sleeve block 31 can approach the hot melt part 19. At the same time, the sleeve block 31 drives the hot melt heater 32 to approach the hot melt part 19, and the two hot melt heaters 32 are respectively inserted into the outer wall positions of the two ends of the hot melt part 19, so that the outer walls of the two ends of the hot melt part 19 can be hot-melted.
[0049] Then the controller 23 starts the two reduction motors 34 to rotate in the opposite direction, and the reduction motor 34 drives the screw 33 to reverse, and the screw 33 drives the sleeve block 31 to move away from the hot-melt part 19 under the action of the thread transmission force. The sleeve block 31 drives the hot-melt heater 32 away from the hot-melt part 19, so that the two hot-melt heaters 32 are respectively inserted into the inner walls of the two docking parts 45, and the inner walls of the two docking parts 45 can be hot-melted. After hot-melting, the reduction motor 34 continues to rotate forward, so that the screw 33 drives the sleeve block 31 to move closer to the hot-melt part 19 under the action of the thread transmission force. When the hot-melt heater 32 is located between the hot-melt part 19 and the docking part 45, the controller 23 starts the lowering electric cylinder 24.
[0050] The downward electric cylinder 24 can push the downward block 25 downward, and the downward block 25 drives the arc track 26 to move downward synchronously, and the arc track 26 drives the two slip rings 29 to move downward, and the slip rings 29 drive the slide column 28 to move downward, and the slide column 28 can make the slide bar 14 move downward, and the slide bar 14 slides down along the inner wall of the sleeve slide bar 8. At the same time, the sleeve slide bar 8 drives the support frame 30 downward, and the support frame 30 drives the screw rod 33 downward, and the screw rod 33 can drive the sleeve block 31 downward, wherein the sleeve block 31 drives the hot melt heater 32 to move downward, and the hot melt heater 32 moves downward from the gap between the docking part 45 and the hot melt part 19, and the other hot melt heater 32 also moves downward synchronously.
[0051] Step 4. When the present invention performs synchronous docking, the two slide bars 14 respectively drive the two hinge blocks 35 to move downward, the hinge blocks 35 drive the hinge shaft 36 to move downward, and the hinge shaft 36 carries the bottom end of the sleeve pull rod 37 to move downward synchronously, and the sleeve pull rod 37 can make the linkage rod 38 approach the center point of the guide disk 1, the linkage rod 38 drives the sliding sleeve block 39 to approach the center point of the guide disk 1, and the other linkage rod 38 also begins to approach the center point of the guide disk 1, and the sliding sleeve block 39 slides along the outer wall of the guide column 40, and the sliding sleeve block 39 slides along the inner wall of the slide frame 12, so that the sliding sleeve block 39 drives the sleeve plate 41 to approach the center point of the guide disk 1.
[0052] The socket plate 41 makes the locking cylinder 42 approach the center point of the guide disk 1, and the socket plate 41 carries the positioning plate 44 to approach the center point of the guide disk 1. The positioning plate 44 drives the docking part 45 to be inserted into the outer wall of one end of the hot-melt part 19. At the same time, another docking part 45 is also inserted into the outer wall of the other end of the hot-melt part 19, so that the two docking parts 45 and the hot-melt part 19 can be hot-melt welded synchronously.
[0053] The contents not described in detail in the specification belong to the prior art known to those skilled in the art, and the model parameters of each electrical appliance are not specifically limited, and conventional equipment can be used. In this technical solution, the electrical control components not mentioned are not shown in the figure because they belong to the prior art and will not be described here.
[0054] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A hot melt welding device for multi-angle welding, comprising a guide plate (1), a guide ring (2) and an electric cylinder (3), wherein the guide ring (2) is located outside the guide plate (1), and the electric cylinder (3) is fixedly connected to the bottom end of the guide plate (1), characterized in that: An angle linkage adjustment mechanism is installed at the output end of the electric cylinder (3); The angle linkage adjustment mechanism comprises a push block (4) fixedly mounted on the output end of the electric cylinder (3), and the top end of the push block (4) is fixedly connected to an L-shaped block (5), the bottom end of the inner wall of the L-shaped block (5) is fixedly connected to two connecting shafts (6), and the outer wall of each connecting shaft (6) is rotatably connected to a hinged sleeve rod (7); A sleeve slide bar (8) is rotatably connected to the inner wall of the hinge sleeve rod (7) and at a position away from the connecting shaft (6); two limit rings (9) are provided above the hinge sleeve rod (7); the two limit rings (9) are fixedly connected to the outer wall of the sleeve slide bar (8); and a sleeve ring (10) is fixedly installed on the top of the sleeve slide bar (8); The top of the sleeve ring (10) is fixedly connected to a slide frame (12), and one end of the slide frame (12) is fixedly mounted with a distance sensor (13), and the inner wall of the sleeve slide bar (8) is slidably connected to a slide bar (14); a linkage hot-melt mechanism is mounted on one side of the outer wall of the guide ring (2), and a synchronous docking mechanism is mounted on the bottom end of the slide bar (14), and the synchronous docking mechanism comprises a hinge block (35) fixedly mounted on the bottom end of the slide bar (14); one side of the inner wall of the hinge block (35) is fixedly connected to a hinge shaft (36), and the outer wall of the hinge shaft (36) is rotatably connected to a sleeve pull rod (37), and the inner wall of the sleeve pull rod (37) is rotatably connected to a linkage rod (38) at a position away from the hinge shaft (36), and a sliding sleeve block (39) is fixedly mounted on one end of the linkage rod (38), and the inner wall of the sliding sleeve block (39) is slidably connected to the inner wall of the sliding sleeve block (39). The sliding sleeve (39) is movably connected to a guide column (40); one end of the guide column (40) is fixedly connected to the sliding frame (12); a sleeve plate (41) is fixedly installed on the top of the sliding sleeve block (39); the synchronous docking mechanism also includes a locking electric cylinder (42), an extrusion plate (43), a positioning plate (44) and a docking part (45); the locking electric cylinder (42) is fixedly installed on the top of the sleeve plate (41); the extrusion plate (43) is fixedly located on the output end of the locking electric cylinder (42); the positioning plate (44) is fixedly located on one side of the inner wall of the sleeve plate (41); the positioning plate (44) is used to support the docking part (45); the docking part (45) is plugged into the inner wall of the positioning plate (44); the center point of the linkage rod (38) is higher than the center point of the hinge shaft (36); and the vertical cross-sections of the linkage rod (38) and the hinge shaft (36) are both circular.
2. The hot melt welding device for multi-angle welding according to claim 1 is characterized in that: The two limiting rings (9) are symmetrically arranged with respect to the guide ring (2); the two limiting rings (9) are slidably connected to the guide ring (2); and the cross-sectional shape of the guide ring (2) is annular.
3. The hot melt welding device for multi-angle welding according to claim 1 is characterized in that: An annular groove (11) is provided between the guide ring (2) and the guide plate (1), and the outer wall of the sleeve sliding rod (8) is slidably connected to the annular groove (11), and the cross-sectional shape of the annular groove (11) is circular.
4. The hot melt welding device for multi-angle welding according to claim 1, characterized in that: A support frame (15) is fixedly mounted on one side of the electric cylinder (3), and the support frame (15) is used to support the guide plate (1); A sliding block (16) fixedly connected to the sliding frame (12) is provided on one side of the collar (10), and the sliding block (16) is slidably connected to the guide plate (1); A bracket (17) is provided on one side of the hinged sleeve rod (7), and the guide ring (2) and the guide plate (1) are fixedly connected to the bracket (17).
5. The hot melt welding device for multi-angle welding according to claim 1, characterized in that: The top end of the guide plate (1) is fixedly connected to a positioning frame (18), and a hot-melt component (19) is inserted into the inner wall of the positioning frame (18), and a sleeve frame plate (20) is welded to the upper surface of the positioning frame (18); A clamping electric cylinder (21) is fixedly mounted on the top end of the sleeve frame plate (20), and a pressing plate (22) is fixedly connected to the output end of the clamping electric cylinder (21), the pressing plate (22) is used to clamp the hot-melt part (19), and a controller (23) is fixedly mounted on one side of the sleeve frame plate (20).
6. The hot melt welding device for multi-angle welding according to claim 1, characterized in that: The linked hot-melt mechanism comprises a downward moving electric cylinder (24) fixedly mounted on one side of the outer wall of the guide ring (2); The output end of the downward moving electric cylinder (24) is fixedly connected to a downward moving block (25), and a curved track (26) is fixedly installed on one side of the downward moving block (25), and a guide groove (27) is provided on the inner wall of the curved track (26). A sliding column (28) is fixedly installed at the bottom end of the slide bar (14), and the sliding column (28) is slidably connected to the curved track (26) to which the guide groove (27) belongs; Two slip rings (29) are fixedly connected to the outer wall of the sliding column (28), the two slip rings (29) are symmetrically arranged with respect to the arc track (26), and the two slip rings (29) are both slidably connected to the arc track (26); A support frame (30) is fixedly mounted on the top of the slide bar (14), and a sleeve block (31) is slidably connected to the inner wall of the support frame (30), a hot melt heater (32) is fixedly mounted on the top of the sleeve block (31), and a screw rod (33) is threadedly connected to the inner wall of the sleeve block (31), and a reduction motor (34) is fixedly mounted on one end of the support frame (30), and the reduction motor (34) is used to drive the screw rod (33) to rotate; The lower surface of the support frame (30) is arranged parallel to the upper surface of the sliding frame (12).
7. The hot melt welding device for multi-angle welding according to claim 6, characterized in that: The outer wall of the sleeve block (31) is slidably connected to the inner wall of the support frame (30), and the reduction motor (34) is used to drive the screw rod (33) to rotate.
8. A multi-angle hot-melt welding method, using the multi-angle hot-melt welding device according to any one of claims 1 to 7, characterized in that: The method comprises the following steps: Step 1: When locking, the controller (23) starts the clamping electric cylinder (21), and the pressing plate (22) is pressed on the upper surface of the hot-melt part (19), and then the two locking electric cylinders (42) are started, and the pressing plate (43) moves down and presses on the upper surface of the outer wall of the docking part (45); Step 2: During the angle linkage adjustment, the electric cylinder (3) drives the push block (4) to move rightward, and the two hinged sleeve rods (7) respectively drive the two sleeve sliding rods (8) to move rightward and slide, and the hot melt heater (32) is located between the docking part (45) and one end of the hot melt part (19), and the other hot melt heater (32) is located in the gap between the other docking part (45) and the hot melt part (19); Step 3: During the linked hot melting, two hot melting heaters (32) are respectively inserted into the outer wall positions of the two ends of the hot melting part (19), and then the inner walls of the two butt parts (45) are hot melted; Step 4: During synchronous docking, the two slide bars (14) respectively drive the two hinge blocks (35) to move downward, and the positioning plate (44) drives the docking part (45) to be inserted into the outer wall of one end of the hot-melt part (19), while the other docking part (45) is also inserted into the outer wall of the other end of the hot-melt part (19).
Citation Information
Patent Citations
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