An automatic busbar shielding adhesive wrapping production line

Abstract

An automatic busbar shielding adhesive wrapping production line includes a busbar feeding and clamping device, a tape smoothing device, a tape cutting device, a tape conveying device, and an automatic adhesive wrapping device. The busbar feeding and clamping device and the tape smoothing device are arranged opposite each other. The tape cutting device is located on both sides of the tape smoothing device, and the tape conveying device is located behind the tape smoothing device. One end of the automatic adhesive wrapping device is connected to a workbench via a set of columns, and the automatic adhesive wrapping device is located above the tape conveying device. The automatic adhesive wrapping device includes a tape transfer mechanism, an adjustable mounting base, a set of tape adsorption mechanisms, a set of tape conveying mechanisms, and a set of adhesive wrapping mechanisms. This invention integrates feeding, adhesive application, and adhesive wrapping into one automated process through the busbar feeding and clamping device, tape conveying device, and automatic adhesive wrapping device. The automatic adhesive wrapping device achieves complete automation from adhesive picking, conveying, and pasting, improving pasting efficiency and reducing the workload of workers.

Description

[0001] This application is a divisional application. The original application was filed on March 28, 2022, with application number 202210312689.6, and the invention title was: An automatic shielding processing device for busbars and its working method. Technical Field

[0002] This invention belongs to the field of electronic components technology, and specifically relates to an automatic busbar shielding processing equipment and its working method. Background Technology

[0003] Busbars, also known as busbars, are copper or aluminum busbars that connect the main switch and the switches in each branch circuit in the electrical cabinet of a power supply system. During the manufacturing process, depending on the requirements of the application, shielding sleeves need to be installed at both ends of the busbar. However, after the shielding sleeves are installed at the ends of the busbar, the connection between the two cannot be completely sealed, which not only affects the stability of the connection but also affects the shielding effect. Furthermore, the busbars require powder coating during processing, but some parts do not need to be powder coated and are difficult to mask. Also, since the powder coating material is in powder form before molding, it can easily enter the shielding sleeve, causing contamination. Therefore, tape is usually used to seal the areas where powder coating is not needed, as well as the connections between the busbars and the shielding sleeve. However, traditional material handling, gluing, and tape wrapping are mostly done manually, with each person only able to apply gluing to one side at a time, resulting in slow gluing efficiency. Excessive tape length requires manual cutting, significantly increasing the workload and severely impacting gluing efficiency. Manual material handling and gluing also make it difficult to control the speed and quality of material handling and gluing, severely affecting both work efficiency and sealing quality. Additionally, the adhesive properties of tape easily cause wrinkles and unevenness during gluing, affecting not only the aesthetics of the gluing but also the tightness of the connection and the sealing between components. Summary of the Invention

[0004] Purpose of the Invention: To overcome the above shortcomings, the purpose of this invention is to provide an automatic busbar shielding processing device. This device integrates busbar feeding and clamping, a tape conveying device, and an automatic tape wrapping device, achieving automation and significantly improving tape wrapping efficiency while reducing worker workload. It also includes a tape cutting device for automatic tape cutting and a tape smoothing device for smoothing the wrapped tape, effectively improving the flatness and sealing of the tape.

[0005] Technical Solution: To achieve the above objectives, the present invention provides an automatic busbar shielding processing device, comprising: a busbar feeding and clamping device, a tape smoothing device, a tape cutting device, a tape conveying device, and an automatic tape wrapping device. The busbar feeding and clamping device, tape smoothing device, tape cutting device, tape conveying device, and automatic tape wrapping device are all mounted on a workbench. The busbar feeding and clamping device and the tape smoothing device are arranged opposite to each other. The tape cutting device is located on both sides of the tape smoothing device. The tape conveying device is located behind the tape smoothing device. One end of the automatic tape wrapping device is connected to the workbench via a set of columns, and the automatic tape wrapping device is located above the tape conveying device. The automatic busbar shielding processing equipment described in this invention integrates feeding, gluing, and wrapping into one unit through a busbar feeding clamping device, a tape conveying device, and an automatic gluing device, achieving automation and greatly improving gluing efficiency while reducing the workload of workers. It also includes a tape cutting device for automatically cutting the tape and a tape smoothing device to smooth the wrapped tape, effectively improving the flatness and sealing of the gluing, thus better meeting production needs.

[0006] The busbar feeding and clamping device includes a product placement rack, a lifting drive mechanism, a rotary clamping device, and an adsorption mechanism. A set of guide rails is provided on the worktable. A moving mechanism is located below the product placement rack and is movably connected to the guide rails. The lifting drive mechanism is mounted on the moving mechanism, and its output end is connected to the product placement rack. The rotary clamping device is located on the worktable and positioned opposite each other on both sides of the product placement rack. The adsorption mechanism is located on the product placement rack. The lifting drive mechanism can adjust the height of the product placement rack to achieve automatic feeding, allowing for better coordination with the adhesive wrapping mechanism. The rotary clamping device can hold the product, improving the stability of adhesive wrapping, and can also rotate the product for easy tape wrapping. The adsorption mechanism can adsorb the product, preventing product displacement and further improving the stability of product processing and the accuracy of adhesive wrapping.

[0007] Furthermore, the moving mechanism includes a moving frame and a moving drive mechanism. The moving frame is connected to the product placement rack via a set of guide columns, and a set of sliding blocks is provided below the moving frame. The sliding blocks are movably connected to the guide rail. The moving drive mechanism is located on one side of the moving frame and is connected to the worktable via a cylinder mounting base, and its output end is connected to the drive block at the bottom of the moving frame. The worktable has a set of openings, and the guide rail is located on the worktable between the openings. The lower part of the guide column is located in the opening. The lifting drive mechanism includes a lifting drive cylinder, which is fixed on a cylinder mounting bracket. The cylinder mounting bracket is connected to the moving frame via a set of connecting columns, and the output end of the lifting drive cylinder passes through the moving frame and is connected to the product placement rack. With the moving mechanism, when the adsorption mechanism adsorbs the product, the moving drive mechanism drives the moving frame to move the product to the processing position. After the product is processed, it is transported back to the original position. The position of the product placement rack can be adjusted as needed to achieve automatic feeding and unloading, effectively improving its applicability. The rotary clamping device includes a mounting base, a gripper cylinder, a gripper assembly, a rotary drive mechanism, and a synchronous linkage mechanism. The mounting base is disposed on a worktable, the gripper cylinder is disposed on one side of the mounting base, the gripper assembly is disposed at the output end of the gripper cylinder, the rotary drive mechanism and the synchronous linkage mechanism are disposed on the mounting base opposite each other, and on the other side of the mounting base opposite to the gripper cylinder. The synchronous linkage mechanism is connected to the output end of the rotary drive mechanism via a synchronous belt, and the linkage shaft of the synchronous linkage mechanism is connected to the rotary drive mechanism. The gripper assembly includes a first gripper and a second gripper, and the output end of the gripper cylinder is provided with the first gripper. The first and second gripper drive blocks are arranged vertically opposite each other in the slide rail on the gripper cylinder. The first and second grippers are respectively connected to the first and second gripper drive blocks. The rotary drive mechanism includes a rotary drive motor, which is fixedly connected to a motor mounting base. The motor mounting base is connected to a mounting base through a set of connecting columns. The gripper cylinder drives the gripper assembly to clamp the product. Through the arrangement of the rotary drive mechanism and the synchronous linkage mechanism, the gripper cylinder and the product held by the grippers can be driven to flip, so as to wrap tape around different sides of the product.

[0008] A set of guide rails is provided on the worktable at the rotary clamping device. The mounting base is slidably connected to the guide rails through a set of sliding blocks, and one side of the mounting base is connected to the drive cylinder.

[0009] The product placement rack includes a placement rack base plate, a placement rack body is provided on the placement rack base plate, a limiting plate is provided on one side of the placement rack body, and support blocks are provided at both ends of the placement rack body on the placement rack base plate; a set of U-shaped opening slots are provided on the placement rack body, and the adsorption mechanism is located in the U-shaped opening slots; the adsorption mechanism includes a set of suction cups, and an air intake connection connector connected to the air intake pipe is provided below the suction cups.

[0010] Furthermore, the tape smoothing device includes a mounting base, a set of smoothing components, and a smoothing drive mechanism. The smoothing component includes a smoothing mounting base, a smoothing mechanism, and a smoothing pressing mechanism. A set of guide rails is provided on the first mounting base. The smoothing mounting base is movably connected to the guide rails via a set of guide rail sliders. The smoothing mechanism is vertically connected to the smoothing mounting base. The smoothing pressing mechanism is connected to the smoothing mounting base via the first mounting base. The smoothing drive mechanism is located on one side of the mounting base and connected to the smoothing components. The smoothing mechanism… The system includes a smoothing mounting frame, a support frame, a set of connecting plates, and smoothing rollers. The smoothing mounting frame is connected to the smoothing mounting base via a lifting mechanism. One end of the support frame is connected to the smoothing mounting frame via a support shaft. The connecting plates are positioned opposite each other on both sides of the support frame and have mounting holes with bushings inside the mounting holes. The smoothing rollers are positioned between the two connecting plates, with both ends respectively connected to the mounting holes of the corresponding connecting plates via bushings for rotatable connection. The mounting base includes a set of mounting side plates and a mounting plate. The mounting side plates are fixed to the workpiece. On the worktable, the mounting plate is placed on the mounting side plate; a set of support rods is provided between the mounting side plates; the setting of the support rods effectively improves the stability of the mounting side plate connection and further improves the structural strength and load-bearing capacity of the entire mounting base; the smoothing mounting frame includes a vertical mounting frame and a horizontal mounting frame. The vertical mounting frame is movably connected to the guide rail on the smoothing mounting base through a sliding block. The horizontal mounting frame is placed above the vertical mounting frame, and the output end of the smoothing pressing mechanism is connected to the horizontal mounting frame; the smoothing mounting base is L-shaped, and a reinforcing frame is provided on its upper part; the setting of the support rods effectively improves the stability of the mounting side plate connection and further improves the structural strength and load-bearing capacity of the entire mounting base; the smoothing drive mechanism includes a smoothing drive mounting base, a double-headed drive cylinder, and a set of grippers. The double-headed drive cylinder is connected to the smoothing device through the smoothing drive mounting base. One end of the grippers is connected to the output end of the double-headed drive cylinder, and the other end is connected to the smoothing mounting base through a connecting plate; the smoothing pressing mechanism adopts a pressing drive cylinder, and a magnetic sensor is provided on the pressing drive cylinder. The guide rails and sliding blocks allow for adjustment of the position of the rotary clamping device to meet the adhesive application requirements of different product models and different product positions. The limiting plate prevents product deviation, and the support blocks prevent product deformation during processing, further ensuring product processing quality.

[0011] Furthermore, the shearing device includes a shearing mechanism, a vertical mounting plate, and a shearing mounting base. The shearing mechanism includes a scissor assembly, a blade holder, and a shearing drive cylinder. The end of the scissor assembly is connected to the blade holder. The shearing drive cylinder is located at the end of the blade holder away from the shearing assembly, and its output end has a drive handle that cooperates with the scissor assembly. The vertical mounting plate is located on one side of the shearing mounting base, and the two are adjustablely connected. The blade holder is mounted on one side of the vertical mounting plate. The shearing mechanism includes a scissor assembly, a blade holder, and a shearing drive cylinder. The end of the scissor assembly is connected to the blade holder. The shearing drive cylinder is located at the end of the blade holder away from the shearing assembly, and its output end has a drive handle that cooperates with the scissor assembly. Preferably, the scissor assembly includes a first blade and a second blade, which are arranged crosswise and connected by a pivot. The ends of both the first and second blades are located within a blade holder. The end of the first blade has a connecting portion with a first mounting hole. The blade holder has a connecting lug on one side of the scissor assembly, with a second mounting hole co-located with the first mounting hole and connected by a pin. A set of first adjustment holes is provided on the vertical mounting plate, which are opposite to the mounting holes on the shearing mounting base and connected by a pin. The assembly also includes a water... The system includes a horizontal mounting plate, on which the shearing mounting seat is mounted and the two are adjustablely connected. The shearing mounting seat is L-shaped and includes a horizontal mounting seat and a vertical mounting seat. The vertical mounting seat is perpendicular to one side of the horizontal mounting seat, and the horizontal mounting seat is mounted on the horizontal mounting plate. The horizontal mounting seat has a set of second adjustment holes, which are opposite to the mounting holes on the horizontal mounting plate and are connected by bolts. The system also includes a horizontal moving mechanism, which is a slide cylinder mounted on a worktable. The horizontal mounting plate is mounted on the horizontal moving mechanism. The shearing mounting seat has a set of reinforcing frames.

[0012] Furthermore, the tape conveying device includes a tape placement rack, a tape conveying mechanism, and a conveying auxiliary mechanism. The tape placement rack is mounted on a workbench, and a mounting base plate is provided on one side of the tape placement rack on the workbench. The tape conveying mechanism is mounted on the mounting base plate, and a set of columns is provided on the mounting base plate on the side of the tape conveying mechanism away from the tape placement rack. The conveying auxiliary mechanism is mounted on the columns.

[0013] Preferably, the tape placement rack includes a set of mounting frames, rollers, and a set of tape placement trays. The mounting frames are positioned opposite each other on the worktable, and bearing mounting sleeve assemblies are located on both sides of the mounting frames. The bearing mounting sleeve assemblies are fixedly connected to the mounting frames. The rollers pass through both mounting frames and the bearing mounting sleeve assemblies simultaneously. The tape placement trays are located at both ends of the rollers, and fixed bushings are located on both sides of the tape placement trays on the rollers. The fixed bushings are fixedly connected to the tape placement trays. A cover plate is located on the outer side of the outer fixed bushing, and a handle is located on the outer side of the cover plate. The mounting frames have waist holes through which the rollers pass. The tape placement rack includes a set of mounting frames, rollers, and a set of tape placement trays. The rollers, in conjunction with the tape conveying mechanism, convey the tape, achieving fully automated tape supply. Furthermore, the waist holes on the mounting frames allow for adjustment of the roller height according to actual needs, thereby adjusting the height of the tape placement trays to better meet the tape supply requirements.

[0014] The conveyor belt mechanism includes a set of conveyor belt guiding units and a bidirectional conveyor drive unit. Both the conveyor belt guiding units and the bidirectional conveyor drive unit are mounted on a mounting base plate, with the two conveyor belt guiding units positioned opposite each other on either side of the bidirectional conveyor drive unit. The output end of the bidirectional conveyor drive unit passes through the conveyor belt guiding unit and cooperates with it. The conveying auxiliary mechanism includes an auxiliary conveying mounting frame, a conveying adjustment drive cylinder, a set of auxiliary mounting frames, and an auxiliary conveying platform. The auxiliary conveying mounting frame is connected to a column. The conveying adjustment drive cylinder is located at the lower part of one side of the auxiliary conveying mounting frame. The auxiliary mounting frames are positioned opposite each other on either side of the auxiliary conveying mounting frame and have a set of waist holes. The auxiliary conveying platform is located at the end of the auxiliary mounting frame away from the auxiliary conveying mounting frame, and has a set of waist holes for adjustable connection with the auxiliary mounting frame. The auxiliary conveying platform also cooperates with the support platform. The belt conveying guide unit includes a lower guide mounting frame, a set of guide columns, an upper guide mounting frame, a set of lower guide wheels, a set of upper guide wheels, and an adjusting handle. The lower guide mounting frame is mounted on the mounting base plate. The guide columns are connected to the lower guide mounting frame via a set of guide mounting seats. The upper guide mounting frame is positioned above the lower guide mounting frame and connected to the guide columns. The lower guide wheels are located on the outside of the lower guide mounting frame. The guide wheel is located on the outside of the upper guide mounting frame, and the adjusting handle is located on the upper guide mounting frame. The lower guide wheel and the upper guide wheel cooperate with each other. The guide post is equipped with a buffer spring at the part of the guide mounting seat, and the lower guide mounting frame is equipped with an arc-shaped notch. The belt conveying guide unit also includes an extension conveying mechanism, which includes an extension plate and a support platform. The extension plate is provided with a set of waist holes, and the extension plate is adjustablely connected to the lower guide mounting frame by bolts. The support platform is provided with a set of waist holes and is located at the end of the extension plate away from the belt placement frame, and is adjustablely connected by bolts. Both the auxiliary conveying platform and the support platform are provided with air blowing holes for blowing air. The air blowing holes allow air to pass through them. The pipe connection joint is connected to the positive pressure air pipe, and the auxiliary mounting frame is provided with a groove. The auxiliary conveying platform is Z-shaped, with one end located in the groove of the auxiliary mounting frame and connected by bolts. The bidirectional conveying drive unit includes a drive motor and a slip clutch. The slip clutch is located above the drive motor and is connected by a wire. The slip clutch is fixedly connected to the mounting base plate through a mounting seat. The output end of the slip clutch is provided with a drive shaft. A bearing mounting seat is provided on the outside of the mounting seat. The drive shaft is connected to the mounting seat, and the extension section located on the outside of the mounting seat is located between the upper guide mounting frame and the lower guide mounting frame. The end of the drive shaft is provided with an active conveying wheel, and the active conveying wheel is located at the arc-shaped notch of the lower guide mounting frame.The active conveyor wheel includes a conveyor wheel body, and a retaining ring is provided on the outer side of the conveyor wheel body.

[0015] Furthermore, the automatic tape wrapping device includes a tape transfer mechanism, an adjustable mounting base, a set of tape adsorption mechanisms, a set of tape conveying mechanisms, and a set of tape wrapping mechanisms. The tape transfer mechanism is connected to the worktable via a set of columns. The adjustable mounting base is movably connected to the tape transfer mechanism, and the adjustable mounting base is symmetrically arranged. The tape adsorption mechanism, tape conveying mechanism, and tape wrapping mechanism are all symmetrically arranged on both sides of the adjustable mounting base, and the tape adsorption mechanism and tape wrapping mechanism are connected to the adjustable mounting base in a lifting manner.

[0016] Preferably, the tape transfer mechanism includes a set of second mounting seats, a mounting base plate, a transfer drive motor, a transfer conveying mechanism, and a set of transfer guide rails. The second mounting seats are arranged opposite each other, and one end of each is fixed to a mounting bracket on the top of the column. The mounting base plate is located below the two mounting seats. The transfer drive motor is connected to the second mounting seats through a motor mounting seat, and the output end of the transfer drive motor is connected to the transfer conveying mechanism through a coupling. The transfer guide rails are located below the mounting base plate, and the adjustable mounting seats are slidably connected to the transfer guide rails through a set of sliding blocks. It also includes an air hose routing box, which is located on the top of the tape transfer mechanism. Mounting plates are provided on both sides of the air hose routing box. The mounting plate is equipped with a vacuum generator; the adjustable mounting base includes a mounting top plate and a set of horizontally adjustable mounting bases. The lower part of the mounting top plate is provided with a set of guide rails. The horizontally adjustable mounting bases are slidably connected to the guide rails via a set of sliding blocks. A cylinder mounting base is vertically positioned downwards between the two guide rails on the mounting top plate. Drive cylinders are provided on both sides of the cylinder mounting base, and the output ends of the drive cylinders are respectively connected to the corresponding horizontally adjustable mounting bases. It also includes a lateral mounting bracket and a lifting drive cylinder. A side mounting plate is provided on the outer side of the horizontally adjustable mounting base. A set of guide rails is provided on the side mounting plate. The lateral mounting bracket is slidably connected to the guide rails via a set of sliding blocks. The lifting drive cylinder... The cylinder mounting base is fixedly connected to the side mounting plate, and the output end of the lifting drive cylinder is provided with a fixing block. The fixing block is connected to the side mounting frame through a set of guide columns. A small drive cylinder is located below the fixing block, and the upper part of the small drive cylinder is connected to the side mounting frame through a cylinder seat. A first magnetic sensor is provided on the lifting drive cylinder. The tape adsorption mechanism includes an adsorption mounting frame and an adsorption block. The adsorption mounting frame is provided with a set of waist holes and is connected to the side mounting frame through a set of bolts. The adsorption block is located below the adsorption mounting frame. The adsorption block is L-shaped and is provided with a set of waist holes and is connected to the adsorption mounting frame through screws. The adsorption block is provided with a set of suction holes and an air pipe connection. The connector, the air pipe connection connector, is connected to the vacuum generator via a vacuum pipe; the tape conveying mechanism includes a conveyor wheel mounting base, a set of guide rail side plates, a conveyor wheel mounting slider, a conveyor wheel, and a tape clamping cylinder. The conveyor wheel mounting base is located on the outside of the side mounting frame. The guide rail side plates are opposite to the conveyor wheel mounting base, and the inner sides of the two guide rail side plates are provided with guide rail grooves. The conveyor wheel mounting slider is located in the guide rail grooves. The lower part of the conveyor wheel mounting slider is provided with an L-shaped mounting part. The conveyor wheel is connected to the L-shaped mounting part by bolts. The tape clamping cylinder is connected to the side mounting frame via a cylinder fixing seat. Its output end is connected to the conveyor wheel mounting slider, and the tape clamping cylinder is provided with a second magnetic sensor.The tape wrapping mechanism includes a tape positioning cylinder, a T-shaped mounting block, and a tape wrapping block. The tape positioning cylinder is mounted on a side mounting frame. The T-shaped mounting block is located below the tape positioning cylinder, with its upper part connected to the output end of the tape positioning cylinder. A set of waist holes is provided on the connecting block at the lower part of the T-shaped mounting block. The tape wrapping block is located on one side of the lower part of the T-shaped mounting block and is fixedly connected to the T-shaped mounting block by bolts. The tape wrapping block has a set of suction holes and an air pipe connection connector, which is connected to a vacuum generator via a vacuum pipe. The transfer and conveying mechanism includes a main drive shaft, a main drive wheel, a driven shaft, a driven wheel, and a conveyor belt. The two ends of the main drive shaft... The adjustable mounting base is connected to a bearing housing on the mounting base, and one end of the main drive shaft is connected to a transfer drive motor via a coupling. The main drive wheel is mounted on the main drive shaft, which is located at the end of the mounting base furthest from the main drive shaft and connected to the mounting base via a bearing housing. The driven wheel is mounted on a driven shaft, and the main drive wheel and the driven wheel are connected by a conveyor belt. The top of the adjustable mounting base is connected to the conveyor belt via a suspension mechanism. The suspension mechanism includes a suspension block and a clamping block. The bottom of the suspension block is fixed to the top of the adjustable mounting base, and the top is located below the conveyor belt. The clamping block is located above the conveyor belt and is opposite to the suspension block, and both are fixed to each other on their sides by bolts.

[0017] As can be seen from the above technical solution, the present invention has the following beneficial effects:

[0018] 1. The automatic busbar shielding processing equipment of the present invention integrates feeding, gluing, and wrapping into one unit through a busbar feeding clamping device, a tape conveying device, and an automatic gluing device, achieving automation and greatly improving gluing efficiency while reducing the workload of workers. It also includes a tape cutting device for automatically cutting the tape and a tape smoothing device for smoothing the wrapped tape, effectively improving the flatness and sealing of the gluing, providing excellent shielding for the parts of the product that need to be covered, and preventing dust from entering the shielding sleeve and causing contamination, thereby further improving the shielding effect.

[0019] 2. The busbar feeding and clamping device of the present invention has a lifting drive mechanism that can adjust the height of the product placement rack to better cooperate with the adhesive wrapping mechanism. The rotating clamping device can hold the product, improve the stability of adhesive wrapping, and rotate the product to facilitate tape wrapping on the product surface. The adsorption mechanism can adsorb the product to prevent it from shifting, further improving the stability of product processing and the accuracy of adhesive wrapping.

[0020] 3. The rotary clamping device described in this invention includes a mounting base, a clamping cylinder, a clamping assembly, a rotary drive mechanism, and a synchronous linkage mechanism. The clamping cylinder drives the clamping assembly to clamp the product and provide a certain clamping and positioning effect. At the same time, through the rotary drive mechanism and the synchronous linkage mechanism, the clamping cylinder and the product clamped by the clamping claw can be driven to flip over, so as to wrap tape around different sides of the product.

[0021] 4. The tape smoothing device of the present invention smooths the tape wrapping on the busbar, improves the flatness of the tape adhesion, thereby effectively improving the adhesion effect of the tape and further improving the sealing between the components; the smoothing mounting frame and the smoothing mounting base are connected by a lifting mechanism, allowing the smoothing height to be adjusted in real time according to actual needs.

[0022] 5. The smoothing drive mechanism described in this invention includes a smoothing drive mounting base, a double-headed drive cylinder, and a set of grippers. The double-headed drive cylinder enables synchronous drive, ensuring that the smoothing devices on both sides can operate synchronously, which facilitates the consistency of the smoothing actions on both sides, thereby further improving the smoothing effect of the tape.

[0023] 6. In this invention, the tape cutting device uses a scissor drive cylinder to drive the scissor assembly to perform the cutting action by pressing down the drive blade holder. This not only automates the tape cutting process but also effectively reduces the workload of workers. The horizontal moving mechanism uses a sliding table cylinder, which is mounted on the worktable, and the horizontal mounting plate is installed on the horizontal moving mechanism. The horizontal moving mechanism allows the horizontal position of the cutting mechanism to be moved according to the position of the tape, better meeting the cutting requirements.

[0024] 7. The tape conveying device in this invention has a reasonable structural design and a high degree of automation. It achieves automatic tape feeding through tape conveying mechanism and conveying auxiliary mechanism, thereby improving the tape feeding efficiency of the busbar and reducing the workload of workers. The tape conveying mechanism includes a set of tape conveying guide units and bidirectional conveying drive units. The bidirectional conveying drive units synchronously drive the tape conveying guide units on both sides to convey the tape, which not only realizes the automation of tape conveying, but also maintains the consistency of tape conveying speed.

[0025] 8. In this invention, the auxiliary conveying platform can cooperate with the extended conveying mechanism to support the tape. At the same time, the setting of the conveying adjustment drive cylinder can also adaptively adjust the horizontal position of the auxiliary mounting frame, so that it can better meet the needs of tape delivery.

[0026] 9. The auxiliary conveying platform and support platform described in this invention are both equipped with air blowing holes for blowing air. The air holes are connected to positive pressure air pipes through pipes. Air is directly supplied to the air blowing holes through the positive pressure air pipes to blow up the tape. At the same time, the vacuum generator supplies air to the suction holes on the adsorption block and the suction holes on the tape wrapping block. The tape is sucked up through the suction holes, so that it forms an upward suction and downward blowing effect. This, together with the tape transfer mechanism, realizes automatic tape picking and effectively ensures the stability of tape transfer. At the same time, the suction holes suck up the tape from the top, which can effectively prevent the tape from sticking to the conveyor wheel.

[0027] 10. The automatic adhesive wrapping device of this invention adsorbs adhesive tape through an adhesive tape adsorption mechanism and an adhesive wrapping mechanism. Then, an adjustable mounting base is moved by a adhesive tape transfer mechanism to pick up the adhesive tape. The adhesive tape is moved to the position on the product where the adhesive tape needs to be applied by the adhesive tape transfer mechanism. Finally, the adhesive wrapping mechanism applies the adhesive tape. This fully automates the process of adhesive picking, conveying, and applying, greatly improving the efficiency of adhesive application and reducing the workload of workers. At the same time, the mechanization ensures standardized operation of adhesive application, improves the quality of adhesive application, and thus better meets the needs of production.

[0028] 11. The top of the adjustable mounting base described in this invention is connected to the conveyor belt via a suspension mechanism. The clamping block and the suspension block are designed to allow the adjustable mounting base to slide along the transmission belt. Furthermore, the sliding block on the adjustable mounting base cooperates with the transfer guide rail to achieve dual synchronous movement, which greatly improves the stability and safety of the movement of the adjustable mounting base.

[0029] 12. The lateral adjustment mounting base described in this invention is slidably connected to the guide rail below the mounting top plate via a sliding block, allowing the position of the lateral adjustment mounting base to be adjusted according to the welding position of the product. This enables the adjustment of the positions of the tape adsorption mechanism, tape conveying mechanism, and tape wrapping mechanism, effectively improving the accuracy of tape conveying and tape wrapping, and better meeting the needs of tape conveying and tape wrapping.

[0030] 13. The lifting drive cylinder and the side mounting bracket in this invention drive the side mounting bracket to move up and down through the lifting drive cylinder, thereby driving the tape adsorption mechanism, tape conveying mechanism and tape wrapping mechanism to move up and down, allowing them to make adaptive adjustments. The small drive cylinder allows for fine adjustment of the height of the side mounting bracket, creating a height difference between the tape and the product adhesion surface, which facilitates the smoothing operation of the tape.

[0031] 14. In this invention, the tape clamping cylinder drives the conveyor wheel mounting slider to move up and down along the guide rail groove, thereby adjusting the height of the conveyor wheel; when the tape wrapping block reaches the position where the product needs to be wrapped, the slide cylinder will drive the T-shaped mounting block and the tape wrapping block to move downwards and press the tape onto the upper surface of the product, so that it can cooperate with the tape smoothing device. The tape smoothing device smooths and sticks the tape to the product surface, realizing automatic tape wrapping. Attached Figure Description

[0032] Figure 1 This is a schematic diagram of the automatic busbar shielding processing equipment described in this invention;

[0033] Figure 2 This is a schematic diagram of the structure of each mechanism on the workbench in this invention;

[0034] Figure 3 This is a schematic diagram of the busbar feeding and clamping device in the present invention, as well as a connection diagram of the moving frame and the moving drive mechanism.

[0035] Figure 4 This is a schematic diagram of the product placement rack in this invention;

[0036] Figure 5 This is a partial structural schematic diagram of the rotary clamping device in this invention;

[0037] Figure 6 This is a schematic diagram of the tape smoothing device in this invention;

[0038] Figure 7 This is a side view of the tape smoothing device in this invention;

[0039] Figure 8 This is a partial structural schematic diagram of the smoothing device in this invention;

[0040] Figure 9 This is a structural schematic diagram of the tape cutting device of the present invention, and a connection schematic diagram of the cutting drive cylinder and the scissor assembly;

[0041] Figure 10 This is a schematic diagram showing the installation of the shearing mounting base, shearing mechanism, and horizontal mounting plate in this invention;

[0042] Figure 11 This is a schematic diagram of a further optimized structure of the tape cutting device in this invention;

[0043] Figure 12 This is a schematic diagram of the structure of the tape smoothing device, tape cutting device, tape conveying device, automatic tape wrapping device, and busbar tape wrapping device in this invention;

[0044] Figure 13 This is a front view of the busbar wrapping device in this invention;

[0045] Figure 14 This is a schematic diagram of the conveyor belt device in this invention;

[0046] Figure 15 This is a side view of the belt conveyor device in this invention;

[0047] Figure 16 This is a rear view of the belt conveyor in this invention;

[0048] Figure 17 This is a partial structural schematic diagram of the tape conveying and guiding unit in this invention;

[0049] Figure 18 This is a schematic diagram of the automatic adhesive wrapping device in this invention;

[0050] Figure 19 This is a front view of the automatic adhesive wrapping device in this invention;

[0051] Figure 20 This is a partial structural diagram of the suspension mechanism in this invention;

[0052] Figure 21 This is a partial structural schematic diagram of the tape transfer mechanism in this invention;

[0053] Figure 22 This is a schematic diagram of the installation structure of the adjustable mounting base, tape adsorption mechanism, tape conveying mechanism and tape wrapping mechanism in this invention.

[0054] Figure 23 This is a partial schematic diagram of the installation of the tape adsorption mechanism, tape conveying mechanism, and tape wrapping mechanism in this invention. Detailed Implementation

[0055] The present invention will be further explained below with reference to the accompanying drawings and specific embodiments.

[0056] Example 1

[0057] like Figures 1 to 23 The automatic busbar shielding processing equipment shown includes: a busbar feeding and clamping device 1, a tape smoothing device 2, a tape cutting device 3, a tape conveying device 4, and an automatic tape wrapping device 5. The busbar feeding and clamping device 1, the tape smoothing device 2, the tape cutting device 3, the tape conveying device 4, and the automatic tape wrapping device 5 are all mounted on a workbench 11. The busbar feeding and clamping device 1 and the tape smoothing device 2 are arranged opposite to each other. The tape cutting device 3 is located on both sides of the tape smoothing device 2. The tape conveying device 4 is located behind the tape smoothing device 2. One end of the automatic tape wrapping device 5 is connected to the workbench through a set of columns 402, and the automatic tape wrapping device 5 is located above the tape conveying device 4.

[0058] like Figure 3-5The busbar feeding and clamping device 1 shown includes a product placement rack 12, a lifting drive mechanism 13, a rotating clamping device 14, and an adsorption mechanism 15. A set of guide rails 111 is provided on the workbench 11. A moving mechanism 16 is provided below the product placement rack 12. The moving mechanism 16 is movably connected to the guide rails 111. The lifting drive mechanism 13 is mounted on the moving mechanism 16, and its output end is connected to the product placement rack 12. The rotating clamping device 14 is located on the workbench 11 and is positioned opposite each other on both sides of the product placement rack 12. The adsorption mechanism 15 is located on the product placement rack 12. In this embodiment, the moving mechanism 16 includes a moving frame 161 and a moving drive mechanism 162. The moving frame 161 is connected to the product placement rack 12 via a set of guide columns 163, and a set of sliding blocks 164 are provided below the moving frame 161. The sliding blocks 164 are movably connected to the guide rail 111. The moving drive mechanism 162 is located on one side of the moving frame 161 and is connected to the worktable 11 via a cylinder fixing seat. Its output end is connected to the drive block 165 at the lower part of the moving frame 161. The worktable 11 has a set of openings. The guide rail 111 is disposed on the workbench 111 between the openings, and the lower part of the guide column 163 is disposed in the opening; the lifting drive mechanism 13 includes a lifting drive cylinder 131, which is fixed on a cylinder mounting bracket 132. The cylinder mounting bracket 132 is connected to the movable frame 161 through a set of connecting columns 133, and the output end of the lifting drive cylinder 131 passes through the movable frame 161 and is connected to the product placement rack 12; the rotating clamping device 14 includes a mounting base 141, a gripper cylinder 142, and a gripper assembly 1. 43. A rotary drive mechanism 144 and a synchronous linkage mechanism 145, wherein the mounting base 141 is disposed on the worktable 11, the gripper cylinder 142 is disposed on one side of the mounting base 141, the gripper assembly 143 is disposed at the output end of the gripper cylinder 142, the rotary drive mechanism 144 and the synchronous linkage mechanism 145 are disposed on the mounting base 141 opposite to each other, and are disposed on the other side of the mounting base 141 opposite to the gripper cylinder 142, the synchronous linkage mechanism 145 is connected to the output end of the rotary drive mechanism 144 through a synchronous belt 146, and the synchronous linkage mechanism 145 is disposed on the other side of the mounting base 141 opposite to the gripper cylinder 142, and the synchronous linkage mechanism 145 is connected to the output end of the rotary drive mechanism 144 through a synchronous belt 146. The linkage shaft of the step linkage mechanism 145 is connected to the rotary drive mechanism 144; the gripper assembly 143 includes a first gripper 1431 and a second gripper 1432, and the output end of the gripper cylinder 142 is provided with a first gripper drive block 1421 and a second gripper drive block 1422. The first gripper drive block 1421 and the second gripper drive block 1422 are arranged vertically opposite each other in the slide rail on the gripper cylinder 142, and the first gripper 1431 and the second gripper 1432 are respectively connected to the first gripper drive block 1421 and the second gripper drive block 1422.The rotary drive mechanism 144 includes a rotary drive motor 1441, which is fixedly connected to a motor mounting base 1442. The motor mounting base 1442 is connected to a mounting base 141 via a set of connecting columns 1443. A set of guide rails 111 is provided on the worktable 11 at the rotary clamping device 14. The mounting base 141 is slidably connected to the guide rails 111 via a set of sliding blocks 164, and one side of the mounting base 141 is connected to the drive cylinder. The product placement rack 12 The device includes a base plate 121, on which a rack body 122 is mounted. A limiting plate 123 is provided on one side of the rack body 122. Support blocks 124 are located at both ends of the rack body 122 on the base plate 121. A set of U-shaped openings is provided on the rack body 122, and a suction mechanism 15 is disposed within these U-shaped openings. The suction mechanism 15 includes a set of suction cups 151, with a suction connection connector for connecting to a suction pipe located below each suction cup 151.

[0059] like Figure 6-8The tape smoothing device 2 shown includes a mounting base 21, a set of smoothing devices 22, and a smoothing drive mechanism 23. The smoothing device 22 includes a smoothing mounting base 221, a smoothing mechanism 222, and a smoothing pressing mechanism 223. The mounting base 21 is provided with a set of guide rails 24. The smoothing mounting base 221 is movably connected to the guide rails 24 via a set of guide rail sliders 25. The smoothing mechanism 222 is vertically connected to the smoothing mounting base 221. The smoothing pressing mechanism 223 is connected to the smoothing mounting base 221 via a first mounting base 224. The smoothing drive mechanism 23 is located on one side of the mounting base 21 and is connected to the smoothing device 222. The smoothing mechanism 222 includes a smoothing mounting frame 2221, a support frame 2222, a set of connecting plates 2223, and smoothing rollers 2224. The smoothing mounting frame 2221 is connected to the smoothing mounting base 221 in a lifting manner. One end of the support frame 2222 is connected to the smoothing mounting frame 2221 via a support shaft 2225. The connecting plates 2223 are positioned opposite each other on both sides of the support frame 2222, and each connecting plate 2223 has a mounting hole, and a bushing is provided in each mounting hole. The smoothing rollers 2224 are positioned between the two connecting plates 2223, with both ends respectively positioned on the corresponding connecting plates 2223. The mounting hole bushing is rotatably connected; the mounting base 21 includes a set of mounting side plates 211 and mounting plate 212, the mounting side plates 211 are fixed to the workbench, and the mounting plate 212 is disposed on the mounting side plates 211; a set of support rods 213 are provided between the mounting side plates 211; the smoothing mounting frame 2221 includes a vertical mounting frame 22211 and a horizontal mounting frame 22212, the vertical mounting frame 22211 is movably connected to the guide rail 24 on the smoothing mounting base 221 through a sliding block, and the horizontal mounting frame 22212 is disposed above the vertical mounting frame 22211, and the smoothing press... The output end of the smoothing mechanism 223 is connected to the horizontal mounting bracket 22212; the smoothing mounting base 221 is L-shaped and has a reinforcing frame 2211 on its upper part; the smoothing drive mechanism 23 includes a smoothing drive mounting base 231, a double-headed drive cylinder 232 and a set of grippers 233. The double-headed drive cylinder 232 is connected to the smoothing device 22 through the smoothing drive mounting base 231. One end of the gripper 233 is connected to the output end of the double-headed drive cylinder 232, and the other end is connected to the smoothing mounting base 221 through a connecting plate 234; the smoothing pressing mechanism 223 adopts a pressing drive cylinder, and a magnetic sensor 2231 is provided on the pressing drive cylinder.

[0060] like Figure 9-11The shearing device 3 shown includes a shearing mechanism 31, a vertical mounting plate 32, and a shearing mounting base 33. The shearing mechanism 31 includes a scissor assembly 311, a blade holder 312, and a shearing drive cylinder 313. The end of the scissor assembly 311 is connected to the blade holder 312. The shearing drive cylinder 313 is located at the end of the blade holder 312 away from the shearing assembly 311, and its output end has a drive handle 314. The drive handle 314 cooperates with the scissor assembly 311. The vertical mounting plate 32... Located on one side of the shearing mounting base 33, the two are adjustablely connected. The blade holder 312 is mounted on one side of the vertical mounting plate 32. The shearing mechanism 31 includes a shear assembly 311, a blade holder 312, and a shearing drive cylinder 313. The end of the shear assembly 311 is connected to the blade holder 312. The shearing drive cylinder 313 is located at the end of the blade holder 312 away from the shear assembly 311, and the output end of the shearing drive cylinder 313 is provided with a drive handle 314, which cooperates with the shear assembly 311. In this embodiment, the scissor assembly 311 includes a first blade 3111 and a second blade 3112. The first blade 3111 and the second blade 3112 are arranged crosswise and connected by a pivot. The ends of the first blade 3111 and the second blade 3112 are both located inside the blade holder 312. The end of the first blade 3111 has a connecting portion, and the connecting portion has a first mounting hole. The blade holder 312 is located on one side of the scissor assembly 311 and has a connecting ear 3121. The connecting ear 3121 has a second mounting hole, which is co-located with the first mounting hole and connected by a pin. The vertical mounting plate 32 has a set of first adjustment holes 321, which are opposite to the mounting holes on the shearing mounting base 33. The system includes a horizontal mounting plate 34, on which the shearing mounting seat 33 is mounted and the two are adjustablely connected. The shearing mounting seat 33 is L-shaped and includes a horizontal mounting seat and a vertical mounting seat. The vertical mounting seat is vertically positioned on one side of the horizontal mounting seat. The horizontal mounting seat is mounted on the horizontal mounting plate 34 and has a set of second adjustment holes 331. The second adjustment holes 331 are opposite to the mounting holes on the horizontal mounting plate 34 and are connected by bolts. The system also includes a horizontal moving mechanism 35, which is a slide cylinder mounted on a worktable. The horizontal mounting plate 34 is mounted on the horizontal moving mechanism 35. The shearing mounting seat 33 has a set of reinforcing frames 332.

[0061] like Figure 14-17The tape conveying device 4 shown includes a tape placement rack 41, a tape conveying mechanism 42, and a conveying auxiliary mechanism 43. The tape placement rack 41 is mounted on a workbench, and a mounting base plate 401 is provided on one side of the tape placement rack 41 on the workbench. The tape conveying mechanism 42 is mounted on the mounting base plate 401, and a set of columns 402 is provided on the mounting base plate 401 on the side of the tape conveying mechanism 42 away from the tape placement rack 41. The conveying auxiliary mechanism 43 is mounted on the columns 402. In this embodiment, the tape placement rack 41 includes a set of mounting frames 411, rollers 412, and a set of tape placement trays 413. The mounting frames 411 are arranged opposite each other on the worktable, and bearing mounting sleeve assemblies 414 are provided on both sides of the mounting frames 411. The bearing mounting sleeve assemblies 414 are fixedly connected to the mounting frames 411. The rollers 412 pass through both mounting frames 411 and the bearing mounting sleeve assemblies 414. The tape placement trays 413 are located at both ends of the rollers 412, and the rollers 412 are positioned on the tape placement trays 413. Fixed bushings 415 are provided on both sides, and the fixed bushings 415 are fixedly connected to the tape placement tray 413. A cover plate 416 is provided on the outer side of the outer fixed bushing 415, and a handle 417 is provided on the outer side of the cover plate 416. The mounting bracket 411 is provided with waist holes, and the roller 412 passes through the waist holes. The tape conveying mechanism 42 includes a set of tape conveying guide units 421 and bidirectional conveying drive units 422. Both the tape conveying guide units 421 and the bidirectional conveying drive units 422 are provided on the mounting base plate 401, and the two tapes are connected together. The conveying guide unit 421 is arranged in opposite directions on both sides of the bidirectional conveying drive unit 422. The output end of the bidirectional conveying drive unit 422 passes through the belt conveying guide unit 421, and the bidirectional conveying drive unit 422 cooperates with the belt conveying guide unit 421. The conveying auxiliary mechanism 43 includes an auxiliary conveying mounting frame 431, a conveying adjustment drive cylinder 432, a set of auxiliary mounting frames 433, and an auxiliary conveying platform 434. The auxiliary conveying mounting frame 431 is connected to the column 402, and the conveying adjustment drive cylinder 432 is located on the auxiliary conveying platform 434. The auxiliary mounting frame 433 is located on the lower part of one side of the auxiliary conveying mounting frame 431, and is arranged in the opposite direction on both sides of the auxiliary conveying mounting frame 431. It has a set of waist holes and is adjustablely connected to the mounting plate at the output end of the conveying adjustment drive cylinder 432. The auxiliary conveying platform 434 is located at the end of the auxiliary mounting frame 433 away from the auxiliary conveying mounting frame 431. The auxiliary conveying platform 434 has a set of waist holes and is adjustablely connected to the auxiliary mounting frame 433. The auxiliary conveying platform 434 cooperates with the support platform 42172.

[0062] The belt conveyor guiding unit 421 includes a lower guide mounting frame 4211, a set of guide posts 4212, an upper guide mounting frame 4213, a set of lower guide wheels 4214, a set of upper guide wheels 4215, and an adjusting handle 4216. The lower guide mounting frame 4211 is mounted on the mounting base plate 401. The guide posts 4212 are connected to the lower guide mounting frame 4211 through a set of guide mounting seats. The upper guide mounting frame 4213 is positioned above the lower guide mounting frame 4211. It is connected to the guide post 4212. The lower guide wheel 4214 is located on the outside of the lower guide mounting bracket 4211, and the upper guide wheel 4215 is located on the outside of the upper guide mounting bracket 4213. The adjusting handle 4216 is located on the upper guide mounting bracket 4213, and the lower guide wheel 4214 and the upper guide wheel 4215 cooperate with each other. The guide post 4212 is provided with a buffer spring 42121 at the part of the guide mounting seat, and the lower guide mounting bracket 4211 is provided with an arc-shaped notch.

[0063] The tape conveying guide unit 421 further includes an extension conveying mechanism 4217, which includes an extension plate 42171 and a support platform 42172. The extension plate 42171 has a set of waist holes and is adjustablely connected to the lower guide mounting bracket 4211 by bolts. The support platform 42172 has a set of waist holes and is located at the end of the extension plate 42171 away from the tape placement bracket 41, and is adjustablely connected by bolts. Both the auxiliary conveying platform 434 and the support platform 42172 have air blowing holes for blowing air. The air blowing holes are connected to a positive pressure air pipe through an air pipe connector. The auxiliary mounting bracket 433 has a groove, and the auxiliary conveying platform 434 is Z-shaped, with one end located in the groove of the auxiliary mounting bracket 433 and connected by bolts. The bidirectional conveying drive unit 422 includes a drive motor 4221 and a slip clutch 4222. The slip clutch 4222 is located above the drive motor 4221 and connected by a wire. The slip clutch 4222 is fixedly connected to the mounting base plate 401 via a mounting seat. The output end of the slip clutch 4222 is provided with a drive shaft 4223. A bearing mounting seat is provided on the outside of the mounting seat. The drive shaft 4223 is connected to the mounting seat, and its extension on the outside of the mounting seat is located between the upper guide mounting frame 4213 and the lower guide mounting frame 4211. The end of the drive shaft is provided with an active conveying wheel 4224, and the active conveying wheel 4224 is located at the arc-shaped notch of the lower guide mounting frame 4211. The active conveying wheel 4224 includes a conveying wheel body, and a retaining ring 42241 is provided on the outside of the conveying wheel body.

[0064] like Figure 18-23The automatic tape wrapping device 5 shown includes a tape transfer mechanism 51, an adjustable mounting base 52, a set of tape adsorption mechanisms 53, a set of tape conveying mechanisms 54, and a set of tape wrapping mechanisms 55. The tape transfer mechanism 51 is connected to the worktable via a set of columns. The adjustable mounting base 52 is movably connected to the tape transfer mechanism 51 and is symmetrically arranged. The tape adsorption mechanism 53, the tape conveying mechanism 54, and the tape wrapping mechanism 55 are all symmetrically arranged on both sides of the adjustable mounting base 52, and the tape adsorption mechanism 53 and the tape wrapping mechanism 55 are connected to the adjustable mounting base 52 in a lifting manner.

[0065] In this embodiment, the tape transfer mechanism 51 includes a set of second mounting seats 511, a mounting base plate 512, a transfer drive motor 513, a transfer conveying mechanism 514, and a set of transfer guide rails 515. The second mounting seats 511 are arranged opposite to each other, and one end of each is fixed to a mounting bracket on the top of the column. The mounting base plate 512 is located below the two second mounting seats 511. The transfer drive motor 513 is connected to the second mounting seats 511 through a motor mounting seat, and the output end of the transfer drive motor 513 is connected to the transfer conveying mechanism 514 through a coupling. The transfer guide rails 515 are located below the mounting base plate 512. The adjustable mounting seat 52 is connected to the second mounting seat 511 through a set of sliding... The block is slidably connected to the transfer guide rail 515; it also includes an air pipe wiring box 516, which is located on the top of the tape transfer mechanism 51. The air pipe wiring box 516 has mounting plates on both sides, and a vacuum generator 517 is mounted on the mounting plates. The adjustable mounting base 52 includes a mounting top plate 521 and a set of horizontally adjustable mounting bases 522. A set of guide rails is located at the lower part of the mounting top plate 521. The horizontally adjustable mounting bases 522 are slidably connected to the guide rails via a set of sliding blocks. A cylinder mounting base 523 is vertically positioned downwards between the two guide rails on the mounting top plate 521. Drive cylinders 524 are located on both sides of the cylinder mounting base 523. The output end of the actuating cylinder 524 is connected to the corresponding lateral adjustment mounting base 522; it also includes a lateral mounting bracket 525 and a lifting drive cylinder 526. The lateral adjustment mounting base 522 has a side mounting plate 5221 on its outer side, and a set of guide rails on the side mounting plate 5221. The lateral mounting bracket 525 is slidably connected to the guide rails via a set of sliding blocks. The lifting drive cylinder 526 is fixedly connected to the side mounting plate 5221 via a cylinder fixing seat, and the output end of the lifting drive cylinder 526 has a fixing block. The fixing block is connected to the lateral mounting bracket 525 via a set of guide columns. A small drive cylinder 527 is located below the fixing block. The upper part of the moving cylinder 527 is connected to the side mounting bracket 525 via a cylinder seat, and the lifting drive cylinder 526 is equipped with a first magnetic sensor 5261; the tape adsorption mechanism 53 includes an adsorption mounting bracket 531 and an adsorption block 532. The adsorption mounting bracket 531 is provided with a set of waist holes and is connected to the side mounting bracket 525 by a set of bolts. The adsorption block 532 is located below the adsorption mounting bracket 531. The adsorption block 532 is L-shaped and is provided with a set of waist holes and is connected to the adsorption mounting bracket 531 by screws. The adsorption block 532 is provided with a set of air intake holes and an air pipe connection connector. The air pipe connection connector is connected to the vacuum generator 517 via a vacuum pipe.The tape conveying mechanism 54 includes a conveyor wheel mounting base 541, a set of guide rail side plates 542, a conveyor wheel mounting slider 543, a conveyor wheel 544, and a tape clamping cylinder 545. The conveyor wheel mounting base 541 is located on the outside of the side mounting frame 525. The guide rail side plates 542 are opposite to the conveyor wheel mounting base 541, and the inner sides of the two guide rail side plates 542 are provided with guide rail grooves. The conveyor wheel mounting slider 543 is located in the guide rail grooves, and the lower part of the conveyor wheel mounting slider 543 is provided with an L-shaped mounting part. The conveyor wheel 544 is connected to the L-shaped mounting part by bolts. The tape clamping cylinder 545 is connected to the side mounting frame 525 through a cylinder fixing seat. Its output end is connected to the conveyor wheel mounting slider 543, and the tape clamping cylinder 545 is equipped with a second magnetic sensor 5451; the tape wrapping mechanism 55 includes a tape positioning cylinder 551, a T-shaped mounting block 552, and a wrapping block 553. The tape positioning cylinder 551 is mounted on the side mounting bracket 525, the T-shaped mounting block 552 is located below the tape positioning cylinder 551, and its upper part is connected to the output end of the tape positioning cylinder 551. The connecting block at the lower part of the T-shaped mounting block 552 is provided with a set of waist holes. The wrapping block 553 is located on one side of the lower part of the T-shaped mounting block 552 and is fixedly connected to the T-shaped mounting block 552 by bolts. The adhesive block 553 is provided with a set of suction holes and an air pipe connection connector, which is connected to the vacuum generator 517 via a vacuum pipe. The transfer conveying mechanism 514 includes a main drive shaft 5141, a main drive wheel 5142, a driven shaft 5143, a driven wheel 5144, and a conveyor belt 5145. Both ends of the main drive shaft 5141 are connected to bearing seats on the second mounting base 511, and one end of the main drive shaft 5141 is connected to the transfer drive motor 513 via a coupling. The main drive wheel 5142 is located on the main drive shaft 5141, and the main drive shaft 5141 is located on the second mounting base 511 away from the main drive shaft 5141. One end of the adjustable mounting base 52 is connected to the second mounting base 511 via a bearing seat. The driven wheel 5144 is mounted on the driven shaft 5143, and the main drive wheel 5142 and the driven wheel 5144 are connected by a conveyor belt 5145. The top of the adjustable mounting base 52 is connected to the conveyor belt 5145 via a suspension mechanism 56. The suspension mechanism 56 includes a suspension block 561 and a clamping block 562. The bottom of the suspension block 561 is fixed to the top of the adjustable mounting base 52, and the top is located below the conveyor belt 5145. The clamping block 562 is located above the conveyor belt 5145 and is opposite to the suspension block 561. The two are fixed to each other on the sides by bolts.

[0066] Example 2

[0067] The structure of the automatic shielding processing equipment for busbars described in this embodiment is the same as that in Embodiment 1.

[0068] In this embodiment, as shown Figure 1 and 2 The automatic busbar shielding processing equipment shown also includes a control cabinet 6 and a housing. The control cabinet is located below the workbench 11, and the housing is located above the workbench 11. The workbench 11 is also equipped with a start switch 7. The control cabinet is equipped with a control device and a heat dissipation device 8. The top of the housing is equipped with a display screen 9 and an alarm light 10. The busbar feeding and clamping device 1, the tape smoothing device 2, the tape cutting device 3, the tape conveying device 4, the automatic tape wrapping device 5, the start switch 7, the heat dissipation device 8, the display screen 9, and the alarm light 10 are all connected to the control device.

[0069] Furthermore, the control cabinet is equipped with a set of casters and a set of support legs at its bottom.

[0070] The workbench 11 is provided with limiting seats 147 on both sides of the mounting base 141. The limiting seats 147 cooperate with the mounting base 141, and the workbench 11 is provided with a baffle 17 on the outside of the product placement rack 12.

[0071] The heat dissipation device uses a cooling fan, and the control cabinet is provided with heat dissipation holes at the air outlet of the cooling fan.

[0072] The control device described in this embodiment includes a feeding and clamping control unit, a tape smoothing control unit, a tape cutting control unit, a tape conveying control unit, an automatic tape wrapping control unit, a switch control unit, a display control unit, an alarm control unit, and a controller. The feeding and clamping control unit is connected to the busbar feeding and clamping device 1; the tape smoothing control unit is connected to the tape smoothing device 2; the tape cutting control unit is connected to the tape cutting device 3; the tape cutting control unit is connected to the tape conveying device 4; the automatic tape wrapping control unit is connected to the automatic tape wrapping device 5; the switch control unit is connected to the start switch; the display control unit is connected to the display screen; and the alarm control unit is connected to the alarm light. The feeding and clamping control unit, the tape smoothing control unit, the tape cutting control unit, the tape conveying control unit, the automatic tape wrapping control unit, the switch control unit, the display control unit, and the alarm control unit are all connected to the controller.

[0073] The working method of the automatic busbar shielding processing equipment described in this embodiment is as follows: 1) First, the tape is placed on the tape placement tray 413 on the tape placement rack 41, and the control device commands the automatic tape wrapping device 5 to reach the tape picking position; 2) The control device commands the conveying auxiliary mechanism 43 to start working, that is, the conveying adjustment drive cylinder 432 drives the auxiliary mounting frame 433 to move, and the spacing of the auxiliary conveying platform 434 is adjusted to a suitable position through the auxiliary mounting frame 433, so that the auxiliary conveying platform 434 cooperates with the auxiliary support platform 42172; 3) The control device commands the lifting drive cylinder 526 to drive the lateral mounting frame 525, thereby moving the tape adsorption mechanism 53, the tape conveying mechanism 54, and the tape wrapping mechanism 55 to a suitable position; 4) During the initial tape feeding, the tape is manually threaded between the lower guide wheel 4214 and the upper guide wheel 4215 in the tape conveying mechanism 42, and the end of the tape passes sequentially through the auxiliary support platform 42172, the auxiliary conveying platform 434, the adsorption block 532, the conveying wheel 544, and the tape wrapping block 553; 5) The positive pressure air pipe supplies air to the air blowing holes on the auxiliary support platform 42172 and the auxiliary conveying platform 434. The tape is blown up, and at the same time, the vacuum generator 517 supplies air to the adsorption block 532 and the wrapping block 553, adsorbing the tape through the air intake, so that the tape is in a state of upward suction and downward blowing, preventing the tape from sticking to the lower guide wheel 4214, the upper guide wheel 4215 and the conveyor wheel 544; 6) When the vacuum signal instrument detects that the values ​​on the adsorption block 532 and the wrapping block 553 indicate that the tape has been adsorbed, the control device commands the tape clamping cylinder 545 to start working, that is, the tape clamping cylinder 545 drives the conveyor wheel 544 to rise and clamp the tape; 7) Then the lifting drive cylinder 526 drives the lateral... The mounting bracket 525 drives the tape adsorption mechanism 53, tape conveying mechanism 54, and tape wrapping mechanism 55 back to their origin; 8): The control device will command the tape transfer mechanism 51 to start working, that is, the transfer drive motor 513 drives the main drive shaft 5141 to rotate. Since the main drive wheel 5142 on the main drive shaft 5141 and the driven wheel 5144 on the driven shaft 5143 are connected by the conveyor belt 5145, the conveyor belt 5145 will rotate around the main drive wheel 5142 and the driven wheel 5144 under the drive of the main drive shaft 5141. Under the drive of the lower conveyor belt 5145, the suspension machine Mechanism 56 will drive the adjustable mounting base 52 to move along the transfer guide rail 515 to the product wrapping position, and the transfer drive motor 513 will stop working; 9): When the tape transfer mechanism 51 is working in the previous step, the control device commands the tape conveying mechanism 42 to start working, so that it runs synchronously with the tape transfer mechanism 51. That is, the drive motor 4221 in the bidirectional conveying drive unit 422 will drive the drive shaft 4223 to start rotating through the slip clutch 4222. The drive shaft 4223 will drive the active conveying wheel 4224 to rotate. When the active conveying wheel 4224 rotates, it will convey the tape;10) When the automatic glue-applying device 5 picks up and feeds glue, the control device simultaneously commands the busbar feeding and clamping device 1 to start working. First, the suction cup 151 in the adsorption mechanism 15 picks up the product placed on the product placement rack 12. After the product is adsorbed and fixed, the moving drive mechanism 162 in the moving mechanism 16 will drive the sliding block 164 below the moving rack 161 to move along the guide rail 111 to the product processing position through the drive block 165 on the moving rack 161. Since the product placement rack 12 is located above the moving rack 161, it will move the product placement rack 12 and the product on it together to the product processing position. 11) After the product is in place, the control device will command the rotary clamping device 14 to start working. First, the position of the rotary clamping device 14 is adjusted according to the position of the product and the position to be processed. That is, the drive cylinder drives the mounting base 141 to move the rotary clamping device 14 along the guide rail 111 to the appropriate position. Then the clamping claws Cylinder 142 clamps the two ends of the product with the drive gripper assembly 143. At the same time, the suction cup 151 in the adsorption mechanism 15 releases the product by venting air; 12): The lifting drive mechanism 13 starts to work, that is, the lifting drive cylinder 131 drives the product placement rack 12 to lift the product to the wrapping position; 13): After the tape is delivered to the wrapping position in step 9), the control device commands the tape cutting device 3 to start working. First, the position of the cutting mechanism 31 is adjusted according to the position of the tape. That is, the horizontal moving mechanism 35 (slide cylinder) drives the horizontal mounting plate 34 to move the cutting mechanism 31 on the cutting mounting base 33 to the appropriate position. Then the cutting drive cylinder 313 starts to work. The cutting drive cylinder 313 drives the drive handle 314 forward. The drive handle 314 moves the handle of the second blade 3112 in the drive scissor assembly 311 downward. The tape is cut by the relative movement between the second blade 3112 and the first blade 3111.

[0074] 14): The control device commands the lifting drive cylinder 526 to drive the side mounting bracket 525, which in turn moves the tape adsorption mechanism 53, the tape conveying mechanism 54, and the tape wrapping mechanism 55 to the appropriate position.

[0075] 15): The tape wrapping mechanism 55 starts working, that is, the tape positioning cylinder 551 drives the T-shaped mounting block 552 and the tape wrapping block 553 to move downward, and delivers the tape to the position where the product needs to be wrapped.

[0076] 16): The control device commands the small cylinder 527 to work, that is, the small cylinder 527 drives the side mounting bracket 525 to move upward through the cylinder fixing block, and moves relative to the fixing block at the output end of the lifting drive cylinder 526. The side mounting bracket 525 drives the tape on the transmission wheel 544 to move upward, so that the tape and the product adhesion surface form a height difference; 17): The control device commands the tape smoothing device 2 to work, that is, the double-headed drive cylinder 232 in the smoothing drive mechanism 23 drives the gripper 233 to move. Since the gripper 233 is connected to the smoothing mounting base 221, the movement of the gripper 233... When the smoothing mounting base 221 moves, the guide rail slider 25 below it will move along the guide rail 24. When the smoothing mounting base 221 moves, it will drive the smoothing mechanism 222 to move together, driving the smoothing roller 2224 to the top of the tape. Then the smoothing pressing mechanism 223 will press down on the smoothing mounting bracket 2221, so that the smoothing roller 2224 contacts the tape. Then the double-headed drive cylinder 232 drives the gripper 233 to move the smoothing mounting base 221 and the smoothing mechanism 222 on it, so that the smoothing roller will smooth the tape during the movement of the smoothing mechanism 222.

[0077] 18): After the tape is smoothed, the smoothing and pressing mechanism 223 drives the smoothing mounting bracket 2221 back to its initial position, and then the double-headed drive cylinder 232 drives the gripper 233 to drive the smoothing mounting base 221 back to its initial position; 19): After one side of the tape is wrapped in adhesive in step 17), the rotary drive motor 1441 in the rotary drive mechanism 144 rotates. Since the drive pulley at the output end of the rotary drive motor 1441 is connected to the pulley in the synchronous linkage mechanism 145 through the synchronous belt 146, the rotary drive motor 1441 will drive the synchronous linkage mechanism 145 to rotate when it rotates. Under the drive of the synchronous linkage mechanism 145, the rotary clamping device 14 will rotate 180° with the product; 20): Repeat Steps 17) to 18) complete the adhesive wrapping; 21) The rotary drive motor 1441 in the rotary drive mechanism 144 rotates. Since the drive pulley at the output end of the rotary drive motor 1441 is connected to the pulley in the synchronous linkage mechanism 145 through the synchronous belt 146, when the rotary drive motor 1441 rotates, it will drive the synchronous linkage mechanism 145 to rotate. Under the drive of the synchronous linkage mechanism 145, the rotary clamping device 14 will rotate 150° with the product; 21) Repeat steps 17)-18) to complete the adhesive wrapping; 22) Adjust the lateral position of the lateral adjustment mounting seat 522, that is, drive the side plate of the lateral adjustment mounting seat 522 through the drive cylinder 524 to make the lateral adjustment mounting seat 522... 22): The sliding block on the top plate 521 moves to the designated position along the lower guide rail of the mounting plate 521; 23): When adjusting the position of the lateral adjustment mounting seat 522 in step 22), the rotary drive motor 1441 in the rotary drive mechanism 144 rotates. Since the drive pulley at the output end of the rotary drive motor 1441 is connected to the pulley in the synchronous linkage mechanism 145 through the synchronous belt 146, the rotary drive motor 1441 will drive the synchronous linkage mechanism 145 to rotate when it rotates. Under the drive of the synchronous linkage mechanism 145, the rotary clamping device 14 will rotate 30° with the product; 24): Repeat steps 17)-18) to complete the adhesive wrapping; 25): Unloading, the control device will command the rotary clamping device 14 26): The gripper cylinder 142 drives the gripper assembly 143 to release the product and return it to the origin; 27): The lifting drive mechanism 13 starts working, that is, the lifting drive cylinder 131 drives the product placement rack 12 to lower the product, and the suction cup 151 in the suction mechanism 15 sucks up the product; 28): Then the moving drive mechanism 162 in the moving mechanism 16 will drive the sliding block 164 below the moving rack 161 to move along the guide rail 111 to the initial position through the drive block 165 on the moving rack 161. Since the product placement rack 12 is located above the moving rack 161, it will drive the product placement rack 12 and the product on it to the origin together. The suction cup 151 breaks the air and releases the product, and then the processed product can be unloaded.

Claims

1. An automatic busbar shielding adhesive wrapping production line, characterized in that: include: The busbar feeding and clamping device (1), the tape smoothing device (2), the tape cutting device (3), the tape conveying device (4), and the automatic tape wrapping device (5) are all located on the workbench (11). The busbar feeding and clamping device (1) and the tape smoothing device (2) are arranged opposite to each other. The tape cutting device (3) is located on both sides of the tape smoothing device (2). The tape conveying device (4) is located behind the tape smoothing device (2). The lower part of one end of the automatic tape wrapping device (5) is connected to the workbench through a set of columns (402), and the automatic tape wrapping device (5) is located above the tape conveying device (4). The automatic tape wrapping device (5) includes a tape transfer mechanism (51), an adjustable mounting base (52), a set of tape adsorption mechanisms (53), a set of tape conveying mechanisms (54), and a set of tape wrapping mechanisms (55). The tape transfer mechanism (51) is connected to the workbench via a set of columns. The adjustable mounting base (52) is movably connected to the tape transfer mechanism (51), and the adjustable mounting base (52) is symmetrically arranged. The tape adsorption mechanism (53), tape conveying mechanism (54), and tape wrapping mechanism (55) are all symmetrically arranged on both sides of the adjustable mounting base (52), and the tape adsorption mechanism (53) and tape wrapping mechanism (55) are... 5) Connected to the adjustable mounting base (52) in a lifting manner; the adhesive wrapping mechanism (55) includes a tape positioning cylinder (551), a T-shaped mounting block (552) and an adhesive wrapping block (553). The tape positioning cylinder (551) is mounted on the side mounting bracket (525). The T-shaped mounting block (552) is located below the tape positioning cylinder (551), and its upper part is connected to the output end of the tape positioning cylinder (551). A set of waist holes is provided on the connecting block at the lower part of the T-shaped mounting block (552). The adhesive wrapping block (553) is located on one side of the lower part of the T-shaped mounting block (552) and is fixedly connected to the T-shaped mounting block (552) by bolts. Furthermore, the adhesive block (553) is provided with a set of air intake holes and an air pipe connection connector, and the air pipe connection connector is connected to the vacuum generator (517) through a vacuum pipe; The tape smoothing device (2) includes a mounting base (21), a set of smoothing devices (22) and a smoothing drive mechanism (23). The smoothing device (22) includes a smoothing mounting base (221), a smoothing mechanism (222) and a smoothing pressing mechanism (223). The mounting base (21) is provided with a set of guide rails (24). The smoothing mounting base (221) is movably connected to the guide rails (24) through a set of guide rail sliders (25). The smoothing mechanism (222) is connected to the smoothing mounting base (221) in a lifting manner. The smoothing pressing mechanism (223) is connected to the smoothing mounting base (221) through a first mounting base (224). The smoothing drive mechanism (23) is located on one side of the mounting base (21) and is connected to the smoothing device (22). The smoothing mechanism (222) includes a smoothing mounting frame (2221), a support frame (2222), a set of connecting plates (2223), and smoothing rollers (2224). The smoothing mounting frame (2221) is connected to the smoothing mounting base (221) in a lifting manner. One end of the support frame (2222) is connected to the smoothing mounting frame (2221) through a support shaft (2225). The connecting plates (2223) are arranged opposite to each other on both sides of the support frame (2222), and the connecting plates (2223) are provided with mounting holes, and bushings are provided in the mounting holes. The smoothing rollers (2224) are arranged between the two connecting plates (2223), and both ends are respectively arranged in the mounting holes of the corresponding connecting plates (2223) for rotatable connection with bushings.

2. The automatic busbar shielding adhesive wrapping production line according to claim 1, characterized in that: The automatic adhesive wrapping device (5) includes a set of second mounting seats (511), a mounting base plate (512), a transfer drive motor (513), a transfer conveying mechanism (514), and a set of transfer guide rails (515). The second mounting seats (511) are arranged opposite each other, and one end of them is fixed to the mounting bracket on the top of the column. The mounting base plate (512) is located below the two second mounting seats (511). The transfer drive motor (513) is connected to the second mounting seats (511) through a motor mounting seat, and the output end of the transfer drive motor (513) is connected to the transfer conveying mechanism (514) through a coupling. The transfer guide rails (515) are located below the mounting base plate (512). The adjustable mounting seat (52) is slidably connected to the transfer guide rails (515) through a set of sliding blocks.

3. The automatic busbar shielding adhesive wrapping production line according to claim 1, characterized in that: The adjustable mounting base (52) includes a mounting top plate (521) and a set of horizontally adjustable mounting bases (522). The lower part of the mounting top plate (521) is provided with a set of guide rails. The horizontally adjustable mounting bases (522) are slidably connected to the guide rails through a set of sliding blocks. The mounting top plate (521) is vertically provided with a cylinder mounting base (523) between the two guide rails. Both sides of the cylinder mounting base (523) are provided with drive cylinders (524). The output ends of the drive cylinders (524) are respectively connected to the corresponding horizontally adjustable mounting bases (522).

4. The automatic busbar shielding adhesive wrapping production line according to claim 3, characterized in that: It also includes a side mounting bracket (525) and a lifting drive cylinder (526). The outer side of the lateral adjustment mounting base (522) is provided with a side mounting plate (5221). The side mounting plate (5221) is provided with a set of guide rails. The side mounting bracket (525) is slidably connected to the guide rails through a set of sliding blocks. The lifting drive cylinder (526) is fixedly connected to the side mounting plate (5221) through a cylinder fixing seat. The output end of the lifting drive cylinder (526) is provided with a fixing block. The fixing block is connected to the side mounting bracket (525) through a set of guide columns. A small drive cylinder (527) is provided below the fixing block. The upper part of the small drive cylinder (527) is connected to the side mounting bracket (525) through a cylinder seat. The lifting drive cylinder (526) is provided with a first magnetic sensor (5261).

5. The automatic busbar shielding adhesive wrapping production line according to claim 1, characterized in that: The tape adsorption mechanism (53) includes an adsorption mounting frame (531) and an adsorption block (532). The adsorption mounting frame (531) is connected to the side mounting frame (525) by a set of bolts. The adsorption block (532) is located below the adsorption mounting frame (531). The adsorption block (532) is L-shaped and has a set of waist holes. It is connected to the adsorption mounting frame (531) by screws. The adsorption block (532) has a set of suction holes and an air pipe connection connector. The air pipe connection connector is connected to the vacuum generator (517) through a vacuum pipe.

6. The automatic busbar shielding adhesive wrapping production line according to claim 1, characterized in that: The tape conveying mechanism (54) includes a conveyor wheel mounting seat (541), a set of guide rail side plates (542), a conveyor wheel mounting slider (543), a conveyor wheel (544), and a tape clamping cylinder (545). The conveyor wheel mounting seat (541) is located on the outside of the side mounting frame (525). The guide rail side plates (542) are opposite to the conveyor wheel mounting seat (541), and the inner sides of the two guide rail side plates (542) are provided with guide rail grooves. The conveyor wheel mounting slider (543) is located in the guide rail groove. The lower part of the conveyor wheel mounting slider (543) is provided with an L-shaped mounting part. The conveyor wheel (544) is connected to the L-shaped mounting part by bolts. The tape clamping cylinder (545) is connected to the side mounting frame (525) through a cylinder fixing seat. Its output end is connected to the conveyor wheel mounting slider (543). The tape clamping cylinder (545) is provided with a second magnetic sensor (5451).

7. The automatic busbar shielding adhesive wrapping production line according to claim 1, characterized in that: The smoothing mounting bracket (2221) includes a vertical mounting bracket (22211) and a horizontal mounting bracket (22212). The vertical mounting bracket (22211) is movably connected to the guide rail (24) on the smoothing mounting base (221) via a sliding block. The horizontal mounting bracket (22212) is located above the vertical mounting bracket (22211), and the output end of the smoothing pressing mechanism (223) is connected to the horizontal mounting bracket (22212). The smoothing mounting base (221) is L-shaped, and a reinforcing frame (2211) is provided on its upper part. The smoothing drive mechanism (23) includes a smoothing drive mounting base (231), a double-headed drive cylinder (232), and a set of grippers (233). The double-headed drive cylinder (232) is connected to the smoothing device (22) through the smoothing drive mounting base (231). One end of the grippers (233) is connected to the output end of the double-headed drive cylinder (232), and the other end is connected to the smoothing mounting base (221) through a connecting plate (234). The smoothing pressing mechanism (223) adopts a pressing drive cylinder, and a magnetic sensor (2231) is provided on the pressing drive cylinder.

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