A high-speed railway track maintenance device
By designing a maintenance device for high-speed railway tracks and utilizing the coordination of drive wheels, hydraulic cylinders and air cylinders, effective cleaning of the rail waist and rail bottom is achieved, solving the problem of blind spot cleaning in existing technologies and improving cleaning efficiency and quality.
Patent Information
- Application Number
- CN202510020343.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-07
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2045-01-07
AI Technical Summary
In the prior art, there are blind spots in the rust cleaning of the rail waist and rail bottom of high-speed railway tracks, which affects the safety and service life of the tracks.
A maintenance device for high-speed railway tracks is designed, including a rail car main frame, a bracket, a rail wheel mechanism, a rust cleaning and maintenance mechanism, etc. Through the cooperation of the driving wheel, the lifting hydraulic cylinder, the adjusting hydraulic cylinder and the tightening cylinder, the rail waist and rail bottom are effectively cleaned, and the rust is cleaned using a cleaning belt ring and a wire brush layer.
It effectively reduces the blind area of rail side cleaning, improves cleaning efficiency and quality, enhances the stability and adaptability of the device, and is suitable for rust cleaning and maintenance under different working conditions.
Smart Images

Figure CN119571689B_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of track maintenance devices, and in particular relates to a maintenance device for high-speed railway tracks. Background Art
[0002] High-speed railway tracks consist of two parallel steel rails fixed to sleepers, supporting the movement of trains along the track's direction of installation. Tracks are typically I-shaped, with the upper end of the rail head in contact with the train's wheels during operation. Due to this contact, the upper end of the rail head remains polished. However, the rail waist and upper end of the rail foot support the rail head and do not come into contact with the wheels. Due to prolonged exposure to air, rust can develop during use, requiring regular cleaning and maintenance of these rusted areas.
[0003] The rust on the rail waist and rail bottom of existing railway tracks is usually cleaned and maintained by rolling with a wheel brush. During the cleaning process, due to the different angles of the corners between the rail head, rail waist and rail bottom, there is a blind spot at the corner during the wheel brush cleaning process, so that the rust at the corner cannot be cleaned in time, thereby affecting the safety and life of the railway track.
[0004] Based on this, a maintenance device for high-speed railway tracks is proposed. Summary of the Invention
[0005] The technical problem to be solved by the present invention is to provide a high-speed railway track maintenance device in view of the deficiencies of the above-mentioned prior art, so as to solve the problems raised in the above-mentioned background technology.
[0006] To solve the above technical problems, the present invention adopts a technical solution: a high-speed railway track maintenance device, comprising a rail vehicle main frame, two brackets symmetrically mounted on either side of the rail vehicle main frame, a rail wheel mechanism movably connected within the bracket, and the rail wheel mechanism is used to complete the movement of the rail vehicle main frame on the rail;
[0007] The bottom end of the bracket is fixed with a connecting seat on both sides of the rail, and the bottom end of the connecting seat is fixed with an anti-slip plate, and the side end of the anti-slip plate is movably connected to the rust cleaning and maintenance mechanism through an adjusting frame;
[0008] The rust cleaning and maintenance mechanism includes a support plate, a driving wheel, a driven wheel, an auxiliary frame, a clamping wheel and a cleaning belt ring. The support plate is a rectangular plate, and the top end of the support plate is rotatably connected to the driving wheel near both sides. The bottom end of the support plate is rotatably connected to the driven wheel at positions corresponding to the two driving wheels. An auxiliary frame and a clamping wheel are also installed on the inner side of the support plate between the driving wheel and the driven wheel at the same vertical end. Two cleaning belt rings are provided, and the cleaning belt ring is wound around the outer sides of the driving wheel, driven wheel, auxiliary frame and clamping wheel on the same side of the support plate. A rust cleaning brush layer is provided on the outer ring of the cleaning belt ring, and the rust cleaning brush layer faces the side of the rail. The cleaning and maintenance of rust on the side of the rail is completed by two rust cleaning and maintenance mechanisms.
[0009] As a further explanation of the present invention, the rail wheel mechanism includes a driving wheel, a connecting frame and a lifting hydraulic cylinder. The driving wheel is driven by a driving motor, and the driving wheel is in contact with the middle of the top surface of the rail head of the rail. The driving wheel is rotatably connected in the connecting frame. A lifting hydraulic cylinder is installed at the top of the connecting frame, and the top of the lifting hydraulic cylinder is installed in the bracket.
[0010] As a further illustration of the present invention, the two anti-slip plates are symmetrically arranged, and the distance between the inner sides of the two anti-slip plates is 10-15 mm larger than the width of the rail head.
[0011] As a further explanation of the present invention, the adjustment frame includes a transverse rod, a folding line rod and an adjusting hydraulic cylinder. One end of the transverse rod is fixed to the outer side of the anti-slip plate, and the other end of the transverse rod is rotatably connected to the folding line rod. The transverse rod and the folding line rod are movably connected with an adjusting hydraulic cylinder. The adjustment of the inclination angle between the transverse rod and the folding line rod is completed by adjusting the hydraulic cylinder. The bottom end transverse section of the folding line rod is vertically fixed to the middle of the outer side of the support plate.
[0012] As a further explanation of the present invention, the cleaning belt ring includes an inner ring, a limiting groove and a rust cleaning bristle layer. The inner side of the inner ring is provided with anti-slip grooves, and the limiting grooves are symmetrically provided on the side faces of the inner ring. The limiting grooves are movably connected to the auxiliary frame. The rust cleaning bristle layer is composed of multiple bristle units, and the multiple bristle units are fixed at equal intervals on the outside of the inner cavity to form the rust cleaning bristle layer.
[0013] As a further illustration of the present invention, the inner ring is made of rubber, and the bristle unit is made of a wire brush.
[0014] As a further explanation of the present invention, the auxiliary frame includes a lateral frame, a limit plate and an intermediate frame plate. There are two lateral frames, and the lateral frames are arc-shaped structures. Arc-shaped limit plates are fixed on the inner sides of the lateral frames. The limit plates are movably connected to the inner sides of the limit grooves. The two lateral frames are fixed on the inner sides of the intermediate frame plates. An inclined connecting rod is fixed on the outer sides of the intermediate frame plates. The other end of the inclined connecting rod is obliquely fixed on the support plate.
[0015] As a further illustration of the present invention, the lateral frame and the limit plate have the same curvature, and the curvature of the lateral frame is the same as the curvature between the waist and the bottom of the rail.
[0016] As a further explanation of the present invention, the clamping wheel is movably connected to the side of the support plate through a clamping cylinder, and the clamping cylinder is obliquely installed on the side of the support plate. The driving wheel is driven to rotate by an independent drive motor, and anti-slip protrusions are provided on both outer sides of the driving wheel, driven wheel and clamping wheel.
[0017] As a further illustration of the present invention, the distance between the two rail wheel mechanisms perpendicular to the rail is the same as the rail gauge, and reinforcing ribs are installed between the bracket and the rail vehicle main frame.
[0018] Compared with the prior art, the present invention has the following advantages:
[0019] 1. The rail vehicle main frame of the present invention is movably connected with a rail wheel mechanism in the bracket, and the spacing between the two rail wheel mechanisms perpendicular to the rail is the same as the rail gauge. The rail wheel mechanism includes a driving wheel, a connecting frame and a lifting hydraulic cylinder. The driving wheel is driven by a driving motor, and the driving wheel contacts the middle of the top surface of the rail head of the rail, that is, the driving movement operation of the driving wheel forward or backward is completed by the contact of the driving wheel on the rail head of the rail. The driving wheel is rotatably connected in the connecting frame, and a lifting hydraulic cylinder is installed on the top of the connecting frame. The top of the lifting hydraulic cylinder is installed in the bracket. The height of the rail wheel mechanism can be adjusted by the lifting hydraulic cylinder, so that the working height of the rust cleaning and maintenance mechanism can be adjusted by adjusting the height of the rail wheel mechanism, thereby meeting the rust cleaning and maintenance operations on the side of the rail under different working conditions.
[0020] The cam is fixed to the track by the adjusting device, and the cam is fixed on the track by the adjusting device, so that the track wheel mechanism can be prevented from slipping off the track wheel mechanism during use, thereby improving the stability of the entire maintenance device during use.
[0021] 3. The rust cleaning and maintenance mechanism of the present invention includes a support plate, a driving wheel, a driven wheel, an auxiliary frame, a clamping wheel and a cleaning belt ring. The support plate is a rectangular plate, and the top end of the support plate is rotatably connected to the driving wheels near both sides. The bottom end of the support plate is rotatably connected to the driven wheels at the position corresponding to the two driving wheels. The inner side of the support plate is also equipped with an auxiliary frame and a clamping wheel between the driving wheel and the driven wheel at the same vertical end; the auxiliary frame includes a side frame, a limit plate and an intermediate frame plate. There are two side frames, and the side frames are arc-shaped structures. Arc-shaped limit plates are fixed on the inner sides of the side frames. The limit plates are movably connected to the inner sides of the limit grooves. The two side frames are fixed on the inner sides of the intermediate frame plates. An inclined connecting rod is fixed to the outer side of the plate, and the inclination angle of the inclined connecting rod is adjusted according to the inclined surface of the bottom of the rail to be cleaned. By adjusting the inclination of the inclined connecting rod, the cleaning belt ring can be in contact with the connection between the rail waist and the rail bottom of the rail, thereby improving the cleaning efficiency and cleaning quality of the rust. The clamping wheel is movably connected to the side of the support plate through the clamping cylinder, and the clamping cylinder is obliquely installed on the side of the support plate. By adjusting the length of the clamping cylinder, the clamping wheel is directed towards the connection between the rail head and the rail waist of the rail, and then the cleaning belt ring can be tightly attached to the connection between the rail head and the rail waist of the rail under the action of the clamping wheel, which can further reduce the occurrence of cleaning blind spots and improve the rust cleaning quality on the side of the rail.
[0022] 4. The present invention has two cleaning belt rings on the support plate, and the cleaning belt rings are wound around the outer sides of the driving wheel, driven wheel, auxiliary frame and tensioning wheel on the same side of the support plate. The cleaning belt ring includes an inner ring, a limiting groove and a rust cleaning brush bristle layer. The inner ring is made of rubber, and the brush unit is made of a wire brush. By fixing the brush unit to the structure outside the inner ring made of rubber, the inner ring can drive multiple wire brushes on the outer side to move during rotation to complete the cleaning of rust on the side of the rail. Anti-slip grooves are provided on the inner side of the inner ring, and limiting grooves are symmetrically provided on the side of the inner ring. The limiting grooves are movably connected to the auxiliary frame. The rust cleaning brush bristle layer is composed of multiple brush units, and the multiple brush units are fixed at equal intervals on the outer side of the inner cavity to form a rust cleaning brush bristle layer. The rust cleaning brush bristle layer faces the side of the rail, and the cleaning and maintenance of rust on the side of the rail is completed by two rust cleaning and maintenance mechanisms.
[0023] 5. When the present invention is cleaning and maintaining the rust on the rail waist and rail bottom side of the rail, the rail wheel mechanism is first used to move the entire device to the rail area to be cleaned, and then the inclination angle between the transverse rod and the broken line rod is adjusted by adjusting the hydraulic cylinder until the auxiliary frame drives the cleaning belt ring to stop at the rail waist and rail bottom side of the rail, and then the tightening cylinder is used to drive the tightening wheel to extend outward, and the tightening wheel extends outward to the connection between the cleaning belt ring outside the tightening wheel and the rail waist and rail head, thereby completing the adjustment of the rust cleaning and maintenance mechanism before rust cleaning and maintenance, and then the driving motor of the driving wheel is started to drive the driving wheel to rotate, and the driving wheel can drive the cleaning belt ring to stop at the driving wheel during the rotation process. , the driven wheel, the auxiliary frame and the outer side of the holding wheel rotate. During the rotation of the cleaning belt ring, the outer rust cleaning brush bristle layer can be driven to move longitudinally and rub on the outer side of the rail, so that the rust on the outer side of the rail can be cleaned and maintained under the action of the wire brush. During the cleaning and maintenance operation of the rust cleaning and maintenance mechanism, the track wheel mechanism can be synchronously started to drive the entire device to move back and forth on the outer side of the rail, which can drive the rust cleaning and maintenance mechanism to move laterally on the outer side of the rail, thereby completing the horizontal and vertical synchronous cleaning and maintenance operation of the rust on the outer side of the rail, which can reduce the blind area of rust cleaning and improve the cleaning and maintenance efficiency. It is convenient and practical, and is conducive to use in the maintenance of high-speed rail tracks. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0025] Figure 2 This is a schematic diagram of the connection of the rust cleaning and maintenance mechanism of the present invention;
[0026] Figure 3 This is a schematic diagram of the rust cleaning and maintenance mechanism of the present invention when not in use;
[0027] Figure 4 It is a schematic diagram of the connection structure between the auxiliary frame and the cleaning belt ring of the present invention.
[0028] Description of reference numerals:
[0029] 1- Main frame of rail vehicle; 2- Bracket; 21- Reinforcement rib; 3- Rail wheel mechanism; 31- Driving wheel; 32- Connecting frame; 33- Lifting hydraulic cylinder; 4- Connecting seat; 5- Anti-slip plate; 6- Adjusting frame; 61- Transverse rod; 62- Broken line rod; 63- Adjusting hydraulic cylinder; 7- Rust cleaning and maintenance mechanism; 71- Support plate; 72- Driving wheel; 73- Driven wheel; 74- Auxiliary frame; 75- Clamping wheel; 76- Clamping cylinder; 77- Cleaning belt ring; 771- Inner ring; 772- Limiting groove; 773- Rust cleaning brush layer; 8- Rail. DETAILED DESCRIPTION
[0030] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0031] like Figure 1-4 As shown, the present invention provides a technical solution: a maintenance device for high-speed railway tracks, including a rail vehicle main frame 1, two brackets 2 are symmetrically installed on both sides of the rail vehicle main frame 1, and reinforcing ribs 21 are installed between the brackets 2 and the rail vehicle main frame 1. The reinforcing ribs 21 can improve the stability of the connection between the brackets 2 and the rail vehicle main frame 1, thereby improving the stability of the entire device during use.
[0032] A rail wheel mechanism 3 is movably connected inside the bracket 2. The spacing between the two rail wheel mechanisms 3 perpendicular to the rails 8 is the same as the rail gauge. The rail wheel mechanism 3 is used to complete the movement of the rail vehicle main frame 1 on the rails 8, that is, the rail wheel mechanism 3 can drive the rail vehicle main frame 1 to complete the movement of its position on the rails 8, thereby facilitating the cleaning and maintenance of rust at different positions on the rails.
[0033] The rail wheel mechanism 3 includes a driving wheel 31, a connecting frame 32 and a lifting hydraulic cylinder 33. The driving wheel 31 is driven by a driving motor, and the driving wheel 31 contacts the middle of the top surface of the rail head of the rail 8, that is, the forward or backward driving movement operation of the driving wheel is completed by the contact of the driving wheel 31 on the rail head of the rail 8.
[0034] The driving wheel 31 is rotatably connected in the connecting frame 32. A lifting hydraulic cylinder 33 is installed at the top of the connecting frame 32. The top of the lifting hydraulic cylinder 33 is installed in the bracket 2. The height of the track wheel mechanism 3 can be adjusted by the lifting hydraulic cylinder 33, so that the working height of the rust cleaning and maintenance mechanism 7 can be adjusted by adjusting the height of the track wheel mechanism 3, thereby meeting the rust cleaning and maintenance operations on the side of the rail under different working conditions.
[0035] The bottom end of the bracket 2 is fixed with a connecting seat 4 on both sides of the rail 8, and the bottom end of the connecting seat 4 is fixed with an anti-slip plate 5. The side end of the anti-slip plate 5 is movably connected to the rust cleaning and maintenance mechanism 7 through the adjustment frame 6.
[0036] The two anti-slip plates 5 are symmetrically arranged, and the distance between the inner sides of the two anti-slip plates 5 is 10-15 mm larger than the width of the rail head. The anti-slip plates 5 can prevent the rail wheel mechanism 3 from slipping off the rail 8 during use, thereby improving the stability of the entire maintenance device during use.
[0037] The adjusting frame 6 includes a transverse rod 61, a broken line rod 62 and an adjusting hydraulic cylinder 63. One end of the transverse rod 61 is fixed to the outside of the anti-slip plate 5, and the other end of the transverse rod 61 is rotatably connected to the broken line rod 62. The transverse rod 61 and the broken line rod 62 are movably connected with the adjusting hydraulic cylinder 63. The adjustment of the inclination angle between the transverse rod 61 and the broken line rod 62 is completed by adjusting the hydraulic cylinder 63. That is, when rust cleaning is not performed, that is, when the rust cleaning and maintenance mechanism 7 is not in use, the adjustment is as follows: Figure 3 As shown, the hydraulic cylinder 63 is adjusted to extend to increase the inclination angle of the transverse rod 61 and the broken line rod 62, so that the broken line rod 62 can drive the rust cleaning and maintenance mechanism 7 away from the rail waist side of the rail 8, that is, the rust cleaning and maintenance mechanism 7 does not contact the rail 8, which is beneficial to the movement and adjustment of the entire device.
[0038] The bottom transverse section of the broken line rod 62 is vertically fixed to the middle of the outer side of the support plate 71. The rust cleaning and maintenance mechanism 7 includes a support plate 71, a driving wheel 72, a driven wheel 73, an auxiliary frame 74, a tension wheel 75 and a cleaning belt ring 77. The support plate 71 is a rectangular plate, and the top of the support plate 71 is rotatably connected to the driving wheels 72 near both sides. The bottom end of the support plate 71 is rotatably connected to the position corresponding to the two driving wheels 72. The inner side of the support plate 71 is further provided with an auxiliary frame 74 and a tension wheel 75 between the driving wheel 72 and the driven wheel 73 at the same vertical end.
[0039] The auxiliary frame 74 includes a lateral frame 741, a limiting plate 742 and an intermediate frame plate 743. There are two lateral frames 741, and the lateral frames 741 are arc-shaped structures. An arc-shaped limiting plate 742 is fixed on the inner side of the lateral frame 741. The limiting plate 742 is movably connected to the inner side of the limiting groove 772. The two lateral frames 742 are fixed on the inner side of the intermediate frame plate 743. An inclined connecting rod 78 is fixed on the outer side of the intermediate frame plate 743. The inclination angle of the inclined connecting rod 78 is adjusted according to the inclined surface of the bottom of the rail 8 to be cleaned. By adjusting the inclination of the inclined connecting rod 78, the cleaning belt ring 77 can be in contact with the connection between the rail waist and the rail bottom of the rail 8, thereby improving the cleaning efficiency and cleaning quality of rust.
[0040] The other end of the inclined connecting rod 78 is fixed on the support plate 71 at an angle, and the cleaning belt ring 77 can be close to the connection between the waist and the bottom of the rail 8 through the auxiliary frame 74, thereby reducing the occurrence of cleaning blind spots on the bottom side of the rail 8 during the rust cleaning process.
[0041] The lateral frame 741 and the limiting plate 742 have the same curvature, and the curvature of the lateral frame 741 is the same as the curvature between the rail waist and the rail bottom of the rail 8, thereby facilitating the stable operation of the cleaning belt ring 77 during the rotation cleaning process.
[0042] The clamping wheel 75 is movably connected to the side of the support plate 71 through the clamping cylinder 76. The clamping cylinder 76 is installed at an angle on the side of the support plate 71. By adjusting the length of the clamping cylinder 76, the clamping wheel 75 is directed toward the connection between the rail head and the rail waist of the rail 8, so that the cleaning belt ring 77 can be tightly attached to the connection between the rail head and the rail waist of the rail 8 under the action of the clamping wheel 75, which can further reduce the occurrence of cleaning blind spots and improve the quality of rust cleaning on the side of the rail 8.
[0043] The driving wheel 72 is driven to rotate by an independent driving motor, that is, the cleaning belt ring 77 can be driven by the driving wheel 72 to rotate clockwise or counterclockwise on the outside of the driving wheel 72, the driven wheel 73, the auxiliary frame 74 and the pressing wheel 75.
[0044] In order to prevent the cleaning belt ring 77 from slipping during the rotation process, anti-slip protrusions are provided on both outer sides of the driving wheel 72, the driven wheel 73 and the pressing wheel 75.
[0045] Two cleaning belts 77 are provided on the support plate 71, and the cleaning belts 77 are wound around the outer sides of the driving wheel 72, the driven wheel 73, the auxiliary frame 74 and the pressing wheel 75 on the same side of the support plate 71;
[0046] Specifically, the cleaning belt ring 77 includes an inner ring 771, a limiting groove 772 and a rust cleaning brush layer 773. The inner ring is made of rubber, and the brush unit is made of a wire brush. By fixing the brush unit to the structure outside the inner ring made of rubber, the inner ring 771 can drive the multiple wire brushes on the outside to move during rotation, thereby completing the cleaning of the rust on the side of the rail 8.
[0047] The inner side of the inner ring 771 is provided with anti-slip grooves, and limiting grooves 772 are symmetrically provided on the side of the inner ring 771. The limiting grooves 772 are movably connected to the auxiliary frame 74. The rust cleaning bristle layer 773 is composed of multiple bristle units, and the multiple bristle units are fixed at equal intervals on the outside of the inner cavity 771 to form the rust cleaning bristle layer 773. The rust cleaning bristle layer 773 faces the side of the rail 8, and the cleaning and maintenance of the rust on the side of the rail is completed through two rust cleaning and maintenance mechanisms 7.
[0048] Specifically, when cleaning and maintaining the rust on the waist and bottom sides of the rail 8, the rail wheel mechanism 3 is first used to move the entire device to the area of the rail 8 to be cleaned, and then the hydraulic cylinder 63 is used to adjust the inclination angle between the transverse rod 61 and the broken line rod 62, and adjusted until the auxiliary frame 74 drives the cleaning belt ring 77 to stop at the waist and bottom sides of the rail 8, and then the tightening cylinder 76 is used to drive the tightening wheel 75 to extend, and the tightening wheel 75 is extended to the connection between the cleaning belt ring 77 on the outside of the tightening wheel 75 and the waist and rail head of the rail 8, thereby completing the adjustment of the rust cleaning and maintenance mechanism 7 before rust cleaning and maintenance;
[0049] Then, the driving motor of the driving wheel 72 is started to drive the driving wheel 72 to rotate. During the rotation of the driving wheel 72, the cleaning belt ring 77 can be driven to rotate outside the driving wheel 72, the driven wheel 73, the auxiliary frame 74 and the pressing wheel 75. During the rotation of the cleaning belt ring 77, the outer rust cleaning brush bristle layer 773 can be driven to move longitudinally and rub against the outer side of the rail 8, thereby completing the cleaning and maintenance of the rust on the outer side of the rail under the action of the wire brush;
[0050] During the cleaning and maintenance operation of the rust cleaning and maintenance mechanism 7, the track wheel mechanism 3 can be synchronously started to drive the entire device to move back and forth on the outside of the rail 8, which can drive the rust cleaning and maintenance mechanism 7 to move laterally on the outside of the rail 8, thereby completing the synchronous cleaning and maintenance operation of the rust on the outside of the rail 8 in the horizontal and vertical directions, which can not only reduce the blind spots of rust cleaning, but also improve the cleaning and maintenance efficiency. It is convenient and practical, and is conducive to use in the maintenance of high-speed railway tracks.
[0051] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.
[0052] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. A high-speed railway track maintenance device, characterized in that: It comprises a rail vehicle main frame (1), a bracket (2) is respectively installed on both sides of the rail vehicle main frame (1), the two brackets (2) are symmetrically arranged, a rail wheel mechanism (3) is movably connected in the bracket (2), and the rail wheel mechanism (3) is used to complete the movement of the rail vehicle main frame (1) on the rail (8); The bottom end of the bracket (2) is fixed with a connecting seat (4) on both sides of the rail (8), and the bottom end of the connecting seat (4) is fixed with an anti-slip plate (5), and the side end of the anti-slip plate (5) is movably connected to the rust cleaning and maintenance mechanism (7) through the adjustment frame (6); The rust cleaning and maintenance mechanism (7) comprises a support plate (71), a driving wheel (72), a driven wheel (73), an auxiliary frame (74), a pressing wheel (75) and a cleaning belt ring (77), wherein the support plate (71) is a rectangular plate, and the driving wheels (72) are rotatably connected at the top of the support plate (71) near both sides, and the driven wheels (73) are rotatably connected at the bottom of the support plate (71) at positions corresponding to the two driving wheels (72). The inner side of the support plate (71) is connected to the driving wheel (72) and the driven wheel (73) at the same vertical end. 3) an auxiliary frame (74) and a holding wheel (75) are also installed between the rails, two cleaning rings (77) are provided, and the cleaning rings (77) are connected around the outer sides of the driving wheel (72), the driven wheel (73), the auxiliary frame (74) and the holding wheel (75) on the same side of the support plate (71), and a rust cleaning brush layer (773) is provided on the outer ring of the cleaning ring (77), and the rust cleaning brush layer (773) faces the side of the rail (8), and the cleaning and maintenance treatment of the rust on the side of the rail is completed through the two rust cleaning and maintenance mechanisms (7); The cleaning belt ring (77) includes an inner ring (771), a limiting groove (772) and a rust cleaning bristle layer (773), the inner side of the inner ring (771) is provided with anti-slip grooves, and the limiting grooves (772) are symmetrically provided on the side of the inner ring (771), the limiting grooves (772) are movably connected to the auxiliary frame (74), the rust cleaning bristle layer (773) is composed of a plurality of bristle units, and the plurality of bristle units are fixed at equal intervals on the outer side of the inner ring (771) to form the rust cleaning bristle layer (773), the inner ring (771) is made of rubber, and the bristle units are made of wire brushes; The auxiliary frame (74) includes a lateral frame (741), a limiting plate (742) and an intermediate frame plate (743). Two lateral frames (741) are provided, and the lateral frames (741) are of an arc-shaped structure. The lateral frames (741) and the limiting plates (742) have the same curvature, and the curvature of the lateral frames (741) is the same as the curvature between the waist and the bottom of the rail (8). An arc-shaped limiting plate (742) is fixed on the inner side of each lateral frame (741). The limiting plate (742) is movably connected to the inner side of the limiting groove (772). The two lateral frames (741) are fixed on the inner side of the intermediate frame plate (743). An inclined connecting rod (78) is fixed on the outer side of the intermediate frame plate (743). The other end of the inclined connecting rod (78) is obliquely fixed to the support plate (71). The abutting wheel (75) is movably connected to the side of the support plate (71) through the abutting cylinder (76), and the abutting cylinder (76) is obliquely installed on the side of the support plate (71). The driving wheel (72) is driven to rotate by an independent driving motor, and anti-slip protrusions are provided on both outer sides of the driving wheel (72), the driven wheel (73) and the abutting wheel (75); The tilt angle of the tilted connecting rod (78) is adjusted according to the tilt surface of the rail bottom of the rail (8) to be cleaned. By adjusting the tilt of the tilted connecting rod (78), the cleaning band (77) can be brought into contact with the connection between the rail waist and the rail bottom of the rail (8). By adjusting the length of the pressing cylinder (76), the pressing wheel (75) is directed toward the connection between the rail head and the rail waist of the rail (8), and the cleaning band (77) can be closely attached to the connection between the rail head and the rail waist of the rail (8) under the action of the pressing wheel (75).
2. A high-speed railway track maintenance device according to claim 1, characterized in that: The rail wheel mechanism (3) comprises a driving wheel (31), a connecting frame (32) and a lifting hydraulic cylinder (33). The driving wheel (31) is driven by a driving motor and contacts the middle of the rail head top surface of the rail (8). The driving wheel (31) is rotatably connected in the connecting frame (32). A lifting hydraulic cylinder (33) is installed at the top end of the connecting frame (32), and the top end of the lifting hydraulic cylinder (33) is installed in the bracket (2).
3. A high-speed railway track maintenance device according to claim 1, characterized in that: The two anti-slip plates (5) are symmetrically arranged, and the distance between the inner side surfaces of the two anti-slip plates (5) is 10-15 mm larger than the width of the rail head.
4. A high-speed railway track maintenance device according to claim 1, characterized in that: The adjustment frame (6) includes a transverse rod (61), a folded line rod (62) and an adjustment hydraulic cylinder (63). One end of the transverse rod (61) is fixed to the outside of the anti-slip plate (5), and the other end of the transverse rod (61) is rotatably connected to the folded line rod (62). An adjustment hydraulic cylinder (63) is movably connected between the transverse rod (61) and the folded line rod (62). The adjustment hydraulic cylinder (63) is used to adjust the inclination angle between the transverse rod (61) and the folded line rod (62). The bottom transverse section of the folded line rod (62) is vertically fixed to the middle of the outside of the support plate (71).
5. The high-speed railway track maintenance device according to claim 1, characterized in that: The distance between the two rail wheel mechanisms (3) perpendicular to the rail (8) is the same as the rail gauge, and a reinforcing rib (21) is installed between the bracket (2) and the rail vehicle main frame (1).
Citation Information
Patent Citations
Open type abrasive belt steel rail grinding device
CN103722472A
Multifunctional steel rail belt sander
CN214656053U
Track maintenance device
CN218643091U
Track maintenance device for subway
CN219568500U