Preparation method of anti-collapse water permeable brick
By setting up switching devices, opening and closing devices and mixing devices during the preparation of permeable bricks, we ensure that the raw materials are mixed in a specific order and proportion, solving the problem of uneven mixing of existing permeable brick raw materials, and improving the strength, permeability and durability of permeable bricks.
Patent Information
- Application Number
- CN202411953825.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-27
- Publication Date
- 2025-03-11
- Estimated Expiration
- Not applicable · inactive patent
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Figure CN119589785A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of permeable bricks, and in particular to a method for preparing an anti-collapse permeable brick. Background Art
[0002] Permeable bricks are a type of building material with good water permeability. They are widely used in the paving of roads, squares, parks, etc. They have the functions of reducing the urban "heat island effect", alleviating rainwater discharge pressure, and improving ground water circulation.
[0003] In the prior art, when the raw materials for permeable bricks are mixed, the raw materials are not added in a certain order, resulting in that different raw materials are not fully integrated during the mixing process, especially some important components, such as cement, aggregates and other additives, are not evenly distributed, resulting in inconsistent strength, permeability and durability of the permeable bricks. In addition, the raw materials are not evenly mixed during the mixing process, resulting in an unstable pore structure, which in turn affects the permeability of the permeable bricks. If some raw materials are not completely mixed, an uneven pore structure will be formed, resulting in poor permeability in some areas, and the advantages of the permeable bricks cannot be fully utilized. Summary of the invention
[0004] Based on the technical problem that when mixing the raw materials for permeable bricks, the raw materials are not added in a certain order, resulting in insufficient fusion of different raw materials during the mixing process, and the raw materials are not evenly mixed during the mixing process, resulting in unstable pore structure and affecting the permeability of the permeable bricks, the present invention proposes a method for preparing anti-collapse permeable bricks.
[0005] The invention provides a method for preparing an anti-collapse permeable brick, comprising the steps of: preparing raw materials: selecting expanded perlite, polylactic acid particles, natural gravel, and polystyrene particles as crushed aggregates, selecting inorganic gelling materials as adhesives, selecting superplasticizers as modifiers, selecting titanium dioxide as pigments, and selecting water as wetting agents.
[0006] Step 2: Screening: Screen out expanded perlite with a particle size diameter of 2-5 mm, polylactic acid particles with a particle size diameter of 1-4 mm, natural gravel with a particle size diameter of 5-10 mm, and polystyrene particles with a particle size diameter of 1-3 mm.
[0007] Step 3: Mixing: Select crushed aggregates with a weight ratio of 30% expanded perlite and 10% polylactic acid particles and add them to the mixing equipment for mixing. After mixing, add crushed aggregates with a weight ratio of 20% natural gravel for mixing, and finally add crushed aggregates with a weight ratio of 10% polystyrene particles for mixing. After the crushed aggregates are mixed, mix in turn with a binder with a weight ratio of 20% inorganic gelling material, a modifier with a weight ratio of 5% superplasticizer, a pigment with a weight ratio of 2% titanium dioxide, and a wetting agent with a weight ratio of 3% water.
[0008] Step 4: Molding: Pour the mixture into the permeable brick mold and fill it evenly through compression molding to ensure uniform pores in the brick body.
[0009] Step 5: Curing: demold the permeable bricks in the mold and perform curing treatment at a temperature range of 20-30°C and a humidity range of 85-95%. After curing for 7-14 days, the permeable bricks are obtained.
[0010] Preferably, the mixing equipment in step 2 comprises a trolley with locking rollers, a mixing tank, a switching device, an opening and closing device, and a mixing device.
[0011] A switching device is located on the outer surface of the trolley and switches the order of adding raw materials. The switching device includes a raw material tank, and the rotation of the raw material tank switches the order of adding raw materials.
[0012] The opening and closing device is located on the outer surface of the trolley and transports the raw materials in the raw material tank into the mixing tank. The opening and closing device includes a circular ring frame and a fan plate. The deflection of the circular ring frame drives the fan plate to open and close.
[0013] A mixing device is located on the outer surface of the trolley and mixes the raw materials in the mixing tank. The mixing device includes a mixing plate. The rotation of the mixing plate mixes the raw materials in the mixing tank.
[0014] Preferably, the switching device further comprises a support frame, the support frame is fixedly mounted on the outer surface of the mixing tank, a switching motor is fixedly mounted on the outer surface of the support frame, and the switching frame is fixedly mounted on the output shaft of the switching motor.
[0015] Through the above technical scheme, the mixing tank is fixedly installed by the support frame and is fixed, and the mixing tank is placed on the outer surface of the trolley for easy movement and position adjustment. The locking rollers provided on the trolley can effectively prevent the trolley from sliding during operation. The support frame and the switching motor are fixedly installed and fixed, and the output shaft of the switching motor is fixedly installed on the switching frame to drive the switching frame to rotate, so that the rotating frame can be driven to rotate through the switching frame.
[0016] Preferably, a support plate is fixedly mounted on the outer surface of the support frame, the outer surface of the switching frame is in sliding contact with the arc-shaped groove of the support plate, and the outer surface of the support plate is rotatably connected to a rotating frame.
[0017] Through the above technical scheme, the support frame and the support plate are fixedly installed to fix it, and a semicircular arc plate is provided on the switching frame. The arc plate is in sliding contact with the arc groove on the support plate, and there are four equal arcs on the arc groove, which can limit the rotation trajectory. The support plate is rotatably connected to the rotating frame, and it is fixed without affecting its rotation, so that the rotating frame can be driven to rotate through the switching frame.
[0018] Preferably, the outer surface of the switching frame contacts the outer surface of the rotating frame, the raw material tank is fixedly mounted on the outer surface of the rotating frame, the outer surface of the raw material tank is slidably connected to the inner wall of the groove of the support frame, and the outer surface of the raw material tank and the outer surface of the rotating frame are both provided with circular grooves.
[0019] Through the above technical scheme, the switching frame contacts the outer surface of the rotating frame, the outer surface of the switching frame has a square block, and there is a cylinder under the rotating frame. When the switching frame rotates, the square block on the switching frame contacts the cylinder on the rotating frame, thereby driving the rotating frame to rotate. The raw material tank is slidably connected to the support frame to ensure the stability of the rotation. Circular grooves are provided on the raw material tank and the rotating frame. The raw materials in the raw material tank can pass through the circular groove into the funnel below which is fixedly connected to the mixing tank, thereby mixing the raw materials.
[0020] Preferably, the opening and closing device also includes an electric push rod, which is rotatably connected to the outer surface of the support frame, and the circular ring frame is rotatably connected to the inner wall of the groove of the support frame, and one end of the telescopic rod of the electric push rod is in contact with the outer surface of the raw material tank.
[0021] Through the above technical scheme, the electric push rod is rotatably connected to the support frame, which fixes it without affecting its deflection. The circular frame is rotatably connected to the raw material tank, which fixes it without affecting its deflection. After the telescopic rod of the electric push rod is extended, it contacts the cylindrical frame on the circular frame. The telescopic rod continues to extend to drive the circular frame to deflect, so that the fan plate rotatably connected to it can be driven to revolve through the deflection of the circular frame.
[0022] Preferably, the fan plate is rotatably connected to the outer surface of the annular frame, the outer surface of the fan plate is in sliding contact with the inner wall of the groove of the raw material tank, and a deflection gear is fixedly mounted on the outer surface of the fan plate.
[0023] Through the above technical scheme, the fan plate is rotatably connected to the ring frame, and the ring frame drives it to revolve without affecting its rotation. The fan plate is in sliding contact with the raw material tank to prevent the raw material from entering the deflection gear fixedly installed on the fan plate through the gap and causing jamming without affecting the deflection of the fan plate, so that the size of the circular groove opened on the ring frame can be regulated by the deflection of the fan plate.
[0024] Preferably, a fixing ring with a gear is fixedly mounted on the inner wall of the raw material tank, the gear of the fixing ring is meshed with the deflection gear, and a spring is fixedly mounted on the outer surface of the raw material tank, one end of the spring is fixedly mounted on the outer surface of the circular ring frame.
[0025] Through the above technical scheme, the raw material tank is fixedly installed with a fixed ring with a gear, and the fan plate drives the deflection gear to rotate when the fan plate revolves. Since the deflection gear is engaged with the gear of the fixed ring, the fan plate is driven to deflect through the deflection gear. The spring is fixedly installed with the raw material tank and the circular ring frame respectively, and can be reset after the telescopic rod of the electric push rod is released from contact with the circular ring frame, thereby closing the fan plate.
[0026] Preferably, the mixing device also includes a mixing motor, which is fixedly mounted on the lower surface of the support frame, and a mixing frame is fixedly mounted on the output shaft of the mixing motor, and the outer surface of the mixing frame is rotatably connected to the inner wall of the groove of the mixing tank, and the outer surface of the mixing frame is rotatably connected to a circular plate with a cylindrical pin.
[0027] Through the above technical scheme, the mixing motor is fixedly installed on the support frame to fix it, the output shaft of the mixing motor is fixedly installed on the mixing frame to drive the mixing frame to rotate, the mixing frame is rotationally connected to the mixing tank to fix it without affecting its rotation, the mixing frame is rotationally connected to the circular plate to fix it without affecting its rotation, so that the mixing plate fixedly installed on the rotating plate is driven to rotate by engaging with the cylindrical pins on the circular plate and the cylindrical pins on the rotating plate to improve the mixing efficiency.
[0028] Preferably, the mixing plate is rotatably connected to the outer surface of the mixing frame, a rotating plate with a cylindrical pin is fixedly installed at one end of the mixing plate, the cylindrical pin of the rotating plate is engaged with the cylindrical pin of the circular plate, the outer surface of one mixing plate and the outer surface of the other mixing plate are rotatably connected to a synchronous belt through a synchronous wheel, the outer surface of the mixing tank is respectively fixedly connected to a discharge pipe and a funnel that drive a valve, and a control panel is fixedly installed on the outer surface of the trolley.
[0029] Through the above technical scheme, the mixing plate is rotatably connected with the mixing frame, and the mixing frame drives the mixing plate to revolve without affecting its self-rotation. When the mixing plate drives the rotating plate fixedly mounted thereon to revolve, the cylindrical pin on the rotating plate meshes with the cylindrical pin on the circular plate, thereby causing the mixing plate to rotate. The outer surfaces of the upper and lower mixing plates are rotatably connected with the synchronous belt through the synchronous wheel, so that they rotate synchronously. The mixing tank is fixedly connected with the discharge pipe with a valve, and the mixed raw materials can enter the storage frame through the discharge pipe. The valve can regulate the flow of the mixed raw materials. The funnel fixedly connected on the mixing tank, the rotation of the rotating frame causes the raw material tank to be switched, and the circular grooves opened on the two will be located above the funnel, so that the raw materials can pass through the funnel into the mixing tank. At the same time, the raw material tank and the funnel can be made of 304 or 316 stainless steel to prevent the raw materials from sticking. The control panel on the trolley is electrically connected with the switching motor, the electric push rod, and the mixing motor, providing the function of centralized operation and adjustment, so that the staff can conveniently control the operation of the switching motor, the electric push rod, and the mixing motor.
[0030] The beneficial effects of the present invention are:
[0031] 1. By setting a switching device, the order of adding raw materials is switched. The switching motor drives the switching frame to rotate. The switching frame contacts the outer surface of the rotating frame. There is a square block on the outer surface of the switching frame and a cylinder under the rotating frame. When the switching frame rotates, the square block on the switching frame contacts the cylinder on the rotating frame, thereby driving the rotating frame to rotate. Circular grooves are provided on the raw material tank and the rotating frame. The raw materials in the raw material tank can enter the funnel fixedly connected with the mixing tank below through the circular groove. This solves the problem that when mixing the raw materials of the permeable bricks, the raw materials are not added in a certain order, resulting in different raw materials not being fully integrated during the mixing process, especially some important components, such as cement, aggregates and other additives, are not evenly distributed, resulting in inconsistent strength, permeability and durability of the permeable bricks.
[0032] 2. An opening and closing device is provided to drive the fan plate to open and close. After the telescopic rod of the electric push rod is extended, it contacts the cylindrical frame on the circular ring frame. The telescopic rod continues to extend to drive the circular ring frame to deflect, so as to drive the fan plate to revolve. When the fan plate revolves, it drives the deflection gear to revolve. Since the deflection gear is meshed with the gear of the fixed ring, the fan plate is deflected through the deflection gear. The spring is fixed to the raw material tank and the circular ring frame respectively. After the telescopic rod of the electric push rod is released from contact with the circular ring frame, it can be reset to close the fan plate. This solves the problem that when mixing the raw materials of the permeable bricks, the raw materials are not added in a certain order, resulting in insufficient fusion of different raw materials during the mixing process, especially some important components, such as cement, aggregates and other additives, are not evenly distributed, resulting in inconsistent strength, permeability and durability of the permeable bricks.
[0033] 3. By setting up a mixing device, the raw materials in the mixing tank are mixed, the mixing motor drives the mixing frame to rotate, the mixing frame drives the mixing plate to revolve, and the rotating plate fixedly mounted therewith revolves. Since the cylindrical pin on the rotating plate is meshed with the cylindrical pin on the circular plate, the mixing plate rotates, and the outer surfaces of the upper and lower mixing plates are connected to the synchronous belt through the synchronous wheel to make them rotate synchronously. The mixed raw materials can enter the storage frame through the discharge pipe, and the valve can regulate the flow of the mixed raw materials. The control panel on the trolley is electrically connected to the switching motor, the electric push rod, and the mixing motor to provide centralized operation and adjustment functions, which solves the problem that the raw materials are not evenly mixed during the mixing process, resulting in unstable pore structure, which in turn affects the permeability of the permeable bricks. Some raw materials are not completely mixed to form an uneven pore structure, which makes the permeability of some areas poor, and the technical problem that the advantages of the permeable bricks cannot be fully utilized. BRIEF DESCRIPTION OF THE DRAWINGS
[0034] Figure 1 A schematic diagram of a method for preparing an anti-collapse permeable brick proposed by the present invention;
[0035] Figure 2 A three-dimensional diagram of a discharge pipe structure of a method for preparing an anti-collapse permeable brick proposed by the present invention;
[0036] Figure 3 A three-dimensional diagram of a rotating frame structure of a method for preparing an anti-collapse permeable brick proposed by the present invention;
[0037] Figure 4 A three-dimensional diagram of a switching frame structure of a method for preparing an anti-collapse permeable brick proposed by the present invention;
[0038] Figure 5 A three-dimensional diagram of a support plate structure of a method for preparing an anti-collapse permeable brick proposed by the present invention;
[0039] Figure 6 A three-dimensional diagram of a switching motor structure in a method for preparing an anti-collapse permeable brick proposed by the present invention;
[0040] Figure 7 A three-dimensional diagram of a raw material tank structure of a method for preparing an anti-collapse permeable brick proposed by the present invention;
[0041] Figure 8 A three-dimensional diagram of an electric push rod structure in a method for preparing an anti-collapse permeable brick proposed by the present invention;
[0042] Fig. 9 A three-dimensional diagram of a fan plate structure of a method for preparing an anti-collapse permeable brick proposed by the present invention;
[0043] Fig.10A three-dimensional diagram of a deflection gear structure in a method for preparing an anti-collapse permeable brick proposed by the present invention;
[0044] Fig.11 A three-dimensional diagram of a mixed frame structure of a method for preparing an anti-collapse permeable brick proposed by the present invention;
[0045] Fig.12 A three-dimensional diagram of a synchronous belt in a method for preparing an anti-collapse permeable brick proposed by the present invention;
[0046] Fig.13 A three-dimensional diagram of a circular plate structure of a method for preparing an anti-collapse permeable brick proposed in the present invention.
[0047] In the figure: 1. trolley; 11. mixing tank; 2. support frame; 21. switching motor; 22. switching frame; 3. support plate; 31. rotating frame; 4. raw material tank; 41. circular groove; 5. electric push rod; 51. circular ring frame; 6. fan plate; 61. deflection gear; 7. fixed ring; 71. spring; 8. mixing motor; 81. mixing frame; 82. circular plate; 9. mixing plate; 91. rotating plate; 92. synchronous belt; 93. discharge pipe; 94. funnel; 95. control panel. DETAILED DESCRIPTION
[0048] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0049] A method for preparing an anti-collapse permeable brick comprises the following steps: 1. preparing raw materials: selecting expanded perlite, polylactic acid particles, natural gravel, and polystyrene particles as crushed aggregates, selecting inorganic gelling materials as adhesives, selecting superplasticizers as modifiers, selecting titanium dioxide as pigments, and selecting water as wetting agents.
[0050] Step 2: Screening: Screen out expanded perlite with a particle size diameter of 2-5 mm, polylactic acid particles with a particle size diameter of 1-4 mm, natural gravel with a particle size diameter of 5-10 mm, and polystyrene particles with a particle size diameter of 1-3 mm.
[0051] Step 3: Mixing: Select crushed aggregates with a weight ratio of 30% expanded perlite and 10% polylactic acid particles and add them to the mixing equipment for mixing. After mixing, add crushed aggregates with a weight ratio of 20% natural gravel for mixing, and finally add crushed aggregates with a weight ratio of 10% polystyrene particles for mixing. After the crushed aggregates are mixed, mix in turn with a binder with a weight ratio of 20% inorganic gelling material, a modifier with a weight ratio of 5% superplasticizer, a pigment with a weight ratio of 2% titanium dioxide, and a wetting agent with a weight ratio of 3% water.
[0052] Step 4: Molding: Pour the mixture into the permeable brick mold and fill it evenly through compression molding to ensure uniform pores in the brick body.
[0053] Step 5: Curing: demold the permeable bricks in the mold and perform curing treatment at a temperature range of 20-30°C and a humidity range of 85-95%. After curing for 7-14 days, the permeable bricks are obtained.
[0054] Reference Figure 1-Figure 13 The mixing device in step 2 includes a trolley 1 with locking rollers, a mixing tank 11, a switching device, an opening and closing device, and a mixing device.
[0055] like Figure 2-6 As shown, in order to switch the order of adding raw materials, a switching device is provided. The switching device is located on the outer surface of the trolley 1 and switches the order of adding raw materials. The switching device includes a raw material tank 4. The rotation of the raw material tank 4 switches the order of adding raw materials.
[0056] Specifically, in order to drive the switching frame 22 to rotate, thereby driving the rotating frame 31 to rotate through the switching frame 22, the switching device also includes a supporting frame 2, which is fixedly mounted on the outer surface of the mixing tank 11, and a switching motor 21 is fixedly mounted on the outer surface of the supporting frame 2, and the output shaft of the switching motor 21 is fixedly mounted with the switching frame 22, and the supporting frame 2 is fixedly mounted and fixed to the mixing tank 11, and the mixing tank 11 is placed on the outer surface of the trolley 1, which is convenient for movement and position adjustment, and the locking roller provided on the trolley 1 can effectively prevent the trolley 1 from sliding during operation, and the supporting frame 2 is fixedly mounted and fixed to the switching motor 21, and the output shaft of the switching motor 21 is fixedly mounted and fixed to the switching frame 22, and the switching frame 22 is driven to rotate, so as to drive the rotating frame 31 to rotate through the switching frame 22.
[0057] Specifically, in order to limit the rotation trajectory of the rotating frame 31 by using the four equal arcs on the arc-shaped groove on the support plate 3, the outer surface of the support frame 2 is fixedly installed with the support plate 3, the outer surface of the switching frame 22 is in sliding contact with the arc-shaped groove of the support plate 3, and the outer surface of the support plate 3 is rotatably connected with the rotating frame 3, and the support frame 2 and the support plate 3 are fixedly installed to fix them. A semicircular arc plate is provided on the switching frame 22, and the arc plate is in sliding contact with the arc-shaped groove on the support plate 3. There are four equal arcs on the arc-shaped groove, and the rotation trajectory can be limited. The support plate 3 is rotatably connected to the rotating frame 31, and it is fixed without affecting its rotation, so that the rotating frame 31 can be driven to rotate by the switching frame 22.
[0058] Specifically, in order to allow the raw materials in the raw material tank 4 to enter the funnel 94 fixedly connected to the mixing tank 11 below through the circular groove 41, and mix the raw materials, the outer surface of the switching frame 22 contacts the outer surface of the rotating frame 31, the raw material tank 4 is fixedly mounted on the outer surface of the rotating frame 31, the outer surface of the raw material tank 4 is slidably connected to the inner wall of the groove of the support frame 2, and the outer surface of the raw material tank 4 and the outer surface of the rotating frame 31 are both provided with circular grooves 41, which contact the outer surface of the rotating frame 31 through the switching frame 22. The outer surface of the switching frame 22 has a square block, and there is a cylinder below the rotating frame 31. When the switching frame 22 rotates, the square block on the switching frame 22 contacts the cylinder on the rotating frame 31, thereby driving the rotating frame 31 to rotate, and the raw material tank 4 is slidably connected to the support frame 2 to ensure the stability of the rotation, and the circular grooves 41 are provided on the raw material tank 4 and the rotating frame 31, and the raw materials in the raw material tank 4 can enter the funnel 94 fixedly connected to the mixing tank 11 below through the circular grooves 41, thereby mixing the raw materials.
[0059] like Figure 7-10 As shown, in order to transport the raw materials in the raw material tank 4 into the mixing tank 11, an opening and closing device is provided. The opening and closing device is located on the outer surface of the trolley 1, and transports the raw materials in the raw material tank 4 into the mixing tank 11. The opening and closing device includes a circular frame 51 and a fan plate 6. The deflection of the circular frame 51 drives the fan plate 6 to open and close.
[0060] Specifically, in order to drive the fan plate 6 rotatably connected to the annular frame 51 to revolve through the deflection of the annular frame 51, the opening and closing device also includes an electric push rod 5, which is rotatably connected to the outer surface of the support frame 2, and the annular frame 51 is rotatably connected to the inner wall of the groove of the raw material tank 4. One end of the telescopic rod of the electric push rod 5 is in contact with the outer surface of the annular frame 51. The electric push rod 5 is rotatably connected to the support frame 2 to fix it without affecting its deflection. The annular frame 51 is rotatably connected to the raw material tank 4 to fix it without affecting its deflection. After the telescopic rod of the electric push rod 5 is extended, it contacts the cylindrical frame on the annular frame 51. The telescopic rod continues to extend to drive the annular frame 51 to revolve, so that the deflection of the annular frame 51 drives the fan plate 6 rotatably connected to it to revolve.
[0061] Specifically, in order to regulate the size of the circular groove 41 opened on the ring frame 51 by the deflection of the fan plate 6, the fan plate 6 is rotatably connected to the outer surface of the ring frame 51, and the outer surface of the fan plate 6 is in sliding contact with the inner wall of the groove of the raw material tank 4. A deflection gear 61 is fixedly installed on the outer surface of the fan plate 6. The fan plate 6 is rotatably connected to the ring frame 51, and the ring frame 51 drives it to revolve without affecting its rotation. The fan plate 6 is in sliding contact with the raw material tank 4 to prevent the raw material from entering the deflection gear 61 fixedly installed on the fan plate 6 through the gap and causing jamming without affecting the deflection of the fan plate 6, so that the size of the circular groove 41 opened on the ring frame 51 can be regulated by the deflection of the fan plate 6.
[0062] Specifically, in the future, after the telescopic rod of the electric push rod 5 is released from contact with the annular frame 51, it is reset to close the fan plate 6. A fixing ring 7 with a gear is fixedly installed on the inner wall of the raw material tank 4. The gear of the fixing ring 7 is meshed with the deflection gear 61. A spring 71 is fixedly installed on the outer surface of the raw material tank 4. One end of the spring 71 is fixedly installed on the outer surface of the annular frame 51. The raw material tank 4 is fixedly installed with the fixing ring 7 with a gear to fix it. When the fan plate 6 revolves, the deflection gear 61 is driven to revolve. Since the deflection gear 61 is meshed with the gear of the fixing ring 7, the fan plate 6 is driven to deflect through the deflection gear 61. The spring 71 is fixedly installed on the raw material tank 4 and the annular frame 51 respectively. After the telescopic rod of the electric push rod 5 is released from contact with the annular frame 51, it can be reset to close the fan plate 6.
[0063] like Figure 11-13 As shown, in order to mix the raw materials in the mixing tank 11, a mixing device is provided. The mixing device is located on the outer surface of the trolley 1 and mixes the raw materials in the mixing tank 11. The mixing device includes a mixing plate 9. The rotation of the mixing plate 9 mixes the raw materials in the mixing tank 11.
[0064] Specifically, in order to drive the mixing plate 9 fixedly mounted on the rotating plate 91 to rotate so as to improve the mixing efficiency, the mixing device also includes a mixing motor 8, which is fixedly mounted on the lower surface of the support frame 2, and a mixing frame 81 is fixedly mounted on the output shaft of the mixing motor 8, and the outer surface of the mixing frame 81 is rotatably connected to the inner wall of the groove of the mixing tank 11, and the outer surface of the mixing frame 81 is rotatably connected to a circular plate 82 with a cylindrical pin, and the mixing motor 8 is fixedly mounted on the support frame 2 to fix it, and the output shaft of the mixing motor 8 is fixedly mounted on the mixing frame 81 to drive the mixing frame 81 to rotate, and the mixing frame 81 is rotatably connected to the mixing tank 11 while fixing it, and its rotation is not affected while being fixed, and the mixing frame 81 is rotatably connected to the circular plate 82 while being fixed, so that the rotation of the mixing frame 81 is not affected while it is fixed, so that the mixing plate 9 fixedly mounted on the rotating plate 91 is driven to rotate by engaging with the cylindrical pin on the circular plate 82 and the cylindrical pin on the rotating plate 91 to improve the mixing efficiency.
[0065] Specifically, in order to enable the staff to conveniently control the operation of the switching motor 21, the electric push rod 5 and the mixing motor 8, the mixing plate 9 is rotatably connected to the outer surface of the mixing frame 81, and a rotating plate 91 with a cylindrical pin is fixedly installed at one end of the mixing plate 9, and the cylindrical pin of the rotating plate 91 is meshed with the cylindrical pin of the circular plate 82. The outer surface of one mixing plate 9 and the outer surface of another mixing plate 9 are both rotatably connected to a synchronous belt 92 through a synchronous wheel, and the outer surface of the mixing tank 11 is respectively fixedly connected with a discharge pipe 93 and a funnel 94 that drive the valve, and the outer surface of the trolley 1 is fixedly installed with a control panel 95, which is rotatably connected to the mixing frame 81 through the mixing plate 9. The mixing frame 81 drives the mixing plate 9 to revolve without affecting its self-rotation. When the mixing plate 9 drives the rotating plate 91 fixedly installed therewith to revolve, the cylindrical pin on the rotating plate 91 is meshed with the cylindrical pin on the circular plate 82, thereby causing the mixing plate 9 to rotate. The outer surfaces of the upper and lower mixing plates 9 are rotatably connected to the synchronous belt 92 through the synchronous wheel, so that they rotate synchronously. The mixing tank 11 is fixedly connected to the discharge pipe 93 with a valve, and the mixed raw materials can enter the storage frame through the discharge pipe 93. The valve can regulate the flow of the mixed raw materials. The funnel 94 fixedly connected to the mixing tank 11 and the rotating frame 31 rotate to switch the raw material tank 4. The circular groove 41 opened on the two will be located above the funnel 94, so that the raw materials can pass through the funnel 94 into the mixing tank 11. At the same time, the raw material tank 4 and the funnel 94 can be made of 304 or 316 stainless steel to prevent the raw materials from sticking. The control panel 95 on the trolley 1 is electrically connected to the switching motor 21, the electric push rod 5, and the mixing motor 8, providing centralized operation and adjustment functions, so that the staff can easily control the operation of the switching motor 21, the electric push rod 5 and the mixing motor 8.
[0066] Working principle: when it is necessary to mix the crushed aggregate, the staff will add the proportioned expanded perlite, polylactic acid particles, natural gravel, and polystyrene particles into the raw material tank 4 in turn. The raw material tank 4 containing the expanded perlite is located above the funnel 94. The staff starts the electric push rod 5 through the control panel 95. The telescopic rod of the electric push rod 5 contacts the cylindrical frame on the annular frame 51 after being extended. The telescopic rod continues to extend to drive the annular frame 51 to deflect, so that the fan plate 6 rotatably connected to the annular frame 51 and the deflection gear 61 fixedly installed on the fan plate 6 revolve, and the deflection gear 61 is meshed with the gear on the fixed ring 7 fixedly installed in the raw material tank 4, thereby driving the fan plate 6 to deflect and expand it. The expanded perlite in the raw material tank 4 enters the funnel 94 through the circular groove 41 provided on the raw material tank 4 and the rotating frame 31, and enters the mixing tank 11 fixedly connected thereto through the funnel 94;
[0067] When the polylactic acid particles need to enter the mixing tank 11, after the telescopic rod of the electric push rod 5 is released from contact with the cylindrical frame on the annular frame 51, the springs 71 fixedly installed with the raw material tank 4 and the annular frame 51 respectively reset it, thereby closing the fan plate 6. At this time, the staff starts the switching motor 21 through the control panel 95 to drive the switching frame 22 to rotate. The outer surface of the switching frame 22 has a square block, and there is a cylinder under the rotating frame 31. When the switching frame 22 rotates, the square block on the switching frame 22 contacts the cylinder on the rotating frame 31, thereby driving the rotating frame 31 rotatably connected to the support plate 3 to rotate. There is a semicircular arc plate on the switching frame 22, which is in sliding contact with the arc groove on the support plate 3. The arc groove has four equal arcs, which can limit the rotation trajectory of the rotating frame 31, so that the circular groove 41 on the raw material tank 4 containing the polylactic acid particles is located above the funnel 94, and the electric push rod 5 is started to control the fan plate 6 to expand so that it passes through the funnel 94 into the mixing tank 11;
[0068] When it is necessary to mix the raw materials in the mixing tank 11, the staff starts the mixing motor 8 through the control panel 95 to drive the mixing frame 81 to rotate, driving the mixing plate 9 rotatably connected to the mixing frame 81 to revolve, and the cylindrical pins on the rotating plate 91 fixedly installed on the mixing plate 9 are meshed with the cylindrical pins of the circular plate 82 rotatably connected to the mixing frame 81, so that the mixing plate 9 rotates while revolving, and the outer surfaces of the upper and lower mixing plates 9 are connected by synchronous belts 92 that are rotatably connected by synchronous wheels, so that they rotate synchronously. After the mixing is completed, the above steps are repeated to add natural gravel and polystyrene particles in turn for mixing;
[0069] After the crushed aggregate is mixed, the staff will add the proportioned inorganic gel, superplasticizer, titanium dioxide and water into the raw material tank 4 in sequence. The raw material tank 4 containing the inorganic gel is located above the funnel 94. The above steps are repeated and mixed in sequence. After all the raw materials are mixed, they can be allowed to enter the storage frame through the discharge pipe 93 on the mixing tank 11. The valve can regulate the flow of the mixed raw materials.
[0070] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A method for preparing an anti-collapse permeable brick, characterized in that: The method comprises the following steps: preparing raw materials: selecting expanded perlite, polylactic acid particles, natural gravel, and polystyrene particles as crushed aggregates, selecting inorganic gelling materials as binders, selecting superplasticizers as modifiers, selecting titanium dioxide as pigments, and selecting water as wetting agents; Step 2: Screening: Screen out expanded perlite with a particle size diameter between 2-5 mm, polylactic acid particles with a particle size diameter between 1-4 mm, natural gravel with a particle size diameter between 5-10 mm, and polystyrene particles with a particle size diameter between 1-3 mm; Step 3: Mixing: Select crushed aggregates with a weight ratio of 30% expanded perlite and 10% polylactic acid particles and add them to a mixing device for mixing. After mixing, add crushed aggregates with a weight ratio of 20% natural gravel for mixing, and finally add crushed aggregates with a weight ratio of 10% polystyrene particles for mixing. After the crushed aggregates are mixed, a binder with a weight ratio of 20% inorganic gelling material, a modifier with a weight ratio of 5% superplasticizer, a pigment with a weight ratio of 2% titanium dioxide, and a wetting agent with a weight ratio of 3% water are mixed in sequence; Step 4: Molding: Pour the mixture into the permeable brick mold and fill it evenly by pressing to ensure uniform pores in the brick body; Step 5: Curing: demold the permeable bricks in the mold and perform curing treatment at a temperature range of 20-30°C and a humidity range of 85-95%. After curing for 7-14 days, the permeable bricks are obtained.
2. The method for preparing an anti-collapse permeable brick according to claim 1, characterized in that: The mixing device in step 2 comprises a trolley (1) with locking rollers, a mixing tank (11), a switching device, an opening and closing device, and a mixing device; A switching device, the switching device is located on the outer surface of the trolley (1) and switches the order of adding the raw materials, the switching device comprises a raw material tank (4), and the rotation of the raw material tank (4) switches the order of adding the raw materials; an opening and closing device, the opening and closing device being located on the outer surface of the trolley (1) and conveying the raw materials in the raw material tank (4) into the mixing tank (11), the opening and closing device comprising a circular ring frame (51) and a fan plate (6), the deflection of the circular ring frame (51) driving the fan plate (6) to open and close; A mixing device is located on the outer surface of the trolley (1) and mixes the raw materials in the mixing tank (11). The mixing device comprises a mixing plate (9). The rotation of the mixing plate (9) mixes the raw materials in the mixing tank (11).
3. The method for preparing an anti-collapse permeable brick according to claim 2, characterized in that: The switching device further comprises a support frame (2), wherein the support frame (2) is fixedly mounted on the outer surface of the mixing tank (11), a switching motor (21) is fixedly mounted on the outer surface of the support frame (2), and a switching frame (22) is fixedly mounted on the output shaft of the switching motor (21).
4. The method for preparing an anti-collapse permeable brick according to claim 3, characterized in that: A support plate (3) is fixedly mounted on the outer surface of the support frame (2), the outer surface of the switching frame (22) is in sliding contact with the arc-shaped groove of the support plate (3), and the outer surface of the support plate (3) is rotatably connected to a rotating frame (31).
5. The method for preparing an anti-collapse permeable brick according to claim 4, characterized in that: The outer surface of the switching frame (22) contacts the outer surface of the rotating frame (31), the raw material tank (4) is fixedly mounted on the outer surface of the rotating frame (31), the outer surface of the raw material tank (4) is slidably connected to the inner wall of the groove of the support frame (2), and the outer surface of the raw material tank (4) and the outer surface of the rotating frame (31) are both provided with circular grooves (41).
6. The method for preparing an anti-collapse permeable brick according to claim 5, characterized in that: The opening and closing device also includes an electric push rod (5), the electric push rod (5) is rotatably connected to the outer surface of the support frame (2), the annular frame (51) is rotatably connected to the inner wall of the groove of the raw material tank (4), and one end of the telescopic rod of the electric push rod (5) is in contact with the outer surface of the annular frame (51).
7. The method for preparing an anti-collapse permeable brick according to claim 6, characterized in that: The fan plate (6) is rotatably connected to the outer surface of the annular frame (51), the outer surface of the fan plate (6) is in sliding contact with the inner wall of the groove of the raw material tank (4), and a deflection gear (61) is fixedly mounted on the outer surface of the fan plate (6).
8. The method for preparing an anti-collapse permeable brick according to claim 7, characterized in that: A fixing ring (7) with a gear is fixedly mounted on the inner wall of the raw material tank (4), the gear of the fixing ring (7) is meshed with the deflection gear (61), and a spring (71) is fixedly mounted on the outer surface of the raw material tank (4), one end of the spring (71) is fixedly mounted on the outer surface of the circular ring frame (51).
9. The method for preparing an anti-collapse permeable brick according to claim 8, characterized in that: The mixing device further comprises a mixing motor (8), the mixing motor (8) being fixedly mounted on the lower surface of the support frame (2), the output shaft of the mixing motor (8) being fixedly mounted with a mixing frame (81), the outer surface of the mixing frame (81) being rotatably connected to the inner wall of the groove of the mixing tank (11), and the outer surface of the mixing frame (81) being rotatably connected to a circular plate (82) with a cylindrical pin.
10. The method for preparing an anti-collapse permeable brick according to claim 9, characterized in that: The mixing plate (9) is rotatably connected to the outer surface of the mixing frame (81); a rotating plate (91) with a cylindrical pin is fixedly installed at one end of the mixing plate (9); the cylindrical pin of the rotating plate (91) is meshed with the cylindrical pin of the circular plate (82); the outer surface of one mixing plate (9) and the outer surface of another mixing plate (9) are both rotatably connected to a synchronous belt (92) via a synchronous wheel; the outer surface of the mixing tank (11) is respectively fixedly connected to a discharge pipe (93) and a funnel (94) for driving a valve; and the outer surface of the trolley (1) is fixedly installed with a control panel (95).