Concentric wrapping device for cable processing

By designing a concentric wrapping device for cable processing, using intelligent industrial control modules and control panels, the wrapping molding problem caused by radial jumps during cable wrapping is solved, and uniformly coated and high-quality wrapping cables are achieved.

CN119601309AActive Publication Date: 2025-03-11HEBEI YITONG CABLE CO LTD
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Patent Information

Application Number
CN202411768014.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-04
Publication Date
2025-03-11
Estimated Expiration
2044-12-04

AI Technical Summary

Technical Problem

During the cable wrapping process, the cable covered with the belt will experience slight radial jump, causing the belt to form and bulge, affecting the quality of the belt cable.

Method used

A concentric winding device for cable processing is designed, including a base plate, a rack, a control panel, a drive assembly and a winding assembly. The cable parameters are obtained through the intelligent industrial control module, intelligent comparison and analysis are carried out, and the brake shaft and active horizontal roller are controlled to adjust the overmolding shape of the belt to avoid "bulging" or "covering gap".

Benefits of technology

The uniform cladding of the cable strap is achieved, avoiding the "bulging" and "closing gap" phenomena, and improving the quality of the strap-covering cable.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a concentric wrapping device for cable processing, and relates to the technical field of cable wrapping processing. The method aims at solving the problem that in the winding process of a cable wrapped by a wrapping tape, the cable slightly jumps in the radial direction, and the quality of the wrapping tape cable is affected due to wrapping tape forming swelling. Comprising a bottom plate and a rack, and a control panel is embedded in the rack; on one hand, on the basis that winding is completed through continuous feeding of a cable, circumferential rotating tape wrapping is carried out with the cable as the axis, and uniform wrapping is completed; on the other hand, parameter acquisition of the cable in the tape wrapping process is completed through the intelligent industrial control module, and the cable parameters are intelligently compared and analyzed to obtain whether the cable is in the stage of radial run-out or too fast feeding or not at present; according to the invention, active follow-up regulation and control of wrapping tape winding are carried out in a'radial run-out 'stage, and follow-up regulation and control of cable feeding are carried out in a'too fast feeding' stage, and the active follow-up regulation and control of wrapping tape winding and the follow-up regulation and control of cable feeding are combined together to enable the wrapping tape to complete uniform wrapping, so that the phenomenon of'bumps' or'wrapping gaps' is avoided.
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Description

Technical Field

[0001] The invention relates to the technical field of cable wrapping processing, and in particular to a concentric wrapping device for cable processing. Background Art

[0002] Tape winding is a production process that wraps various types of strip-shaped, linear metal or non-metallic materials spirally onto the cable core or cable core at a specified pitch; concentric winding means that the center lines of the conductor and the insulator are the same and evenly distributed in the center of the cable. According to the relationship between adjacent tape spirals during winding, tape winding is divided into three forms: seam winding, overlapping winding and gap winding. Seam winding (connecting winding): the edges of adjacent tape spirals are closely connected, but due to the inconstant film width and tape edge problems, there will actually be some gaps, so it is not suitable for metal tape shielding, mainly used for cable core coating and tightening and increasing slippage and reducing adhesion isolation layer; overlapping winding (positive lap winding): part of the tape overlaps part of the previous spiral, which is the most commonly used winding method, often used for cable tape, semi-conductive tape, shielded copper tape, refractory mica tape winding.

[0003] If it is necessary to switch the wrapping form, the machine must be stopped and the wrapping gap must be adjusted, which affects the smoothness of the wrapping. In addition, during the cable wrapping process, as the cable is reeled in after being wrapped with the tape, the cable as a whole will experience slight radial runout, resulting in the "bulging" in the tape winding process that cannot be resolved, affecting the quality of the taped cable.

[0004] To this end, this application proposes a solution. Summary of the invention

[0005] The object of the present invention is to provide a concentric wrapping device for cable processing, which is used to solve the problem that slight radial runout of the cable occurs during the cable winding process after being wrapped with a tape, causing the tape to bulge and affect the quality of the wrapped cable.

[0006] The objectives of the present invention can be achieved through the following technical solutions: a concentric wrapping device for cable processing, comprising a base plate and a frame, a control panel embedded in the frame, a drive assembly installed on the side of the base plate close to the frame, the drive assembly comprising motor 2 and a reducer, the motor 2 is connected to the reducer through a belt transmission assembly, and the output end of the reducer is a hollow structure for the cable body to pass through; a wrapping assembly for tape wrapping is rotatably installed on the frame, the wrapping assembly comprises a turntable coaxially arranged with the output end of the reducer, an angle adjustment frame is installed at the outer edge of the front side of the turntable facing outward, an angle adjustment sleeve is provided at the front end of the angle adjustment frame when rotatably installed, a brake shaft rod facing the front side is rotatably installed on the angle adjustment sleeve, and a baffle for limiting the tape wrapping is installed outside the brake shaft rod.

[0007] It is further configured as follows: a wire tube is installed in the middle of the turntable away from the incoming line side, a motor is installed on the front end side of the angle adjustment frame, the output end of the motor passes through the angle adjustment frame and is connected to the angle adjustment sleeve, a guide rod sleeve is installed on the front end side of the angle adjustment frame, and an arc-shaped sliding hole matching the guide rod sleeve is opened on the angle adjustment sleeve.

[0008] It is further configured as follows: a locking frame is installed on the rear side of the upper end of the angle adjustment sleeve and is sleeved on the outer side of the rear end of the brake shaft rod; a counter connected to the upper end of the outer ring side of the angle adjustment sleeve is installed on the upper end of the locking frame; an adjusting rod is commonly installed between the bottom ends of the locking frames; and a spring is commonly sleeved on the outside between the adjusting rod and the bottom ends of the locking frames.

[0009] It is further configured as follows: anti-deviation half wheels are embedded and installed in the middle of the two ends of the locking frame corresponding to the brake shaft, and the inner ring side of the anti-deviation half wheel is in contact with the outer wall of the brake shaft.

[0010] It is further configured as follows: a wire feed assembly and a wire pulling assembly are symmetrically installed at both ends of the upper surface of the base plate, the wire feed assembly includes a support connected to the middle part of both sides of the upper surface of the fixed plate, a pair of the supports are commonly installed with a horizontal screw in the middle part, a pair of sliding seats are installed between the corresponding pair of supports of the horizontal screw, and each of the sliding seats is symmetrically provided with a driven vertical roller.

[0011] It is further configured as follows: a clamp seat is installed at one end of the fixing plate close to the incoming line side, locking rods are symmetrically installed on the clamp seat, a pair of locking rods are jointly sleeved with a clamp plate, and the gap between the clamp seat and the clamp plate is used for limiting the passage of the cable.

[0012] It is further configured as follows: a pair of machine bases are symmetrically installed at one end of the fixed plate away from the incoming line side, a driving cross roller is rotatably installed at the lower end of the machine base, and a driven cross roller is installed at the upper end of the machine base to form an incoming line gap with the driving cross roller.

[0013] It is further configured that: the control panel has an internal industrial control module, and the industrial control module includes a cable parameter acquisition unit, a wrapping and forming monitoring unit, an incoming line wrapping analysis unit, a deflection control unit and a processor that are communicatively connected;

[0014] The cable parameter acquisition unit is used to acquire a comprehensive value of cable wrapping, which includes a cable feed rate value V, a rotation speed value ω of the tape winding, and a deflection angle value θ of the brake shaft, and sends the comprehensive value of cable wrapping to a wrapping forming monitoring unit via a processor, and the wrapping forming monitoring unit performs forming monitoring of the cable tape wrapping;

[0015] The wrapping forming monitoring unit calculates the forming coefficient of the cable wrapping comprehensive value through a formula, and sends the forming coefficient to the incoming wire wrapping analysis unit. The incoming wire wrapping analysis unit compares and analyzes the forming coefficient with the forming standard value preset by the processor, and generates a speed adjustment signal and a deviation adjustment signal and sends them to the deflection control unit to control the incoming wire and winding of the cable and the wrapping tape;

[0016] The deflection control unit receives the speed control signal and the deflection control signal to control the motor 1, the motor 2 and the active cross roller to ensure the normal and uniform wrapping of the cable.

[0017] A wrapping method using a concentric wrapping device for cable processing comprises the following steps:

[0018] Step 1: The cable body is continuously fed at a uniform speed through the active transverse roller, the driven transverse roller and the driven vertical roller;

[0019] Step 2: Motor 2 and the reducer drive the turntable to rotate, so that the tape roll outside the brake shaft rod rotates circumferentially with the feeding cable body as the axis;

[0020] Step 3: During the tape wrapping process, if "radial runout" occurs, the brake shaft is controlled to complete the inclination adjustment; if "wrapping gap" occurs, the active cross roller is controlled to complete the feed speed adjustment.

[0021] The present invention has the following beneficial effects:

[0022] 1. The present invention aims to solve the problem that slight radial runout of the cable may occur during the cable winding process after the cable is wrapped with a tape, which causes the tape to bulge and affects the quality of the wrapped cable. On the one hand, the winding is completed based on continuous feeding of the cable, and the tape is rotated circumferentially along the cable as the axis to complete uniform wrapping. On the other hand, the intelligent industrial control module is used to complete the parameter acquisition of the cable during the wrapping process, and the cable parameters are intelligently compared and analyzed to determine whether it is currently in the "radial runout" or "feeding too fast" stage. On the one hand, active follow-up regulation of the tape winding is performed in the "radial runout" stage, and on the other hand, the cable feeding is followed and regulated in the "feeding too fast" stage. The combination of the two makes the tape complete uniform wrapping and avoids the "bulging" or "wrapping gap" phenomenon.

[0023] 2. When the deflection angle of the brake shaft is being adjusted, once the motor is started, it drives the angle adjustment sleeve to rotate with the assembly sliding structure of the guide rod sleeve and the arc-shaped sliding hole. During this process, the tape roll outside the brake shaft can change the inclination angle with the axially fed cable body, thereby changing the wrapped molding shape of the tape; and during the rotation of the turntable, the brake shaft also rotates through the wrapping process of the tape. Specifically, the brake shaft rotates through the bearings symmetrically arranged in the angle adjustment sleeve. The purpose is to allow the tape roll on the brake shaft to complete the unwinding and release of the tape, thereby achieving stable wrapping. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0025] Figure 1 It is a structural schematic diagram of the present invention;

[0026] Figure 2 is a side view of the present invention;

[0027] Figure 3 It is a structural diagram of the wrapping assembly of the present invention;

[0028] Figure 4 A rear view of the wrapping assembly of the present invention;

[0029] Figure 5 A partial structural cross-sectional view of a wrapping assembly of the present invention;

[0030] Figure 6 It is a schematic diagram of the installation of the wrapping disc of the present invention;

[0031] Figure 7 It is a structural diagram of the incoming line assembly of the present invention;

[0032] Figure 8 This is a disassembled diagram of the adjustment frame structure of the present invention;

[0033] Fig. 9 is a system block diagram of the industrial control module of the present invention;

[0034] Fig.10 It is a flow chart of the wrapping method of the present invention.

[0035] In the figure: 1. bottom plate;

[0036] 2. Inlet assembly; 201. Fixed plate; 202. Machine base; 203. Active cross roller; 204. Driven cross roller; 205. Driven vertical roller; 206. T-nut; 207. Vertical screw;

[0037] 3. Wire drawing assembly;

[0038] 4. Wrapping assembly; 401. Turntable; 402. Angle adjustment frame; 403. Motor 1; 404. Angle adjustment sleeve; 405. Brake shaft; 406. Stop plate; 407. Guide rod sleeve; 408. Arc-shaped sliding hole;

[0039] 5. Driving assembly; 501. Motor 2; 502. Belt transmission assembly; 503. Speed ​​reducer;

[0040] 6. Frame; 7. Bracket; 8. Wire tube; 9. Locking plate; 10. Locking frame; 11. Anti-bias half wheel; 12. Counter; 13. Expansion sleeve; 14. Fixed plate; 15. Spring; 16. Adjustment rod; 17. Cable body; 18. Clamp seat; 19. Clamp plate; 20. Locking rod; 21. Locking bolt; 22. Support; 23. Sliding seat; 24. Horizontal screw. DETAILED DESCRIPTION

[0041] The technical solution of the present invention will be clearly and completely described below in conjunction with the embodiments. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0042] Embodiment 1:

[0043] In order to solve the problem that the cable will have slight radial runout during the winding process after the cable is wrapped with tape, causing the tape to bulge and affect the quality of the wrapped cable, the following technical solution is proposed:

[0044] Reference Figure 1 - Fig. 9 As shown, in this embodiment, a concentric wrapping device for cable processing includes a base plate 1 and a frame 6, a control panel is embedded on the frame 6, a driving assembly 5 is installed on the side of the base plate 1 close to the frame 6, the driving assembly 5 includes a motor 2 501 and a reducer 503, the motor 2 501 is connected to the reducer 503 through a belt transmission assembly 502, and the output end of the reducer 503 is a hollow structure for the cable body 17 to pass through; a wrapping assembly 4 for wrapping is rotatably installed on the frame 6, the wrapping assembly 4 includes a turntable 401 coaxially arranged with the output end of the reducer 503, an angle adjustment frame 402 is installed outward at the outer edge of the front side of the turntable 401, and an angle adjustment sleeve 404 is installed at the front end of the angle adjustment frame 402 when it is rotatably installed, a brake shaft rod 405 facing the front side is rotatably installed on the angle adjustment sleeve 404, and a baffle 406 for limiting the wrapping tape is installed outside the brake shaft rod 405;

[0045] Reference Figure 4 and Figure 7As shown, a wire barrel 8 is installed in the middle of the turntable 401 away from the incoming wire side, a motor 403 is installed on the front end side of the angle adjustment frame 402, and the output end of the motor 403 passes through the angle adjustment frame 402 and is connected to the angle adjustment sleeve 404; the incoming wire assembly 2 and the wire pulling assembly 3 are symmetrically installed at both ends of the upper surface of the bottom plate 1, and the incoming wire assembly 2 includes a support 22 connected to the middle of both sides of the upper surface of the fixed plate 201, and a horizontal screw 24 is installed in the middle of a pair of supports 22. A pair of sliding seats 23 are installed between the horizontal screw 24 and the pair of supports 22, and each sliding seat 23 is symmetrically provided with a driven vertical roller 205;

[0046] Reference Figure 7 As shown, a clamp seat 18 is installed at one end of the fixed plate 201 close to the incoming line side, and a locking rod 20 is symmetrically installed on the clamp seat 18. A clamp plate 19 is commonly sleeved on the pair of locking rods 20. The gap between the clamp seat 18 and the clamp plate 19 is used for limiting the passage of the cable. The locking rod 20 extends to the outside above the clamp plate 19 and is sleeved with a locking bolt 21 for fixing the clamp plate 19 after limiting the position; a pair of machine bases 202 are symmetrically installed at one end of the fixed plate 201 away from the incoming line side, and an active cross roller 203 is rotatably installed at the lower end of the machine base 202, and a driven cross roller 204 is installed on the upper end of the machine base 202 to form an incoming line gap with the active cross roller 203.

[0047] Structural principle: On the one hand, based on the winding of the cable body 17 after wrapping, the feeding assembly 2 and the wire pulling assembly 3 arranged on both sides jointly complete the continuous feeding of the cable body 17. During the continuous feeding process, the cable body 17 is rotated circumferentially along the axis. During this process, the tape continuously wound onto the cable body 17 can complete uniform tape wrapping; on the other hand, during the tape wrapping process, the feeding of the cable body 17 can be flexibly controlled through the gap, so that the cable bodies 17 of different specifications can be adaptively fed, and the winding speed and winding radius of the tape roll can be flexibly adjusted, so as to meet different tape wrapping requirements;

[0048] The control panel has an industrial control module built in, which includes a cable parameter acquisition unit, a wrapping and forming monitoring unit, an incoming line wrapping analysis unit, a deflection control unit and a processor that are connected to each other.

[0049] The cable parameter acquisition unit is used to acquire the cable wrapping comprehensive value, which includes the cable feed rate value JS, the speed value BZ of the tape winding, and the deflection angle value ZP of the brake shaft 405, and sends the cable wrapping comprehensive value to the wrapping forming monitoring unit via the processor, and the wrapping forming monitoring unit performs the cable tape wrapping forming monitoring;

[0050] The wrapping forming monitoring unit calculates the forming coefficient CX from the comprehensive value of the cable through the formula CX=aJS+bBZ+cZP, and sends the forming coefficient CX to the incoming wire wrapping analysis unit. The incoming wire wrapping analysis unit compares the forming coefficient CX with the forming standard value CX preset by the processor. b Comparative analysis is performed to generate speed control signals and deflection control signals, which are sent to the deflection control unit to control the cable and tape entry and winding. The comparative analysis process is as follows:

[0051] If CX>CX b , it means that the current wrapping of the tape produces "radial runout", that is, the wrapping of the tape produces a "bulging" phenomenon. At this time, a deflection adjustment signal is generated and sent to the deflection control unit;

[0052] If CX<CX b , it means that the current cable feed-in speed is too fast, that is, the cable feed-in speed is greater than the tape wrapping speed, resulting in a "wrapping gap" after the tape wraps. At this time, a speed control signal is generated and sent to the deflection control unit;

[0053] If CX=CX b , then no signal is generated, indicating that the current cable wrapping is operating normally;

[0054] After receiving the speed control signal and the deflection control signal, the deflection control unit controls the motor 1 403, the motor 2 501 and the drive structure connected to the active cross roller 203 to ensure the normal and uniform wrapping of the cable. The control actions of the deflection control unit are as follows:

[0055] Action 1: When the deflection control unit receives the deflection adjustment signal, it sends a control command to the motor 1 403 and the motor 2 501. The motor 1 403 drives the angle adjustment sleeve 404 to deflect, so that the deflection angle of the brake shaft 405 loaded with the tape roll is changed. At this time, the motor 2 501 is also started synchronously to drive the turntable 401 to rotate through the reducer 503, so that the tape roll outside the brake shaft 405 rotates with the cable body 17 in the process of moving as the axis and completes the coating work synchronously. The motor 1 403 and the motor 2 501 cooperate to make the cable body 17 in the process of moving evenly coated with the tape;

[0056] Action 2: When the deflection control unit receives the speed control signal, it sends a control instruction to the driving structure of the active cross roller 203. The driving structure here is a conventional stepper motor. The stepper motor controls the speed through the encoder, so that the active cross roller 203 completes the speed control. Further, the cable body 17 between the active cross rollers 203 completes the feeding speed control, and completes the uniform covering of the tape during the continuous feeding process.

[0057] Basic principle: The basic operating principle of the present invention is similar to that of a conventional cable wrapping device, but the difference lies in that the intelligent industrial control module is used to complete the parameter acquisition of the cable body 17 during the wrapping process, and the cable parameters are intelligently compared and analyzed to determine whether it is currently in the "radial runout" or "feeding too fast" stage. On the one hand, the active follow-up regulation of the wrapping tape is performed in the "radial runout" stage, and on the other hand, the follow-up regulation of the cable feeding is performed in the "feeding too fast" stage. The combination of the two makes the wrapping tape complete uniform wrapping and avoids the "bulging" or "wrapping gap" phenomenon;

[0058] It should be noted that during the tape wrapping process of the cable body 17, the start-up time of the industrial control module is continuous. If "radial runout" or "wrapping gap" occurs, the corresponding intelligent regulation is immediately completed to reduce the failure of cable wrapping and the generation of defective products.

[0059] Embodiment 2:

[0060] This embodiment further optimizes the structure based on the wrapping deviation adjustment process in the first embodiment:

[0061] Reference Figure 4 As shown, it includes: a guide rod sleeve 407 is installed on the front end side of the angle adjustment frame 402, and an arc-shaped sliding hole 408 matching the guide rod sleeve 407 is opened on the angle adjustment sleeve 404; a locking frame 10 is installed on the rear side of the upper end of the angle adjustment sleeve 404 and is sleeved on the outer side of the rear end of the brake shaft 405. The upper end of the locking frame 10 is installed with a counter 12 connected to the upper end of the outer ring side of the angle adjustment sleeve 404, and the bottom ends of the locking frames 10 are jointly installed with an adjusting rod 16, and the outer sides of the adjusting rod 16 corresponding to the bottom ends of the locking frames 10 are jointly sleeved with a spring 15, and the locking frame 10 corresponds to the control Anti-deviation half wheels 11 are embedded and installed in the middle of both ends of the moving shaft rod 405, and the inner ring side of the anti-deviation half wheel 11 contacts the outer wall of the brake shaft rod 405. The brake shaft rod 405 is outer-connected with a locking disk 9. The locking disk 9 and the baffle plate 406 together form the installation space of the tape roll, and can be installed in accordance with various specifications, which is convenient for disassembly and assembly. The brake shaft rod 405 is provided with an expansion sleeve 13 on the outer side of the locking disk 9 to support and fix the tape roll, and the outer end of the brake shaft rod 405 is provided with a fixing disk 14 for fixing the baffle plate 406, and locking is achieved after the tape roll is installed.

[0062] Reference Figure 7 As shown, a T-nut 206 is embedded in the middle of the upper end of a pair of machine bases 202, and a vertical screw 207 is installed in the middle of the T-nut 206, which is rotatably connected to the driven cross roller 204 at the bottom, so as to control the feeding gap between the driven cross roller 204 and the active cross roller 203, so as to adapt to the wire diameters of different cable bodies 17 for use;

[0063] Reference Figure 1 - Figure 2 As shown, the bottom of the feeding assembly 2 and the wire pulling assembly 3 are both installed with a bracket 7, and the bracket 7 is used to provide the height of the wire feeding assembly 2 and the wire pulling assembly 3, so that the cable body 17 is always flush with the horizontal feeding position in the wrapping assembly 4 during the feeding process, ensuring stable wrapping and winding;

[0064] Structural advantages: When the deflection angle of the brake shaft 405 is adjusted, the motor 1 403 is started to drive the angle adjustment sleeve 404 to rotate with the assembly sliding structure of the guide rod sleeve 407 and the arc-shaped sliding hole 408. During this process, the tape roll outside the brake shaft 405 can change the inclination angle with the axially fed cable body 17, thereby changing the overmolding shape of the tape;

[0065] It should be noted that: during the rotation of the turntable 401, the brake shaft 405 also rotates during the wrapping process of the tape. Specifically, the brake shaft 405 rotates through the bearings symmetrically arranged in the angle adjustment sleeve 404. The purpose is to enable the tape roll on the brake shaft 405 to complete the unwinding and release of the tape, thereby achieving stable wrapping; and during the rotation process, the counter 12 on the angle adjustment sleeve 404 can also complete real-time counting to record the number of rotations during the tape feeding and releasing process, so as to facilitate the issuance of a warning stop signal to replace the tape roll before all wrapping is completed; the anti-skewness half wheel 11 on the locking frame 10 can also provide stability maintenance for the brake shaft 405 during its rotation.

[0066] Embodiment 3: This embodiment is based on the technical contents of Embodiment 1 and Embodiment 2, and refers to Figure 1 - Fig.10 As shown, a wrapping method for forming a concentric wrapping device for cable processing comprises the following steps:

[0067] Step 1: The cable body 17 is continuously fed at a uniform speed through the active transverse roller 203, the driven transverse roller 204 and the driven vertical roller 205;

[0068] Step 2: The second motor 501 and the reducer 503 drive the turntable 401 to rotate, so that the tape roll outside the brake shaft 405 rotates circumferentially with the feeding cable body 17 as the axis;

[0069] Step 3: During the wrapping process, if "radial runout" occurs, the brake shaft 405 is controlled to complete the inclination adjustment; if "wrapping gap" occurs, the active cross roller 203 is controlled to complete the feed speed adjustment.

[0070] In summary: On the one hand, the present invention is based on the winding of the cable after wrapping, and completes the continuous feeding of the cable through the feeding assembly 2 and the wire pulling assembly 3 arranged on both sides. During the continuous feeding process, the cable is rotated circumferentially along the cable as the axis. In this process, the tape continuously wound on the cable can complete uniform tape wrapping; on the other hand, the intelligent industrial control module is used to complete the parameter acquisition of the cable during the tape wrapping process, and the cable parameters are intelligently compared and analyzed to determine whether it is currently in the "radial runout" or "feeding too fast" stage. On the one hand, the active follow-up regulation of the tape winding is performed in the "radial runout" stage, and on the other hand, the follow-up regulation of the cable feeding is performed in the "feeding too fast" stage. The combination of the two makes the tape complete uniform wrapping and avoids the occurrence of "bulging" or "wrapping gap" phenomena.

[0071] The above formulas are obtained by collecting a large amount of data for software simulation and selecting a formula that is close to the actual value. The coefficients in the formula are set by technical personnel in this field according to actual conditions. For example, a, b, and c contained in the formula are preset proportional coefficients, and a>b>c>0, which are used to eliminate the unit conversion phenomenon between different parameters. The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technical personnel familiar with the technical field, within the technical scope disclosed by the present invention, shall make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention, which should be covered within the protection scope of the present invention.

[0072] The preferred embodiments of the present invention disclosed above are only used to help explain the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the present invention to only specific implementation methods.

Claims

1. A concentric wrapping device for cable processing, comprising a base plate (1) and a frame (6), wherein a control panel is embedded in the frame (6), characterized in that: A driving assembly (5) is installed on one side of the bottom plate (1) close to the frame (6), and the driving assembly (5) comprises a second motor (501) and a reducer (503). The second motor (501) is connected to the reducer (503) via a belt transmission assembly (502), and the output end of the reducer (503) is a hollow structure for the cable body (17) to pass through. A wrapping assembly (4) for wrapping a tape is rotatably mounted on the frame (6), the wrapping assembly (4) comprising a turntable (401) coaxially arranged with the output end of the reducer (503), an angle adjustment frame (402) is mounted on the outer edge of the front side of the turntable (401) facing outward, an angle adjustment sleeve (404) is rotatably mounted at the front end of the angle adjustment frame (402), a brake shaft (405) facing the front side is rotatably mounted on the angle adjustment sleeve (404), and a baffle (406) for limiting the position of the tape winding is mounted outside the brake shaft (405).

2. A concentric wrapping device for cable processing according to claim 1, characterized in that: A wire barrel (8) is installed at the middle of the rotating disk (401) away from the incoming wire side, a motor (403) is installed at the front end of the angle adjustment frame (402), an output end of the motor (403) passes through the angle adjustment frame (402) and is connected to the angle adjustment sleeve (404), a guide rod sleeve (407) is installed at the front end of the angle adjustment frame (402), and an arc-shaped sliding hole (408) matching the guide rod sleeve (407) is opened on the angle adjustment sleeve (404).

3. A concentric wrapping device for cable processing according to claim 2, characterized in that: A locking frame (10) is mounted on the rear side of the upper end of the angle adjustment sleeve (404) and is sleeved on the outer side of the rear end of the brake shaft (405). A counter (12) connected to the upper end of the outer ring side of the angle adjustment sleeve (404) is mounted on the upper end of the locking frame (10). An adjusting rod (16) is commonly mounted between the bottom ends of the locking frame (10). A spring (15) is commonly sleeved on the outside of the adjusting rod (16) and the bottom ends of the locking frame (10).

4. A concentric wrapping device for cable processing according to claim 3, characterized in that: The locking frame (10) is embedded with an anti-deflection half wheel (11) in the middle of the two ends corresponding to the brake shaft (405), and the inner ring side of the anti-deflection half wheel (11) is in contact with the outer wall of the brake shaft (405).

5. A concentric wrapping device for cable processing according to claim 1, characterized in that: The two ends of the upper surface of the base plate (1) are symmetrically mounted with an inlet assembly (2) and a wire pulling assembly (3); the inlet assembly (2) includes a support (22) connected to the middle of both sides of the upper surface of the fixed plate (201); a pair of the supports (22) are commonly mounted with a transverse screw (24) in the middle; a pair of sliding seats (23) are mounted between the corresponding pair of supports (22) of the transverse screw (24); and each of the sliding seats (23) is symmetrically mounted with a driven vertical roller (205).

6. A concentric wrapping device for cable processing according to claim 5, characterized in that: A clamp seat (18) is installed at one end of the fixing plate (201) close to the incoming line side, and locking rods (20) are symmetrically installed on the clamp seat (18). A clamp plate (19) is commonly sleeved on a pair of the locking rods (20), and the gap between the clamp seat (18) and the clamp plate (19) is used for limiting the passage of cables.

7. A concentric wrapping device for cable processing according to claim 6, characterized in that: A pair of machine bases (202) are symmetrically mounted at one end of the fixed plate (201) away from the incoming line side, a driving transverse roller (203) is rotatably mounted at the lower end of the machine base (202), and a driven transverse roller (204) is mounted at the upper end of the machine base (202) to form an incoming line gap with the driving transverse roller (203).

8. A concentric wrapping device for cable processing according to claim 1, characterized in that: The control panel is built with an industrial control module, which includes a cable parameter acquisition unit, a wrapping and forming monitoring unit, an incoming line wrapping analysis unit, a deflection control unit and a processor that are communicatively connected; The cable parameter acquisition unit is used to acquire a comprehensive cable wrapping value, the comprehensive cable wrapping value including a cable feed rate value V, a tape winding rotation speed value ω, and a brake shaft (405) deflection angle value θ, and the comprehensive cable wrapping value is sent to a wrapping forming monitoring unit via a processor, and the wrapping forming monitoring unit performs cable tape wrapping forming monitoring; The wrapping forming monitoring unit calculates the forming coefficient of the cable wrapping comprehensive value through a formula, and sends the forming coefficient to the incoming wire wrapping analysis unit. The incoming wire wrapping analysis unit compares and analyzes the forming coefficient with the forming standard value preset by the processor, and generates a speed adjustment signal and a deviation adjustment signal and sends them to the deflection control unit to control the incoming wire and winding of the cable and the wrapping tape; The deflection control unit receives the speed control signal and the deflection control signal to control the motor 1 (403), the motor 2 (501) and the active cross roller (203), so as to ensure the normal and uniform winding of the cable.

9. A concentric wrapping device for cable processing according to any one of claims 1 to 8, characterized in that: The wrapping method using the device includes the following steps: Step 1: The cable body (17) is continuously fed at a uniform speed by the active transverse roller (203), the driven transverse roller (204) and the driven vertical roller (205); Step 2: The second motor (501) and the reducer (503) drive the turntable (401) to rotate, so that the tape roll outside the brake shaft (405) rotates circumferentially with the feeding cable body (17) as the axis; Step 3: During the wrapping process, if "radial runout" occurs, the brake shaft (405) is controlled to adjust the inclination angle; if "wrapping gap" occurs, the active cross roller (203) is controlled to adjust the feed speed.

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