On-line automatic detection device for weight of finished valve retainer

Abstract

The invention provides a valve seat ring finished product weight on-line automatic detection device, and belongs to the technical field of valve seat ring production, and the valve seat ring finished product weight on-line automatic detection device comprises a material receiving steering mechanism which is used for receiving materials conveyed by front-end equipment; the weighing mechanism is arranged at the output end of the material receiving and steering mechanism, and the weighing mechanism is used for weighing the materials in the material advancing and conveying process; the screening mechanism is arranged at the output end of the weighing mechanism, the screening mechanism can separate qualified products from unqualified products based on the weighing result of the weighing mechanism, and the material receiving steering mechanism comprises a mounting frame and a steering assembly arranged on the inner side of the mounting frame; the steering assembly comprises a material receiving box and a feeding baffle arranged at the feeding end of the material receiving box. According to the valve seat ring weighing device, the valve seat rings are conveyed to pass through the weighing mechanism one by one, the weight of the valve seat rings is automatically detected, products with unqualified weight are removed through the screening mechanism, and therefore the effect of screening and distinguishing normal products from abnormal products is achieved.

Description

Technical Field

[0001] The invention relates to the technical field of valve seat ring production, and in particular to an online automatic detection device for the weight of a finished valve seat ring. Background Art

[0002] Due to the functionality of powder metallurgy valve seat inserts in engines, some valve seat inserts are made of copper infiltration material, that is, in addition to the base material elements, the valve seat inserts need to be infiltrated with copper sheets to make the valve seat insert material meet the specification requirements. This type of copper infiltration seat insert may fail to meet the material specification requirements due to copper sheet leakage or copper sheet skewness during the manufacturing process, resulting in the overall or local structure of the valve seat insert failing to meet the material specification requirements, resulting in product defects.

[0003] The valve seat rings are impregnated with copper sheets due to this type of defective objects, resulting in a large difference between the weight of the seat ring itself and the normal value. Moreover, the seat rings that have not been impregnated with copper sheets will be pressed into the cylinder body of the internal combustion engine, which will affect the use of the internal combustion engine. Therefore, it is urgent to design a detection device that can detect the weight of the valve seat ring in real time during the transportation process and realize the rejection of abnormal products. Summary of the invention

[0004] The present invention provides an online automatic weight detection device for finished valve seat rings. The valve seat rings are conveyed through a weighing mechanism one by one to automatically detect the weight of the valve seat rings, and the products with unqualified weight are removed through a screening mechanism to achieve the effect of screening and distinguishing normal products from abnormal products.

[0005] In order to solve the above technical problems, the present invention adopts the following technical solutions:

[0006] An online automatic detection device for the weight of a finished valve seat ring, comprising:

[0007] A material receiving and steering mechanism, which is used to receive materials conveyed by front-end equipment;

[0008] A weighing mechanism, which is disposed at the output end of the material receiving and diverting mechanism, and which weighs the material during its conveying; and

[0009] The screening mechanism is arranged at the output end of the weighing mechanism, and the screening mechanism can separate qualified products from unqualified products based on the weighing result of the weighing mechanism.

[0010] Preferably, the material receiving and steering mechanism includes a mounting frame and a steering assembly arranged on the inner side of the mounting frame, the steering assembly includes a material receiving box and a feed baffle arranged at the feed end of the material receiving box, and the bottom of the material receiving box is provided with a slope inclined downward.

[0011] Preferably, the output end of the material receiving and steering mechanism is also provided with a transfer conveying mechanism, which includes a transfer frame, a transfer conveying belt arranged on the top of the transfer frame, and a guide assembly arranged on the top of the transfer conveying belt and located on both sides of the steering assembly.

[0012] Preferably, the guide assembly includes mounting plates fixedly mounted on both sides of the transfer conveyor belt and guide plates arranged on the inner side of the mounting plates, and the guide plates extend from the inner side of the mounting plates toward the center of the transfer conveyor belt.

[0013] Preferably, the weighing mechanism includes a weighing base, an electronic scale unit arranged on the top of the weighing base, a weighing frame arranged on the top of the electronic scale unit, and a weighing conveyor belt arranged on the top of the weighing frame, and a position sensor is also provided at the output end of the weighing conveyor belt.

[0014] Preferably, the screening mechanism includes a screening frame, a screening conveyor belt arranged on the top of the screening frame, a pushing assembly arranged on one side of the screening conveyor belt, and a collecting assembly arranged on the other side of the screening conveyor belt.

[0015] Preferably, the pushing assembly includes a pushing seat arranged on the side wall of the screening frame, a pushing cylinder arranged on the top of the pushing seat, and a pushing rod arranged at the output end of the pushing cylinder and distributed parallel to the conveying direction of the screening conveyor belt.

[0016] Preferably, the collecting assembly comprises a collecting box arranged on the side wall of the screening frame and a blanking plate inclined from the inlet of the collecting box to the bottom of the box.

[0017] Preferably, the automatic online detection device for the weight of finished valve seat rings also includes a unloading mechanism arranged at the output end of the screening mechanism, and the unloading mechanism includes a unloading frame, a unloading conveyor belt arranged on the top of the unloading frame, and unloading baffles arranged on both sides of the unloading conveyor belt.

[0018] Preferably, the output end of the material unloading mechanism is also provided with a material receiving mechanism, and the material receiving mechanism includes a material receiving seat, a material receiving turntable arranged on the top of the material receiving seat, and a plurality of material receiving frames arranged on the top of the material receiving turntable.

[0019] It can be seen from the above technical scheme that the present invention has the following beneficial effects: In the present invention, the valve seat rings are transported online one by one to the material receiving and steering mechanism, and then transported to the weighing mechanism after being transmitted by the material receiving and steering mechanism. The valve seat rings passing through the weighing table are dynamically weighed using an electronic scale unit, and the weighing results can be transported to the screening mechanism. The pushing component in the screening mechanism can remove abnormal parts whose weight does not meet the product specification value, specifically, the abnormal parts are pushed into the abnormal parts collection component, while the normal parts flow into the subsequent process, specifically, the qualified products enter the unloading conveyor belt of the unloading mechanism, and are transported to the receiving frame on the top of the receiving turntable via the unloading conveyor belt. The present invention can realize online weighing and detection of valve seat rings, and can effectively remove abnormal parts to ensure that no products with unqualified weight flow out. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a structural schematic diagram of the present invention;

[0021] Figure 2 It is a structural schematic diagram of the connection between the material receiving and diverting mechanism and the transfer and conveying mechanism;

[0022] Figure 3 It is a structural diagram of the weighing mechanism;

[0023] Figure 4 It is a structural schematic diagram of the screening mechanism;

[0024] Figure 5 It is a schematic diagram of the structure of the collection box;

[0025] Figure 6 It is a structural schematic diagram of the material unloading mechanism;

[0026] Figure 7 It is a structural diagram of the material receiving mechanism.

[0027] In the figure: 10, material receiving and steering mechanism; 110, mounting frame; 121, material receiving box; 122, feed baffle; 123, inclined plane; 131, transfer rack; 132, transfer conveyor belt; 133, mounting plate; 134, guide plate; 20, weighing mechanism; 210, weighing base; 220, electronic scale unit; 230, weighing rack; 240, weighing conveyor belt; 250, position sensor; 30. Screening mechanism; 310. Screening frame; 320. Screening conveyor belt; 331. Pushing seat; 332. Pushing cylinder; 333. Pushing rod; 341. Collecting box; 342. Dropping plate; 40. Unloading mechanism; 410. Unloading frame; 420. Unloading conveyor belt; 430. Unloading baffle plate; 50. Receiving mechanism; 510. Receiving seat; 520. Receiving turntable; 530. Receiving frame. DETAILED DESCRIPTION

[0028] A preferred embodiment of the present invention is described in detail below with reference to the accompanying drawings.

[0029] To achieve the above purpose, the embodiment of the present invention adopts the following technical solution: Figure 1 , Figure 3 A valve seat ring finished product weight online automatic detection device includes a material receiving and steering mechanism 10, a weighing mechanism 20 and a screening mechanism 30. Further, the material receiving and steering mechanism is used to receive materials conveyed by a front-end device. The weighing mechanism is arranged at the output end of the material receiving and steering mechanism. It should be noted that the weighing mechanism can weigh the materials during the material conveying process, and the screening mechanism is arranged at the output end of the weighing mechanism. The screening mechanism can separate qualified products from unqualified products based on the weighing results of the weighing mechanism. When used The valve seat rings are transported online one by one to the material receiving and steering mechanism, and then are transported to the weighing mechanism after being transmitted by the material receiving and steering mechanism. When passing through the weighing table, the valve seat rings can be dynamically weighed using a weighing device such as an electronic scale, and the weighing results can be transported to the screening mechanism. The screening mechanism can remove abnormal parts whose weight does not meet the product specification value, specifically, the abnormal parts are pushed into the abnormal parts collection assembly, while the normal parts flow into the subsequent process. The present invention can realize online weighing and detection of valve seat rings, and can effectively remove abnormal parts to ensure that no products with unqualified weight flow out.

[0030] Reference Figure 2 As a preferred technical solution of this embodiment, the material receiving and steering mechanism includes a mounting frame 110 and a steering assembly, and the steering assembly is fixedly arranged on the inner side of the mounting frame. Further, the steering assembly includes a material receiving box 121, a feed baffle 122 and a slope 123. It should be noted that the side wall of the material receiving box 121 is provided with a feed end, and the feed baffle 122 is arranged at the feed end of the material receiving box, and the feed baffle 122 forms a through hole for feeding the valve seat ring into the material receiving box at the feed end position, and at the same time, a slope 123 inclined downward is provided at the bottom of the material receiving box. When in use, the valve seat ring conveyed to the rear through the previous process enters the material receiving box from the aforementioned through hole. Due to the existence of the slope, the valve seat ring will be conveyed outward in a manner of sliding downward along the slope. In this way, the valve seat ring conveyed in the vertical direction can be converted into horizontal conveying through the slope to ensure the stability of the valve seat ring conveying.

[0031] Furthermore, a transfer conveying mechanism is also provided at the output end of the material receiving and steering mechanism, and the transfer conveying mechanism includes a transfer frame 131, a transfer conveyor belt 132 and a guide assembly. Specifically, the transfer conveyor belt 132 is arranged on the top of the transfer frame, and the guide assembly is arranged on the top of the transfer conveyor belt, and the guide assembly is located on both sides of the steering assembly. At the same time, the guide assembly includes a mounting plate 133 and a guide plate 134. The mounting plate 133 is fixedly arranged at the two side edges of the transfer conveyor belt, and the mounting plate is distributed parallel to the conveying direction of the transfer conveyor belt. At the same time, the guide plate 134 is arranged on the inner side of the mounting plate, and the guide plate extends from the inner side of the mounting plate to the center position of the transfer conveyor belt, that is, the distance between the guide plates on both sides near the center position of the transfer conveyor belt becomes shorter and shorter, so that the valve seat ring transported by the steering assembly can be transported outward via the transfer conveyor belt, and under the guiding limit action of the guide plates on both sides of the guide assembly, the position of the valve seat ring is adjusted to adjust the valve seat ring to a suitable position, thereby facilitating transportation.

[0032] Reference Figure 3 As a preferred technical solution of this embodiment, the weighing mechanism includes a weighing base 210, an electronic scale unit 220, a weighing frame 230 and a weighing conveyor belt 240. The electronic scale unit 220 is arranged on the top of the weighing base, the weighing frame 230 is arranged on the top of the electronic scale unit, and the weighing conveyor belt 240 is arranged on the top of the weighing frame. At the same time, a position sensor 250 is also arranged at the output end of the weighing conveyor belt 240. When in use, the valve seat ring transported by the transfer conveyor belt is transported to the weighing conveyor belt backwards. Since the weighing conveyor belt is located on the top of the electronic scale unit, the valve seat ring can be weighed and detected during the movement of the valve seat ring along the load-bearing conveyor belt. At the same time, the weighing detection result can be transmitted to the screening mechanism, so that the screening mechanism can perform further operation processing. In addition, the presence of the position sensor can sense the position information of the valve seat ring passing through the weighing mechanism.

[0033] Reference Figure 4 As a preferred technical solution of this embodiment, the screening mechanism includes a screening frame 310, a screening conveyor belt 320, a pushing assembly and a collecting assembly. Furthermore, the screening conveyor belt 320 is arranged on the top of the screening frame, and the pushing assembly and the collecting assembly are arranged relatively to each other. Specifically, the pushing assembly is arranged at one side of the screening conveyor belt, and the collecting assembly is arranged at the other side of the screening conveyor belt. When in use, the valve seat ring transported by the weighing conveyor belt enters the screening conveyor belt. When it is detected that the weight of the valve seat ring does not meet the set requirement value, the pushing assembly at this time pushes the unqualified product out of the screening conveyor belt, and the pushed valve seat ring enters the collecting assembly for collection and processing, while the qualified products continue to be transported along the screening conveyor belt to the rear process.

[0034] Furthermore, the pushing assembly includes a pushing seat 331, a pushing cylinder 332 and a pushing rod 333. The pushing seat 331 is fixedly set on the side wall of the screening frame 310, the pushing cylinder 332 is set on the top of the pushing seat, and the pushing rod 333 is set at the output end of the pushing cylinder, and the pushing rod is distributed parallel to the conveying direction of the screening conveyor belt. When in use, when it is necessary to remove the unqualified valve seat ring detected by weighing, the pushing cylinder is actuated at this time, driving the pushing rod to move along the conveying direction perpendicular to the screening conveyor belt, thereby pushing out the unqualified products conveyed along the screening conveyor belt, and finally making the products fall into the collecting assembly.

[0035] Further, see Figure 5 The collecting assembly includes a collecting box 341 and a blanking plate 342. The collecting box 341 is fixedly arranged on the side wall of the screening frame 310, and the blanking plate 342 is arranged inside the collecting box 341. It should be noted that an inlet is provided on the side wall of the collecting box close to the screening frame, and the blanking plate is inclined from the inlet of the collecting box to the bottom of the box. When in use, the valve seat ring with unqualified weight pushed by the push rod enters the collecting box through the inlet when it moves out of the screening conveyor belt, and finally enters the bottom of the collecting box along the blanking plate for collection and processing.

[0036] Reference Figure 6 As a preferred technical solution of this embodiment, the valve seat ring finished product weight online automatic detection device also includes a feeding mechanism 40 arranged at the output end of the screening mechanism, the feeding mechanism includes a feeding frame 410, a feeding conveyor belt 420 and a feeding baffle 430, the feeding conveyor belt 420 is arranged on the top of the feeding frame, and the feeding baffle 430 is arranged on both sides of the feeding conveyor belt. When in use, the qualified products screened by the screening mechanism continue to be transported backward along the screening conveyor belt, and the qualified products further enter the feeding conveyor belt and are further transferred through the feeding conveyor belt. The existence of the feeding baffle can prevent the products transported by the feeding conveyor belt from falling.

[0037] Reference Figure 7 Furthermore, a material receiving mechanism 50 is also provided at the output end of the unloading mechanism, and the material receiving mechanism includes a material receiving seat 510, a material receiving turntable 520 and a material receiving frame 530. The material receiving turntable 520 is arranged on the top of the material receiving seat, and the number of material receiving frames is several, and the material receiving frame 530 is arranged on the top of the material receiving turntable. When in use, qualified products conveyed by the unloading mechanism are discharged into the material receiving frame. After a material receiving frame is full of material, the material receiving frame that is not full of material can be rotated to the unloading position of the unloading conveyor belt by rotating the material receiving turntable to achieve effective material receiving.

[0038] When in use, the valve seat rings are transported online one by one to the material receiving and steering mechanism, and then transported to the weighing mechanism after being transmitted by the material receiving and steering mechanism. The valve seat rings passing through the weighing table are dynamically weighed using an electronic scale unit, and the weighing results can be transported to the screening mechanism. The pushing component in the screening mechanism can remove abnormal parts whose weight does not meet the product specification value, specifically, the abnormal parts are pushed into the abnormal parts collection component, while the normal parts flow into the subsequent process, specifically, the qualified products enter the unloading conveyor belt of the unloading mechanism, and are transported to the receiving frame on the top of the receiving turntable through the unloading conveyor belt. The present invention can realize online weighing and detection of valve seat rings, and can effectively remove abnormal parts, ensuring that no products with unqualified weight flow out.

[0039] The above-described embodiments are merely descriptions of preferred embodiments of the present invention and are not intended to limit the scope of the present invention. Without departing from the design spirit of the present invention, various modifications and improvements made to the technical solutions of the present invention by ordinary technicians in this field should all fall within the protection scope determined by the claims of the present invention.

Claims

1. An online automatic detection device for the weight of a finished valve seat ring, characterized in that: include: A material receiving and steering mechanism (10), the material receiving and steering mechanism being used to receive materials conveyed by a front-end device; A weighing mechanism (20), the weighing mechanism being arranged at the output end of the material receiving and diverting mechanism, and the weighing mechanism weighs the material during the material conveying process; and A screening mechanism (30) is arranged at the output end of the weighing mechanism, and the screening mechanism can separate qualified products from unqualified products based on the weighing result of the weighing mechanism.

2. The valve seat ring finished product weight online automatic detection device according to claim 1 is characterized in that: The material receiving and steering mechanism comprises a mounting frame (110) and a steering assembly arranged inside the mounting frame, the steering assembly comprises a material receiving box (121) and a feed baffle (122) arranged at a feed end of the material receiving box, and the bottom of the material receiving box is provided with an inclined surface (123) inclined downward.

3. The on-line automatic detection device for the finished valve seat weight according to claim 2, characterized in that: The output end of the material receiving and steering mechanism is also provided with a transfer conveying mechanism, which comprises a transfer frame (131), a transfer conveying belt (132) arranged on the top of the transfer frame, and a guide assembly arranged on the top of the transfer conveying belt and located on both sides of the steering assembly.

4. The on-line automatic detection device for the finished valve seat weight according to claim 3 is characterized in that: The guide assembly comprises a mounting plate (133) fixedly mounted on both sides of the transfer conveyor belt and a guide plate (134) arranged inside the mounting plate, wherein the guide plate extends from the inside of the mounting plate to the center of the transfer conveyor belt.

5. The on-line automatic detection device for the finished valve seat weight according to claim 2, characterized in that: The weighing mechanism comprises a weighing base (210), an electronic scale unit (220) arranged on the top of the weighing base, a weighing frame (230) arranged on the top of the electronic scale unit, and a weighing conveyor belt (240) arranged on the top of the weighing frame, wherein a position sensor (250) is further provided at the output end of the weighing conveyor belt (240).

6. The on-line automatic detection device for the finished valve seat weight according to claim 1, characterized in that: The screening mechanism comprises a screening frame (310), a screening conveyor belt (320) arranged on the top of the screening frame, a pushing component arranged on one side of the screening conveyor belt, and a collecting component arranged on the other side of the screening conveyor belt.

7. The on-line automatic detection device for the finished valve seat weight according to claim 6, characterized in that: The pushing assembly comprises a pushing seat (331) arranged on the side wall of the screening frame (310), a pushing cylinder (332) arranged on the top of the pushing seat, and a pushing rod (333) arranged at the output end of the pushing cylinder and distributed parallel to the transmission direction of the screening conveyor belt.

8. The on-line automatic detection device for the finished valve seat weight according to claim 7, characterized in that: The collecting assembly comprises a collecting box (341) arranged on the side wall of the screening frame (310) and a blanking plate (342) arranged obliquely from the inlet of the collecting box to the bottom of the box.

9. The on-line automatic detection device for the finished valve seat weight according to claim 1, characterized in that: The valve seat ring finished product weight online automatic detection device also includes a feeding mechanism (40) arranged at the output end of the screening mechanism, and the feeding mechanism includes a feeding frame (410), a feeding conveyor belt (420) arranged on the top of the feeding frame, and feeding baffles (430) arranged on both sides of the feeding conveyor belt.

10. The automatic online weight detection device for finished valve seat rings according to claim 9, characterized in that: The output end of the material unloading mechanism is also provided with a material receiving mechanism (50), which comprises a material receiving seat (510), a material receiving turntable (520) arranged on the top of the material receiving seat, and a plurality of material receiving frames (530) arranged on the top of the material receiving turntable.

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