Welding device for automobile air conditioner pipe machining

By designing a welding device with a fixed support frame and a swing support frame, the drive motor and transmission gear system can achieve flexible clamping and welding position adjustment of the air conditioning pipe, the problem of difficulty in fixing air conditioning pipes of different shapes and pipe diameters in the prior art is solved, and the welding accuracy and production efficiency are improved.

CN119609437AActive Publication Date: 2025-03-14SHIYAN TENGYUE AUTO PARTS CO LTD
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Patent Information

Application Number
CN202510022306.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-07
Publication Date
2025-03-14
Estimated Expiration
2045-01-07

AI Technical Summary

Technical Problem

It is difficult for existing welding devices to effectively fix automobile air conditioning pipes of different shapes and pipe diameters, resulting in a decrease in welding accuracy and a decrease in product qualification rate. It also consumes a lot of manpower to adjust the pipe position and reduce production efficiency.

Method used

A welding device including mounting base plate, fixed support frame and swing support frame is designed. Through the drive motor and transmission gear system, the clamping, fixing and welding position of the air conditioner pipe is realized, including linear movements from front and rear, large left and right swings and up and down adjustments.

Benefits of technology

It realizes efficient fixing and clamping and welding of air-conditioning pipes of different shapes and pipe diameters, improves welding accuracy and product qualification rate, reduces the need for manpower adjustment, and improves production efficiency.

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Abstract

The invention discloses a welding device for automobile air conditioner pipe machining. The welding device comprises a mounting bottom plate, a fixed supporting frame and a swing supporting frame. A first adjusting shaft column is rotatably connected to the inner side of the upper end of the fixed supporting frame through a rotating shaft, a U-shaped supporting table is fixedly installed on the inner side of the first adjusting shaft column, a first transmission fluted disc is fixedly installed on the outer curved surface of the first adjusting shaft column, and a first driving motor is fixedly installed at the upper end of the fixed supporting frame in an embedded mode; a first transmission gear is fixedly mounted on a transmission shaft part at the front end of the first driving motor, a limiting straight sliding groove is formed in the front side and the rear side of the lower end of the U-shaped supporting table in a penetrating mode, an adjusting lead screw is rotationally connected to the inner wall of the middle of the limiting straight sliding groove through a rotating shaft, and horizontal sliding blocks are in transmission connection to the outer curved surfaces of the two ends of the adjusting lead screw through lead screw nuts. According to the air conditioner pipe welding device, the air conditioner pipe is fixedly clamped and welded, and meanwhile, the clamping position of the air conditioner pipe is conveniently adjusted through up-down, front-back and horizontal rotation.
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Description

Technical Field

[0001] The invention relates to the technical field of welding equipment, in particular to a welding device used for processing automobile air-conditioning pipes. Background Art

[0002] Automobile air conditioning pipes are an important part of the automobile air conditioning system. They are mainly responsible for the transmission of refrigerant to ensure the normal operation of the air conditioning system. Automobile air conditioning pipes can be mainly divided into two types: high-pressure pipes and low-pressure pipes. High-pressure pipes, also known as liquid pipes, usually have a liquid refrigerant flowing in them at a higher pressure. They are responsible for transporting the high-temperature and high-pressure liquid refrigerant output from the compressor to the condenser for heat dissipation, and then the refrigerant becomes a medium-temperature and high-pressure liquid or a gas-liquid mixed state in the condenser. Low-pressure pipes, also known as gas pipes, usually have a gaseous refrigerant flowing in them at a lower pressure. They are responsible for transporting the low-temperature and low-pressure gaseous refrigerant flowing out of the evaporator to the compressor for compression in preparation for the next refrigeration cycle.

[0003] The functions of automobile air conditioning pipes are mainly reflected in the following aspects: Transmitting refrigerant: They are the channels for the refrigerant to circulate in the automobile air conditioning system, ensuring that the refrigerant can circulate according to the predetermined path, thereby achieving the cooling effect of the air conditioning system. Isolation and protection: Automobile air conditioning pipes also play the role of isolating and protecting the refrigerant, preventing it from direct contact with the external environment, and avoiding refrigerant leakage or contamination. Adjusting temperature and humidity: Through the transmission of air conditioning pipes, the refrigerant can absorb heat in the evaporator, reduce the temperature and humidity in the car, and provide a comfortable riding environment. Filtering and purification: Some automobile air conditioning pipes are also equipped with filtering devices to filter and purify impurities and moisture in the refrigerant to ensure the normal operation and cooling effect of the air conditioning system. In general, automobile air conditioning pipes are an indispensable part of the automobile air conditioning system, and their functions and performance directly affect the cooling effect of the air conditioning system and the comfort of passengers.

[0004] However, in actual use of the existing technology, the pipes in the automobile air-conditioning system play a key role in transporting refrigerant, and their processing quality directly affects the air-conditioning performance. In the production process of automobile air-conditioning pipes, welding is an important process. Most of the current welding devices are difficult to effectively and conveniently fix automobile air-conditioning pipes of different shapes and diameters, resulting in easy displacement of the pipes during welding, affecting the welding accuracy and reducing the product qualification rate. At the same time, it also consumes a lot of manpower to adjust the position of the pipes, reducing production efficiency. Summary of the invention

[0005] The purpose of the present invention is to provide a welding device for automobile air conditioning pipe processing, so as to solve the problem that the pipes in the automobile air conditioning system mentioned in the above background technology play a key role in transporting refrigerant, and its processing quality directly affects the air conditioning performance. In the production process of automobile air conditioning pipes, welding is an important process. Most of the current welding devices are difficult to effectively and conveniently fix automobile air conditioning pipes of different shapes and diameters, resulting in easy displacement of the pipes during welding, affecting the welding accuracy and reducing the product qualification rate. At the same time, it also consumes a lot of manpower to adjust the position of the pipes, reducing production efficiency.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solution: comprising a mounting base plate, a fixed support frame and a swing support frame; The inner side of the upper end of the fixed support frame is rotatably connected to the first adjustment shaft column through a rotating shaft, the inner side of the first adjustment shaft column is fixedly installed with a U-shaped support platform, the outer curved surface of the first adjustment shaft column is fixedly installed with a first transmission gear plate, the upper end of the fixed support frame is inlaid and fixedly installed with a first driving motor, and the front and rear sides of the lower end of the U-shaped support platform are penetrated by a limited position straight slide groove, and the inner wall in the middle of the limited position straight slide groove is rotatably connected with an adjusting screw rod through a rotating shaft, and the outer curved surfaces at both ends of the adjusting screw rod itself are connected with a horizontal sliding block through a screw rod nut. The second driving motor is fixedly installed at the opening of the lower end of the limited position straight slide groove, and the first synchronous wheel is fixedly installed on the transmission shaft part at the side end of the second driving motor, and the outer end of the first synchronous wheel is connected to the second synchronous wheel through a synchronous belt transmission. A first electric telescopic rod is fixedly installed on the upper end of the horizontal sliding block, a first lifting plate is fixedly installed on the telescopic part of the upper end of the first electric telescopic rod, a rotating shaft column is rotatably connected to the middle part of the upper end of the first lifting plate through a rotating shaft, a horizontal rotating table is fixedly installed on the upper end of the rotating shaft column, a U-shaped clamping table is fixedly installed on the upper end of the horizontal rotating table, and the clamping electric telescopic rod is fixedly installed on both sides of the U-shaped clamping table, a telescopic groove is fixedly installed on the inner telescopic part of the clamping electric telescopic rod, a buffer spring is fixedly installed on the inner side wall of the telescopic groove, and a clamping block for clamping and fixing the air-conditioning pipe is fixedly installed on the outer end of the buffer spring, a third driving motor is fixedly installed on the lower side end of the first lifting plate, a second transmission gear is fixedly installed on the transmission shaft part of the upper end of the third driving motor, and a transmission gear ring is meshed and connected with the side end of the second transmission gear; The fourth driving motor is fixedly installed on the middle part of the upper end of the mounting base plate, and the third driving gear is fixedly installed on the transmission shaft part at the front end of the fourth driving motor, and the upper end of the third driving gear is meshed and connected with the second transmission toothed plate, and the middle part of the second transmission toothed plate is fixedly installed with a swing shaft column, and an open groove is penetrated through the middle part of the upper end of the swing support frame, and a limited slide rail is fixedly installed on both sides of the top end of the swing support frame, and the lower end of the limited slide rail is limited and fitted and movably connected with the limited slide seat, and a moving platform is fixedly installed on the lower end of the limited slide seat, and the fifth driving motor is fixedly installed on the side end of the moving platform, and the fourth transmission gear is fixedly installed on the transmission shaft part at the upper end of the fifth driving motor, and a transmission spur rack is meshed and connected on the inner side of the fourth transmission gear, and a second electric telescopic rod is fixedly installed on the middle part of the lower end of the moving platform, and a second lifting plate is fixedly installed on the telescopic part at the lower end of the second electric telescopic rod, and a welding support frame is fixedly installed on the lower end of the second lifting plate, and a welding gun head for welding the air-conditioning pipe is detachably fixedly installed on the lower end of the welding support frame.

[0007] Preferably, an operation console is fixedly mounted on the rear side of the upper end of the mounting base plate, and the operation console is electrically connected to a handheld operator via a wire.

[0008] Preferably, the fixed support frame is fixedly mounted on the upper end of the upper mounting base plate, the upper end of the first transmission gear and the lower end of the first transmission gear plate are meshed and connected with each other, and there are two limiting straight sliding grooves, which are symmetrically distributed on the front and rear sides of the lower end of the U-shaped support platform.

[0009] Preferably, the threads of the outer curved surfaces at both ends of the adjusting screw rod face opposite directions, the horizontal sliding block is movably connected to the inner wall of the limiting straight sliding groove, and the second synchronous wheel is fixedly installed on the outer curved surface in the middle of the adjusting screw rod.

[0010] Preferably, a first limit slide bar is fixedly installed on both sides of the lower end of the first lifting plate, and the lower end of the first limit slide bar passes through and is movably connected to both sides of the horizontal sliding block, and a second limit slide bar is fixedly installed on the upper and lower ends of the outer side of the telescopic groove, and the outer side of the second limit slide bar passes through and is movably connected to both sides of the U-shaped clamping platform.

[0011] Preferably, there are several buffer springs, which are symmetrically distributed on the inner walls of the telescopic slot. The outer side of the clamping block is movably connected to the inner wall of the telescopic slot. An anti-slip pad is bonded to the inner side of the clamping block. The transmission shaft part at the upper end of the third drive motor is rotatably connected to the side end of the first lifting plate through a rotating shaft, and the transmission gear ring is fixedly installed on the outer curved surface in the middle of the rotating shaft column.

[0012] Preferably, the front end transmission shaft part of the fourth drive motor is rotatably connected to the upper end of the mounting base plate through a bearing seat support, and the front and rear ends of the swing shaft column are rotatably connected to the lower end of the fixed support frame through a rotating shaft, and the swing support frame is fixedly installed at the front and rear ends of the swing shaft column.

[0013] Preferably, there are two limit slide rails, which are symmetrically distributed on both sides of the top end of the swing support frame. The transmission spur rack is fixedly installed on the upper end of the swing support frame, and the front and rear ends of the transmission spur rack are fixedly installed with limit stop strips. The front and rear sides of the upper end of the second lifting plate are fixedly installed with a third limit slide bar, and the upper end of the third limit slide bar is limit-fitted and movably connected to the front and rear sides of the moving platform.

[0014] Preferably, U-shaped limit frames are supported and fixedly installed on both sides of the front end of the installation base plate. There are two U-shaped limit frames, which are symmetrically distributed on both sides of the front end of the installation base plate. An infrared transmitting sensor and an infrared receiving sensor for monitoring the limit of the swing support frame are fixedly installed on the upper ends of the U-shaped limit frames. The infrared transmitting sensor and the infrared receiving sensor are on the same horizontal line.

[0015] Compared with the prior art, the present invention has the following beneficial effects: The present invention starts the fifth driving motor by controlling, when the fifth driving motor is turned on, it will drive the moving platform to move forward and backward in sequence, when the moving platform moves forward and backward, it will drive the limiting slide to move forward and backward in a straight line along the lower end of the limiting slide rail, so that the moving platform is limited in straight line movement forward and backward by the limiting slide and the limiting slide rail, when the moving platform moves forward and backward in a straight line, it will synchronously drive the welding gun head to move forward and backward in a straight line to adjust the welding position, and at the same time, the fourth driving motor is turned on by controlling, when the fourth driving motor is turned on, it will drive the swing shaft column to rotate in sequence, when the swing shaft column rotates, it will drive the swing support frame to swing greatly and adjust, when the swing support frame swings greatly and adjusts, it will synchronously drive the welding gun head to swing left and right in a large scale to adjust the welding position of the air-conditioning pipe, thereby achieving fixed clamping welding of the air-conditioning pipe, while facilitating the front and rear straight line movement and the left and right large swing adjustment of the welding position of the air-conditioning pipe; The present invention also controls to start the second driving motor before the air-conditioning pipe is clamped and fixed. When the second driving motor is turned on, it will drive the horizontal slider to move outward or inward in a straight line synchronously in turn. When the horizontal slider moves outward or inward in a straight line synchronously, it will synchronously drive the clamping block to move outward or inward in a straight line to adjust the clamping position of the clamping pipe. The first electric telescopic rod is controlled to start. When the first electric telescopic rod is turned on, it will sequentially drive the clamping block to move up and down in a straight line to adjust the clamping position of the clamping pipe. The third driving motor is controlled to start. When the third driving motor is turned on, it will sequentially drive the horizontal rotating table to rotate. When the horizontal rotating table rotates, it will synchronously drive the clamping block to rotate horizontally to adjust the clamping position of the clamping pipe, thereby achieving fixed clamping and welding of the air-conditioning pipe, while facilitating the adjustment of the clamping position of the air-conditioning pipe up and down and forward and backward and horizontal rotation, thereby improving the flexibility of the clamping block to clamp air-conditioning pipes of different shapes and diameters. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 The overall structure of a welding device for automobile air conditioning pipe processing according to the present invention is shown in FIG. Figure 1 ; Figure 2 The overall structure of a welding device for automobile air conditioning pipe processing according to the present invention is shown in FIG. Figure 2 ; Figure 3 The partial structure diagram of a welding device for automobile air conditioning pipe processing of the present invention is shown in FIG. Figure 1 ; Figure 4 The partial structure diagram of a welding device for automobile air conditioning pipe processing of the present invention is shown in FIG. Figure 2 ; Figure 5 The partial structure diagram of a welding device for automobile air conditioning pipe processing of the present invention is shown in FIG. Figure 3 ; Figure 6 The present invention is a schematic cross-sectional view of the local structure of a welding device used for processing automobile air-conditioning pipes.

[0017] In the figure: 1, installation base plate; 101, operation console; 2, fixed support frame; 201, first adjustment shaft column; 202, U-shaped support platform; 203, first transmission gear plate; 204, first drive motor; 205, first transmission gear; 206, limit straight slide groove; 207, adjustment screw rod; 208, horizontal slider; 209, second drive motor; 210, first synchronous wheel; 211, second synchronous wheel; 212, first electric telescopic rod; 213, first lifting plate; 214, first limit slide rod; 215, rotating shaft column; 216, horizontal rotating platform; 217, U-shaped clamping platform; 218, clamping electric telescopic rod; 219, telescopic groove; 220, second limit slide rod; 221, buffer spring; 222, clamping block; 223, third drive motor; 224, second transmission gear; 225, transmission gear ring; 3, swing support frame; 301, fourth drive motor; 302, third transmission gear; 303, second transmission gear plate; 304, swing shaft column; 305, opening slot; 306, limit slide rail; 307, limit slide seat; 308, moving platform; 309, fifth drive motor; 310, fourth transmission gear; 311, transmission spur rack; 312, second electric telescopic rod; 313, second lifting plate; 314, third limit slide; 315, welding support frame; 316, welding gun head; 317, U-shaped limit frame; 318, infrared transmitting sensor; 319, infrared receiving sensor. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0019] See also Figure 1-6 The present invention provides a technical solution: comprising a mounting base plate 1, a fixed support frame 2 and a swing support frame 3, an operation console 101 is fixedly mounted on the rear side of the upper end of the mounting base plate 1, and the operation console 101 is electrically connected to a handheld operator through a wire, so that the handheld operator is convenient for controlling the welding operation of automobile air conditioning pipe processing; The fixed support frame 2 is fixedly installed on the upper end of the upper mounting base plate 1, and the inner side of the upper end of the fixed support frame 2 is rotatably connected with the first adjusting shaft column 201 through a rotating shaft, and a U-shaped support platform 202 is fixedly installed on the inner side of the first adjusting shaft column 201, and a first transmission gear plate 203 is fixedly installed on the outer curved surface of the first adjusting shaft column 201. A first driving motor 204 is inlaid and fixedly installed on the upper end of the fixed support frame 2, and a first transmission gear 205 is fixedly installed on the transmission shaft part at the front end of the first driving motor 204, and the upper end of the first transmission gear 205 is meshed with the lower end of the first transmission gear plate 203. A limited position straight slide groove 206 is provided on the front and rear sides of the lower end of the U-shaped support platform 202, and there are two limited position straight slide grooves 206, which are respectively The rear side is symmetrically distributed, and the inner wall in the middle of the limiting straight slide groove 206 is rotatably connected to an adjusting screw rod 207 through a rotating shaft, and the threads of the outer curved surfaces at both ends of the adjusting screw rod 207 are in opposite directions. The outer curved surfaces at both ends of the adjusting screw rod 207 are connected to a horizontal slider 208 through a screw nut, and the horizontal slider 208 is movably connected to the inner wall of the limiting straight slide groove 206, so that the horizontal slider 208 is limited in linear movement through the limiting straight slide groove 206, and a second drive motor 209 is fixedly installed on the opening at the lower end of the limiting straight slide groove 206, and a first synchronous wheel 210 is fixedly installed on the transmission shaft part at the side end of the second drive motor 209, and the outer end of the first synchronous wheel 210 is connected to the second synchronous wheel 211 through a synchronous belt drive, and the second synchronous wheel 211 is fixedly installed On the outer curved surface in the middle of the adjusting screw rod 207, a first electric telescopic rod 212 is fixedly installed on the upper end of the horizontal slider 208, a first lifting plate 213 is fixedly installed on the telescopic part of the upper end of the first electric telescopic rod 212, first limiting slide bars 214 are fixedly installed on both sides of the lower end of the first lifting plate 213, and the lower ends of the first limiting slide bars 214 are penetrated and movably connected to both sides of the horizontal slider 208, so that the first lifting plate 213 is limited in linear movement by the first limiting slide bars 214, and the middle part of the upper end of the first lifting plate 213 is rotatably connected with a rotating shaft column 215 through a rotating shaft, a horizontal rotating table 216 is fixedly installed on the upper end of the rotating shaft column 215, and a U-shaped clamping table 217 is fixedly installed on the upper end of the horizontal rotating table 216, and the U-shaped clamping table 217 is penetrated on both sides. A clamping electric telescopic rod 218 is fixedly installed, and a telescopic groove 219 is fixedly installed on the inner telescopic part of the clamping electric telescopic rod 218. Second limiting slide bars 220 are fixedly installed on the upper and lower ends of the outer side of the telescopic groove 219, and the outer side of the second limiting slide bar 220 passes through and fits and is movably connected to both sides of the U-shaped clamping platform 217, so that the telescopic groove 219 is limited by the second limiting slide bar 220 for linear movement. A buffer spring 221 is fixedly installed on the inner wall of the telescopic groove 219, and the number of buffer springs 221 is symmetrically distributed in sequence with the inner wall of the telescopic groove 219. A clamping block 222 for clamping and fixing the air-conditioning pipe is fixedly installed on the outer end of the buffer spring 221, and the outer side of the clamping block 222 is fit and movably connected to the inner wall of the telescopic groove 219.The buffer spring 221 cooperates with the telescopic groove 219 to elastically buffer and limit the clamping block 222. An anti-skid pad is bonded to the inner side of the clamping block 222, so that the anti-skid pad plays an anti-skid role when the clamping block 222 clamps the air-conditioning pipe. The third drive motor 223 is fixedly installed on the lower side end of the first lifting plate 213, and the transmission shaft part of the upper end of the third drive motor 223 is rotatably connected to the side end of the first lifting plate 213 through the rotating shaft. The second transmission gear 224 is fixedly installed on the transmission shaft part of the upper end of the third drive motor 223. The side end of the second transmission gear 224 is meshed and connected with a transmission gear ring 225, and the transmission gear ring 225 is fixedly installed on the outer curved surface of the middle part of the rotating shaft column 215; The fourth drive motor 301 is fixedly mounted on the middle part of the upper end of the mounting base 1, and the front end transmission shaft part of the fourth drive motor 301 is rotatably connected to the upper end of the mounting base 1 through the bearing seat support, and the front end transmission shaft part of the fourth drive motor 301 is fixedly mounted on the third transmission gear 302, and the upper end of the third transmission gear 302 is meshedly connected with the second transmission gear plate 303, and the middle part of the second transmission gear plate 303 is fixedly mounted with a swing shaft column 304, and the front and rear ends of the swing shaft column 304 are rotatably connected to the lower end of the fixed support frame 2 through a rotating shaft, and the swing support frame 3 is fixedly mounted on the front and rear ends of the swing shaft column 304, and the middle part of the upper end of the swing support frame 3 is penetrated by a rotating shaft. An open groove 305 is penetrated, and limited slide rails 306 are fixedly installed on both sides of the top of the swing support frame 3, and there are two limited slide rails 306, which are symmetrically distributed on both sides of the top of the swing support frame 3. The lower end of the limited slide rail 306 is limited and fitted and movably connected to the limited slide seat 307. A moving platform 308 is fixedly installed on the lower end of the limited slide seat 307. The side end support of the moving platform 308 is fixedly installed with a fifth driving motor 309. The transmission shaft part at the upper end of the fifth driving motor 309 is fixedly installed with a fourth transmission gear 310. The inner side of the fourth transmission gear 310 is meshed with a transmission spur rack 311, and the transmission spur rack 311 is fixedly installed. The transmission spur rack 311 is mounted on the upper end of the swing support frame 3, and the front and rear ends of the transmission spur rack 311 are fixedly installed with limit stop bars, so that the front and rear ends of the transmission spur rack 311 are blocked and limited by the limit stop bars, and a second electric telescopic rod 312 is fixedly installed through the middle of the lower end of the moving platform 308, and a second lifting plate 313 is fixedly installed on the telescopic part of the lower end of the second electric telescopic rod 312, and a third limit sliding bar 314 is fixedly installed on the front and rear sides of the upper end of the second lifting plate 313, and the upper end of the third limit sliding bar 314 is limitedly fitted and movably connected to the front and rear sides of the moving platform 308, so that the second lifting plate 313 is limited in linear movement by the third limit sliding bar 314. A welding support frame 315 is fixedly installed at the lower end of the second lifting plate 313, and a welding gun head 316 for welding the air-conditioning pipe is detachably fixedly installed at the lower end of the welding support frame 315, and U-shaped limit frames 317 are fixedly installed on both sides of the front end of the installation base plate 1, and there are two U-shaped limit frames 317, which are symmetrically distributed on both sides of the front end of the installation base plate 1, and an infrared emitting sensor 318 and an infrared receiving sensor 319 for monitoring the limit of the swing support frame 3 are fixedly installed on the upper end of the U-shaped limit frame 317, and the infrared emitting sensor 318 and the infrared receiving sensor 319 are on the same horizontal line.

[0020] When in use, the air-conditioning pipe to be welded is placed on the inner side of the clamping block 222. When the air-conditioning pipe is placed on the inner side of the clamping block 222, the clamping electric telescopic rod 218 is opened and extended through synchronous control. When the clamping electric telescopic rod 218 is opened and extended through synchronous control, the telescopic slot 219 is driven to move inward in a synchronous straight line. When the telescopic slot 219 moves inward in a synchronous straight line, the clamping block 222 is driven to move inward in a straight line. When the clamping block 222 moves inward in a straight line, the air-conditioning pipe is clamped and fixed. When the clamping block 222 clamps and fixes the air-conditioning pipe, the buffer spring 221 cooperates with the telescopic slot 219 to perform elastic buffering and limiting on the clamping block 222, so that the clamping block 222 can avoid squeezing of the air-conditioning pipe when clamping and fixing the air-conditioning pipe. When the second electric telescopic rod 312 is extended downward, the second lifting plate 313 is driven to move linearly downward. When the second lifting plate 313 moves linearly downward, the welding support frame 315 is driven to move linearly downward. When the welding support frame 315 moves linearly downward, the welding gun head 316 is driven to move linearly downward. When the welding gun head 316 moves linearly downward, the welding gun head 316 is close to the welding point of the clamped and fixed air-conditioning pipe. When the welding gun head 316 is close to the welding point of the clamped and fixed air-conditioning pipe, the air-conditioning pipe can be welded by controlling the opening of the welding gun head 316, thereby facilitating the fixing, clamping and welding of the air-conditioning pipe. By controlling to turn on the fifth drive motor 309, when the fifth drive motor 309 is turned on, it will drive the fourth transmission gear 310 to rotate. When the fourth transmission gear 310 rotates, the force generated by the meshing connection between the fourth transmission gear 310 and the transmission spur rack 311 will synchronously drive the moving platform 308 to move forward and backward. When the moving platform 308 moves forward and backward, it will drive the limiting slide 307 to move forward and backward along the lower end of the limiting slide rail 306. The limiting slide 307 cooperates with the limiting slide rail 306 to limit the moving platform 308 to move forward and backward in a straight line. When the moving platform 308 moves forward and backward in a straight line, it will synchronously drive the welding gun head 316 to move forward and backward in a straight line to adjust the welding position. At the same time, by controlling Turn on the fourth drive motor 301. When the fourth drive motor 301 is turned on, it will drive the third transmission gear 302 to rotate. When the third transmission gear 302 rotates, it will mesh and drive the second transmission gear plate 303 to rotate. When the second transmission gear plate 303 rotates, it will drive the swing shaft column 304 to rotate. When the swing shaft column 304 rotates, it will drive the swing support frame 3 to swing and adjust significantly. When the swing support frame 3 swings and adjusts significantly, it will synchronously drive the welding gun head 316 to swing left and right to adjust the welding position of the air-conditioning pipe, thereby achieving fixed clamping and welding of the air-conditioning pipe while facilitating front and rear linear movement and left and right swing adjustment of the welding position of the air-conditioning pipe; At the same time, when the swing support frame 3 is swung and adjusted to the inner side of the infrared transmitting sensor 318 and the infrared receiving sensor 319, the infrared signals of the infrared transmitting sensor 318 and the infrared receiving sensor 319 will be blocked and disconnected by the swing support frame 3. When the infrared signals of the infrared transmitting sensor 318 and the infrared receiving sensor 319 are disconnected, the swing support frame 3 can be controlled to stop swinging in turn, so that the swing support frame 3 is limited to the extreme swing position through the infrared transmitting sensor 318 and the infrared receiving sensor 319, so as to avoid the swing support frame 3 from swinging too much and causing collision damage. By controlling to turn on the first drive motor 204, when the first drive motor 204 is turned on, it will drive the first transmission gear 205 to rotate. When the first transmission gear 205 rotates, it will mesh and drive the first transmission gear plate 203 to rotate. When the first transmission gear plate 203 rotates, it will drive the U-shaped support platform 202 to swing slightly left and right. When the U-shaped support platform 202 swings slightly left and right, it will synchronously drive the clamped and fixed air-conditioning pipe to swing slightly left and right to adjust the welding position, so as to further improve the flexibility of the welding position of the air-conditioning pipe; At the same time, before the air-conditioning pipe is clamped and fixed, the second drive motor 209 is controlled to be turned on. When the second drive motor 209 is turned on, the first synchronous wheel 210 is driven to rotate. When the first synchronous wheel 210 rotates, the second synchronous wheel 211 is driven to rotate through the synchronous belt transmission. When the second synchronous wheel 211 rotates, the adjusting screw rod 207 is driven to rotate, and the outer curved threads at both ends of the adjusting screw rod 207 are in opposite directions, so that when the adjusting screw rod 207 rotates, the horizontal slider 208 is driven to move outward or inward in a straight line synchronously due to the force generated by the screw rod nut transmission connection. When the horizontal slider 208 moves outward or inward in a straight line synchronously, it will synchronously drive the clamping block 222 to move outward or inward in a straight line to adjust the clamping position of the clamping pipe. The first electric telescopic rod 212 is controlled to be turned on. When the first electric telescopic rod 212 is turned on, it will drive the first lifting plate 213 to move up and down in a straight line. When the first lifting plate 213 moves in a straight line, it will synchronously drive the clamping block 222 to move up and down in a straight line to adjust the clamping position of the clamping tube. The third driving motor 223 is turned on by control. When the third driving motor 223 is turned on, it will drive the second transmission gear 224 to rotate. When the second transmission gear 224 rotates, it will engage and drive the transmission gear ring 225 to rotate. When the transmission gear ring 225 rotates, it will drive the rotating shaft column 215 to rotate. When the rotating shaft column 215 rotates, it will drive the horizontal rotating table 216 to rotate. When the horizontal rotating table 216 rotates, it will synchronously drive the clamping block 222 to rotate horizontally to adjust the clamping position of the clamping tube, thereby achieving fixed clamping and welding of the air-conditioning tube, while facilitating the adjustment of the clamping position of the air-conditioning tube up and down, front and back, and horizontal rotation, so as to improve the flexibility of the clamping block 222 in clamping air-conditioning tubes of different shapes and diameters.

[0021] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0022] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A welding device for automobile air conditioning pipe processing, characterized in that: It comprises a mounting base plate (1), a fixed support frame (2) and a swing support frame (3); The inner side of the upper end of the fixed support frame (2) is rotatably connected to a first adjustment shaft column (201) via a rotating shaft, a U-shaped support platform (202) is fixedly installed on the inner side of the first adjustment shaft column (201), a first transmission gear wheel (203) is fixedly installed on the outer curved surface of the first adjustment shaft column (201), a first drive motor (204) is embedded and fixedly installed on the upper end of the fixed support frame (2), a first transmission gear (205) is fixedly installed on the front end transmission shaft portion of the first drive motor (204), and a limited position straight sliding groove is provided through the front and rear sides of the lower end of the U-shaped support platform (202). (206), the inner wall of the middle part of the position-limiting straight slide groove (206) is rotatably connected to an adjusting screw rod (207) via a rotating shaft, the outer curved surfaces at both ends of the adjusting screw rod (207) are connected to a horizontal slider (208) via a screw nut transmission, a second drive motor (209) is supported and fixedly installed at the opening at the lower end of the position-limiting straight slide groove (206), a first synchronous wheel (210) is fixedly installed on the side end transmission shaft of the second drive motor (209), the outer end of the first synchronous wheel (210) is connected to a second synchronous wheel (211) via a synchronous belt transmission, the horizontal slider ( A first electric telescopic rod (212) is fixedly installed on the upper end of the first electric telescopic rod (212), a first lifting plate (213) is fixedly installed on the upper telescopic portion of the first electric telescopic rod (212), a rotating shaft column (215) is rotatably connected to the middle part of the upper end of the first lifting plate (213) via a rotating shaft, a horizontal rotating platform (216) is fixedly installed on the upper end of the rotating shaft column (215), a U-shaped clamping platform (217) is fixedly installed on the upper end of the horizontal rotating platform (216), and clamping electric telescopic rods (218) are fixedly installed on both sides of the U-shaped clamping platform (217), and the clamping electric telescopic rods (218) are fixedly installed on the upper end of the first lifting plate (213). A telescopic groove (219) is fixedly installed on the inner telescopic portion of the telescopic rod (218); a buffer spring (221) is fixedly installed on the inner wall of the telescopic groove (219); a clamping block (222) for clamping and fixing the air-conditioning pipe is fixedly installed on the outer end of the buffer spring (221); a third driving motor (223) is fixedly installed on the lower side end of the first lifting plate (213); a second driving gear (224) is fixedly installed on the transmission shaft portion at the upper end of the third driving motor (223); and a transmission gear ring (225) is meshingly connected to the side end of the second driving gear (224); A fourth drive motor (301) is fixedly mounted on the middle of the upper end of the mounting base plate (1); a third drive gear (302) is fixedly mounted on the front end transmission shaft of the fourth drive motor (301); the upper end of the third drive gear (302) is meshingly connected with a second transmission toothed disc (303); a swing shaft column (304) is fixedly mounted in the middle of the second transmission toothed disc (303); an opening groove (305) is provided through the middle of the upper end of the swing support frame (3); limiting slide rails (306) are fixedly mounted on both sides of the top end of the swing support frame (3); the lower end of the limiting slide rail (306) is limitedly fitted and movably connected to a limiting slide seat (307); and the lower end of the limiting slide seat (307) is fixedly mounted with a moving platform (304). 8), a fifth drive motor (309) is fixedly mounted on a side support of the mobile platform (308), a fourth drive gear (310) is fixedly mounted on a transmission shaft portion at the upper end of the fifth drive motor (309), a transmission spur gear (311) is meshingly connected to the inner side of the fourth drive gear (310), a second electric telescopic rod (312) is fixedly mounted through the middle of the lower end of the mobile platform (308), a second lifting plate (313) is fixedly mounted on the lower end of the telescopic portion of the second electric telescopic rod (312), a welding support frame (315) is fixedly mounted on the lower end of the second lifting plate (313), and a welding gun head (316) for welding an air conditioning pipe is detachably fixedly mounted on the lower end of the welding support frame (315).

2. A welding device for automobile air conditioning pipe processing according to claim 1, characterized in that: An operation console (101) is fixedly mounted on the rear side of the upper end of the installation base plate (1), and the operation console (101) is electrically connected to a handheld operator via a wire.

3. A welding device for automobile air conditioning pipe processing according to claim 2, characterized in that: The fixed support frame (2) is fixedly mounted on the upper end of the upper mounting base plate (1); the upper end of the first transmission gear (205) is meshedly connected with the lower end of the first transmission gear plate (203); and there are two limiting straight sliding grooves (206), which are symmetrically distributed on the front and rear sides of the lower end of the U-shaped support platform (202).

4. A welding device for automobile air conditioning pipe processing according to claim 3, characterized in that: The threads of the outer curved surfaces at both ends of the adjusting screw rod (207) are oriented in opposite directions, the horizontal slider (208) is movably connected to the inner wall of the limiting straight slide groove (206), and the second synchronous wheel (211) is fixedly mounted on the outer curved surface in the middle of the adjusting screw rod (207).

5. A welding device for automobile air conditioning pipe processing according to claim 4, characterized in that: First limiting slide bars (214) are fixedly mounted on both sides of the lower end of the first lifting plate (213), and the lower ends of the first limiting slide bars (214) are passed through and movably connected to both sides of the horizontal sliding block (208); second limiting slide bars (220) are fixedly mounted on the upper and lower ends of the outer sides of the telescopic slot (219), and the outer sides of the second limiting slide bars (220) are passed through and movably connected to both sides of the U-shaped clamping platform (217).

6. A welding device for automobile air conditioning pipe processing according to claim 5, characterized in that: There are a plurality of buffer springs (221), which are symmetrically distributed along the inner wall of the telescopic slot (219). The outer side of the clamping block (222) is movably connected to the inner wall of the telescopic slot (219). An anti-skid pad is bonded to the inner side of the clamping block (222). The transmission shaft portion at the upper end of the third drive motor (223) is rotatably connected to the side end of the first lifting plate (213) through a rotating shaft. The transmission gear ring (225) is fixedly mounted on the outer curved surface in the middle of the rotating shaft column (215).

7. A welding device for automobile air conditioning pipe processing according to claim 6, characterized in that: The front transmission shaft portion of the fourth drive motor (301) is rotatably connected to the upper end of the mounting base plate (1) through a bearing seat support, and the front and rear ends of the swing shaft column (304) are rotatably connected to the lower end of the fixed support frame (2) through a rotating shaft, and the swing support frame (3) is fixedly mounted on the front and rear ends of the swing shaft column (304).

8. A welding device for automobile air conditioning pipe processing according to claim 7, characterized in that: There are two limit slide rails (306), which are symmetrically distributed on both sides of the top of the swing support frame (3); the transmission spur rack (311) is fixedly installed on the upper end of the swing support frame (3); the front and rear ends of the transmission spur rack (311) are fixedly installed with limit stop bars; the front and rear sides of the upper end of the second lifting plate (313) are fixedly installed with a third limit slide bar (314); the upper end of the third limit slide bar (314) is limit-fitted and movably connected to the front and rear sides of the moving platform (308).

9. A welding device for automobile air conditioning pipe processing according to claim 8, characterized in that: U-shaped limit frames (317) are fixedly mounted on both sides of the front end of the installation base plate (1), and there are two U-shaped limit frames (317), which are symmetrically distributed on both sides of the front end of the installation base plate (1). An infrared emitting sensor (318) and an infrared receiving sensor (319) for monitoring the limit position of the swing support frame (3) are fixedly mounted through the upper ends of the U-shaped limit frames (317), and the infrared emitting sensor (318) and the infrared receiving sensor (319) are on the same horizontal line.

Citation Information

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