Flat-pressing flat-die cutting station
By designing a flat flat die cutting station, using liftable upper mold and lower mold, combined with the adjustment structure of worm and worm gear, the problems of uneven cutting of circular knife die cutting equipment and high tool mold cost when cutting rolls are solved, achieving higher cutting accuracy and lower equipment cost.
Patent Information
- Application Number
- CN202411988764.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-03-14
AI Technical Summary
Existing round knife die cutting equipment can easily lead to uneven cutting lengths and not vertical cutting edges when cutting materials. At the same time, the tool die cost is high, and large-scale production is required to reduce the cost of equipment investment.
A flat flat die cutting station is designed, including a housing, drive assembly, down pressure structure, tool platform structure and adjustment structure. Through the liftable upper mold and lower mold, precise cutting is achieved, and the stroke of the upper mold is adjusted through the cooperation of the worm and worm gear, thereby changing the cutting accuracy.
It solves the problems of uneven cutting length and not vertical cutting edges, while reducing equipment costs and improving cutting speed and equipment usage efficiency.
Smart Images

Figure CN119610290A_ABST
Abstract
Description
Technical Field
[0001] The invention mainly relates to the field of coiled materials, and in particular to a flat pressing and die cutting station. Background Art
[0002] Circular knife die cutting is a process of cutting materials with a circular knife, mainly used in packaging, printing, electronics, medical and other fields. The circular knife die cutting machine achieves the effect of continuous rolling die cutting through gear transmission, usually including a driving wheel with gears, driving a steel roller with gears, and then driving the circular knife. The material is die-cut into the required shape between the circular knife and the steel roller.
[0003] The inventor discovered the following defects during the operation of the specific embodiment: Most of the equipment for cutting coils is circular die cutting. Since the coils are slightly bent, it is easy to cause problems such as uneven cutting length and insufficient verticality of the cutting edge.
[0004] Moreover, the cost of circular die-cutting equipment is relatively high, and large-scale production is required to reduce the equipment investment cost.
[0005] It should be noted that the above contents belong to the technical cognition scope of the inventor. Since the technical contents in this field are vast and too complicated, the above contents of this application do not necessarily constitute prior art. Summary of the invention
[0006] 1. Technical problem to be solved by the invention: The present invention provides a flat pressing and die cutting station to solve the technical problems existing in the above-mentioned background technology.
[0007] 2. Technical solution: To achieve the above-mentioned purpose, the technical solution provided by the present invention is as follows: a flat die-cutting station, comprising a housing, a driving assembly is arranged on one side of the top of the housing, a pressing structure is arranged in the middle of the interior of the housing, a knife platform structure is arranged at the bottom of the inner wall of the housing, the pressing structure is connected to the knife platform structure, and an adjustment structure is arranged on one side of the top of the knife platform structure; The knife platform structure includes a connecting frame and a lower mold. Matching holes are opened on both sides of the connecting frame. An upper mold is arranged at the bottom of the connecting frame. The lower mold is arranged at the bottom of the inner wall of the shell. The upper mold is arranged directly above the lower mold. A film cutting knife is arranged at the bottom of the upper mold.
[0008] Furthermore, the adjustment structure includes a mounting frame and a worm gear body, wherein the mounting frame is arranged inside the tool platform structure, the interior of the mounting frame is rotatably connected to a transmission shaft, one end of the transmission shaft is provided with a worm body, and the worm body is rotatably connected to the interior of the mounting frame.
[0009] Furthermore, a positioning groove is provided in the middle of the worm wheel body, and the worm wheel body is meshed with the worm body.
[0010] Furthermore, the downward pressing structure includes a first lifting frame, a rotating shaft and a positioning shaft. The first lifting frame is arranged on the outer walls on both sides of the shell. The first lifting frame is slidably connected to the shell. The top and bottom of the inner wall of the first lifting frame are provided with a first connecting hole. The rotating shaft is rotatably connected to the top and bottom of the inner wall of the shell, and eccentric shafts are arranged at both ends of the rotating shaft.
[0011] Furthermore, connecting rings are provided at both ends of the eccentric shaft, and the connecting rings are rotatably connected to the first connecting hole. The outer walls of the connecting rings at both ends of the rotating shaft at the bottom of the first lifting frame are in contact with the inner walls of the matching holes.
[0012] Furthermore, a meshing gear is disposed on the outer wall of the rotating shaft, the positioning shaft is rotatably connected to the inside of the shell, and a transmission gear is disposed on the outer wall of the positioning shaft, and the transmission gear meshes with the positioning shaft.
[0013] Furthermore, a second lifting frame is provided on the outer wall of the first lifting frame, a second connecting hole is provided on the top of the second lifting frame, the second connecting hole is rotatably connected to the connecting rings on both sides of the rotating shaft at the top of the shell, and a third connecting hole is provided on the bottom of the second lifting frame, the third connecting hole is rotatably connected to the connecting rings on both sides of the rotating shaft at the bottom of the shell.
[0014] 3. Beneficial effects: Compared with the prior art, the technical solution provided by the present invention has the following beneficial effects: Compared with the problems of uneven cutting length and insufficient verticality of the cutting edge in circular die cutting, the design of the present invention adopts a flat die cutting upper die that can be raised and lowered to solve the precision problem, while reducing the cost of the equipment. The flat die cutting equipment has high speed, small footprint, and light vibration. When the stroke of the upper mold needs to be adjusted, the worm body is rotated to make the worm body drive the worm wheel body to rotate, the worm wheel body drives the first rotating shaft at the bottom to rotate, the rotating shaft at the bottom drives the eccentric shaft at the bottom to rotate, and when the center point of the eccentric shaft is tested, the eccentric shaft drives the distance between the upper mold and the lower mold to become longer, and conversely the distance between the upper mold and the lower mold to become shorter, thereby changing the downward stroke of the upper mold. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention; Figure 2 It is a schematic diagram of the three-dimensional structure of the present invention; Figure 3It is a schematic diagram of the three-dimensional structure of the present invention; Figure 4 It is a schematic diagram of the three-dimensional structure of the knife platform structure of the present invention; Figure 5 It is a schematic diagram of the three-dimensional structure of the adjustment structure of the present invention; Figure 6 It is a schematic diagram of the three-dimensional unfolding structure of the downward pressing structure of the present invention.
[0016] Reference numerals: 1. Shell; 2. Driving assembly; 3. Adjustment structure; 301. Mounting frame; 302. Transmission shaft; 303. Worm body; 304. Worm wheel body; 305. Positioning groove; 4. Pressing structure; 401. First lifting frame; 402. First connecting hole; 403. Rotating axis; 404. Eccentric axis; 405. Connecting ring; 406. Meshing gear; 407. Positioning shaft; 408. Transmission gear; 409. Second lifting frame; 410. Second connecting hole; 411. Third connecting hole; 5. Knife platform structure; 501. Connecting frame; 502. Matching hole; 503. Upper mold; 504. Lower mold. DETAILED DESCRIPTION
[0017] To facilitate understanding of the present invention, the present invention will be described more comprehensively below with reference to the relevant drawings. Several embodiments of the present invention are shown in the drawings. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more thorough and comprehensive.
[0018] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "page", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicating orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.
[0019] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0020] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed", "provided with", "provided on" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances. Example
[0021] Refer to the attached Figure 1-6 A flat die-cutting station comprises a housing 1, a driving assembly 2 is arranged on one side of the top of the housing 1, a pressing structure 4 is arranged in the middle of the housing 1, a knife platform structure 5 is arranged at the bottom of the inner wall of the housing 1, the pressing structure 4 is connected to the knife platform structure 5, and an adjustment structure 3 is arranged on one side of the top of the knife platform structure 5; The knife platform structure 5 includes a connecting frame 501 and a lower mold 504. The connecting frame 501 has matching holes 502 on both sides thereof. An upper mold 503 is disposed at the bottom of the connecting frame 501. The lower mold 504 is disposed at the bottom of the inner wall of the shell 1. The upper mold 503 is disposed directly above the lower mold 504. A film cutting knife is disposed at the bottom of the upper mold 503.
[0022] Furthermore, the adjustment structure 3 includes a mounting frame 301 and a worm wheel body 304. The mounting frame 301 is arranged inside the tool platform structure 5. The interior of the mounting frame 301 is rotatably connected with a transmission shaft 302. One end of the transmission shaft 302 is provided with a worm body 303. The worm body 303 is rotatably connected to the interior of the mounting frame 301. A positioning groove 305 is provided in the middle of the worm wheel body 304. The worm wheel body 304 meshes with the worm body 303. When it is necessary to adjust the movement of the upper mold 503, the transmission shaft 302 is rotated, the transmission shaft 302 drives the worm body 303 to rotate, the worm body 303 drives the worm wheel body 304 to rotate, and the worm wheel body 305 is rotated. 04 is arranged on the outer wall of the rotating shaft 403 below the shell 1, and then the worm gear body 304 drives the rotating shaft 403 at the bottom to rotate, the rotating shaft 403 drives the positioning shaft 407 to rotate through the meshing gear 406 and the transmission gear 408 at the bottom, the positioning shaft 407 drives the rotating shaft 403 on the other side to rotate through the transmission gear 408 and the meshing gear 406, the rotating shafts 403 on both sides of the bottom drive the eccentric shafts 404 at both ends to rotate, when the center point of the eccentric shaft 404 is close to the top, the eccentric shaft 404 drives the connecting frame 501 to move upward, otherwise the eccentric shaft 404 drives the connecting frame 501 downward, thereby changing the distance between the upper mold 503 and the lower mold 504, thereby changing the movement stroke between the two.
[0023] Further, the pressing structure 4 includes a first lifting frame 401, a rotating shaft 403 and a positioning shaft 407. The first lifting frame 401 is arranged on the outer walls of both sides of the shell 1. The first lifting frame 401 is slidably connected to the shell 1. The top and bottom of the inner wall of the first lifting frame 401 are provided with first connecting holes 402. The rotating shaft 403 is rotatably connected to the top and bottom of the inner wall of the shell 1. Eccentric shafts 404 are arranged at both ends of the rotating shaft 403. Connecting rings 405 are arranged at both ends of the eccentric shaft 404. The connecting rings 405 are connected to the first connecting holes 402. 2 is rotatably connected, the outer walls of the connecting rings 405 at both ends of the rotating shaft 403 at the bottom of the first lifting frame 401 are in contact with the inner wall of the matching hole 502, the outer wall of the rotating shaft 403 is provided with a meshing gear 406, the positioning shaft 407 is rotatably connected to the inside of the housing 1, the outer wall of the positioning shaft 407 is provided with a transmission gear 408, the transmission gear 408 meshes with the positioning shaft 407, the outer wall of the first lifting frame 401 is provided with a second lifting frame 409, the top of the second lifting frame 409 is provided with a second connecting hole 410, the second connecting hole 410 is connected to The connecting rings 405 on both sides of the rotating shaft 403 at the top of the shell 1 are rotatably connected, and a third connecting hole 411 is opened at the bottom of the second lifting frame 409, and the third connecting hole 411 is rotatably connected to the connecting rings 405 on both sides of the rotating shaft 403 at the bottom of the shell 1. The coil is placed on the upper mold 503 and the lower mold 504. Then, when the coil needs to be cut, the driving component 2 is started, and the driving component 2 drives the meshing gear 406 on the top to rotate. The meshing gear 406 rotates through the transmission gear 408 and the meshing gear 406 on the other side, and the meshing gear 406 drives the rotating The shaft 403 rotates, and the rotating shaft 403 at the top drives the eccentric shafts 404 at both ends to rotate. The eccentric shaft 404 drives the first lifting frame 401 and the second lifting frame 409 of the outer wall to move downward. When the eccentric shaft 404 rotates one circle, the first lifting frame 401 completes a circular curve. The first lifting frame 401 is used to drive the rotating shaft 403 at the bottom to move downward. The rotating shaft 403 drives the upper mold 503 at the bottom to move downward and reset, thereby cutting the coiled material. The above operation is repeated to achieve cutting of the coiled material between the upper mold 503 and the lower mold 504 during movement.
[0024] The above-described embodiments only express a certain implementation mode of the present invention, and the description thereof is relatively specific and detailed, but it cannot be understood as limiting the patent scope of the present invention. It should be pointed out that, for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the present invention, which all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention shall be based on the attached claims.
Claims
1. A flat die cutting station, characterized in that: include A housing (1), wherein a driving assembly (2) is arranged on one side of the top of the housing (1), a downward pressing structure (4) is arranged in the middle of the interior of the housing (1), a knife platform structure (5) is arranged at the bottom of the inner wall of the housing (1), the downward pressing structure (4) is connected to the knife platform structure (5), and an adjustment structure (3) is arranged on one side of the top of the knife platform structure (5); The knife platform structure (5) comprises a connecting frame (501) and a lower mold (504), wherein matching holes (502) are provided on both sides of the interior of the connecting frame (501), an upper mold (503) is provided at the bottom of the connecting frame (501), the lower mold (504) is provided at the bottom of the inner wall of the shell (1), the upper mold (503) is provided directly above the lower mold (504), and a film cutting knife is provided at the bottom of the upper mold (503).
2. A flat die cutting station according to claim 1, characterized in that: The adjustment structure (3) comprises a mounting frame (301) and a worm gear body (304); the mounting frame (301) is arranged inside the knife platform structure (5); the interior of the mounting frame (301) is rotatably connected to a transmission shaft (302); one end of the transmission shaft (302) is provided with a worm body (303); the worm body (303) is rotatably connected to the interior of the mounting frame (301).
3. A flat die cutting station according to claim 2, characterized in that: A positioning groove (305) is provided in the middle of the worm wheel body (304), and the worm wheel body (304) is meshed with the worm body (303).
4. A flat die cutting station according to claim 1, characterized in that: The pressing structure (4) comprises a first lifting frame (401), a rotating shaft (403) and a positioning shaft (407); the first lifting frame (401) is arranged on the outer walls of both sides of the shell (1); the first lifting frame (401) is slidably connected to the shell (1); first connecting holes (402) are provided at the top and bottom of the inner wall of the first lifting frame (401); the rotating shaft (403) is rotatably connected to the top and bottom of the inner wall of the shell (1); and eccentric shafts (404) are provided at both ends of the rotating shaft (403).
5. A flat die cutting station according to claim 4, characterized in that: Connecting rings (405) are provided at both ends of the eccentric shaft (404), and the connecting rings (405) are rotatably connected to the first connecting hole (402). The outer walls of the connecting rings (405) at both ends of the rotating shaft (403) at the bottom of the first lifting frame (401) are in contact with the inner wall of the matching hole (502).
6. A flat die cutting station according to claim 5, characterized in that: The outer wall of the rotating shaft (403) is provided with a meshing gear (406); the positioning shaft (407) is rotatably connected to the inside of the housing (1); the outer wall of the positioning shaft (407) is provided with a transmission gear (408); the transmission gear (408) meshes with the positioning shaft (407).
7. A flat die cutting station according to claim 4, characterized in that: A second lifting frame (409) is provided on the outer wall of the first lifting frame (401); a second connecting hole (410) is provided at the top of the second lifting frame (409); the second connecting hole (410) is rotatably connected to connecting rings (405) on both sides of the rotating shaft (403) at the top of the shell (1); a third connecting hole (411) is provided at the bottom of the second lifting frame (409); the third connecting hole (411) is rotatably connected to connecting rings (405) on both sides of the rotating shaft (403) at the bottom of the shell (1).