Automatic lifting adjustable heating plate device driven by air pressure

Abstract

The invention relates to the technical field of composite material preparation, in particular to a pneumatically-driven automatic lifting adjustable heating plate device which comprises a rack, fixed jacking guide assemblies, fixed jacking limiting assemblies, a rotary jacking assembly, a rotary jacking limiting assembly and a heating plate, the fixed jacking guide assemblies are arranged on the two sides of the front end of the upper portion of the rack correspondingly, and the fixed jacking guide assemblies are arranged on the two sides of the front end of the upper portion of the rack correspondingly; fixed jacking guide assemblies are arranged on the upper portion of the rack, fixed jacking limiting assemblies are arranged on the outer sides of the fixed jacking guide assemblies at intervals, rotary jacking assemblies are arranged on the two sides of the rear end of the upper portion of the rack, rotary jacking limiting assemblies are arranged on the outer sides of the rotary jacking assemblies at intervals, and the heating plates are arranged at the upper end of the rack at intervals. By arranging the fixed jacking guide assembly, the fixed jacking limiting assembly, the rotary jacking assembly and the rotary jacking limiting assembly, pneumatic driving is adopted, the position conversion work of a plane and an inclined plane can be achieved through one key, the heating plate ascends in an inclined state, and the lifting height and angle adjusting function is achieved.

Description

Technical Field

[0001] The present application relates to the technical field of composite material preparation, and in particular to an air pressure driven automatic lifting and adjustable heating plate device. Background Art

[0002] The dry preparation process of composite materials (prepregs) requires heating and pressurizing the fibers and resins to melt the resin and fuse it with the fibers under pressure, so that the resin molecules wrap each fiber, thereby preparing a composite material (prepreg).

[0003] In the current composite material preparation (dry process), several groups of hot pressing rollers and several groups of heating plates are used to alternately press and heat (keep warm) the fibers and resins in the preparation process. That is, the fibers and resins pass through the middle of the heating rollers, enter the heating plates for heating, and then enter the heating rollers for pressing, and so on. This prepreg preparation process is a linear process (such as Figure 5 ).

[0004] However, for high-viscosity resins that are not conducive to penetration or when the prepreg surface density is large, the number of heating rollers and heating plates required for pressing and heating will increase accordingly. Therefore, in order to ensure better heating and pressurizing effects under limited conditions, a process method has been developed in which the fiber and resin are pre-wound around the upper and lower heating rollers, then enter the heating plate, and then are re-wound around the upper and lower heating rollers. This prepreg preparation process is an S-type process (such as Figure 6 ).

[0005] In the S-type process, the heating plate needs to be tilted along the path to ensure the adhesion between the fiber and the resin, and its angle or height needs to be adjustable. Therefore, a set of adjustable heating plate devices is required to realize the conversion of the paths of the straight-line and S-type processes. Summary of the invention

[0006] The object of the present invention is to provide an automatic lifting and adjustable heating plate device driven by air pressure, comprising a frame, a fixed lifting guide assembly, a fixed lifting limit assembly, a rotating lifting assembly, a rotating lifting limit assembly and a heating plate, wherein fixed lifting guide assemblies are arranged on both sides of the front end of the upper part of the frame, and fixed lifting limit assemblies are arranged at intervals on the outside of each of the fixed lifting guide assemblies, and two of the fixed lifting limit assemblies correspond to the horizontal coaxial lines of the two fixed lifting guide assemblies, and rotating lifting assemblies are arranged on both sides of the rear end of the upper part of the frame, and rotating lifting limit assemblies are arranged at intervals on the outside of each of the rotating lifting assemblies, and two of the rotating lifting limit assemblies correspond to the horizontal coaxial lines of the two rotating lifting assemblies, the heating plates are arranged at intervals on the upper end of the frame, and the lower end of the heating plate is rotatably connected to the upper ends of multiple fixed lifting guide assemblies, the upper ends of fixed lifting limit assemblies, the upper ends of rotating lifting assemblies and the upper ends of rotating lifting limit assemblies.

[0007] Furthermore, each of the fixed lifting guide assemblies includes a fixed seat, a pin shaft, a fixed lifting cylinder and a fisheye joint. The fixed lifting cylinder is arranged inside the upper end of the frame and is fixedly connected to the frame, and a fisheye joint is provided at the top of the fixed lifting cylinder. Fixed seats are provided on both sides of the front end of the lower part of the heating plate, and the fisheye joint is connected to the lower end of a single fixed seat through a pin shaft for corresponding rotation.

[0008] Furthermore, each of the rotary lifting components includes a fixed seat, a pin shaft, a fisheye joint, a rotary lifting cylinder, a rotary seat and a cylinder rotary support. The rotary seat is arranged on both sides of the upper rear end of the frame and is fixedly connected to the frame. A cylinder rotary support is provided on the inner side of the upper end of the rotary seat, and the cylinder rotary support is connected to the rotary seat through a corresponding rotational connection via a rotating shaft. A rotary lifting cylinder is fixed on the inner side of the cylinder rotary support, and a fisheye joint is provided on the top of the rotary lifting cylinder. Fixed seats are provided on both sides of the rear end of the lower part of the heating plate, and the fisheye joint is connected to the lower end of a single fixed seat through a corresponding rotational connection via a pin shaft.

[0009] Furthermore, each of the fixed lifting limit components includes a fixed seat, a pin shaft, a fisheye joint, a linear bearing and a fixed lifting guide column. A linear bearing is provided on the outside of each fixed lifting cylinder, and the linear bearing is fixedly connected to the frame. A fixed lifting guide column is provided inside the linear bearing, and the fixed lifting guide column is correspondingly slidably connected to the inner wall of the linear bearing. A fisheye joint is provided on the top of the fixed lifting guide column, and fixed seats are also provided on both sides of the front end of the lower part of the heating plate. The fisheye joint is correspondingly rotatably connected to the lower end of a single fixed seat through a pin shaft.

[0010] Furthermore, each of the rotary lifting limit components includes a fixed seat, a pin shaft, a fisheye joint, a rotating seat, a linear bearing, a limit nut and a rotary lifting guide column. A rotating seat is also spaced apart on the outside of each rotary lifting cylinder. A linear bearing is provided inside the rotating seat and is rotatably connected to the linear bearing. A rotary lifting guide column is provided inside the linear bearing, and the rotary lifting guide column is correspondingly slidably connected to the inner wall of the linear bearing. A fisheye joint is provided at the top of each rotary lifting guide column. Fixed seats are also provided on both sides of the rear end of the lower part of the heating plate. The fisheye joint is correspondingly rotatably connected to the lower end of a single fixed seat through a pin shaft.

[0011] Furthermore, fixed lifting linear bearing seats are provided at the upper and lower ends of the linear bearings in the plurality of fixed lifting limit assemblies.

[0012] Furthermore, a plurality of the linear bearings in the rotary lifting limit assembly are provided with a rotary lifting linear bearing seat at the upper and lower ends.

[0013] Furthermore, each of the fixed lifting guide columns is provided with limit nuts at the upper and lower ends.

[0014] Furthermore, each of the rotating lifting guide columns is provided with limit nuts at the upper and lower ends.

[0015] Furthermore, an anti-slip pad is provided at the lower end of the frame.

[0016] Compared with the prior art, the present invention is an automatic heating plate adjustment device which can realize the conversion of the middle pressing of the heating roller into the S-shaped upper and lower pressing. It is provided with a frame, a fixed lifting guide assembly, a fixed lifting limit assembly, a rotating lifting assembly, a rotating lifting limit assembly and a heating plate. It adopts pneumatic drive and can realize the position transformation of the plane and the inclined surface with one button, so that the heating plate can rise in an inclined state, and has the function of adjusting the lifting height and angle. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 The present invention provides a gas pressure driven automatic lifting adjustable heating plate device. Figure 1 ;

[0018] Figure 2 The present invention provides a gas pressure driven automatic lifting adjustable heating plate device. Figure 2 ;

[0019] Figure 3 is a cross-sectional view of the rotary jacking assembly provided by the present invention;

[0020] Figure 4 is a cross-sectional view of a fixed lifting guide assembly provided by the present invention;

[0021] Figure 5 It is a linear simplified flow chart provided by the present invention;

[0022] Figure 6 It is a simplified flow chart of the S-type process provided by the present invention.

[0023] Reference numerals in the above drawings:

[0024] 1. Heating plate; 2. Rack; 3. Fixed seat; 4. Pin shaft; 5. Fixed lifting cylinder; 6. Fisheye joint; 7. Rotating lifting cylinder; 8. Rotating seat; 9. Cylinder rotating support; 10. Fixed lifting linear bearing seat; 11. Linear bearing; 12. Fixed lifting guide column; 13. Limit nut; 14. Rotating lifting linear bearing seat; 15. Rotating lifting guide column. DETAILED DESCRIPTION

[0025] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0026] The implementation of the present invention is described in detail below in conjunction with specific embodiments.

[0027] The same or similar numbers in the drawings of this embodiment correspond to the same or similar parts; in the description of the present invention, it should be understood that if the terms "upper", "lower", "left", "right" and the like indicate directions or positional relationships based on the directions or positional relationships shown in the drawings, it is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, the terms describing the positional relationship in the drawings are only used for illustrative purposes and cannot be understood as limitations on the present application. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.

[0028] Reference Figure 1-4 The figure shows a preferred embodiment of the present invention.

[0029] A pneumatically driven automatic lifting adjustable heating plate device comprises a frame 2, a fixed lifting guide assembly, a fixed lifting limit assembly, a rotating lifting assembly, a rotating lifting limit assembly and a heating plate 1. Fixed lifting guide assemblies are arranged on both sides of the upper front end of the frame 2, and fixed lifting limit assemblies are arranged at intervals on the outside of each fixed lifting guide assembly, and the two fixed lifting limit assemblies correspond to the horizontal coaxial lines of the two fixed lifting guide assemblies. Rotary lifting assemblies are arranged on both sides of the upper rear end of the frame 2, and rotating lifting limit assemblies are arranged at intervals on the outside of each rotating lifting assembly, and the two rotating lifting limit assemblies correspond to the horizontal coaxial lines of the two rotating lifting assemblies. The heating plate 1 is arranged at intervals on the upper end of the frame 2, and the lower end of the heating plate 1 is rotatably connected to the upper ends of multiple fixed lifting guide assemblies, the upper ends of fixed lifting limit assemblies, the upper ends of rotating lifting assemblies and the upper ends of rotating lifting limit assemblies.

[0030] Each fixed lifting guide assembly includes a fixed seat 3, a pin 4, a fixed lifting cylinder 5 and a fisheye joint 6. The fixed lifting cylinder 5 is arranged inside the upper end of the frame 2 and is connected and fixed to the frame 2. The top of the fixed lifting cylinder 5 is provided with a fisheye joint 6. Both sides of the front end of the lower part of the heating plate 1 are provided with a fixed seat 3. The fisheye joint 6 is correspondingly connected to the lower end of a single fixed seat 3 through the pin 4. The fixed lifting guide assembly is provided to facilitate the up and down movement of the front end of the heating plate 1.

[0031] Each rotary lifting assembly includes a fixed seat 3, a pin 4, a fisheye joint 6, a rotary lifting cylinder 7, a rotary seat 8 and a cylinder rotary support 9. The rotary seat 8 is arranged on both sides of the upper rear end of the frame 2 and is fixedly connected to the frame 2. The inner side of the upper end of the rotary seat 8 is provided with a cylinder rotary support 9, and the cylinder rotary support 9 is correspondingly rotatably connected with the rotary seat 8 through a rotating shaft. The inner side of the cylinder rotary support 9 is fixed with a rotary lifting cylinder 7, and the top of the rotary lifting cylinder 7 is provided with a fisheye joint 6. The fixed seats 3 are arranged on both sides of the lower rear end of the heating plate 1, and the fisheye joint 6 is correspondingly rotatably connected with the lower end of the single fixed seat 3 through the pin 4. The rotary lifting assembly is provided to facilitate the up and down movement of the rear end of the heating plate 1.

[0032] Each fixed lifting limit assembly includes a fixed seat 3, a pin 4, a fisheye joint 6, a linear bearing 11 and a fixed lifting guide column 12. A linear bearing 11 is provided on the outside of each fixed lifting cylinder 5, and the linear bearing 11 is fixedly connected to the frame 2. A fixed lifting guide column 12 is provided inside the linear bearing 11, and the fixed lifting guide column 12 is correspondingly slidably connected to the inner wall of the linear bearing 11. A fisheye joint 6 is provided on the top of the fixed lifting guide column 12. A fixed seat 3 is also provided on both sides of the front end of the lower part of the heating plate 1. The fisheye joint 6 is correspondingly rotatably connected to the lower end of a single fixed seat 3 through a pin 4. The fixed lifting limit assembly is provided to facilitate limiting the heating plate 1 so that its front end can only move up and down, and improve the overall stability of movement.

[0033] Each rotary lifting limit assembly includes a fixed seat 3, a pin 4, a fisheye joint 6, a rotating seat 8, a linear bearing 11, a limit nut 13 and a rotary lifting guide column 15. A rotary seat 8 is also spaced apart on the outside of each rotary lifting cylinder 7. A linear bearing 11 is provided inside the rotary seat 8 and is rotatably connected to the linear bearing 11. A rotary lifting guide column 15 is provided inside the linear bearing 11, and the rotary lifting guide column 15 is correspondingly slidably connected to the inner wall of the linear bearing 11. A fisheye joint 6 is provided at the top of each rotary lifting guide column 15. Fixed seats 3 are also provided on both sides of the rear end of the lower part of the heating plate 1. The fisheye joint 6 is correspondingly rotatably connected to the lower end of a single fixed seat 3 through a pin 4. The rotary lifting limit assembly is provided to facilitate limiting the heating plate 1 so that its rear end can only move up and down, and to improve the overall stability of movement.

[0034] The upper and lower ends of the linear bearings 11 in the plurality of fixed lifting and limiting assemblies are both provided with fixed lifting and linear bearing seats 10. The fixed lifting and linear bearing seats 10 are provided to facilitate contact and stop with the limiting nut 13.

[0035] The upper and lower ends of the linear bearings 11 in the plurality of rotary lifting limit assemblies are both provided with rotary lifting linear bearing seats 14. The rotary lifting linear bearing seats 14 are provided to facilitate contact and stop with the limit nut 13.

[0036] Each fixed lifting guide column 12 is provided with a limit nut 13 at the upper and lower ends. The fixed lifting guide column 12 is provided with a limit nut 13, which is convenient for stroke adjustment. Each pair of limit nuts 13 is installed in pairs for mutual self-locking to prevent movement during use.

[0037] Each rotating jacking guide column 15 is provided with a limit nut 13 at the upper and lower ends. The rotating jacking guide column 15 is provided with a limit nut 13, which is convenient for stroke adjustment. Each pair of limit nuts 13 is installed in pairs for mutual self-locking to prevent movement during use.

[0038] An anti-skid pad is provided at the lower end of the frame 2. The frame is provided with an anti-skid pad to facilitate and stabilize the overall structure.

[0039] The specific implementation method of the gas pressure driven automatic lifting adjustable heating plate device of the present invention is as follows:

[0040] S1, linear adjustment:

[0041] Adjust the equipment to a straight line process, and use paper or cotton thread or other demonstration objects to simulate the running path in advance. Adjust the fixed lifting gas 5 and the rotating lifting cylinder 7 to the contracted state, and adjust the four limit nuts 13 above the fixed lifting guide column 12 and the rotating lifting guide column 15 until the upper surface of the heating plate 1 is in uniform contact with the demonstration object, and then tighten the four limit nuts 13;

[0042] S2, S-type adjustment:

[0043] Adjust the equipment to an S-shaped process, and use paper or cotton thread or other demonstration objects to simulate the running path in advance. Adjust the fixed lifting gas 5 and the rotating lifting cylinder 7 to the lifting state, and adjust the four limit nuts 13 below the fixed lifting guide column and the rotating lifting guide column 15 until the upper surface of the heating plate 1 is in uniform contact with the demonstration object, and then tighten the four limit nuts 13;

[0044] S3, path switching:

[0045] When the heating plate 1 is currently in a linear process, the fixed lifting gas 5 and the rotary lifting cylinder 7 are simultaneously reversed, and the fixed lifting gas and the rotary lifting cylinder 7 are adjusted from a contracted state to a lifted state until the limit nut 13 under the fixed lifting guide column 12 and the rotary lifting guide column 15 contacts and stops with the fixed lifting linear bearing seat 10 and the rotary lifting linear bearing seat 14. At this time, it is in an S-type process.

[0046] When the heating plate 1 is currently in the S-type process, the fixed lifting gas 5 and the rotary lifting cylinder 7 are simultaneously reversed, and the fixed lifting gas 5 and the rotary lifting cylinder 7 are adjusted from the lifting state to the contracted state until the limit nut 13 above the fixed lifting guide column 12 and the rotary lifting guide column 15 contacts and stops with the fixed lifting linear bearing seat 10 and the rotary lifting linear bearing seat 14, and it is now in the linear process.

[0047] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A gas pressure driven automatic lifting and adjustable heating plate device, characterized in that: The utility model comprises a frame (2), a fixed lifting guide assembly, a fixed lifting limit assembly, a rotating lifting assembly, a rotating lifting limit assembly and a heating plate (1), wherein fixed lifting guide assemblies are arranged on both sides of the upper front end of the frame (2), a fixed lifting limit assembly is arranged at intervals on the outer side of each fixed lifting guide assembly, and two fixed lifting limit assemblies correspond to the horizontal coaxial lines of two fixed lifting guide assemblies, and rotating lifting assemblies are arranged on both sides of the upper rear end of the frame (2), a rotating lifting limit assembly is arranged at intervals on the outer side of each rotating lifting assembly, and two rotating lifting limit assemblies correspond to the horizontal coaxial lines of two rotating lifting assemblies, and the heating plates (1) are arranged at intervals at the upper end of the frame (2), and the lower end of the heating plate (1) is rotatably connected to the upper ends of multiple fixed lifting guide assemblies, the upper ends of fixed lifting limit assemblies, the upper ends of rotating lifting assemblies and the upper ends of rotating lifting limit assemblies.

2. The air pressure driven automatic lifting and adjustable heating plate device according to claim 1, characterized in that: Each of the fixed lifting guide components comprises a fixed seat (3), a pin shaft (4), a fixed lifting cylinder (5) and a fisheye joint (6); the fixed lifting cylinder (5) is arranged inside the upper end of the frame (2) and is connected and fixed to the frame (2); and a fisheye joint (6) is provided at the top of each of the fixed lifting cylinders (5); fixed seats (3) are provided on both sides of the front end of the lower part of the heating plate (1); and the fisheye joint (6) is connected to the lower end of a single fixed seat (3) in a corresponding rotational manner via a pin shaft (4).

3. The gas pressure driven automatic lifting and adjustable heating plate device according to claim 2, characterized in that: Each of the rotary lifting components comprises a fixed seat (3), a pin shaft (4), a fisheye joint (6), a rotary lifting cylinder (7), a rotary seat (8) and a cylinder rotary support (9); the rotary seat (8) is arranged on both sides of the upper rear end of the frame (2) and is fixedly connected to the frame (2); a cylinder rotary support (9) is arranged on the inner side of the upper end of the rotary seat (8); and the cylinder rotary support (9) is rotatably connected to the rotary seat (8) via a rotating shaft; a rotary lifting cylinder (7) is fixed on the inner side of the cylinder rotary support (9); and a fisheye joint (6) is arranged on the top of the rotary lifting cylinder (7); fixed seats (3) are arranged on both sides of the lower rear end of the heating plate (1); and the fisheye joint (6) is rotatably connected to the lower end of a single fixed seat (3) via a pin shaft (4).

4. The gas pressure driven automatic lifting and adjustable heating plate device according to claim 3, characterized in that: Each of the fixed lifting limiter components comprises a fixed seat (3), a pin shaft (4), a fisheye joint (6), a linear bearing (11) and a fixed lifting guide column (12). A linear bearing (11) is provided on the outside of each of the fixed lifting cylinders (5), and the linear bearing (11) is connected and fixed to the frame (2). A fixed lifting guide column (12) is provided inside the linear bearing (11), and the fixed lifting guide column (12) is correspondingly slidably connected to the inner wall of the linear bearing (11). A fisheye joint (6) is provided on the top of the fixed lifting guide column (12). Fixed seats (3) are also provided on both sides of the front end of the lower part of the heating plate (1). The fisheye joint (6) is correspondingly rotatably connected to the lower end of a single fixed seat (3) through a pin shaft (4).

5. The air pressure driven automatic lifting adjustable heating plate device according to claim 4, characterized in that: Each of the rotary lifting limit assembly comprises a fixed seat (3), a pin shaft (4), a fisheye joint (6), a rotary seat (8), a linear bearing (11), a limit nut (13) and a rotary lifting guide column (15). A rotary seat (8) is also arranged at intervals on the outside of each rotary lifting cylinder (7). A linear bearing (11) is arranged inside the rotary seat (8) and is rotatably connected to the linear bearing (11). A rotary lifting guide column (15) is arranged inside the linear bearing (11), and the rotary lifting guide column (15) is correspondingly slidably connected to the inner wall of the linear bearing (11). A fisheye joint (6) is arranged at the top of each rotary lifting guide column (15). Fixed seats (3) are also arranged on both sides of the rear end of the lower part of the heating plate (1). The fisheye joint (6) is correspondingly rotatably connected to the lower end of a single fixed seat (3) through a pin shaft (4).

6. The gas pressure driven automatic lifting and adjustable heating plate device according to claim 5, characterized in that: The upper and lower ends of the linear bearings (11) in the plurality of fixed lifting and limiting assemblies are both provided with fixed lifting linear bearing seats (10).

7. The gas pressure driven automatic lifting adjustable heating plate device according to claim 6, characterized in that: The linear bearings (11) in the plurality of rotary lifting limit assemblies are provided with rotary lifting linear bearing seats (14) at the upper and lower ends.

8. The air pressure driven automatic lifting and adjustable heating plate device according to claim 7, characterized in that: Each of the fixed lifting guide pillars (12) is provided with a limiting nut (13) at the upper and lower ends.

9. The air pressure driven automatic lifting and adjustable heating plate device according to claim 8, characterized in that: Each of the rotating lifting guide pillars (15) is provided with a limiting nut (13) at the upper and lower ends.

10. The air pressure driven automatic lifting and adjustable heating plate device according to claim 9, characterized in that: An anti-slip pad is provided at the lower end of the frame (2).

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