Full-automatic half type packaging box body folding forming system

CN119610769APending Publication Date: 2025-03-14JIANGYIN XINGJU EQUIPMENT INTELLIGENT TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202411640192.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-18
Publication Date
2025-03-14

AI Technical Summary

Technical Problem

The existing upper and lower split-type combined packaging boxes have low production efficiency, complex equipment and high cost, which cannot meet the needs of large-scale rapid production.

Method used

A fully automatic half-piece box-body folding forming system is designed, including a rotary bracket, box-body molding workbench and bottom-bottomed workbench. The automatic forming and assembly of the half-piece box body is achieved through two sets of box components and robots with the same structure.

Benefits of technology

It has achieved fully automated production with fast production speed, good quality of box, small equipment area and low cost, and can adapt to the large-scale rapid production needs of split-type packaging boxes.

✦ Generated by Eureka AI based on patent content.

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    Figure CN119610769A_ABST
Patent Text Reader

Abstract

The invention discloses a full-automatic half type packaging box body folding forming system which comprises a rotary support, a box body forming workbench and a bottom pasting discharging workbench, two box pressing assemblies are arranged on the two sides of the rotary support, and each box pressing assembly comprises a bottom bracket, an in-box supporting frame and an upper pressing frame which are sequentially arranged from bottom to top; a box body piece grabbing mechanical arm, a box body piece conveying mechanism, a box body piece separating and feeding mechanism and a box body piece gluing mechanism are further arranged beside the box body forming workbench. A box bottom piece slicing feeding mechanism and a box bottom piece overturning mechanism are arranged above the bottom pasting discharging workbench, and a box body discharging mechanism is further arranged below the bottom pasting discharging workbench. Two half split type box bodies can be produced at the same time, combination forming is rapid and accurate, equipment is simple, the occupied area is small, cost is low, and the device can adapt to large-scale rapid production of split type packaging boxes.
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Description

Technical Field

[0001] The invention belongs to the field of packaging box production, and in particular relates to a full-automatic half-type packaging box body folding and forming system. Background Art

[0002] As people's living standards improve, they have higher and higher requirements for all aspects of goods. Nowadays, there are a wide variety of goods, and the first thing that catches the eye is often the outer packaging of the product. A good outer packaging can be a great boost to sales. Especially for some high-end products, the outer packaging of the product is more important to the sales of the product, especially it can attract consumers, increase the added value of the product, meet the spiritual needs of consumers, and consolidate the brand and corporate image.

[0003] Traditional packaging boxes are usually one-piece molding structures, which leads to serious material waste and high material costs. In order to reduce material costs, more and more sliced ​​combination packaging boxes are used in production. Even many wine manufacturers like Jiannanchun still prefer upper and lower split combination packaging boxes, that is, the entire box body is composed of two half-section packaging box bodies spliced ​​together. The two half-section packaging box bodies required for the existing upper and lower split combination packaging boxes are either made by manual bonding or by machinery. The manual bonding production is time-consuming and labor-intensive, with low production efficiency, low precision, and high labor costs. The existing upper and lower split combination packaging box manufacturing machinery is either more complex, with high equipment costs and a large footprint, or can only be semi-automated for production, with low production efficiency and unable to meet the requirements of large-scale rapid production. For this reason, people hope to have better equipment with higher production speed, higher equipment cost performance and smaller footprint to complete these tasks. Summary of the invention

[0004] The object of the present invention is to provide a fully automatic half-section packaging box body folding and forming system with high production speed, good box quality and small footprint.

[0005] The present invention is achieved through the following technical solutions: The fully automatic half-section packaging box body folding and forming system comprises a rotating bracket 1 and a box body forming workbench 2 and a bottom-pasting material unloading workbench 3 symmetrically arranged at the same height on both sides of the rotating bracket 1. Two groups of box pressing components with the same structure are symmetrically arranged on both sides of the rotating bracket 1 corresponding to the two workbenches. The box pressing components comprise a bottom bracket 4, an inner box support frame 5 and an upper pressing frame 6 which are arranged in sequence from bottom to top. The inner box support frame 5 and the upper pressing frame 6 can both move up and down along the rotating bracket 1. The inner box support frame 5 and the upper pressing frame 6 can move up and down along the rotating bracket 1. The frame 5 has four side surfaces for supporting the four sides of the box body, and a suction cup is provided on the outer end thereof for sucking or releasing the bottom plate of the box. The bottom bracket 4 includes a base 4.1 fixedly connected to the swivel bracket 1 and a bottom support plate 4.2 which is arranged above the base 4.1 and can be lifted and lowered. Two side plates 4.3 which can be away from or close to the bottom support plate 4.2 are symmetrically arranged on the base 4.1 and on both sides of the bottom support plate 4.2. The upper end of each side plate 4.3 is also fixedly connected with a vertically extending side plate 4.2 facing the bottom support plate 4.2. The shoveling block 4.4 of the side panel is so that the two side edges of the box body sheet itself can overlap and form each other through the action of the shoveling plate; preferably, the side panel 4.3 is fixedly connected to the movable end of a cylinder fixedly connected to the base 4.1 through a bracket, so that its movement can be achieved by the drive of the cylinder and guided by a guide rod passing through the bracket; preferably, the support frame 5 in the box is driven by a linear drive mechanism arranged on the rotating bracket 1 so as to be able to move up and down along the rotating bracket 1, and the upper pressure frame 6 is driven by a linear drive mechanism fixedly connected to the support frame 5 in the box so as to be able to move up and down relative to the support frame 5 in the box, and thus to be able to move up and down along the rotating bracket 1; more preferably, the linear drive mechanism that drives the support frame 5 in the box to move up and down along the rotating bracket 1 is a screw nut sleeve linear drive mechanism 1.1 driven by a motor arranged on the rotating bracket 1, and the upper pressure frame 6 is driven by a cylinder fixedly connected to the support frame 5 in the box so as to be able to move up and down relative to the support frame 5 in the box.

[0006] The box body forming workbench 2 and the bottom blanking workbench 3 are both provided with a hollow groove 7 for the bottom support plate 4.2, the box inner support frame 5 and the upper pressing frame 6 to press down through at the position corresponding to the box pressing assembly; Next to the box body forming workbench 2, there is also a box body piece grabbing robot 8, and below the box body piece grabbing robot 8, there is also a box body piece conveying mechanism 9, so that the box body piece grabbing robot 8 grabs the box body piece 100 from the box body piece conveying mechanism 9 and places it above the hollow groove 7 on the box body forming workbench 2. The front end of the box body piece conveying mechanism 9 is also provided with a box body piece segmentation feeding mechanism 10 for feeding the box body piece conveying mechanism 9 with a box body piece 100 material with four sides that are pre-folded between two adjacent sides, so as to supply the box body piece 100 in single pieces; next to the box body forming workbench 2, there is also at least one box body piece gluing mechanism 11, so as to pre-apply glue to the overlapping parts of the two outermost sides of the box body piece itself and the bottom side of the box body piece at the position where it is bonded to the box bottom piece before being placed on the hollow groove 7.

[0007] Above the bottom pasting and unloading workbench 3 and at the rear side of the hollow groove 7, a box bottom film segmentation feeding mechanism 12 and a box bottom film flipping mechanism 13 for pasting the box bottom film 200 on the outer end of the inner support frame 5 are provided in sequence. The box bottom film flipping mechanism 13 is located next to the hollow groove 7 on the bottom pasting and unloading workbench 3, and includes a flipping frame 13.1 and a supporting platform 13.2 arranged on the flipping frame 13.1. The supporting platform 13.2 is connected with the output end of the box bottom film segmentation feeding mechanism 12 when it is in a horizontal state before flipping, so that the box bottom film 200 can be obtained from the box bottom film segmentation feeding mechanism 12, and the supporting platform 13.2 flips upward When the box bottom film 200 is turned 90 degrees, it can be turned 90 degrees with the box bottom film 200 and attached to the outer end of the inner box support frame 5. The support platform 13.2 is provided with a plurality of suction cups so as to suck and fix the box bottom film 200 after receiving the box bottom film or release the box bottom film when transferring it to the outer end of the inner box support frame 5; preferably, the support platform 13.2 is also provided with a movable material stopper 13.3 at the front side of the position before turning over, so as to locate the material forward position when the box bottom film segmentation feeding mechanism 12 transports the box bottom film 200 to the support platform 13.2, and when the material is in place, it moves down to avoid interfering with the turning over of the box bottom film turning mechanism 13; A box body unloading mechanism 14 is also provided below the bottom unloading workbench 3 and at the rear side of the hollow groove 7. The box body unloading mechanism 14 includes a rotatable material dispensing block 14.1 located at the front side and a movable material unloading suction block 14.2 with a suction cup located at the rear side, so as to facilitate unloading of the box body 300. During operation, when the inner support frame of the box body 300 with the completed box body is transferred to the bottom of the bottom unloading workbench, the material dispensing block acts on the top of the box body to push the box body sleeved on the inner support frame backward, so that the unloading suction block at the rear end can suck the bottom plate of the box body. After the unloading suction block sucks the box body firmly, the unloading suction block moves backward to complete the demoulding and unloading of the box body. More preferably, a box body output conveyor belt 15 is also provided below the bottom unloading workbench 3. Preferably, the material suction block is driven by a linear drive mechanism to move back and forth, and the rotatable material digging block is driven by a rocker drive mechanism to rotate. Further, the linear drive mechanism used here is a belt driven by a motor, and the material suction block 14.2 is fixedly connected to a fixed seat fixed on the belt, so that the material suction block 14.2 is driven to move forward and backward by the rotation of the belt.

[0008] Preferably, a rotatable limiting clamp 9.5 for positioning the box body piece is provided next to the hollow groove 7 of the box body forming workbench 2.

[0009] Preferably, the box body sheet segmentation feeding mechanism 10 and the box bottom sheet segmentation feeding mechanism 12 have the same structure, both comprising a silo 10.1 for material stacking and a linear drive unit 10.2 located below the silo, and a paddle structure driven by the linear drive unit 10.2, wherein the paddle structure comprises a fixed block and a paddle 10.3 connected to the fixed block by a torsion spring pin, the paddle 10.3 being located at one side of the lower end of the material stacking, and under normal conditions, the paddle 10.3 is tilted obliquely upward under the action of the torsion spring, and the tilting height is adapted to the thickness of a piece of material to be picked; the paddle structure is driven by the fixed block and the linear drive unit 10.2 The moving block driven by the linear drive unit 10.2 moves forward, driving the paddle 10.3 to pull out the lowest piece of material from one side of the material stack to the other side. After reaching the predetermined position, the moving block driven by the linear drive unit 10.2 moves backward, driving the paddle 10.3 to move back to its original position. When the paddle 10.3 touches the material stack again during the return journey, the paddle 10.3 is pressed downward until it leaves the material stack again. Under the restoring force of the torsion spring, the paddle 10.3 returns to its normal height and contacts the lowest piece of material from the material stack again, so that the material can be pulled out again. Preferably, the linear drive unit 10.2 is a ball screw.

[0010] Preferably, the box body sheet transport mechanism 9 comprises a table 9.1 in the same plane as the box body forming workbench 2, a pressing plate device 9.2 arranged above the table 9.1 and capable of moving up and down relative to the table 9.1, and a transfer device 9.3 arranged below the table 9.1 and capable of moving left and right and up and down relative to the table 9.1, the upper end of which is horizontally distributed with a plurality of suction cups, the pressing plate device 9.2 and the transfer device 9.3 being arranged relative to each other, and a groove 9.4 is provided on the table 9.1 for the suction cups on the transfer device 9.3 to pass through when moving back and forth, so that after the pressing plate device 9.2 presses the box body sheet and the suction cups on the transfer device 9.3 suck the box body sheet, the pressing plate device 9.2 is released and the transfer device moves with it. More preferably, the table 9.1 is integrally formed with the box body forming workbench 2.

[0011] More preferably, the box body sheet conveying mechanism 9 is a three-station box body sheet conveying mechanism 9, and the table 9.1 is provided with the first, second and third stations arranged in sequence, the third station of the box body sheet conveying mechanism 9 is located below the grasping manipulator 8, and the output end of the box body sheet segmentation feeding mechanism 10 is connected to the first station of the box body sheet conveying mechanism 9 to feed the box body sheets to the first station of the box body sheet segmentation feeding mechanism 10 in segments; the pressing plate device 9.2 includes two vertical driving cylinders fixedly connected to the table and respectively arranged beside the first and second stations of the table, and two pressing blocks 9.21 fixedly connected to the movable ends of the two vertical driving cylinders; The transfer device 9.3 comprises two horizontally arranged movable suction claws 9.31 with a center spacing equal to the length of one station on the table 9.1. The suction cup on the transfer device 9.3 is located on the movable suction claws 9.31. The two movable suction claws 9.31 are respectively fixedly connected to the upward movable ends of a vertical cylinder. The two vertical cylinders are fixedly connected to the movable ends of a linear drive mechanism through a connecting block, so that the two movable suction claws 9.31 can be driven by the linear drive mechanism to move back and forth along the three stations on the table, thereby realizing the circulation of the box body 100 at the three stations on the table 9.1.

[0012] Furthermore, on the two side surfaces along the transport direction of the box body pieces of the second station of the box body piece transport mechanism 9, one side is provided with a fixed position limit strip 9.6, and the other side is provided with a rotatable limit clamp 9.5 which can be used to clamp the box body piece after the box body piece is transported, so as to facilitate the positioning of the box body piece 200 to make the subsequent gluing and feeding more accurate; a box body piece gluing mechanism 11 is provided between the second station of the box body piece transport mechanism 9 and the box body piece grabbing robot 8 along the transport direction of the box body piece, and between the third station of the box body piece transport mechanism 9 and the box body forming workbench 2, so as to position the box body piece 100 In the process of 00 being transported from the second station to the third station, the box body piece gluing mechanism 11 located between the second station of the box body piece transporting mechanism 9 and the box body piece grabbing robot 8 completes the action of pre-coating glue on the position on the bottom side of the box body piece that is bonded with the box bottom piece; at the same time, in the process of the box body piece 100 being grasped by the box body piece grabbing robot 8 and transported from the third station to the hollow groove 7 of the box body forming workbench 2, the box body piece gluing mechanism 11 located between the third station of the box body piece transporting mechanism 9 and the box body forming workbench 2 completes the action of pre-coating glue on the overlapping part of the side of the box body piece itself.

[0013] More preferably, a box body piece fixed limit block 9.6 is provided beside the third station of the box body piece conveying mechanism 9 to locate the position of the box body piece.

[0014] The beneficial effects of the present invention are: The fully automatic half-section packaging box body folding and forming system of the present invention has an ingenious structure. Through the cooperation of two sets of box pressing components and two workbenches on a rotating bracket, it can realize the simultaneous production of two half-section split box bodies. It can also be used to produce split box bodies of different heights for subsequent assembly into a complete packaging box. The production speed is fast, and the box body and box bottom are combined and formed quickly and accurately. The equipment is streamlined, occupies a small area, and has low cost. It can adapt to the large-scale and rapid production of split packaging boxes, has strong practicality, and is worthy of promotion. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The present invention will now be described by way of example with reference to the accompanying drawings, in which: Figure 1 It is a schematic diagram of the three-dimensional structure of an embodiment of the present invention; Figure 2 for Figure 1 Enlarged view of point A in the middle; Figure 3 for Figure 1 Enlarged view of point B in the middle; Figure 4 is a schematic diagram of a three-dimensional structure from another angle of an embodiment of the present invention; Figure 5 for Figure 4 A schematic diagram of a top view structure; Figure 6 It is a schematic diagram of the combined structure of the box body piece feeding mechanism and the box body piece conveying mechanism; Figure 7 for Figure 6 A schematic diagram of a top view structure; Figure 8 for Figure 6 Schematic diagram of the main structure; Fig. 9 for Figure 8 Schematic diagram of the cross-section structure along the BB direction; Fig.10 It is a schematic diagram of the combined structure of the box body forming workbench and the box body piece grabbing manipulator; Fig.11 It is a schematic diagram of the combined structure of the bottom pasting and unloading workbench, the box bottom film separation and feeding mechanism and the box bottom film turning mechanism; Fig.12 for Fig.11 Enlarged view of point A in the middle; Fig.13 for Fig.11 A side view structural schematic diagram of; Fig.14 It is a schematic diagram of the three-dimensional structure of the slewing bracket; Fig.15 for Fig.14 Schematic diagram of the main structure; Fig.16 for Fig.15 Schematic diagram of the cross-sectional structure along the AA direction; Fig.17 This is the molding process of the packaging box body produced by the embodiment of the present invention. DETAILED DESCRIPTION

[0016] All features disclosed in this specification, or steps in all methods or processes disclosed, except mutually exclusive features and / or steps, can be combined in any manner.

[0017] Any feature disclosed in this specification (including any additional claims, abstract and drawings), unless otherwise stated, may be replaced by other equivalent or alternative features with similar purposes. That is, unless otherwise stated, each feature is only an example of a series of equivalent or similar features.

[0018] like Figure 1-17As shown, the fully automatic half-section packaging box body folding and forming system comprises a rotating bracket 1 and a box body forming workbench 2 and a bottom-pasting material unloading workbench 3 symmetrically arranged at the same height on both sides of the rotating bracket 1. Two groups of box pressing components with the same structure are symmetrically arranged on both sides of the rotating bracket 1 corresponding to the two workbenches. The box pressing components comprise a bottom bracket 4, an inner box support frame 5 and an upper pressing frame 6 which are arranged in sequence from bottom to top. The inner box support frame 5 and the upper pressing frame 6 can both move up and down along the rotating bracket 1. The support frame 5 has four side surfaces for supporting the four sides of the box body, and a suction cup is provided on the outer end thereof for sucking or releasing the bottom plate of the box. The bottom bracket 4 includes a base 4.1 fixedly connected to the swivel bracket 1 and a bottom support plate 4.2 which is arranged above the base 4.1 and can be lifted and lowered. Two side plates 4.3 which can be away from or close to the bottom support plate 4.2 are symmetrically arranged on the base 4.1 and on both sides of the bottom support plate 4.2. The upper end of each side plate 4.3 is also fixedly connected with a vertical support plate 4.2 which is directed toward the bottom support plate 4.2. The shoveling block 4.4 on the side plate can facilitate the two side edges of the box body to overlap and form each other through the action of the shoveling plate; preferably, the side plate 4.3 is fixedly connected to the movable end of a cylinder fixedly connected to the base 4.1 through a bracket, so that its movement can be achieved by the drive of the cylinder and guided by a guide rod passing through the bracket; preferably, the support frame 5 in the box is driven by a linear drive mechanism arranged on the rotating bracket 1 so as to be able to move up and down along the rotating bracket 1, and the upper pressure frame 6 is driven by a linear drive mechanism fixedly connected to the support frame 5 in the box so as to be able to move up and down relative to the support frame 5 in the box, and thus to be able to move up and down along the rotating bracket 1; more preferably, the linear drive mechanism that drives the support frame 5 in the box to move up and down along the rotating bracket 1 is a screw nut sleeve linear drive mechanism 1.1 driven by a motor arranged on the rotating bracket 1, and the upper pressure frame 6 is driven by a cylinder fixedly connected to the support frame 5 in the box so as to be able to move up and down relative to the support frame 5 in the box.

[0019] The box body forming workbench 2 and the bottom blanking workbench 3 are both provided with a hollow groove 7 for the bottom support plate 4.2, the box inner support frame 5 and the upper pressing frame 6 to press down through at the position corresponding to the box pressing assembly; Next to the box body forming workbench 2, there is also a box body piece grabbing robot 8, and below the box body piece grabbing robot 8, there is also a box body piece conveying mechanism 9, so that the box body piece grabbing robot 8 grabs the box body piece 100 from the box body piece conveying mechanism 9 and places it above the hollow groove 7 on the box body forming workbench 2. The front end of the box body piece conveying mechanism 9 is also provided with a box body piece segmentation feeding mechanism 10 for feeding the box body piece conveying mechanism 9 with a box body piece 100 material with four sides that are pre-folded between two adjacent sides, so as to supply the box body piece 100 in single pieces; next to the box body forming workbench 2, there is also at least one box body piece gluing mechanism 11, so as to pre-apply glue to the overlapping parts of the two outermost sides of the box body piece itself and the bottom side of the box body piece at the position where it is bonded to the box bottom piece before being placed on the hollow groove 7.

[0020] Above the bottom pasting and unloading workbench 3 and at the rear side of the hollow groove 7, a box bottom film segmentation feeding mechanism 12 and a box bottom film flipping mechanism 13 for pasting the box bottom film 200 on the outer end of the inner support frame 5 are provided in sequence. The box bottom film flipping mechanism 13 is located next to the hollow groove 7 on the bottom pasting and unloading workbench 3, and includes a flipping frame 13.1 and a supporting platform 13.2 arranged on the flipping frame 13.1. The supporting platform 13.2 is connected with the output end of the box bottom film segmentation feeding mechanism 12 when it is in a horizontal state before flipping, so that the box bottom film 200 can be obtained from the box bottom film segmentation feeding mechanism 12, and the supporting platform 13.2 flips upward When the box bottom film 200 is turned 90 degrees, it can be turned 90 degrees with the box bottom film 200 and attached to the outer end of the inner box support frame 5. The support platform 13.2 is provided with a plurality of suction cups so as to suck and fix the box bottom film 200 after receiving the box bottom film or release the box bottom film when transferring it to the outer end of the inner box support frame 5; preferably, the support platform 13.2 is also provided with a movable material stopper 13.3 at the front side of the position before turning over, so as to locate the material forward position when the box bottom film segmentation feeding mechanism 12 transports the box bottom film 200 to the support platform 13.2, and when the material is in place, it moves down to avoid interfering with the turning over of the box bottom film turning mechanism 13; A box body unloading mechanism 14 is also provided below the bottom unloading workbench 3 and at the rear side of the hollow groove 7. The box body unloading mechanism 14 includes a rotatable material dispensing block 14.1 located at the front side and a movable material unloading suction block 14.2 with a suction cup located at the rear side, so as to facilitate unloading of the box body 300. During operation, when the inner support frame of the box body 300 with the completed box body is transferred to the bottom of the bottom unloading workbench, the material dispensing block acts on the top of the box body to push the box body sleeved on the inner support frame backward, so that the unloading suction block at the rear end can suck the bottom plate of the box body. After the unloading suction block sucks the box body firmly, the unloading suction block moves backward to complete the demoulding and unloading of the box body. More preferably, a box body output conveyor belt 15 is also provided below the bottom unloading workbench 3. Preferably, the material suction block is driven by a linear drive mechanism to move back and forth, and the rotatable material digging block is driven by a rocker drive mechanism to rotate. Further, the linear drive mechanism used here is a belt driven by a motor, and the material suction block 14.2 is fixedly connected to a fixed seat fixed on the belt, so that the material suction block 14.2 is driven to move forward and backward by the rotation of the belt.

[0021] Preferably, a rotatable limiting clamp 9.5 for positioning the box body piece is provided next to the hollow groove 7 of the box body forming workbench 2.

[0022] Preferably, the box body sheet segmentation feeding mechanism 10 and the box bottom sheet segmentation feeding mechanism 12 have the same structure, both comprising a silo 10.1 for material stacking and a linear drive unit 10.2 located below the silo, and a paddle structure driven by the linear drive unit 10.2, wherein the paddle structure comprises a fixed block and a paddle 10.3 connected to the fixed block by a torsion spring pin, the paddle 10.3 being located at one side of the lower end of the material stacking, and under normal conditions, the paddle 10.3 is tilted obliquely upward under the action of the torsion spring, and the tilting height is adapted to the thickness of a piece of material to be picked; the paddle structure is driven by the fixed block and the linear drive unit 10.2 The moving block driven by the linear drive unit 10.2 moves forward, driving the paddle 10.3 to pull out the lowest piece of material from one side of the material stack to the other side. After reaching the predetermined position, the moving block driven by the linear drive unit 10.2 moves backward, driving the paddle 10.3 to move back to its original position. When the paddle 10.3 touches the material stack again during the return journey, the paddle 10.3 is pressed downward until it leaves the material stack again. Under the restoring force of the torsion spring, the paddle 10.3 returns to its normal height and contacts the lowest piece of material from the material stack again, so that the material can be pulled out again. Preferably, the linear drive unit 10.2 is a ball screw.

[0023] Preferably, the box body sheet transport mechanism 9 comprises a table 9.1 in the same plane as the box body forming workbench 2, a pressing plate device 9.2 arranged above the table 9.1 and capable of moving up and down relative to the table 9.1, and a transfer device 9.3 arranged below the table 9.1 and capable of moving left and right and up and down relative to the table 9.1, the upper end of which is horizontally distributed with a plurality of suction cups, the pressing plate device 9.2 and the transfer device 9.3 being arranged relative to each other, and a groove 9.4 is provided on the table 9.1 for the suction cups on the transfer device 9.3 to pass through when moving back and forth, so that after the pressing plate device 9.2 presses the box body sheet and the suction cups on the transfer device 9.3 suck the box body sheet, the pressing plate device 9.2 is released and the transfer device moves with it. More preferably, the table 9.1 is integrally formed with the box body forming workbench 2.

[0024] More preferably, the box body sheet conveying mechanism 9 is a three-station box body sheet conveying mechanism 9, and the table 9.1 is provided with the first, second and third stations arranged in sequence, the third station of the box body sheet conveying mechanism 9 is located below the grasping manipulator 8, and the output end of the box body sheet segmentation feeding mechanism 10 is connected to the first station of the box body sheet conveying mechanism 9 to feed the box body sheets to the first station of the box body sheet segmentation feeding mechanism 10 in segments; the pressing plate device 9.2 includes two vertical driving cylinders fixedly connected to the table and respectively arranged beside the first and second stations of the table, and two pressing blocks 9.21 fixedly connected to the movable ends of the two vertical driving cylinders; The transfer device 9.3 comprises two horizontally arranged mobile suction claws 9.31 with a center spacing equal to the length of one station on the table 9.1. The suction cup on the transfer device 9.3 is located on the mobile suction claws 9.31. The two mobile suction claws 9.31 are respectively fixedly connected to the upward movable ends of a vertical cylinder. The two vertical cylinders are fixedly connected to the movable ends of a linear drive mechanism through a connecting block, so that the two mobile suction claws 9.31 can be driven by the linear drive mechanism to move back and forth along the three stations on the table, thereby realizing the circulation of the box body pieces on the three stations on the table 9.1.

[0025] Preferably, on the two side surfaces along the transport direction of the box body piece of the second station of the box body piece transport mechanism 9, one side is provided with a fixed position limit strip 9.6, and the other side is provided with a rotatable limit clamp 9.5, so as to facilitate the positioning of the box body piece 200 so as to make the subsequent gluing and feeding more accurate; a box body piece gluing mechanism 11 is provided between the second station of the box body piece transport mechanism 9 and the box body piece grabbing robot 8 along the transport direction of the box body piece, and between the third station of the box body piece transport mechanism 9 and the box body forming workbench 2, so as to facilitate the positioning of the box body piece 200 when the box body piece 100 is transported from the second station In the process of being sent to the third workstation, the box body piece gluing mechanism 11 located between the second workstation of the box body piece transporting mechanism 9 and the box body piece grabbing robot 8 completes the action of pre-coating glue on the position on the bottom side of the box body piece where it is bonded to the box bottom piece; at the same time, in the process of the box body piece 100 being grabbed by the box body piece grabbing robot 8 and transported from the third workstation to the hollow groove 7 of the box body forming workbench 2, the box body piece gluing mechanism 11 located between the third workstation of the box body piece transporting mechanism 9 and the box body forming workbench 2 completes the action of pre-coating glue on the overlapping part of the side of the box body piece itself.

[0026] More preferably, a box body piece fixed limit block 9.6 is provided beside the third station of the box body piece conveying mechanism 9 to locate the position of the box body piece.

[0027] The driving of various linear drive devices, linear drive mechanisms, linear drive units, flippable devices, rotatable devices, etc. used in the embodiments of the present invention is achieved through commonly used technologies in the prior art. The way in which the swivel bracket used in the embodiments of the present invention achieves rotation is also a commonly used way in the prior art, and will not be described in detail here. For example, such a structure: the swivel bracket includes a workbench, a swivel mechanism and a drive mechanism; the workbench has two groups of press box assemblies, and the two groups of press box assemblies are symmetrically arranged on both sides of the workbench; the swivel mechanism includes a rotating spindle, bearings and rotating gears, and the bearings and rotating gears are both sleeved on the outside of the rotating spindle; the drive mechanism includes a telescopic mechanism and a transmission rack, the transmission rack is meshed with the rotating gear, the telescopic end of the telescopic mechanism is fixed to the transmission rack, and the telescopic length of the telescopic end is half of the circumference of the rotating gear; the workbench is fixedly connected to the rotating spindle.

[0028] Working process: The swivel bracket carries the box pressing assembly, and can complete pasting the box bottom film on the outer end surface of the inner box support frame of the box pressing assembly on the side where the bottom pasting and blanking workbench is located, and complete the blanking of the half-section packaging box body formed on the inner box support frame.

[0029] The rotating bracket carries the box pressing assembly, and on the side where the box body forming workbench is located, can complete the covering of the upper box body piece on the four side surfaces of the inner box support frame of the box pressing assembly. The box body piece cooperates and fits with the box bottom piece that has been attached to the outer end surface of the inner box support frame to complete the forming of the half-type packaging box body.

[0030] The specific working process is as follows: On the side where the bottom-attaching and unloading workbench is located, the inner box support frame of the box pressing assembly on the rotating bracket rises to the position when the box bottom film flipping mechanism is flipped up 90 degrees, and then the box bottom film segmentation feeding mechanism supplies a piece of box bottom film material to the supporting table of the box bottom film flipping mechanism, and then the box bottom film flipping mechanism is flipped up 90 degrees to attach the box bottom film to the bottom of the inner box support frame, and then the rotating bracket rotates to the side where the box body forming workbench is located.

[0031] On the side where the box body forming workbench is located, the bottom support plate on the bottom bracket of the box pressing assembly on the rotary bracket rises to a position flush with the hollow groove, and then a box body piece with four sides that are pre-folded between two adjacent sides is placed on the hollow groove on the box body forming workbench by the box body piece grabbing robot, ensuring that the second side of the box body piece is facing the hollow groove, and the side where the fourth side of the box body piece is located is the same side as the side plate 4.3 with the shovel pressing plate on the bottom bracket 4, and then the box inner support on this side with the box bottom piece attached The support frame is pressed down (the bottom support plate is moved down synchronously), and due to the squeezing effect of the two side plates of the bottom support plate, the box body piece stands up along the folds on both sides of the side surface located at the bottom of the bottom support plate, and then the two side plates are pressed inward until the box body piece is completely formed and attached to the support frame inside the box, and at the same time, through the effect of the side plate with the shovel plate on one side, the edges of the fourth side surface and the first side surface of the box body piece at the outermost side can be overlapped together; then the upper pressing frame on this side is pressed down until the box body is tightly attached to the support frame inside the box, and at this time, the box body piece and the box bottom piece are also tightly bonded; Then, the swivel bracket rotates again, carrying the box inner support frame of the completed box body to the bottom unloading workbench, and then the two side panels and the upper press frame are returned to their original positions, and the suction cups at the ends of the box inner support frame are released, thereby releasing the box body. Thereafter, the material shifting block under the bottom unloading workbench acts on the top of the box body to push the box body mounted on the box inner support frame backwards, and at the same time, the unloading suction block located at the rear end cooperates to suck the bottom plate of the box body from the rear side to pull the box body backwards until the box body is completely pulled out and disengaged from the box inner support frame, thus completing the unloading of the box body, and the unloaded box body is transported to the next process via the box body output conveyor belt.

[0032] After the finished box body on the box inner support frame on the rotary bracket is unloaded, the side box inner support frame rises upward until it rises to the position where the box bottom film flipping mechanism flips upward 90 degrees, and the process of pasting the box bottom film and the box body film is completed in a cycle.

[0033] Two groups of box pressing components on both sides of the rotating bracket work simultaneously. One group is on the box body forming workbench to form the box body, and the other group is on the bottom unloading workbench to unload the box body and stick the box film. This realizes the simultaneous production of two box bodies, fast production speed, improved equipment utilization, avoided equipment waiting, and greatly improved production efficiency.

[0034] The fully automatic half-section packaging box body folding and forming system of the present invention has an ingenious structure. Through the cooperation of two sets of box pressing components and two workbenches on a rotating bracket, it can realize the simultaneous production of two half-section split box bodies. It can also be used to produce split box bodies of different heights for subsequent assembly into a complete packaging box. The production speed is fast, and the box body and box bottom are combined and formed quickly and accurately. The equipment is streamlined, occupies a small area, and has low cost. It can adapt to the large-scale and rapid production of split packaging boxes, has strong practicality, and is worthy of promotion.

[0035] The present invention is not limited to the above-mentioned specific embodiments, but extends to any new features or any new combination disclosed in this specification, as well as any new method or process steps or any new combination disclosed.

Claims

1. Fully automatic half-section packaging box body folding and forming system, characterized by: The invention comprises a rotating support (1) and a box body forming workbench (2) and a bottom blanking workbench (3) symmetrically arranged on both sides of the rotating support (1) and having the same height. Two groups of box pressing components with the same structure are symmetrically arranged on both sides of the rotating support (1) corresponding to the two workbenches. The box pressing components comprise a bottom bracket (4), an inner box support frame (5) and an upper pressing frame (6) arranged in sequence from bottom to top. The inner box support frame (5) and the upper pressing frame (6) can both move up and down along the rotating support (1). The inner box support frame (5) has four side surfaces for supporting the four side surfaces of the box body. The inner box support frame (5) is provided with a side surface on its outer end. A suction cup is provided for sucking or releasing the bottom plate of the box, the bottom bracket (4) comprises a base (4.1) fixedly connected to the swivel bracket (1) and a bottom bracket plate (4.2) arranged above the base (4.1) in a liftable manner, two side plates (4.3) which can be moved away from or close to the bottom bracket plate (4.2) are symmetrically arranged on the base (4.1) and on both sides of the bottom bracket plate (4.2), and the upper end of each side plate (4.3) is also fixedly connected with a shoveling block (4.4) which is perpendicular to the side plate and faces the bottom bracket plate (4.2), so that the two side edges of the box body sheet itself can be overlapped and formed by the action of the shoveling plate; The box body forming workbench (2) and the bottom blanking workbench (3) are both provided with a hollow groove (7) at the position corresponding to the box pressing assembly, through which the bottom support plate (4.2), the box inner support frame (5) and the upper pressing frame (6) can pass downward; A box body piece grabbing robot (8) is also provided beside the box body forming workbench (2); a box body piece conveying mechanism (9) is also provided below the box body piece grabbing robot (8) so that the box body piece grabbing robot (8) grabs the box body piece (100) from the box body piece conveying mechanism (9) and places it above the hollow groove (7) on the box body forming workbench (2); a box body piece conveying mechanism (9) is also provided at the front end thereof. 9) a box body piece feeding mechanism (10) for feeding a box body piece (100) having four sides and having folds pre-folded between two adjacent sides, so as to facilitate the single-piece feeding of the box body piece (100); beside the box body forming workbench (2), at least one box body piece gluing mechanism (11) is also provided for pre-coating glue on the overlapping parts of the two outermost sides of the box body piece itself and the position on the bottom side of the box body piece that is bonded to the box bottom piece before the hollow groove (7) is placed; A box bottom film feeding mechanism (12) and a box bottom film flipping mechanism (13) are provided in sequence above the bottom pasting and blanking workbench (3) and at the rear side of the hollow groove (7) for pasting the box bottom film (200) to the outer end of the inner support frame (5). The box bottom film flipping mechanism (13) is located beside the hollow groove (7) on the bottom pasting and blanking workbench (3), and comprises a flipping frame (13.1) and a supporting platform (13.2) arranged on the flipping frame (13.1). The supporting platform (13.2) is a water-filled material before flipping. When in a flat state, the support platform (13.2) is connected to the output end of the box bottom film sheet feeding mechanism (12) so that the box bottom film (200) can be obtained from the box bottom film sheet feeding mechanism (12). When the support platform (13.2) is turned upward by 90 degrees, the box bottom film (200) can be turned by 90 degrees and attached to the outer end of the inner support frame (5). The support platform (13.2) is provided with a plurality of suction cups so that the box bottom film (200) can be sucked and fixed after receiving the box bottom film or the box bottom film can be released when the box bottom film is transferred to the outer end of the inner support frame (5). A box body unloading mechanism (14) is further provided below the bottom-attached unloading workbench (3) and at the rear side of the hollow groove (7). The box body unloading mechanism (14) comprises a rotatable unloading block (14.1) located at the front side and a movable unloading suction block (14.2) with a suction cup located at the rear side, so as to facilitate unloading of materials in cooperation with the box body (300).

2. The fully automatic half-section packaging box body folding and forming system according to claim 1 is characterized in that: The inner box support frame (5) is driven by a linear drive mechanism disposed on the swivel bracket (1) so as to be movable up and down along the swivel bracket (1); the upper pressing frame (6) is driven by a linear drive mechanism fixedly connected to the inner box support frame (5) so as to be movable up and down relative to the inner box support frame (5), thereby being movable up and down along the swivel bracket (1).

3. The fully automatic half-section packaging box body folding and forming system according to claim 1 is characterized in that: The support platform (13.2) is also provided with a movable material stopper (13.3) at the front side of the position before flipping, so as to locate the material forward position when the box bottom film (200) is transported to the support platform (13.2) by the box bottom film segmentation feeding mechanism (12), and when the material is in place, it is moved down to avoid interfering with the flipping of the box bottom film flipping mechanism (13).

4. The fully automatic half-section packaging box body folding and forming system according to claim 1 is characterized in that: A box output conveyor belt (15) is also provided below the bottom-attached unloading workbench (3).

5. The fully automatic half-section packaging box body folding and forming system according to claim 1 is characterized in that: Next to the hollow groove (7) of the box body forming workbench (2), a rotatable limiting clamping claw (9.5) for positioning the box body piece is provided.

6. The fully automatic half-section packaging box body folding and forming system according to claim 1 is characterized in that: The box body sheet segmentation feeding mechanism (10) and the box bottom sheet segmentation feeding mechanism (12) have the same structure, both comprising a material bin (10.1) for material stacking, a linear drive unit (10.2) located below the material bin, and a paddle structure driven by the linear drive unit (10.2), the paddle structure comprising a fixed block and a paddle (10.3) connected to the fixed block via a torsion spring pin, the paddle (10.3) being located at one side of the lower end of the material stacking, and under normal conditions, the paddle (10.3) tilts obliquely upwards under the action of the torsion spring, the tilting height being adapted to the thickness of a piece of material to be picked; the paddle structure is fixedly connected to a moving block driven by the linear drive unit (10.2) via the fixed block.

7. The fully automatic half-section packaging box body folding and forming system according to claim 1 is characterized in that: The box body sheet transport mechanism (9) comprises a table (9.1) in the same plane as the box body forming workbench (2), a pressing plate device (9.2) arranged above the table (9.1) and capable of moving up and down relative to the table (9.1), and a transfer device (9.3) arranged below the table (9.1) and capable of moving left and right and up and down relative to the table (9.1) and having a plurality of suction cups evenly distributed on the upper horizontal surface. The pressing plate device (9.2) and the transfer device (9.3) are arranged opposite to each other, and a groove (9.4) is provided on the table (9.1) for the suction cups on the transfer device (9.3) to pass through when moving back and forth, so that after the pressing plate device (9.2) presses the box body sheet and the suction cups on the transfer device (9.3) suck the box body sheet, the pressing plate device (9.2) is released and is carried by the transfer device to move; The box body sheet conveying mechanism (9) is a three-station box body sheet conveying mechanism (9), and a first, second, and third station are sequentially arranged on the table (9.1). The third station of the box body sheet conveying mechanism (9) is located below the grasping robot (8), and the output end of the box body sheet splitting feeding mechanism (10) is connected to the first station of the box body sheet conveying mechanism (9) so as to feed the box body sheets in pieces to the first station of the box body sheet splitting feeding mechanism (10).

8. The fully automatic half-section packaging box body folding and forming system according to claim 7 is characterized in that: On two side surfaces along the transport direction of the box body piece of the second station of the box body piece transport mechanism (9), one side is provided with a fixed position limit strip (9.6), and the other side is provided with a rotatable limit clamp (9.5), so as to facilitate the positioning of the box body piece (200) so as to make the subsequent gluing and feeding more accurate; along the transport direction of the box body piece, between the second station of the box body piece transport mechanism (9) and the box body piece grabbing robot (8) and between the third station of the box body piece transport mechanism (9) and the box body forming workbench (2), a box body piece gluing mechanism (11) is provided, so as to facilitate the positioning of the box body piece (200) when the box body piece (100) is transported from the second station to the box body piece. During the process at the third station, the body piece gluing mechanism (11) located between the second station of the body piece transport mechanism (9) and the body piece grabbing robot (8) completes the action of pre-coating glue at the position where the bottom side of the body piece is bonded to the bottom sheet; at the same time, during the process in which the body piece (100) is grabbed by the body piece grabbing robot (8) and transported from the third station to the hollow groove (7) of the body forming workbench (2), the body piece gluing mechanism (11) located between the third station of the body piece transport mechanism (9) and the body forming workbench (2) completes the action of pre-coating glue at the overlapped portion of the side surface of the body piece itself.

9. The fully automatic half-section packaging box body folding and forming system according to claim 7 is characterized in that: The pressing plate device (9.2) comprises two vertical driving cylinders fixedly connected to the table top and arranged beside the first and second workstations of the table top, respectively, and two pressing blocks (9.21) fixedly connected to the movable ends of the two vertical driving cylinders, respectively.