Battery film separating device and separating method thereof
By combining the glue-separating servo gripper mechanism with the lower glue-separating pitch mechanism, the complex structure and residual glue problem of existing battery film glue-separating devices are solved, achieving efficient and stable film separation and bonding, and improving production efficiency and equipment stability.
Patent Information
- Application Number
- CN202510152570.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-12
- Publication Date
- 2025-12-23
- Estimated Expiration
- 2045-02-12
AI Technical Summary
Existing battery film separation devices have complex structures, low stability, require multiple transfers, and have residual adhesive issues, affecting production efficiency and separation accuracy. Furthermore, they lack automatic adhesive removal functions.
The system employs a servo gripper mechanism for dispensing glue in conjunction with a variable-pitch dispensing mechanism to achieve variable-pitch dispensing of the entire film. Residual glue is removed by an automatic glue cleaning mechanism, reducing intermediate transfer steps and improving stability and efficiency.
It achieves efficient and stable film separation and bonding, reduces equipment maintenance frequency, improves production efficiency, and lowers maintenance costs.
Smart Images

Figure CN119612180B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of battery assembly, in particular to a battery film separating device and a separating method thereof. BACKGROUND
[0002] The battery pack is stacked by a plurality of single batteries, and thus the adhesive tape is attached to the outer surface of the single battery to fix the single batteries. The existing battery film is in a whole piece strip structure, and the two surfaces of the battery film are attached with release paper. When in use, the two release papers are torn, and the adhesive tape attached together is separated and attached to the outer surface of the single battery.
[0003] At present, the separating device in the market is to place the film on a platform, and the position of the film is fixed. The separating device has a separating device structure, and the separating process needs to go through the processes of distance changing, film placing and film taking, and finally the adhesive tape is attached to the outer surface of the single battery. The structure is complex, the adhesive tape needs to be transported for many times, the stability is not high, the debugging and maintenance are difficult, and the production efficiency is affected.
[0004] Because the adhesive tape has high viscosity, especially when the temperature is high, the viscosity is higher. In addition, the existing separating device does not have an automatic adhesive cleaning function, and there is residual adhesive. The residual adhesive will cause the adhesive tape to be deviated or skewed during the separating process, which affects the accuracy and stability of the separating process. Therefore, the equipment needs to be frequently cleaned and maintained, which leads to frequent equipment maintenance. At present, the equipment is generally stopped or spare parts are replaced for manual cleaning.
[0005] In view of the problems of the traditional separating device, a new separating device with automatic adhesive cleaning is developed. SUMMARY
[0006] The technical problem to be solved by the present application is to solve the problems of the prior art in the background, to provide a battery film separating device and a separating method thereof, which can reduce the transfer steps of the adhesive tape, have high work efficiency and stability, can clean the adhesive tape, and ensure the stability of the separating device.
[0007] The technical solution adopted by the present application to solve the technical problem is: a battery film separating device, comprising a film running mechanism for placing the film and conveying the whole film to the output end of the film running mechanism;
[0008] A separating mechanism, comprising a separating servo gripper mechanism and a lower separating distance changing mechanism. The separating servo gripper mechanism and the lower separating distance changing mechanism are in an upper and lower split structure. The separating servo gripper mechanism is installed on the mechanical hand, and the lower separating distance changing mechanism is installed on the output end of the film running mechanism. The separating servo gripper mechanism is located above the output end of the film running mechanism, and is used for changing the distance of the whole film and separating the adhesive tape. The adhesive tape is attached to the outer surface of the corresponding side of the battery pack through the separating servo gripper mechanism.
[0009] Further, the glue separating servo gripper mechanism comprises a mounting plate with a positioning hole, a servo motor and a reversible screw rod are mounted on the upper plate surface of the mounting plate, the servo motor drives the reversible screw rod to rotate reversibly, a plurality of connecting seats are mounted on the reversible screw rod, a plurality of glue separating gripper mounting plates are connected below each connecting seat, a gripper mounting seat is mounted on each glue separating gripper mounting plate, and a gripper is mounted on each gripper mounting seat.
[0010] A slide rail assembly is arranged on the lower plate surface of the mounting plate along the conveying direction, the glue separating gripper mounting plate is connected with the slide block in the slide rail assembly, a variable distance assembly is mounted between the slide rail assemblies, a gripper lifting assembly is mounted on each glue separating gripper mounting plate, and the extending end of the gripper lifting assembly is connected with the gripper mounting seat, so as to drive the gripper lifting assembly to lift.
[0011] Further, the variable distance assembly comprises a variable distance driving member and a variable distance screw rod, and the same side two glue separating gripper mounting plates are arranged on the variable distance screw rod, the variable distance driving member is connected with the variable distance screw rod, so as to drive the two glue separating gripper mounting plates mounted on the variable distance screw rod to be folded or separated.
[0012] Further, a plurality of vacuum holes are arranged on the plate surface of the gripper, the vacuum holes are connected with a vacuum generator, and positioning holes are arranged at the two ends of the gripper.
[0013] Further, the lower glue separating variable distance mechanism comprises a support, a jacking mechanism is mounted on the plate surface of the support, a guide rail mounting plate is mounted at the extending end of the jacking mechanism, a plurality of guide rails are mounted on the guide rail mounting plate, and a follower lower variable distance seat is mounted on the guide rails and slides thereon.
[0014] The follower lower variable distance seat comprises a plurality of jacking teeth corresponding to the number of grippers in the glue separating servo gripper mechanism and a plurality of slide blocks mounted on each guide rail, a jacking tooth is mounted on the slide blocks on the left and right sides of the front and rear guide rails, a jacking tooth is mounted on the slide blocks on the left and right sides of the middle two guide rails, and a pin shaft matched with the positioning hole in the glue separating servo gripper mechanism is arranged at the front and rear ends of each jacking tooth.
[0015] Further, a glue pressing assembly is mounted on the support, the glue pressing assembly comprises a glue pressing support, a glue pressing cylinder is mounted on the glue pressing support, a fixed glue separating pressing plate is mounted at the extending end of the glue pressing cylinder, and an optical fiber sensor is mounted on the fixed glue separating pressing plate.
[0016] Further, a pushing cylinder is mounted on one side of the guide rail mounting plate, and a limiting piece is mounted at the other end of the guide rail mounting plate, so as to reset the jacking tooth.
[0017] Further, the film running mechanism comprises a conveying support and a running driving assembly, support rollers are arranged at the input end and the output end of the conveying support, a transmission roller set is arranged below the conveying support, a conveying belt is sleeved between the two support roller sets and the transmission roller set, the film is placed on the conveying belt, and the output end of the running driving assembly is connected with the transmission roller set to drive the conveying belt to convey the film to the output end of the conveying support.
[0018] Further, the automatic glue cleaning mechanism is arranged at the input end of the film running mechanism to clean the residual glue on the conveying belt in the film running mechanism.
[0019] The automatic glue cleaning mechanism comprises a mounting seat and a glue cleaning motor, side plates of the mounting seat are respectively provided with glue cleaning unwinding devices and glue cleaning winding devices at the two ends, the output end of the glue cleaning motor is connected with the glue cleaning winding device, and the glue cleaning unwinding device and the glue cleaning winding device are connected through a transmission belt.
[0020] A glue cleaning mode switching device is arranged on the bottom plate of the mounting seat, the glue cleaning mode switching device is located between the glue cleaning unwinding device and the glue cleaning winding device, and the glue cleaning mode switching device is located directly below the conveying belt in the film running mechanism.
[0021] Further, the glue cleaning mode switching device comprises a second lifting cylinder, a lifting plate is arranged at the extending end of the second lifting cylinder, and a plurality of glue cleaning guide assemblies are arranged side by side on the lifting plate.
[0022] Further, the glue cleaning guide assembly comprises a glue cleaning guide wheel mounting seat, a glue cleaning guide wheel is arranged on the glue cleaning guide wheel mounting seat, and a spring member and a guide column are arranged between the glue cleaning guide wheel mounting seat and the lifting plate.
[0023] A separation method of a battery film separating device comprises the battery film separating device, and the specific steps are as follows:
[0024] Step 1: separation of glue
[0025] Step 1.1: initial state, the gripper in the glue separating servo gripper mechanism and the lifting tooth in the glue separating variable-distance mechanism are in a parallel state;
[0026] The release paper on both sides of the film is torn off and placed on the conveying belt, the running driving assembly drives the conveying belt to convey the film to the conveying end of the conveying support, at this time, the rightmost strip of glue in the film is located above the lifting tooth;
[0027] Step 1.2: the gripper lowering assembly drives the gripper to descend, the gripper is inserted into the pin shaft on the corresponding lifting tooth respectively, so as to complete the clamping of the strip of glue, at this time, the film is separated into a to-be-separated glue film and a to-be-variable-distance glue film;
[0028] Step 1.3: The pressure cylinder is activated, which drives the fixed dispensing plate to press down, and the fixed dispensing plate presses the dispensing sheet tightly;
[0029] Step 1.4: The lifting mechanism moves upward, causing the clamped film to be adjusted to move upward, so that the clamped film to be adjusted is separated from the film to be separated.
[0030] Step 1.5: The servo motor works, driving the forward and reverse lead screws to rotate. The connecting seats installed on the forward and reverse lead screws move in opposite directions, completing the first pitch change and obtaining two sets of first pitch change gripper groups on the left and right.
[0031] Step 1.6: The left-side pitch-changing drive unit actuates, pulling the left-side glue-separating gripper mounting plate of the left-side first pitch-changing gripper assembly to the left;
[0032] The right-side pitch-changing drive unit moves, pulling the right-side glue-separating gripper mounting plate of the right-side first pitch-changing gripper group to the right to change pitch, completing the second pitch change, thereby completing the pitch-changing separation of all the films to be pitched.
[0033] During the pitch change process, since the follower lower pitch change seat is installed on the guide rail, when the glue dispensing servo gripper mechanism performs the first pitch change and the second pitch change, each lifting tooth in the follower lower pitch change seat also moves simultaneously.
[0034] Step 1.7: The lifting mechanism descends and returns to the initial position. Each strip of adhesive in the variable pitch film is attracted by the corresponding gripper. At the same time, the pushing cylinder is activated to push the variable pitch lifting teeth together, completing the reset of the lifting teeth.
[0035] Step 1.8: The robotic arm drives the glue-dispensing servo gripper mechanism to move to the station of the single battery. The corresponding gripper lifting component moves, causing the strip glue on the corresponding gripper to be pasted on both sides of the single battery to be glued in one go, completing the gluing of 2 single batteries. This process is repeated.
[0036] Step 2: Remove adhesive.
[0037] Furthermore, the specific steps for removing the adhesive in step 2 are as follows:
[0038] Step 2.1: The unwound adhesive cleaning device has unused adhesive cleaning rolls on it, and the rewind adhesive cleaning device rewinds the used adhesive cleaning rolls. The automatic adhesive cleaning mechanism is started periodically according to the production cycle and the adhesiveness of the film.
[0039] When adhesive removal is required, the adhesive removal mode switching device rises, and the adhesive removal roll is pressed tightly against the conveyor belt. At this time, the drive component drives the conveyor belt to rotate, and the adhesive removal motor starts, driving the adhesive removal winding device to take in the material, thereby driving the adhesive removal unwinding device to release the material at the same time, and finally completing the cleaning of residual adhesive on the conveyor belt.
[0040] Step 2.2: After the glue cleaning is completed, the glue cleaning mode switching device is lowered, the glue cleaning motor is stopped, and the next glue cleaning is waited.
[0041] The beneficial effects of the present application are:
[0042] 1、The whole film is separated according to the required interval for each strip of glue, four strips of glue are separated at a time; the glue separation servo gripper mechanism cooperates with the lower glue separation variable distance mechanism to directly separate the film, then the glue separation servo gripper mechanism directly grabs the strip of glue, and finally the strip of glue is attached to the outer surface of the single cell, so that the transfer step of the strip of glue is reduced, the work efficiency is high, the stability is high, the structure is simple, the components are few, the maintenance is convenient, and the cost is low;
[0043] 2、The glue separation servo gripper mechanism adopts a servo motor for glue separation variable distance, greatly improves the variable distance precision, has good compatibility, is convenient to adjust, meets different glue separation distance requirements, and improves production efficiency;
[0044] 3、The lower glue separation variable distance structure has low processing requirements, good stability, an open structure, and convenient maintenance;
[0045] 4、An automatic glue cleaning mechanism is arranged, the conveying belt in the film running mechanism is cleaned, the structure is simple, manual glue cleaning or spare parts replacement is not required, the work efficiency is greatly improved, and the stability of the equipment glue separation is ensured. BRIEF DESCRIPTION OF DRAWINGS
[0046] The present application will be further described below in combination with the drawings and examples.
[0047] Figure 1 is a structural schematic diagram of the present application;
[0048] Figure 2 is a structural schematic diagram of the present application Figure 1 in another direction;
[0049] Figure 3 is a structural schematic diagram of the glue separation servo gripper mechanism of the present application;
[0050] Figure 4 is a structural schematic diagram of the present application Figure 3 in another direction;
[0051] Figure 5 is a bottom view of the present application Figure 3 ; is a structural schematic diagram of the present application
[0052] Figure 6 is a structural schematic diagram of the lower glue separation variable distance mechanism of the present application;
[0053] Figure 7 is an exploded view of the present application Figure 6 ; is a structural schematic diagram of the present application
[0054] Figure 8A schematic diagram of the film transport mechanism of the present invention;
[0055] Figure 9 This invention Figure 8 A structural diagram from another direction;
[0056] Figure 10 A schematic diagram of the automatic glue removal mechanism for the invention;
[0057] Figure 11 A schematic diagram of the invention's adhesive removal mode switching device;
[0058] In the diagram: 1. Film transport mechanism, 11. Conveyor support, 12. Support roller assembly, 13. Drive assembly, 14. Transmission roller assembly, 15. Conveyor belt.
[0059] 2. Dispensing servo gripper mechanism, 21. Mounting plate, 22. Servo motor, 23. Forward / reverse lead screw, 24. Connecting seat, 25. Gripper, 26. Dispensing gripper mounting plate, 27. Gripper mounting seat, 28. Gripper lifting assembly, 29. Pitch-changing drive component, 210. Pitch-changing lead screw, 211. Photoelectric switch, 212. Sensing block, 213. Connecting seat, 214. Vacuum port, 215. Positioning hole,
[0060] 3. Lower dispensing pitch mechanism; 31. Bracket; 32. Lifting mechanism; 33. Guide rail mounting plate; 34. Lifting gear; 35. Guide rail; 36. Slider; 37. Pin; 38. Glue pressing bracket; 39. Glue pressing cylinder; 310. Fixed dispensing pressure plate; 311. Fiber optic sensor; 312. Pushing cylinder; 313. Limiting component.
[0061] 4. Automatic glue removal mechanism; 41. Mounting base; 42. Glue removal unwinding device; 43. Glue removal rewinding device; 44. Glue removal mode switching device; 441. Second lifting cylinder; 442. Lifting plate; 443. Glue removal guide assembly; 4431. Glue removal guide wheel mounting base; 4432. Glue removal guide wheel; 4433. Spring component; 4434. Guide column; 45. Glue removal motor. Detailed Implementation
[0062] The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, illustrating only the basic structure of the invention, and therefore only show the components relevant to the invention.
[0063] like Figures 1-11 The battery film separating device shown includes:
[0064] Film transport mechanism 1 is used to place the film and transport the entire film to the output end of film transport mechanism 1;
[0065] The film separating mechanism comprises a film separating servo gripper mechanism 2 and a lower film separating variable distance mechanism 3, the film separating servo gripper mechanism 2 and the lower film separating variable distance mechanism 3 are in an upper-lower split structure, the film separating servo gripper mechanism 2 is installed on the mechanical hand, the lower film separating variable distance mechanism 3 is installed on the output end of the film running mechanism 1, the film separating servo gripper mechanism 2 is located above the output end of the film running mechanism 1, and is used for variable distance film separation of the whole film, and the strip film after separation is pasted to the outer surface of the corresponding side edge of the battery pack through the film separating servo gripper mechanism 2.
[0066] As shown in Figures 3-5 , the film separating servo gripper mechanism 2 comprises a mounting plate 21 with a clearance hole, a servo motor 22 and a forward-reverse screw rod 23 are installed on the upper plate surface of the mounting plate 21, the servo motor 22 drives the forward-reverse screw rod 23 to rotate forward and reverse, a plurality of connecting seats 24 are installed on the forward-reverse screw rod 23, a plurality of film separating gripper mounting plates 26 are connected below each connecting seat 24, a gripper mounting seat 27 is installed on each film separating gripper mounting plate 26, and a gripper 25 is installed on each gripper mounting seat 27.
[0067] A slide rail assembly is arranged on the lower plate surface of the mounting plate 21 along the conveying direction, the film separating gripper mounting plate 26 is connected with the slide block in the slide rail assembly, and the film separating gripper mounting plate 26 is driven to slide along the slide rail assembly;
[0068] A variable distance assembly is installed between the two film separating gripper mounting plates 26 on the same side, a gripper lifting assembly 28 is installed on each film separating gripper mounting plate 26, and the extending end of the gripper lifting assembly 28 is connected with the gripper mounting seat 27, so as to drive the gripper lifting assembly 28 to lift.
[0069] As shown in Figure 5 , the variable distance assembly comprises a variable distance driving part 29 and a variable distance screw rod 210, the variable distance screw rod 210 is arranged through the two film separating gripper mounting plates 26 on the same side, and the variable distance driving part 29 is connected with the variable distance screw rod 210, so as to drive the two film separating gripper mounting plates 26 installed on the variable distance screw rod 210 to be folded or separated.
[0070] A limiting column is installed between the film separating gripper mounting plate 26 and the gripper mounting seat 27, a photoelectric switch 211 is installed on the outer wall of the mounting plate 21, a sensing block 212 matched with the photoelectric switch 211 is installed on one film separating gripper mounting plate 26, and a connecting seat 213 connected with the mechanical hand is further installed on the upper plate surface of the mounting plate 21.
[0071] As shown in Figure 5As shown, the plate surface of the gripper 25 is provided with a plurality of vacuum holes 214, which are connected with a vacuum generator, so that the gripper 25 is a vacuum gripper, and the strip rubber after the lowering of the lifting mechanism 32 is adsorbed on the gripper 25 by vacuum, and the both ends of the gripper 25 are provided with positioning holes 215.
[0072] As shown in the drawings, Figures 6-7 The lower rubber separating distance changing mechanism 3 includes a support 31, the plate surface of the support 31 is provided with a lifting mechanism 32, the extending end of the lifting mechanism 32 is provided with a guide rail mounting plate 33, a plurality of guide rails 35 are mounted on the guide rail mounting plate 33, and a follow-up lower distance changing seat which slides on the guide rails 35 is mounted on the guide rails 35.
[0073] The follow-up lower distance changing seat includes a plurality of lifting teeth 34 corresponding to the number of grippers 25 in the rubber separating servo gripper mechanism 2 and a plurality of sliding blocks 36 mounted on each guide rail 35, a lifting tooth 34 is mounted on the left and right sliding blocks 36 on the front and rear guide rails 35, and a lifting tooth 34 is mounted on the left and right sliding blocks 36 on the middle two guide rails, and the front and rear ends of each lifting tooth 34 are provided with a pin shaft 37 matched with the positioning hole 215 in the rubber separating servo gripper mechanism 2.
[0074] As shown in the drawings, Figures 6-7 The support 31 is further provided with a rubber pressing assembly, which provides a downward pressure on the rubber film to be separated, so as to facilitate the lifting of the rubber film to be changed in distance by the lifting mechanism 32 and the separation from the whole film, and the rubber pressing assembly includes a rubber pressing support 38, a rubber pressing cylinder 39 is mounted on the rubber pressing support 38, a fixed rubber separating pressing plate 310 is mounted on the extending end of the rubber pressing cylinder 39, and an optical fiber sensor 311 is mounted on the fixed rubber separating pressing plate 310.
[0075] As shown in the drawings, Figures 6-7 A pushing cylinder 312 is mounted on one side of the guide rail mounting plate 33, and a limiting piece 313 is mounted on the other end of the guide rail mounting plate 33, so as to reset the lifting tooth 34 to the initial position.
[0076] As shown in the drawings, Figures 8-9 The film running mechanism 1 includes a conveying support 11 and a running driving assembly 13, the input end and the output end of the conveying support 11 are both provided with a supporting roller set 12, a transmission roller set 14 is mounted below the conveying support 11, a conveying belt 15 is sleeved between the two supporting roller sets 12 and the transmission roller set 14, the film is placed on the conveying belt 15, and the output end of the running driving assembly 13 is connected with the transmission roller set 14, so as to drive the conveying belt 15 to convey the film to the output end of the conveying support 11.
[0077] As shown in the drawings, Figures 10-11 It further includes an automatic rubber cleaning mechanism 4 mounted on the input end of the film running mechanism 1, which is used for cleaning the residual rubber on the conveying belt 15 in the film running mechanism 1.
[0078] The automatic glue cleaning mechanism 4 comprises a mounting seat 41 and a glue cleaning motor 45, the side plates of the mounting seat 41 are respectively provided with glue cleaning unwinding devices 42 and glue cleaning winding devices 43 at both ends, the output end of the glue cleaning motor 45 is connected with the glue cleaning winding devices 43, and the glue cleaning unwinding devices 42 and the glue cleaning winding devices 43 are connected through a transmission belt;
[0079] The bottom plate of the mounting seat 41 is provided with a glue cleaning mode switching device 44, the glue cleaning mode switching device 44 is located between the glue cleaning unwinding devices 42 and the glue cleaning winding devices 43, and the glue cleaning mode switching device 44 is located directly below the conveying belt 15 in the film running mechanism 1.
[0080] As shown in Figure 11 The glue cleaning mode switching device 44 comprises a second lifting cylinder 441, the extending end of the second lifting cylinder 441 is provided with a lifting plate 442, and a plurality of glue cleaning guide assemblies 443 are arranged side by side on the lifting plate 442.
[0081] As shown in Figure 11 The glue cleaning guide assembly 443 comprises a glue cleaning guide wheel mounting seat 4431, the glue cleaning guide wheel mounting seat 4431 is provided with a glue cleaning guide wheel 4432, and a spring piece 4433 and a guide column 4434 are arranged between the glue cleaning guide wheel mounting seat 4431 and the lifting plate 442, the spring piece 4433 supports the glue cleaning guide wheel mounting seat 4431 and also enables the glue cleaning guide wheel mounting seat 4431 to have a certain buffer interval, so that hard contact between the glue cleaning guide wheel mounting seat 4431 and the conveying belt 15 in the glue cleaning process is prevented.
[0082] A separation method of a battery film separating device, comprising the battery film separating device described in any one of the above, and the specific steps are as follows:
[0083] Step 1: separation
[0084] Step 1.1: initial state, the four grippers 25 in the separation servo gripper mechanism 2 and the four lifting teeth 34 in the separation variable distance mechanism 3 are in a parallel state;
[0085] The release paper on both sides of the film is torn off and placed on the conveying belt 15, the conveying belt 15 is driven by the driving assembly 13 to convey the film to the conveying end of the conveying support 11, at this time, the four strip glues at the right end of the film are located above the four lifting teeth 34;
[0086] Step 1.2: the gripper lifting assembly 28 drives the gripper 25 to descend, the positioning holes 215 on the four grippers 25 in the separation servo gripper mechanism 2 are respectively inserted into the pin shafts 37 on the four lifting teeth 34 in the separation variable distance mechanism 3, so that the four strip glues are clamped, at this time, the film is separated into a to-be-separated film and a to-be-variable-distance film;
[0087] Step 1.3: The glue separating cylinder 39 is actuated to drive the fixed glue separating plate 310 to press down, and the fixed glue separating plate 310 is pressed against the glue sheet to be separated (that is, at least the fifth strip of glue is pressed by the fixed glue separating plate mechanism);
[0088] Step 1.4: The lifting mechanism 32 is actuated to rise, and the clamped glue sheet to be separated (4 strips of glue) is lifted to separate from the glue sheet to be separated;
[0089] Step 1.5: The servo motor 22 is actuated to drive the forward and reverse screw 23 to rotate, and the connecting seat 24 mounted on the forward and reverse screw 23 moves in opposite directions, completing the first distance change (that is, separating the 4 strips of glue into two), and obtaining the left and right first distance change gripper groups;
[0090] Step 1.6: The left distance change driving part 29 is actuated to pull the left glue separating gripper mounting plate 26 of the left first distance change gripper group to the left;
[0091] The right distance change driving part 29 is actuated to pull the right glue separating gripper mounting plate 26 of the right first distance change gripper group to the right, completing the second distance change, and thus completing the distance change separation of the glue sheet to be separated (4 strips of glue);
[0092] During the distance change process, since the following distance change seat is mounted on the guide rail 35, the glue separating servo gripper mechanism 2 also moves with each lifting tooth 34 in the following distance change seat during the first distance change and the second distance change;
[0093] Step 1.7: The lifting mechanism 32 is lowered to return to the initial position, and each strip of glue in the glue sheet to be separated is adsorbed by the corresponding gripper 25, and at the same time, the pushing cylinder 312 is actuated to push the distance changed lifting teeth 34 together, completing the resetting of the lifting teeth 34;
[0094] Step 1.8: The manipulator drives the glue separating servo gripper mechanism 2 to move to the single cell work station, and the corresponding gripper lifting assembly 28 is actuated to drive the strip of glue on the corresponding gripper 25 to be pasted on the two side edges of the single cell to be bonded (for example, when the cell is a rectangular box, the long strip of glue is selected, and thus the 4 strips of glue can be used to paste the two sides of 2 single cells), and one glue separation is completed, and the pasting of 2 single cells is completed, and the process is repeated;
[0095] When the single cell short side glue pasting is performed, the above steps are repeated, and the long glue sheet is replaced by a short glue sheet;
[0096] Step 2: Glue cleaning:
[0097] Step 2.1: the adhesive removing device 42 is sleeved with unused adhesive removing roll material (commercially available), the adhesive removing roll material after use is wound by the adhesive removing winding device 43, and the automatic adhesive removing mechanism 4 is regularly started according to the production cycle and the viscosity of the adhesive film;
[0098] When the adhesive needs to be removed, the adhesive removing mode switching device 44 rises, the adhesive removing roll material is in close contact with the conveying belt 15, at this time, the conveying belt 15 is driven to run by the running driving assembly 13, the adhesive removing motor 45 is started, the adhesive removing winding device 43 is driven to wind the material, the adhesive removing winding device 43 is driven to wind the material, and the adhesive removing winding device 43 is driven to wind the material, and finally the residual adhesive of the conveying belt 15 is cleaned;
[0099] Step 2.2: after the adhesive is removed, the adhesive removing mode switching device 44 is lowered, the adhesive removing motor 45 is stopped, and the next adhesive removing is waited.
[0100] With the above ideal embodiments according to the present application as the inspiration, through the above description, relevant staff can make various changes and modifications without deviating from the technical idea of the present application. The technical scope of the present application is not limited to the contents in the specification, and must be determined by the scope of the claims.
Claims
1. A battery film separating device, characterized in that: The film running mechanism (1) is used for placing the film and conveying the whole film to the output end of the film running mechanism (1). The film separating mechanism comprises a film separating servo gripper mechanism (2) and a lower film separating variable distance mechanism (3), the film separating servo gripper mechanism (2) and the lower film separating variable distance mechanism (3) are in an upper-lower split structure, the film separating servo gripper mechanism (2) is installed on the mechanical hand, the lower film separating variable distance mechanism (3) is installed on the output end of the film running mechanism (1), the film separating servo gripper mechanism (2) is located above the output end of the film running mechanism (1) and is used for variable distance film separation of the whole film and pasting the separated film on the outer surface of the corresponding side edge of the battery pack. The automatic film cleaning mechanism (4) is installed on the input end of the film running mechanism (1) and is used for cleaning the residual film on the conveying belt (15) in the film running mechanism (1). The automatic film cleaning mechanism (4) comprises a mounting seat (41) and a film cleaning motor (45), the side plates of the mounting seat (41) are respectively provided with a film cleaning unwinding device (42) and a film cleaning winding device (43) at both ends, the output end of the film cleaning motor (45) is connected with the film cleaning winding device (43), and the film cleaning unwinding device (42) and the film cleaning winding device (43) are connected through a transmission belt. The bottom plate of the mounting seat (41) is provided with a film cleaning mode switching device (44), the film cleaning mode switching device (44) is located between the film cleaning unwinding device (42) and the film cleaning winding device (43) and is located directly below the conveying belt (15) in the film running mechanism (1). The film separating servo gripper mechanism (2) comprises a mounting plate (21) with a clearance hole, a servo motor (22) and a reversible screw rod (23) are installed on the upper plate surface of the mounting plate (21), the servo motor (22) drives the reversible screw rod (23) to rotate reversibly, a plurality of connecting seats (24) are installed on the reversible screw rod (23), a plurality of film separating gripper mounting plates (26) are connected below each connecting seat (24), a gripper mounting seat (27) is installed on each film separating gripper mounting plate (26), and a gripper (25) is installed on each gripper mounting seat (27). The lower plate surface of the mounting plate (21) is provided with a sliding rail assembly along the conveying direction, the film separating gripper mounting plate (26) is connected with the sliding block in the sliding rail assembly and drives the film separating gripper mounting plate (26) to slide along the sliding rail assembly. Variable distance assemblies are installed between the two film separating gripper mounting plates (26) on the same side, a gripper lifting assembly (28) is installed on each film separating gripper mounting plate (26), and the extending end of the gripper lifting assembly (28) is connected with the gripper mounting seat (27) and is used for lifting the gripper lifting assembly (28). The variable distance assembly comprises a variable distance driving member (29) and a variable distance screw rod (210), the variable distance screw rod (210) penetrates through the two film separating gripper mounting plates (26) on the same side, and the variable distance driving member (29) is connected with the variable distance screw rod (210) and is used for driving the two film separating gripper mounting plates (26) installed on the variable distance screw rod (210) to be folded or separated.
2. The battery film separating device according to claim 1, wherein: 3. The battery film separating device of claim 1, wherein: The plate surface of the gripper (25) is provided with a plurality of vacuum holes (214), the vacuum holes (214) are connected with a vacuum generator, and the two end portions of the gripper (25) are provided with positioning holes (215).
4. The battery film separating device of claim 1, wherein: The lower glue distribution distance changing mechanism (3) comprises a support (31), a jacking mechanism (32) is installed on the plate surface of the support (31), a guide rail mounting plate (33) is installed on the extending end of the jacking mechanism (32), a plurality of guide rails (35) are installed on the guide rail mounting plate (33), and a follow-up lower distance changing seat that slides on the guide rails (35) is installed on the guide rails (35). The follow-up lower distance changing seat comprises a plurality of jacking teeth (34) corresponding to the number of grippers (25) in the glue distribution servo gripper mechanism (2) and a plurality of sliding blocks (36) installed on each guide rail (35), a jacking tooth (34) is installed on the sliding blocks (36) on the left and right sides of the front and rear guide rails (35), a jacking tooth (34) is installed on the sliding blocks (36) on the left and right sides of the middle two guide rails, and the front and rear ends of each jacking tooth (34) are provided with a pin shaft (37) matched with the positioning hole (215) in the glue distribution servo gripper mechanism (2).
5. The battery film separating device of claim 4, wherein: The support (31) is further provided with a glue pressing assembly, the glue pressing assembly comprises a glue pressing support (38), a glue pressing cylinder (39) is installed on the glue pressing support (38), a fixed glue distribution pressing plate (310) is installed on the extending end of the glue pressing cylinder (39), and an optical fiber sensor (311) is installed on the fixed glue distribution pressing plate (310).
6. The battery film separating device of claim 4, wherein: One side of the guide rail mounting plate (33) is provided with a pushing cylinder (312), and the other end of the guide rail mounting plate (33) is provided with a limiting piece (313) for resetting the jacking tooth (34).
7. The battery film separating device of claim 1, wherein: The film running mechanism (1) comprises a conveying support (11) and a running driving assembly (13), the input end and the output end of the conveying support (11) are both provided with a supporting roller group (12), a transmission roller group (14) is installed below the conveying support (11), a conveying belt (15) is sleeved between the two supporting roller groups (12) and the transmission roller group (14), the film is placed on the conveying belt (15), and the output end of the running driving assembly (13) is connected with the transmission roller group (14) to drive the conveying belt (15) to drive the film to convey the film to the output end of the conveying support (11).
8. The battery film separating device of claim 1, wherein: The glue cleaning mode switching device (44) comprises a second jacking cylinder (441), a jacking plate (442) is installed on the extending end of the second jacking cylinder (441), and a plurality of glue cleaning guide assemblies (443) are installed side by side on the jacking plate (442).
9. The battery film separating device of claim 8, wherein: The glue cleaning guide assembly (443) comprises a glue cleaning guide wheel mounting seat (4431), a glue cleaning guide wheel (4432) is installed on the glue cleaning guide wheel mounting seat (4431), and a spring piece (4433) and a guide column (4434) are installed between the glue cleaning guide wheel mounting seat (4431) and the jacking plate (442).
10. A method of separating a battery film sheet in a battery film sheet separating apparatus, the method comprising: The battery film glue distribution device comprises a battery film glue distribution device according to any one of claims 1 to 9, and the specific steps are as follows: Step 1: glue distribution Step 1.1: Initial state, the gripper (25) in the servo gripper mechanism (2) and the lifting tooth (34) in the lower rubber separating mechanism (3) are in a parallel state; The release paper on both sides of the rubber sheet is torn off and placed on the conveying belt (15), and the driving assembly (13) drives the conveying belt (15) to convey the rubber sheet towards the conveying end of the conveying support (11), at this time, the rightmost strip of rubber in the rubber sheet is above the lifting tooth (34); Step 1.2: The gripper lifting assembly (28) drives the gripper (25) to descend, and the gripper (25) is inserted into the pin shaft (37) on the corresponding lifting tooth (34), thereby completing the clamping of the strip of rubber, at this time, the rubber sheet is separated into a rubber sheet to be separated and a rubber sheet to be pitch changed; Step 1.3: The rubber separating cylinder (39) is actuated to drive the fixed rubber separating pressing plate (310) to press down, thereby pressing the rubber sheet to be separated; Step 1.4: The lifting mechanism (32) is actuated to ascend, thereby driving the clamped rubber sheet to be pitch changed to move upwards, so that the clamped rubber sheet to be pitch changed is separated from the rubber sheet to be separated; Step 1.5: The servo motor (22) is actuated to drive the forward and reverse screw rod (23) to rotate, the connecting seat (24) mounted on the forward and reverse screw rod (23) moves in the opposite direction, thereby completing the first pitch change and obtaining two groups of first pitch changed gripper groups; Step 1.6: The left pitch changing driving member (29) is actuated to pull the left rubber separating gripper mounting plate (26) of the left first pitch changed gripper group to the left for pitch changing; The right pitch changing driving member (29) is actuated to pull the right rubber separating gripper mounting plate (26) of the right first pitch changed gripper group to the right for pitch changing, thereby completing the second pitch change, and the entire pitch change and separation of the rubber sheet to be pitch changed are completed; During the pitch changing process, since the following lower pitch changing seat is mounted on the guide rail (35), each lifting tooth (34) in the following lower pitch changing seat also moves simultaneously when the servo rubber separating gripper mechanism (2) is pitch changed for the first time and the second time; Step 1.7: The lifting mechanism (32) is lowered to return to the initial position, and each strip of rubber in the rubber sheet to be pitch changed is adsorbed by the corresponding gripper (25), at the same time, the pushing cylinder (312) is actuated to push the pitch changed lifting tooth (34) together, thereby completing the resetting of the lifting tooth (34); Step 1.8: The robot drives the servo rubber separating gripper mechanism (2) to move to the single cell work station, the corresponding gripper lifting assembly (28) is actuated to drive the strip of rubber on the corresponding gripper (25) to be pasted on the two sides of the single cell to be bonded for one rubber separating, thereby completing the pasting of two single cells, and the process is repeated; Step 2: Rubber cleaning.
11. The method of claim 10, wherein the battery film separating apparatus is characterized in that: The specific steps of step 2 are as follows: Step 2.1: The rubber cleaning unwinding device (42) is sleeved with unused rubber cleaning material, the rubber cleaning winding device (43) winds the used rubber cleaning material, and the automatic rubber cleaning mechanism (4) is started periodically according to the production cycle and the adhesion of the rubber sheet; When the glue needs to be cleaned, the glue cleaning mode switching device (44) rises, and the glue cleaning roll is in close contact with the conveying belt (15). At this time, the conveying belt (15) is driven to run by the running driving assembly (13), the glue cleaning motor (45) is started to drive the glue cleaning winding device (43) to wind the material, thereby driving the glue cleaning unwinding device (42) to simultaneously unwind the material, and finally the residual glue on the conveying belt (15) is cleaned. Step 2.2: After the glue is cleaned, the glue cleaning mode switching device (44) is lowered, the glue cleaning motor (45) is stopped, and the next glue cleaning is waited.
Citation Information
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