A step-type servo press unloading mechanism

Abstract

The present invention relates to the field of material unloading mechanisms, and in particular to a step-type servo press unloading mechanism, which comprises: a material table and a transfer assembly; the material table comprises a primary material picking platform, a secondary material picking platform, a tertiary material picking platform and a Y-direction conveying belt which are sequentially distributed in a stepped manner downward; the transfer assembly comprises a driving mechanism, a primary material picking transverse movement mechanism, a secondary material picking transverse movement mechanism and a tertiary material picking transverse movement mechanism which are arranged on the driving mechanism, and the positions of the primary material picking transverse movement mechanism, the secondary material picking transverse movement mechanism and the tertiary material picking transverse movement mechanism are sequentially distributed in a stepped manner downward; the primary material picking transverse movement mechanism is used to transfer products on the primary material picking platform to the secondary material picking platform; the secondary material picking transverse movement mechanism synchronously transfers products on the secondary material picking platform to the tertiary material picking platform; the tertiary material picking transverse movement mechanism synchronously transfers products on the tertiary material picking platform to the Y-direction conveying belt.

Description

Technical Field

[0001] The invention relates to the field of blanking mechanisms, in particular to a step-type servo press blanking mechanism. Background Art

[0002] Soft ferrite is a ferromagnetic oxide with Fe2O3 as the main component. It is produced by powder metallurgy and is mostly used in radio antenna coils and radio intermediate frequency transformers.

[0003] After the die-casting of the soft ferrite green embryos is completed, the soft ferrite green embryos need to be unloaded from the die-casting platform and arranged neatly before the next process. The general unloading mechanism only transfers the die-casting platform to the conveyor belt below. However, there is a certain height difference between the die-casting platform and the conveyor belt. The complete transfer process of the unloading mechanism includes sucking the product on the die-casting platform and moving it down to the conveyor belt. Then the unloading mechanism resets upward to the die-casting platform again to transfer the next product. The overall transfer time is long, resulting in low efficiency.

[0004] Therefore, in order to solve the deficiencies in the prior art, it is necessary to design a step-type servo press unloading mechanism with high transfer efficiency. Summary of the invention

[0005] In order to solve the problems of the prior art, the present invention provides a step-type servo press unloading mechanism.

[0006] The object of the present invention can be achieved through the following technical solutions: A step-type servo press unloading mechanism comprises: a material table and a transfer assembly;

[0007] The material platform includes a primary material taking platform, a secondary material taking platform, a tertiary material taking platform and a Y-direction conveying belt which are sequentially distributed in a stepped manner downward;

[0008] The transfer assembly includes a driving mechanism, a primary material taking transverse movement mechanism, a secondary material taking transverse movement mechanism and a tertiary material taking transverse movement mechanism arranged on the driving mechanism, wherein the primary material taking transverse movement mechanism, the secondary material taking transverse movement mechanism and the tertiary material taking transverse movement mechanism are arranged in a stepped manner downwards;

[0009] The primary material reclaiming transverse movement mechanism is used to transfer the products on the primary material reclaiming platform to the secondary material reclaiming platform;

[0010] The secondary material reclaiming transverse movement mechanism synchronously transfers the products on the secondary material reclaiming platform to the tertiary material reclaiming platform;

[0011] The three-time material taking and transverse movement mechanism synchronously transfers the products on the three-time material taking platform to the Y-direction conveying belt.

[0012] As a further improvement, a primary deburring mechanism is arranged in parallel on the inner side of the secondary material taking platform, and the primary deburring mechanism includes a fixed plate, a motor and an annular brush head. The motor is fixed to one side of the fixed plate, and the annular brush head is fixedly connected to the output end of the motor, and the brush mouth of the annular brush head is arranged upward.

[0013] As a further improvement, a secondary deburring mechanism is provided in the middle part of the Y-axis conveyor belt, and the secondary deburring mechanism includes a fixed plate 2, a motor 2 and an annular brush head 2. The motor 2 is fixed to one side of the fixed plate 2, and the annular brush head 2 is fixedly connected to the output end of the motor 2. The brush mouth of the annular brush head 2 is set downward.

[0014] A further improvement is that the driving mechanism includes a Z-axis driving assembly and an X-axis driving assembly, the Z-axis driving assembly includes a guide rail 1, a slider 1 and a power assembly 1, the slider 1 is arranged on the guide rail 1 and is driven by the power assembly 1 to move up and down, the X-axis driving assembly includes a guide rail 2, a slider 2, a power assembly 2 and a connecting frame, the connecting frame is arranged on the slider 1, the guide rail 2 is arranged on the connecting frame, the slider 2 is arranged on the guide rail 2 and is driven by the power assembly 2 to move left and right, a translation frame is fixed on the slider 2, the primary material picking transverse movement mechanism is fixed to the upper right side of the translation frame, the secondary material picking transverse movement mechanism is fixed to the middle right side of the translation frame, and the tertiary material picking transverse movement mechanism is fixed to the bottom right side of the translation frame.

[0015] As a further improvement, the first material picking and transverse movement mechanism, the second material picking and transverse movement mechanism and the third material picking and transverse movement mechanism all include a fixed seat and a vacuum suction nozzle. The vacuum suction nozzle is arranged at the lower end of the fixed seat. The vacuum suction nozzle realizes the adsorption and placement of the product through a pipe connected to the rear end vacuum generating device and a control switch.

[0016] As a further improvement, a flipping mechanism is provided on one side of the discharge end of the Y-axis conveyor belt, and the flipping mechanism includes a flipping motor, a pneumatic clamp and a connecting seat, the connecting seat is arranged at the output end of the flipping motor, and the pneumatic clamp is fixed on the connecting seat.

[0017] As a further improvement, a weighing sensor is provided at the bottom of the secondary material taking platform.

[0018] Compared with the prior art, the step-type servo press unloading mechanism of the present invention has the following beneficial effects:

[0019] By setting up multiple stepped platforms and corresponding transverse movement mechanisms, the step-by-step transfer of products is achieved, reducing the vertical movement distance and time required for the product to be transferred directly from the primary material collection platform to the conveyor belt, thereby greatly improving the material unloading and transportation efficiency; the step-by-step transfer method makes the product's stay and transfer process on each platform more stable, reducing the risk of falling, collision, etc. due to excessive height difference during the transfer process, and ensuring the integrity and quality of the product. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a structural schematic diagram of the present invention;

[0021] Figure 2 It is a structural schematic diagram of a local structure 1 in the present invention;

[0022] Figure 3 It is a structural schematic diagram of the local structure 2 in the present invention;

[0023] In the figure, 1-material table, 11-primary material taking platform, 12-secondary material taking platform, 121-weighing sensor, 13-third material taking platform, 14-Y conveyor belt, 2-transfer component, 21-driving mechanism, 211-Z-axis driving component, 2111-guide rail 1, 2112-slider 1, 2113-power component 1, 212-X-axis driving component, 2121-guide rail 2, 2122-slider 2, 2123-power component 2, 2124-connector Connecting frame, 22-first material picking transverse movement mechanism, 23-second material picking transverse movement mechanism, 24-third material picking transverse movement mechanism, 25-translational frame, 26-fixed seat, 27-vacuum suction nozzle, 3-first deburring mechanism, 31-fixed plate one, 32-motor one, 33-annular brush head one, 4-secondary deburring mechanism, 41-fixed plate two, 42-motor two, 43-annular brush head two, 5-flipping mechanism, 51-flipping motor, 52-pneumatic clamp, 53-connecting seat. DETAILED DESCRIPTION

[0024] In the description of the present invention, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the present invention.

[0025] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0026] The following is combined with the embodiments and attached Figure 1 ~Attached Figure 3 , the technical solution of the present invention is further elaborated.

[0027] Embodiment 1:

[0028] A step-type servo press unloading mechanism comprises: a material table 1 and a transfer assembly 2;

[0029] The material platform 1 includes a primary material taking platform 11, a secondary material taking platform 12, a tertiary material taking platform 13 and a Y-direction conveying belt 14 which are sequentially distributed in a stepped manner downward; the primary material taking platform 11 is arranged at the front end of the die-casting platform, and the secondary material taking platform 12 and the tertiary material taking platform 13 are both fixedly installed on the frame of the material platform 1;

[0030] The transfer assembly 2 includes a driving mechanism 21, a primary material taking transverse movement mechanism 22, a secondary material taking transverse movement mechanism 23 and a tertiary material taking transverse movement mechanism 24 arranged on the driving mechanism 21, wherein the primary material taking transverse movement mechanism 22, the secondary material taking transverse movement mechanism 23 and the tertiary material taking transverse movement mechanism 24 are arranged in a stepped manner downwards;

[0031] The primary material reclaiming transverse movement mechanism 22 is used to transfer the products on the primary material reclaiming platform 11 to the secondary material reclaiming platform 12;

[0032] The secondary material taking transverse movement mechanism 23 synchronously transfers the products on the secondary material taking platform 12 to the tertiary material taking platform 13;

[0033] The tertiary material taking transverse movement mechanism 24 synchronously transfers the products on the tertiary material taking platform 13 to the Y-direction conveying belt 14 .

[0034] like Figure 1~Figure 3 As shown, the use principle of the present invention is:

[0035] The material table is provided with a primary material taking platform, a secondary material taking platform, a tertiary material taking platform and a Y-direction conveying belt which are sequentially distributed in a stepped manner.

[0036] The driving mechanism of the transfer assembly drives the first material picking transverse movement mechanism, the second material picking transverse movement mechanism and the third material picking transverse movement mechanism to move synchronously.

[0037] The first material picking transverse movement mechanism first transfers the products on the first material picking platform to the second material picking platform, and the second material picking transverse movement mechanism then transfers the products on the second material picking platform to the third material picking platform. Finally, the third material picking transverse movement mechanism transfers the products on the third material picking platform to the Y-axis conveyor belt.

[0038] Improve transfer efficiency: By setting up multiple stepped platforms and corresponding transverse movement mechanisms, the step-by-step transfer of products is achieved, reducing the vertical movement distance and time required for the products to be directly transferred from the die-casting platform (one-time material collection platform) to the conveyor belt, thereby greatly improving the material unloading and transfer efficiency.

[0039] Stable product transfer: The step-by-step transfer method makes the product's stay and transfer process on each platform more stable, reducing the risk of the product falling or colliding due to large height differences during the transfer process, and ensuring the integrity and quality of the product.

[0040] As a further preferred embodiment, a primary deburring mechanism 3 is arranged in parallel on the inner side of the secondary material taking platform 12, and the primary deburring mechanism 3 comprises a fixing plate 31, a motor 32 and an annular brush head 33, wherein the motor 32 is fixed to one side of the fixing plate 31, the annular brush head 33 is fixedly connected to the output end of the motor 32, and the brush opening of the annular brush head 33 is arranged upward. When the product is transferred to the secondary material taking platform, the motor 1 drives the annular brush head 1 to rotate to deburr the product.

[0041] Improve product quality: Remove burrs in time during product transfer to avoid adverse effects on subsequent processes such as assembly and use, thereby improving the overall quality and reliability of the product.

[0042] Optimize the production process: Integrate the deburring process into the unloading mechanism, eliminating the need for additional deburring equipment and complex transfer processes, simplifying the production process and saving production space and time costs.

[0043] As a further preferred embodiment, a secondary deburring mechanism 4 is provided in the middle of the Y-axis conveyor belt 14, and the secondary deburring mechanism 4 includes a second fixing plate 41, a second motor 42 and a second annular brush head 43, wherein the second motor 42 is fixed to one side of the second fixing plate 41, the second annular brush head 43 is fixedly connected to the output end of the second motor 42, and the brush opening of the second annular brush head 43 is set downward. When the product passes through the secondary deburring mechanism during the conveying process of the Y-axis conveyor belt, the second motor drives the second annular brush head to rotate to perform secondary deburring on the product.

[0044] Double guarantee of deburring effect: After two deburring treatments, the burrs on the product surface can be removed more thoroughly. For some stubborn burrs or burrs that are difficult to remove in one go, the secondary deburring mechanism can further clean them, further improving the overall quality and reliability of the product.

[0045] Adapt to different burr situations: Different products or different parts of the same product may have burrs of different degrees. The secondary deburring mechanism can supplement the burrs that still exist after the initial deburring, thereby enhancing the adaptability and flexibility of the deburring process.

[0046] As a further preferred embodiment, the driving mechanism 21 includes a Z-axis driving assembly 211 and an X-axis driving assembly 212, wherein the Z-axis driving assembly 211 includes a guide rail 2111, a slider 2112 and a power assembly 2113, wherein the slider 2112 is arranged on the guide rail 2111 and is driven by the power assembly 2113 to move up and down, and the X-axis driving assembly 212 includes a guide rail 2121, a slider 2122, a power assembly 2123 and a connecting frame 2124, wherein the connecting frame 2124 is arranged on the slider 1 2112, the guide rail 2121 is arranged on the connecting frame 2124, the slider 2122 is arranged on the guide rail 2121 and is driven by the power assembly 2123 to move left and right, the slider 2122 is fixed with a translation frame 25, the primary material picking transverse movement mechanism 22 is fixed to the upper right side of the translation frame 25, the secondary material picking transverse movement mechanism 23 is fixed to the middle right side of the translation frame 25, and the tertiary material picking transverse movement mechanism 24 is fixed to the bottom right side of the translation frame 25. Through the coordinated action of the Z-axis and X-axis drive assemblies, the precise movement of the material picking transverse movement mechanism in the vertical and horizontal directions is realized to complete the task of picking and transferring the product.

[0047] Precise positioning and efficient transfer: The precise control of the Z-axis and X-axis drive components enables the material-retrieving and transverse-moving mechanism to accurately reach the designated positions of each material-retrieving platform and conveyor belt, ensuring the accuracy of product transfer and improving the reliability and working efficiency of the unloading mechanism.

[0048] Flexible adaptation to different layouts: The stroke and moving speed of the Z-axis and X-axis can be flexibly adjusted according to the layout of the material table and conveyor belt in actual production, so that the unloading mechanism can better adapt to different production environments and process requirements, enhancing the versatility and applicability of the equipment.

[0049] As a further preferred embodiment, the first material picking transverse movement mechanism 22, the second material picking transverse movement mechanism 23 and the third material picking transverse movement mechanism 24 all include a fixed seat 26 and a vacuum suction nozzle 27. The vacuum suction nozzle 27 is arranged at the lower end of the fixed seat 26. The vacuum suction nozzle 27 realizes the adsorption and release of the product through a pipeline connected to the rear-end vacuum generating device and a control switch. When picking up materials, the vacuum generating device generates negative pressure, so that the vacuum suction nozzle adsorbs the product; when releasing materials, the control switch changes the air path, so that the vacuum suction nozzle releases the product, completing the product grabbing and releasing actions.

[0050] As a further preferred embodiment, a flip mechanism 5 is provided at one side of the discharge end of the Y-axis conveyor belt 14, and the flip mechanism 5 includes a flip motor 51, a pneumatic clamp 52 and a connecting seat 53, wherein the connecting seat 53 is provided at the output end of the flip motor 51, and the pneumatic clamp 52 is fixed on the connecting seat 53. When the product is conveyed out from the discharge end of the Y-axis conveyor belt, the pneumatic clamp clamps the product, and the flip motor drives the connecting seat and the pneumatic clamp to rotate, thereby realizing the flipping action of the product.

[0051] Improve the degree of production automation: Automated flipping action reduces manual intervention, reduces labor intensity and human errors, improves the level of production automation and production efficiency, and also ensures the consistency and accuracy of product flipping.

[0052] As a further preferred embodiment, a weighing sensor 121 is provided at the bottom of the secondary material taking platform 12. When the product is transferred to the secondary material taking platform, the weighing sensor can detect the weight of the product in real time and transmit the weight data to the control system.

[0053] Real-time monitoring of product weight: Weighing sensors can be used to promptly detect possible weight anomalies that may occur during the production process, such as insufficient material filling, product defects, etc., so as to facilitate timely adjustment of the production process or elimination of unqualified products to ensure the stability of product quality.

[0054] The preferred specific embodiments of the present invention are described in detail above. It should be understood that a person skilled in the art can make many modifications and changes based on the concept of the present invention without creative work. Therefore, any technical solution that can be obtained by a person skilled in the art through logical analysis, reasoning or limited experiments based on the concept of the present invention on the basis of the prior art should be within the scope of protection determined by the claims.

Claims

1. A step-type servo press unloading mechanism, characterized in that: include: Material tables and transfer components; The material platform includes a primary material taking platform, a secondary material taking platform, a tertiary material taking platform and a Y-direction conveying belt which are sequentially distributed in a stepped manner downward; The transfer assembly includes a driving mechanism, a primary material taking transverse movement mechanism, a secondary material taking transverse movement mechanism and a tertiary material taking transverse movement mechanism arranged on the driving mechanism, wherein the primary material taking transverse movement mechanism, the secondary material taking transverse movement mechanism and the tertiary material taking transverse movement mechanism are arranged in a stepped manner downwards; The primary material reclaiming transverse movement mechanism is used to transfer the products on the primary material reclaiming platform to the secondary material reclaiming platform; The secondary material reclaiming transverse movement mechanism synchronously transfers the products on the secondary material reclaiming platform to the tertiary material reclaiming platform; The three-time material taking and transverse movement mechanism synchronously transfers the products on the three-time material taking platform to the Y-direction conveyor belt; The driving mechanism includes a Z-axis driving component and an X-axis driving component, the Z-axis driving component includes a guide rail 1, a slider 1 and a power component 1, the slider 1 is arranged on the guide rail 1 and is driven by the power component 1 to move up and down, the X-axis driving component includes a guide rail 2, a slider 2, a power component 2 and a connecting frame, the connecting frame is arranged on the slider 1, the guide rail 2 is arranged on the connecting frame, the slider 2 is arranged on the guide rail 2 and is driven by the power component 2 to move left and right, a translation frame is fixed on the slider 2, the primary material picking transverse movement mechanism is fixed to the upper right side of the translation frame, the secondary material picking transverse movement mechanism is fixed to the middle right side of the translation frame, and the tertiary material picking transverse movement mechanism is fixed to the bottom right side of the translation frame.

2. A step-type servo press unloading mechanism according to claim 1, characterized in that: A primary deburring mechanism is arranged in parallel on the inner side of the secondary material taking platform, and the primary deburring mechanism includes a fixed plate, a motor and an annular brush head. The motor is fixed to one side of the fixed plate, and the annular brush head is fixedly connected to the output end of the motor, and the brush mouth of the annular brush head is arranged upward.

3. The step-type servo press unloading mechanism according to claim 1, characterized in that: A secondary deburring mechanism is provided in the middle of the Y-axis conveyor belt, and the secondary deburring mechanism includes a second fixing plate, a second motor and a second annular brush head. The second motor is fixed to one side of the second fixing plate, and the second annular brush head is fixedly connected to the output end of the second motor. The brush opening of the second annular brush head is arranged downward.

4. The step-type servo press unloading mechanism according to claim 1, characterized in that: The first material picking and transverse movement mechanism, the second material picking and transverse movement mechanism and the third material picking and transverse movement mechanism all include a fixed seat and a vacuum suction nozzle. The vacuum suction nozzle is arranged at the lower end of the fixed seat. The vacuum suction nozzle realizes the adsorption and placement of the product through a pipeline connected to the rear end vacuum generating device and a control switch.

5. The step-type servo press unloading mechanism according to claim 1, characterized in that: A flip mechanism is provided on one side of the discharge end of the Y-axis conveyor belt, and the flip mechanism includes a flip motor, a pneumatic clamp and a connecting seat. The connecting seat is arranged at the output end of the flip motor, and the pneumatic clamp is fixed on the connecting seat.

6. The step-type servo press unloading mechanism according to claim 1, characterized in that: A weighing sensor is arranged at the bottom of the secondary material taking platform.

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