Fixed stock bin discharging and loading control method with vehicle type self-adaption function
By establishing a vehicle information database and using technologies such as license plate identification, position detection and laser rangefinder, automated control of the loading process of fixed silo is achieved, solving the problems of too much or too little materials and dust, and improving environmental safety.
Patent Information
- Application Number
- CN202411800287.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-09
- Publication Date
- 2025-03-14
AI Technical Summary
In the prior art, the detection of boiler slag in the transport vehicle cannot be achieved during the discharge process of fixed silos, resulting in too much or too little materials, and a large amount of dust generated during the discharge process, affecting environmental safety.
By establishing a vehicle information database, using license plate identification equipment and position detection equipment, determining the discharge point and controlling the displacement and opening and closing of the discharge port, combining laser rangefinder to detect the boiler slag height and dust removal equipment to clean up dust, to achieve automated control of the discharge process.
The detection and automatic discharge control of the boiler slag height in the transport vehicle is realized, which avoids the problem of too much or too little materials, and effectively cleans up dust through dust removal equipment, improving the environmental safety of the discharge area.
Smart Images

Figure CN119612208A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of silo unloading, and in particular relates to a fixed silo unloading and loading control method with a vehicle type self-adaptive function. Background Art
[0002] Boiler slag is a solid waste generated during the coal combustion process. It is the final product formed after the minerals in the coal undergo physical and chemical changes under high temperature. After the boiler slag is produced in the boiler, it will be cleaned out and sent to a fixed silo, and then transported to other locations by transport vehicles and other transportation equipment.
[0003] In the prior art, since the position of the silo is fixed, the transport vehicle needs to be driven to the bottom of the discharge port according to the position of the silo discharge port. During the discharge process, the transport personnel need to judge the height of the boiler slag in the transport vehicle based on their personal feelings and control the displacement of the transport vehicle. However, due to the different types of transport vehicles, the corresponding storage amounts are also different. Through the above process, it is impossible to detect the boiler slag in the transport vehicle, and the judgment is only based on the personal feelings of the transport personnel, resulting in too much or too little material in the transport vehicle. In addition, a lot of dust is often generated during the discharge process, affecting the environmental safety of the discharge area. Summary of the invention
[0004] The purpose of the present invention is to overcome the shortcomings of the prior art and provide a fixed silo unloading and loading control method with unloading detection and dust treatment and vehicle type adaptive functions.
[0005] The technical solution of the present invention is as follows:
[0006] A fixed silo unloading and loading control method with vehicle type adaptive function comprises the following steps;
[0007] S1. Establish a vehicle information database and associate the vehicle information, license plate information, boiler slag height, material unloading times and displacement distance. The control device can obtain the corresponding vehicle information and license plate information from the database;
[0008] S2, the transport vehicle enters the parking room and is located below the unloading port, and the license plate recognition device recognizes the vehicle information and feeds back to the control device;
[0009] S3, obtaining vehicle information based on the license plate information, obtaining the corresponding vehicle information from the database, and then the position detection device detects the position information of the transport vehicle, and the control device determines the unloading point and the longitudinal displacement range of the unloading according to the transport vehicle information, and then controls the displacement device to work based on the transport vehicle position information;
[0010] S4, the displacement device controls the discharge port to move to the discharge point, the control device controls the discharge port to open and removes dust through the dust removal device. During the discharge process, the laser rangefinder detects the boiler slag height information in the vehicle, and the control device controls the upward movement speed of the discharge port based on the boiler slag height change data;
[0011] S5. When the boiler slag height reaches the boiler slag height corresponding to the vehicle information in the database, the discharge port is controlled to be closed, and the transport vehicle is reminded to move. When the transport vehicle moves, the position detection device detects the position of the transport vehicle. When the displacement distance is reached, the control device controls the reminder device to prompt the driver to stop. After that, the control device performs discharge according to step S4. After all the discharge times are completed, the discharge port moves up and resets. At this time, the transport vehicle can drive out of the parking room.
[0012] Furthermore, the control device establishes a spatial coordinate system based on the parking room position and the size of the parking room space, and confirms the unloading point based on the position of the position detection device in the spatial coordinate system and the position of the transport vehicle detected by the position detection device.
[0013] Furthermore, the dust removal equipment includes at least one end plate fixed on the feeding port, a dust removal component rotatably connected to the end plate, a servo motor for driving the dust removal component to rotate, a water pump fixed on the parking room, a water tank connected to the water pump, and an exhaust device connected to the dust removal component, the servo motor is fixed on the end plate, the water pump is connected to the dust removal component, and the water tank is fixed on the parking room.
[0014] Further, the dust removal assembly includes a cylinder with a hollow interior connected to a servo motor, a water storage shell fixed inside the cylinder, a perforated plate fixed on the top of the water storage shell, a filter assembly arranged above the perforated plate, and a guide pipe opened on the inner wall of the water storage shell, wherein a channel is vertically opened in the middle of the water storage shell, the upper end of the channel is closed, and the channel is connected to the upper part of the guide pipe;
[0015] The cylinder is provided with openings at both ends, and a sealing shell is rotatably sealed in contact with the upper opening, and the sealing shell is connected to the air extraction device so that the air extraction device is connected to the upper opening of the cylinder;
[0016] The cylinder is provided with a water inlet located between the filter assembly and the orifice plate, and the sealing shell is provided with a connection port connected to a water pump;
[0017] The filter assembly knocks the orifice plate and dumps dust when the cylinder rotates. The filter assembly itself vibrates when dumping dust. The water in the water storage shell is gradually discharged from the opening above the cylinder during the rotation of the cylinder.
[0018] Further, the filter assembly includes four pressure regulating assemblies arranged in the horizontal direction and rotatably connected in the cylinder, a filter screen arranged on the pressure regulating assembly, contact seals arranged at the left and right ends of the filter screen, a connecting barrel connected to the bottom of the pressure regulating assembly, a drive assembly A and a drive assembly B, and adjacent contact seals, contact seals and the cylinder, and filter screens and the cylinder are all in contact and sealed;
[0019] The cylinder is provided with driving cavities at both axial ends, and the driving assembly A and the driving assembly B are respectively located in the two driving cavities, and the driving assembly A and the driving assembly B can be engaged with the end plate, and the pressure regulating assembly is connected to the driving assembly A to drive the pressure regulating assembly to adjust the pressure and rotate;
[0020] The connecting barrel is connected to the pressure regulating component, and a transmission component is arranged in the connecting barrel, which is displaced along the axial direction of the connecting barrel with the pressure. The driving component B is provided with a slide groove for the displacement of the transmission component, and the driving component B is provided with displacement holes located at both ends of the slide groove. The displacement holes are transmitted to the driving component B with the displacement of the transmission component, and the connecting barrel rotates with the rotation of the transmission component, and a plurality of knocking balls are arranged on the outer circumference of the connecting barrel.
[0021] Further, the pressure regulating assembly includes a fixed cylinder rotatably connected to the inner wall of the cylinder, a threaded shaft connected to the driving assembly A, a threaded cylinder connected to the threaded shaft, a pressure regulating piston fixed to the threaded cylinder, and a spring telescopic rod fixed to both ends of the fixed cylinder, wherein the threaded shaft, the threaded cylinder and the pressure regulating piston are all located in the fixed cylinder, and the threaded shaft is rotatably sealed and connected to the fixed cylinder;
[0022] The spring telescopic rod near one end of the driving assembly A is connected to the connecting barrel and the fixing barrel;
[0023] The axial side surface of the pressure regulating piston is polygonal.
[0024] Furthermore, the drive assembly A includes a drive gear meshed with the end plate, a worm gear mechanism transmitted to the drive gear, and four transmission gears transmitted to the worm gear mechanism, the four transmission gears are respectively connected to four threaded shafts, and the four transmission gears are divided into two left and right groups, and the transmission gears in the same group rotate in the same direction, the four filter screens are divided into two left and right groups, and the cross-sections of two contact seals in the same group and in contact with each other are inclined surfaces with the same inclination angle, and when the filter screens in the same group rotate in the same direction, the inclined surfaces of the two contact seals in the same group and in contact with each other move away from or approach each other.
[0025] Further, the driving assembly B includes a driving gear meshed with an end plate, a worm gear mechanism driven by the driving gear, a fixed plate fixed in the driving cavity, four tooth grooves provided on the fixed plate, four main gears driven by the worm gear mechanism, and a slave gear driven by the main gear, the main gears and the slave gears are all located in the tooth grooves, the main gears, the tooth grooves and the slave gears are all provided with arc-shaped sliding grooves, the three sliding grooves form a sliding groove, and the two ends of the sliding groove are respectively located at the axis of the main gear and the slave gear, the diameter of the sliding groove is gradually reduced from the main gear, so that when the connecting barrel is displaced, the spring telescopic rod is telescopically adjusted;
[0026] The slide groove is provided with a guide convex strip, the thickness of which gradually increases from both ends to the middle, the transmission assembly is inserted into the guide convex strip, and both ends of the displacement hole slide groove, the bottom of the displacement hole on the main gear is provided with a conical tooth, and the top of the displacement hole on the slave gear is provided with a semicircular tooth ring;
[0027] The end plate is provided with an arc-shaped meshing groove, and cleaning teeth meshing with the driving gear of the driving component B are respectively arranged at the upper and lower ends of the arc-shaped meshing groove, and a rotating tooth meshing with the driving gear of the driving component A is arranged in the middle of the arc-shaped meshing groove.
[0028] Furthermore, the transmission assembly includes two mirror-arranged bevel gears, a connecting column coaxially fixed on the two bevel gears, and a displacement piston. A displacement cavity is opened at one end of the connecting barrel adjacent to the bevel gear, the displacement cavity is connected to the connecting barrel, the displacement piston is sealably inserted in the displacement cavity, the guide convex strip is located between the two bevel gears, the two bevel gears can respectively engage with the conical teeth and the gear ring, and the connecting barrel is fixed with a sealing disk in contact with the side wall of the cylindrical plane.
[0029] Furthermore, the discharge port is connected to the storage tank through an elastic tube, and the displacement device includes an electric slide rail fixed on the parking house, a mobile frame fixed on the electric slide rail, a driving device fixed on the mobile frame, a buffer rod fixed on the mobile frame, a roller body arranged on the buffer rod, and a connecting belt connected to the driving device, and the connecting belt passes through the roller body and is connected to the discharge port.
[0030] Compared with the prior art, the present invention has the following beneficial effects:
[0031] 1. The present invention facilitates the entry of all transport vehicle models and corresponding information by establishing a database, facilitates the control of material unloading after identification by the license plate recognition device, and realizes the detection of the position of the transport vehicle by the position detection device, facilitates the determination of the unloading point according to the position of the transport vehicle, and ensures unloading;
[0032] 2. The present invention uses dust removal equipment to clean the dust and ensure cleanliness, uses a laser rangefinder to detect the material discharge height, and uses a prompting device to provide prompts, so that personnel can promptly move the transport vehicle according to the material discharge height to ensure material discharge.
[0033] In summary, the present invention has the advantages of material unloading detection and dust treatment. BRIEF DESCRIPTION OF THE DRAWINGS
[0034] Figure 1 It is a schematic diagram of blanking of the present invention;
[0035] Figure 2 For the present invention Figure 1 A schematic diagram of the structure of the enlarged portion A;
[0036] Figure 3 For the present invention Figure 1 Structural schematic diagram of dust removal equipment;
[0037] Figure 4 For the present invention Figure 3 AA cross-sectional structural diagram;
[0038] Figure 5 For the present invention Figure 4 A schematic diagram of the structure of a driving component A;
[0039] Figure 6 For the present invention Figure 4 A schematic diagram of the structure of a driving component B;
[0040] Figure 7 For the present invention Figure 3 A schematic diagram of the enlarged structure of part B;
[0041] Figure 8 For the present invention Figure 4 Schematic diagram of the enlarged structure of part C;
[0042] Fig. 9 For the present invention Figure 4 A schematic diagram of the enlarged structure of part D;
[0043] Fig.10 For the present invention Figure 6 A schematic diagram of the enlarged structure of part E;
[0044] Fig.11 For the present invention Figure 1 Schematic diagram of the cross-sectional structure of the end plate.
[0045] In the figure, 1, feeding port, 2, end plate, 201, cleaning teeth, 202, rotating teeth, 3, dust removal assembly, 31, channel, 32, water inlet, 33, connecting port, 34, sealing shell, 35, orifice plate, 36, water storage shell, 37, guide tube, 38, cylinder, 39, driving chamber, 30, worm gear mechanism, 301, pressure regulating assembly, 3011, fixed cylinder, 3012, threaded shaft, 3013, spring telescopic rod, 3014, threaded cylinder, 3015, pressure regulating piston, 302, connecting barrel, 3021, displacement chamber, 3022, displacement piston, 3023, knocking ball, 303, sealing disk, 306, driving gear, 307, main gear , 3071, guide rib, 3072, displacement hole, 308, fixing plate, 309, tooth groove, 310, slave gear, 3101, gear ring, 311, transmission gear, 312, bevel gear, 313, connecting column, 314, filter, 315, contact seal, 4, servo motor, 6, laser rangefinder, 7, suction equipment, 8, storage tank, 9, water tank, 10, water pump, 11, parking room, 12, license plate recognition equipment, 13, position detection equipment, 14, control equipment, 15, transport vehicle, 16, reminder equipment, 17, buffer rod, 18, roller body, 19, connecting belt, 20, driving equipment, 21, mobile frame, 22, electric slide rail. DETAILED DESCRIPTION
[0046] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0047] like Figure 1-11 As shown, a fixed silo unloading and loading control method with vehicle type adaptive function includes the following steps:
[0048] S1. Establish a vehicle information database and associate vehicle information, license plate information, boiler slag height, material unloading times and displacement distance. The control device 14 can obtain the corresponding vehicle information and license plate information from the database;
[0049] S2, the transport vehicle 15 enters the parking room 11 and is located below the unloading port 1, and the license plate recognition device 12 recognizes the vehicle information and feeds it back to the control device 14;
[0050] S3, obtaining vehicle information based on the license plate information, obtaining the corresponding vehicle information from the database, and then the position detection device 13 detects the position information of the transport vehicle 15, and the control device 14 determines the unloading point and the longitudinal displacement range of the unloading according to the information of the transport vehicle 15, and then controls the displacement device to work based on the position information of the transport vehicle 15;
[0051] S4, the displacement device controls the feeding port 1 to move to the feeding point, the control device 14 controls the feeding port 1 to open and remove dust through the dust removal device, during the feeding process, the laser rangefinder 6 detects the boiler slag height information in the vehicle, and the control device 14 controls the upward movement speed of the feeding port 1 based on the boiler slag height change data;
[0052] S5. When the boiler slag height reaches the boiler slag height corresponding to the vehicle information in the database, the discharge port 1 is controlled to be closed, and the transport vehicle 15 is reminded to move. When the transport vehicle 15 moves, the position detection device 13 detects the position of the transport vehicle 15. When the displacement distance is reached, the control device 14 controls the reminder device 16 to prompt the driver to stop. Then the control device 14 discharges the material according to step S4. After all the discharge times are completed, the discharge port 1 moves up and resets. At this time, the transport vehicle 15 can drive out of the parking room 11.
[0053] In this embodiment, the control device 14 establishes a spatial coordinate system based on the position of the parking room 11 and the space size of the parking room 11, and confirms the unloading point based on the position of the position detection device 13 in the spatial coordinate system and the position of the transport vehicle 15 detected by the position detection device 13.
[0054] The control device 14 is an industrial computer, a PLC control circuit or other control device, the position detection device 13 is a laser rangefinder 6 and a visual detector, and the position of the transport vehicle 15 is confirmed based on the distance information detected by the laser rangefinder 6 and the position information captured by the visual detector. The reminder device specifically adopts a speaker or a display screen or a combination thereof to prompt the driver to control the displacement of the transport vehicle 15 through sound or image.
[0055] In this embodiment, the dust removal device includes at least one end plate 2 fixed on the feeding port 1, a dust removal component 3 rotatably connected to the end plate 2, a servo motor 4 for driving the dust removal component 3 to rotate, a water pump 10 fixed on the parking room 11, a water tank 9 connected to the water pump 10, and an exhaust device 7 connected to the dust removal component 3, the servo motor 4 is fixed on the end plate 2, the water pump 10 is connected to the dust removal component 3, and the water tank 9 is fixed on the parking room 11;
[0056] When in use, the water pump 10 fills the dust removal component 3 with water, and is closed after the filling is completed. The air extraction device 7 extracts air, and the dust enters the dust removal component 3 for dust removal. When the transport vehicle 15 is loaded, the servo motor 4 drives the dust removal device to rotate, and the dust removal device pours out the sewage. Then the servo motor 4 drives the dust removal device to rotate and reset, and then water can be added again according to the above process;
[0057] The exhaust device 7 may be an exhaust fan, an air pump or a fan that can extract air.
[0058] In this embodiment, the dust removal assembly 3 includes a cylinder 38 which is hollow inside and connected to the servo motor 4, a water storage shell 36 fixed inside the cylinder 38, a perforated plate 35 fixed on the top of the water storage shell 36, a filter assembly arranged above the perforated plate 35, and a guide tube 37 opened on the inner wall of the water storage shell 36, a channel 31 is vertically opened in the middle of the water storage shell 36, the upper end of the channel 31 is closed, and the channel 31 is connected to the upper part of the guide tube 37;
[0059] The cylinder 38 has openings at both ends, and the upper opening is in rotational sealing contact with a sealing shell 34, which is connected to the air extraction device 7, so that the air extraction device 7 is connected to the upper opening of the cylinder 38;
[0060] The cylinder 38 is provided with a water inlet 32 located between the filter assembly and the orifice plate 35, and the sealing shell 34 is provided with a connection port 33 communicating with the water pump 10;
[0061] The filter assembly knocks the orifice plate 35 and dumps the dust when the cylinder 38 rotates. The filter assembly itself vibrates when dumping the dust. The water in the water storage shell 36 is gradually discharged from the opening above the cylinder 38 during the rotation of the cylinder 38.
[0062] When in use, the water pump 10 discharges water into the cylinder 38 through the connecting port 33 and the water inlet 32, and the water in the circumference flows into the water storage shell 36 through the orifice plate 35. When the water in the water storage shell 36 is located below the connection between the guide tube 37 and the channel 31, the water addition is stopped, and then the air extraction device 7 extracts air from the bottom of the cylinder 38 through the channel 31, the guide tube 37, the water in the water storage shell 36 and the filter component into the air extraction device 7. The air is dusted once when passing through the water, and is dusted twice when passing through the filter component to ensure the dust removal effect. When the dust removal is completed, the servo motor 4 drives the cylinder 38 to rotate 180° counterclockwise. When rotating 0°-60°, the filter component knocks the orifice plate 35. When rotating 60°-120°, the filter component gradually opens, and the water in the water storage shell 36 is discharged. When rotating 120°-180°, the filter component itself vibrates to remove dirt, and then resets and re-adds water.
[0063] The air extraction device 7 and the water pump 10 are both connected to the sealing shell 34 and the connecting port 33 through a retractable hose.
[0064] In this embodiment, the filter assembly includes four pressure regulating assemblies 301 arranged in the horizontal direction and rotatably connected in the cylinder 38, a filter screen 314 arranged on the pressure regulating assembly 301, contact seals 315 sealed and fixed at the left and right ends of the filter screen 314, a connecting barrel 302 connected to the bottom of the pressure regulating assembly 301, a driving assembly A and a driving assembly B, and adjacent contact seals 315, contact seals 315 and the cylinder 38, and filter screen 314 and the cylinder 38 are all in contact and sealed;
[0065] A driving cavity 39 is provided at both axial ends of the cylinder 38. The driving assembly A and the driving assembly B are respectively located in the two driving cavities 39. The driving assembly A and the driving assembly B can be engaged with the end plate 2. The pressure regulating assembly 301 is connected to the driving assembly A to drive the pressure regulating assembly 301 to adjust the pressure and rotate.
[0066] The connecting barrel 302 is connected to the pressure regulating assembly 301. A transmission assembly is arranged in the connecting barrel 302, which is displaced axially along the connecting barrel 302 with the pressure. The driving assembly B is provided with a slide groove for the displacement of the transmission assembly. The driving assembly B is provided with displacement holes 3072 located at both ends of the slide groove. The displacement holes 3072 are transmitted with the displacement of the transmission assembly and the driving assembly B. The connecting barrel 302 rotates with the rotation of the transmission assembly. A plurality of knocking balls 3023 are arranged on the outer circumference of the connecting barrel 302. In the initial state, the knocking balls 3023 are in contact with the orifice plate 35 and are not in contact with the filter assembly. When the cylinder 38 rotates to 120°-180°, the knocking balls 3023 are not in contact with the orifice plate 35 but are in contact with the filter assembly.
[0067] When in use, as the cylinder 38 rotates counterclockwise, the drive component B drives the connecting barrel 302 to rotate through the transmission component at 0°-60°, and the connecting barrel 302 drives the knocking ball 3023 to knock the orifice plate 35, so that the dust on the orifice plate 35 is separated from the orifice plate 35. When the cylinder 38 rotates to 60-120°, as the drive component A works, the drive component B no longer works. At this time, the drive component A drives the pressure regulating component 301 to adjust the pressure, so that the transmission component is displaced axially along the connecting barrel 302, so that the transmission component and the transmission component no longer transmit. Then, as the pressure of the pressure regulating component 301 increases, the pressure Increase, the driving component can gradually drive the filter 314 and the connecting barrel 302 to rotate. During the rotation, the distance between the connecting barrel 302 and the filter 314 is reduced, and when the filter 314 cannot rotate, the transmission component continues to transmit with the driving component B. When the cylinder 38 rotates to 120°-180°, the driving component drives the connecting barrel 302 to rotate and drives the knocking ball 3023 to knock on the filter 314 to remove dust on the filter 314. Similarly, when the cylinder 38 rotates to reset, according to the above process, the transmission is carried out and the filter 314 and the connecting barrel 302 are driven to reset.
[0068] In this embodiment, the pressure regulating assembly 301 includes a fixed cylinder 3011 rotatably connected to the inner wall of the cylinder 38, a threaded shaft 3012 connected to the driving assembly A, a threaded cylinder 3014 connected to the threaded shaft 3012, a pressure regulating piston 3015 fixed on the threaded cylinder 3014, and a spring telescopic rod 3013 fixed at both ends of the fixed cylinder 3011. The threaded shaft 3012, the threaded cylinder 3014 and the pressure regulating piston 3015 are all located in the fixed cylinder 3011, and a column is fixed at one end of the threaded shaft 3012 and the column is rotatably sealed and connected to the fixed cylinder 3011.
[0069] The spring telescopic rod 3013 near one end of the driving assembly A is connected to the connecting barrel 302 and the fixed barrel 3011;
[0070] The axial side surface of the pressure regulating piston 3015 is polygonal;
[0071] The spring telescopic rod 3013 includes a cylinder and a rod body. A spring connected to the rod body is arranged in the cylinder. The rod body is in sealing contact with the cylinder. An annular groove and a vertical hole are opened on the rod body. The sliding hole connects the annular groove and the cylinder. The connecting barrel 302 is rotatably sealed and connected in the annular groove and communicates with the annular groove.
[0072] When in use, the threaded rod rotates with the rotation of the driving component A. During the rotation process, the pressure of the fixed cylinder 3011 gradually increases or decreases, and air is injected into or extracted from the connecting barrel 302 to control the position of the transmission component. As the pressure in the fixed cylinder 3011 changes, the friction between the threaded shaft 3012 and the threaded cylinder 3014 gradually increases until the threaded shaft 3012 can drive the threaded cylinder 3014 to rotate. The threaded cylinder 3014 drives the fixed cylinder 3011 to rotate through the pressure-regulating piston 3015. The fixed cylinder 3011 drives the corresponding connecting barrel 302 to rotate through the spring telescopic rod 3013, thereby ensuring the rotation of the connecting barrel 302.
[0073] In this embodiment, the driving assembly A includes a driving gear 306 meshing with the end plate 2, a worm gear mechanism 30 driven by the driving gear 306, and four transmission gears 311 driven by the worm gear mechanism 30 through a gear set, the four transmission gears 311 are respectively connected to the four threaded shafts 3012, and the four transmission gears 311 are divided into two left and right groups, and the transmission gears 311 in the same group rotate in the same direction, the four filter screens 314 are divided into two left and right groups, and the cross-sections of the two contact seals 315 in the same group and in contact with each other are inclined surfaces with the same inclination angle, and when the filter screens 314 in the same group rotate in the same direction, the inclined surfaces of the two contact seals 315 in the same group and in contact with each other move away from or close to each other;
[0074] When in use, the driving gear 306 meshes with the end plate 2 when the cylinder 38 rotates 60°-120°, and then the worm gear mechanism 30 works and drives the transmission gear 311 to rotate through the gear set, and the transmission gear 311 drives the threaded shaft 3012 to rotate to ensure driving.
[0075] In this embodiment, the driving assembly B includes a driving gear 306 meshed with the end plate 2, a worm gear mechanism 30 driven by the driving gear 306, a fixed plate 308 fixed in the driving cavity 39, four tooth grooves 309 provided on the fixed plate 308, four main gears 307 driven by the worm gear mechanism 30, and a slave gear 310 driven by the main gear 307, the main gear 307 and the slave gear 310 are all located in the tooth grooves 309, the main gear 307, the tooth grooves 309 and the slave gear 310 are all provided with arc-shaped sliding grooves, the three sliding grooves form a sliding groove, and the two ends of the sliding groove are respectively located at the axis of the main gear 307 and the slave gear 310, the diameter of the sliding groove gradually decreases from the main gear 307, so that when the connecting barrel 302 is displaced, the spring telescopic rod 3013 is telescopically adjusted;
[0076] A guide ridge 3071 is provided in the slide groove, and the transmission component is inserted in the guide ridge 3071. Conical teeth are provided at the bottom of the displacement hole 3072 on the main gear 307, and a semicircular gear ring 3101 is provided at the top of the displacement hole 3072 on the slave gear 310. The guide ridge 3071 gradually deviates from the main gear 307 along the axial direction of the cylinder 38 to the side away from the cylinder 38, that is, when the transmission component is separated from the displacement hole 3072 of the main gear 307 and moves along the guide ridge 3071, the gap between the transmission component and the gear ring 3101 gradually increases when the transmission component moves along the guide ridge 3071, so that the transmission component can smoothly enter the displacement hole 3072 and continue to move. Shrapnel is provided at both ends of the guide ridge 3071, so that the transmission component enters the guide ridge 3071 along the shrapnel;
[0077] The end plate 2 is provided with an arc-shaped meshing groove, and the upper and lower ends of the arc-shaped meshing groove are respectively provided with cleaning teeth 201 meshing with the driving gear 306 of the driving component B, and the middle of the arc-shaped meshing groove is provided with a rotating tooth 202 meshing with the driving gear 306 of the driving component A;
[0078] At 0°-60°, the driving gear 306 of the driving component B meshes with the cleaning tooth 201 and drives the worm gear mechanism 30 to rotate, and the worm gear mechanism 30 drives the main gear 307 and the slave gear 310 to rotate, and the main gear 307 drives the connecting barrel 302 to rotate through the transmission component. When it rotates to 60°-120°, the driving gear 306 of the driving component A meshes with the rotating tooth 202 and transmits, the pressure in the connecting barrel 302 decreases, and the transmission component moves toward the connecting barrel 302 and contacts with the guide ridge 3071. At this time, the transmission component can be disengaged from the displacement hole 3072 of the main gear 307, and then the pressure in the connecting barrel 302 continues to decrease until the threaded rod can drive the fixed cylinder 3011 to rotate, and the transmission component moves along the guide ridge 3071. When the transmission component moves along the guide ridge 3071, the transmission component gradually moves away from the cylinder 38. When the transmission assembly is located at the spring sheet, under the action of low pressure, the transmission assembly is inserted into the displacement hole 3072 and meshes with the gear ring 3101. At this time, the slave gear 310 meshes with the transmission assembly. Then, when rotating to 120°-180°, the driving gear 306 of the driving assembly B meshes with the cleaning tooth 201. The slave gear 310 drives the connecting barrel 302 to rotate through the transmission assembly. When the cylinder 38 is reset, the slave gear 310 continues to drive the transmission assembly and the connecting barrel 302 to rotate. When rotating 60°-120°, the transmission assembly gradually disengages from the gear ring 3101 from the displacement hole 3072 of the gear 310 and enters the guide ridge 3071 along the spring sheet until it moves to the displacement hole 3072 of the main gear 307. Then, the spring sheet is inserted into the conical teeth of the displacement hole 3072, so that the main gear 307 can drive the transmission assembly to rotate to ensure operation.
[0079] In this embodiment, the transmission assembly includes two mirror-image bevel gears 312, a connecting column 313 coaxially fixed on the two bevel gears 312, and a displacement piston 3022. A displacement chamber 3021 is provided at one end of the connecting barrel 302 adjacent to the bevel gear 312. The displacement chamber 3021 is connected to the connecting barrel 302. The displacement piston 3022 is sealed and inserted in the displacement chamber 3021. The guide convex strip 3071 and the spring sheet are located between the two bevel gears 312. The two bevel gears 312 can mesh with the conical teeth and the gear ring 3101 respectively. The connecting barrel 302 is fixed with a sealing disk 303 in contact with the plane side wall of the cylinder 38.
[0080] When in use, according to the rotation angle of the cylinder 38, the bevel gear 312 meshes with the corresponding gear ring 3101 and the conical teeth, and can be displaced along the guide ridge 3071 and the spring sheet to ensure transmission.
[0081] In this embodiment, the material discharge port 1 is connected to the storage tank 8 through an elastic tube, and the displacement device includes an electric slide rail 22 fixed on the parking house 11, a mobile frame 21 fixed on the electric slide rail 22, a driving device 20 fixed on the mobile frame 21, a buffer rod 17 fixed on the mobile frame 21, a roller body 18 arranged on the buffer rod 17, and a connecting belt 19 connected to the driving device 20, and the connecting belt 19 passes through the roller body 18 and is connected to the material discharge port 1;
[0082] When in use, the connecting belt 19 is retracted and extended by the driving device 20 to control the up and down displacement of the material discharge port 1, and the electric slide rail 22 is used to drive the material discharge port 1 to move, thereby adjusting the position of the material discharge port 1, and the buffer rod 17 is used to buffer the downward and upward movement of the material discharge port 1 to prevent the connecting belt 19 from breaking;
[0083] The driving device 20 is a driving motor, and the buffer rod 17 is a hydraulic rod.
[0084] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A fixed silo unloading and loading control method with vehicle type adaptive function, characterized in that: The method comprises the following steps: S1. Establish a vehicle information database and associate the vehicle information, license plate information, boiler slag height, material unloading times and displacement distance. The control device can obtain the corresponding vehicle information and license plate information from the database; S2, the transport vehicle drives into the parking room and is located below the unloading port, and the license plate recognition device recognizes the vehicle information and feeds back to the control device; S3, obtaining vehicle information based on the license plate information, obtaining the corresponding vehicle information from the database, and then the position detection device detects the position information of the transport vehicle, and the control device determines the unloading point and the longitudinal displacement range of the unloading according to the transport vehicle information, and then controls the displacement device to work based on the transport vehicle position information; S4, the displacement device controls the discharge port to move to the discharge point, the control device controls the discharge port to open and removes dust through the dust removal device. During the discharge process, the laser rangefinder detects the boiler slag height information in the vehicle, and the control device controls the upward movement speed of the discharge port based on the boiler slag height change data; S5. When the boiler slag height reaches the boiler slag height corresponding to the vehicle information in the database, the unloading port is controlled to be closed, and the transport vehicle is reminded to move. When the transport vehicle moves, the position detection device detects the position of the transport vehicle. When the displacement distance is reached, the control device controls the reminder device to prompt the driver to stop. After that, the control device unloads the material according to step S4. After all unloading times are completed, the unloading port moves up and resets. At this time, the transport vehicle can drive out of the parking room.
2. According to the method for controlling unloading and loading of fixed silos with vehicle type adaptive function as claimed in claim 1, it is characterized in that: The control device establishes a spatial coordinate system based on the parking room position and the size of the parking room space, and confirms the unloading point based on the position of the position detection device in the spatial coordinate system and the position of the transport vehicle detected by the position detection device.
3. A fixed silo unloading and loading control method with vehicle type adaptive function according to claim 2, characterized in that: The dust removal equipment includes at least one end plate fixed on the feeding port, a dust removal component rotatably connected to the end plate, a servo motor for driving the dust removal component to rotate, a water pump fixed on the parking room, a water tank connected to the water pump, and an exhaust device connected to the dust removal component, the servo motor is fixed on the end plate, the water pump is connected to the dust removal component, and the water tank is fixed on the parking room.
4. A method for controlling unloading and loading materials from a fixed silo with vehicle type adaptive function according to claim 3, characterized in that: The dust removal assembly includes a cylinder with a hollow interior connected to a servo motor, a water storage shell fixed inside the cylinder, a perforated plate fixed on the top of the water storage shell, a filter assembly arranged above the perforated plate, and a flow guide pipe opened on the inner wall of the water storage shell, wherein a channel is vertically opened in the middle of the water storage shell, the upper end of the channel is closed, and the channel is connected to the upper part of the flow guide pipe; The cylinder is provided with openings at both ends, and a sealing shell is rotatably sealed in contact with the upper opening, and the sealing shell is connected to the air extraction device so that the air extraction device is connected to the upper opening of the cylinder; The cylinder is provided with a water inlet located between the filter assembly and the orifice plate, and the sealing shell is provided with a connection port connected to a water pump; The filter assembly knocks the orifice plate and dumps dust when the cylinder rotates. The filter assembly itself vibrates when dumping dust. The water in the water storage shell is gradually discharged from the opening above the cylinder during the rotation of the cylinder.
5. A method for controlling unloading and loading of fixed silos with vehicle type adaptive function according to claim 4, characterized in that: The filter assembly includes four pressure regulating assemblies arranged in the horizontal direction and rotatably connected in the cylinder, a filter screen arranged on the pressure regulating assembly, contact seals arranged at the left and right ends of the filter screen, a connecting barrel connected to the bottom of the pressure regulating assembly, a drive assembly A and a drive assembly B, and adjacent contact seals, contact seals and the cylinder, and filter screens and the cylinder are all in contact and sealed; The cylinder is provided with driving cavities at both axial ends, and the driving assembly A and the driving assembly B are respectively located in the two driving cavities, and the driving assembly A and the driving assembly B can be engaged with the end plate, and the pressure regulating assembly is connected to the driving assembly A to drive the pressure regulating assembly to adjust the pressure and rotate; The connecting barrel is connected to the pressure regulating component, and a transmission component is arranged in the connecting barrel, which is displaced along the axial direction of the connecting barrel with the pressure. The driving component B is provided with a slide groove for the displacement of the transmission component, and the driving component B is provided with displacement holes located at both ends of the slide groove. The displacement holes are transmitted to the driving component B with the displacement of the transmission component, and the connecting barrel rotates with the rotation of the transmission component, and a plurality of knocking balls are arranged on the outer circumference of the connecting barrel.
6. A method for controlling unloading and loading of fixed silos with vehicle type adaptive function according to claim 5, characterized in that: The pressure regulating assembly comprises a fixed cylinder rotatably connected to the inner wall of the cylinder, a threaded shaft connected to the driving assembly A, a threaded cylinder connected to the threaded shaft, a pressure regulating piston fixed to the threaded cylinder, and spring telescopic rods fixed to both ends of the fixed cylinder. The threaded shaft, the threaded cylinder and the pressure regulating piston are all located in the fixed cylinder, and the threaded shaft is rotatably sealed and connected to the fixed cylinder. The spring telescopic rod near one end of the driving assembly A is connected to the connecting barrel and the fixing barrel; The axial side surface of the pressure regulating piston is polygonal.
7. A method for controlling unloading and loading of fixed silos with vehicle type adaptive function according to claim 6, characterized in that: The driving assembly A includes a driving gear meshed with the end plate, a worm gear mechanism driven by the driving gear, and four transmission gears driven by the worm gear mechanism. The four transmission gears are respectively connected to four threaded shafts, and the four transmission gears are divided into two left and right groups, and the transmission gears in the same group rotate in the same direction. The four filter screens are divided into two left and right groups, and the cross-sections of two contact seals in the same group that are in contact with each other are inclined surfaces with the same inclination angle. When the filter screens in the same group rotate in the same direction, the inclined surfaces of the two contact seals in the same group that are in contact with each other move away from or approach each other.
8. A method for controlling unloading and loading of fixed silos with vehicle type adaptive function according to claim 7, characterized in that: The driving assembly B includes a driving gear meshed with an end plate, a worm gear mechanism driven by the driving gear, a fixed plate fixed in the driving cavity, four tooth grooves provided on the fixed plate, four main gears driven by the worm gear mechanism, and a slave gear driven by the main gear, the main gears and the slave gears are all located in the tooth grooves, the main gears, the tooth grooves and the slave gears are all provided with arc-shaped sliding grooves, the three sliding grooves form a sliding groove, and the two ends of the sliding groove are respectively located at the axis of the main gear and the slave gear, and the diameter of the sliding groove is gradually reduced from the main gear, so that when the connecting barrel is displaced, the spring telescopic rod is telescopically adjusted; The slide groove is provided with a guide convex strip, the thickness of which gradually increases from both ends to the middle, the transmission assembly is inserted into the guide convex strip, and both ends of the displacement hole slide groove, the bottom of the displacement hole on the main gear is provided with a conical tooth, and the top of the displacement hole on the slave gear is provided with a semicircular tooth ring; The end plate is provided with an arc-shaped meshing groove, and cleaning teeth meshing with the driving gear of the driving component B are respectively arranged at the upper and lower ends of the arc-shaped meshing groove, and a rotating tooth meshing with the driving gear of the driving component A is arranged in the middle of the arc-shaped meshing groove.
9. A method for controlling unloading and loading of fixed silos with vehicle type adaptive function according to claim 8, characterized in that: The transmission assembly includes two mirror-set bevel gears, a connecting column coaxially fixed on the two bevel gears, and a displacement piston. A displacement cavity is opened at one end of the connecting barrel adjacent to the bevel gear, and the displacement cavity is connected to the connecting barrel. The displacement piston is sealably inserted in the displacement cavity. The guide convex strip is located between the two bevel gears. The two bevel gears can respectively engage with the conical teeth and the gear ring. The connecting barrel is fixed with a sealing disk in contact with the side wall of the cylindrical plane.
10. A fixed silo unloading and loading control method with vehicle type adaptive function according to claim 9, characterized in that: The discharge port is connected to the storage tank through an elastic tube, and the displacement device includes an electric slide rail fixed on the parking house, a mobile frame fixed on the electric slide rail, a driving device fixed on the mobile frame, a buffer rod fixed on the mobile frame, a roller body arranged on the buffer rod, and a connecting belt connected to the driving device, and the connecting belt passes through the roller body and is connected to the discharge port.