Compound performance testing device for rubber compound
By designing an automated device for testing the comprehensive properties of mixed rubber, automatic cutting and synchronous testing of mixed rubber sheets are achieved, solving the problems of inconsistent shapes and low testing efficiency caused by manual cutting, and improving testing accuracy and efficiency.
Patent Information
- Application Number
- CN202411858504.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-17
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2044-12-17
AI Technical Summary
Existing rubber compound testing devices require manual cutting, resulting in inconsistent shapes, low testing efficiency, and long manual operation time, which affects testing accuracy and efficiency.
A comprehensive performance testing device for rubber compound was designed, which included a cutting component, a fluidity testing component, and a hardness testing component to achieve automatic cutting and synchronous testing. A heater was used to preheat the cellophane and rubber compound sheets, a brush was used to clean the hardness detector, and a release agent spraying component and a conveying robot were equipped to realize an automated process.
It realizes the automatic cutting of mixed film and synchronous hardness and fluidity testing, reduces the detection deviation, improves the detection efficiency and accuracy, avoids the deformation influence of cellophane and mixed film, and ensures the continuity and efficiency of detection.
Smart Images

Figure CN119619478B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of rubber mix performance detection, in particular to a device for detecting comprehensive properties of rubber mix. Background Art
[0002] Rubber compounds are an important part of the development of the rubber industry and are widely used in many fields such as automobiles, electronics, construction, and medical care. With the continuous advancement of technology, the performance and quality of rubber compounds will continue to improve, providing better material support for the development of various industries.
[0003] Patent authorization announcement number CN109187274B discloses a fully automatic mixed film fluidity tester and its testing method, which includes a cellophane conveying device, an extrusion test device, a rotary disk loading device, a SCARA loading robot and a frame. By placing cellophane between the extrusion test device and the mixed film, waste glue is prevented from sticking to the extrusion test device; the mixed film to be tested is pre-set on the rotary disk, and multiple experiments can be carried out by loading it once, ensuring a fast and standardized loading process; the SCARA loading robot and suction cup are used to realize the loading action of the mixed film to be tested, shortening the experimental time.
[0004] However, this solution requires manual cutting of the mixed tape to produce the mixed film to be tested. The manually cut mixed films to be tested have different shapes and specifications, which can easily cause detection deviations. In addition, the mixed film to be tested is manually placed in the detection slot of the rotating disk. Since there are many detection slots, the manual placement time period is long, the labor is large, and the detection efficiency of the mixed rubber is low. Therefore, this application proposes a device for detecting the comprehensive properties of mixed rubber. Summary of the Invention
[0005] The purpose of the present invention is to provide a device for detecting the comprehensive properties of rubber mixes to solve the problems raised in the above background.
[0006] To achieve the above-mentioned object, the present invention provides the following technical solution: a device for detecting comprehensive properties of a rubber mix, comprising a device box for supporting various components, wherein the device box is provided with:
[0007] A cutting component, used for cutting the mixed film to be tested from the mixed tape;
[0008] Fluidity testing component, used to test the fluidity of the mixed film;
[0009] Hardness testing component, used to test the hardness of the mixed film;
[0010] The cutting assembly includes a driving member and a cutting detection member, and the driving member includes:
[0011] A first mating shaft, connected to the cutting detection member, for driving the cutting detection member to move up and down;
[0012] The cutting detection part includes:
[0013] A connecting seat is slidably sleeved on the upper end of the first matching shaft;
[0014] A cutting ring is provided above the connecting seat;
[0015] Several groups of pressure sensors are evenly distributed and connected between the connecting seat and the cutting ring;
[0016] A limiting block is provided above the cutting ring;
[0017] The hardness detection component includes:
[0018] a hardness detector connected to the connecting seat and arranged inside the cutting ring;
[0019] The driving assembly is used to drive the first mating shaft and the fluidity detection assembly to work.
[0020] Preferably, the fluidity detection component includes:
[0021] a second mating shaft, in transmission connection with the drive assembly;
[0022] a tray, slidably connected to the upper end of the second mating shaft;
[0023] A detection slot is provided in the middle of the tray;
[0024] A detector is arranged above the detection tank;
[0025] Several groups of heaters are evenly distributed around the periphery of the detection tank.
[0026] Preferably, a winding assembly is provided between the tray and the detector, and the winding assembly comprises an upper winding assembly and a lower winding assembly provided below the upper winding assembly;
[0027] The upper winding assembly includes an upper unwinding roll and an upper winding roll respectively arranged on both sides of the tray;
[0028] The lower winding assembly includes a lower unwinding roll and a lower winding roll respectively arranged on both sides of the tray;
[0029] The upper winding assembly and the lower winding assembly are used for conveying the cellophane.
[0030] Preferably, the drive assembly includes:
[0031] The first motor provides power;
[0032] a drive shaft, a middle portion of which is drivingly connected to the first motor;
[0033] A first drive disk and a second drive disk are respectively provided at both ends of the drive shaft, and a first protrusion and a second protrusion are respectively provided on the outer sides of the first drive disk and the second drive disk, and the first protrusion and the second protrusion are respectively provided in opposite directions;
[0034] A first driving plate and a second driving plate are respectively sleeved on the outer sides of the first convex block and the second convex block;
[0035] A first transmission shaft and a second transmission shaft are respectively engaged with the first drive plate and the second drive plate;
[0036] The first transmission shaft is coaxially connected to the first mating shaft, and the upper end of the first transmission shaft is provided with an arcuate surface and a vertical surface, and is meshed and slidably connected with the lower end of the first mating shaft;
[0037] The second transmission shaft is coaxially connected to the second matching shaft, and the upper end of the second transmission shaft is provided with an arc surface and a vertical surface, and is meshed and slidably connected with the lower end of the second matching shaft.
[0038] Preferably, the winding assembly further comprises:
[0039] a second rotating disk, sleeved on the outer side of the second mating shaft and slidably connected to the second mating shaft;
[0040] a second transmission rod, drivingly connected to the second rotating disk;
[0041] The second transmission rod is in transmission connection with the lower take-up roll, and the lower take-up roll is in transmission connection with the upper take-up roll.
[0042] Preferably, a release agent spraying assembly is further included, and the release agent spraying assembly includes:
[0043] A release agent box, used for containing release agent;
[0044] a delivery pipe, connected to the release agent tank;
[0045] A spraying pipe is connected with the conveying pipe.
[0046] Preferably, the release agent spraying assembly further comprises:
[0047] A stirring shaft is rotatably disposed inside the release agent box, with one end of the stirring shaft extending outside the release agent box;
[0048] The first rotating disk is sleeved on the outside of the first matching shaft and is slidably connected to the first matching shaft. The stirring shaft is transmission-connected to the first rotating disk.
[0049] Preferably, the method further comprises a rubber mix delivery assembly, wherein the rubber mix delivery assembly comprises:
[0050] The second motor provides power;
[0051] A receiving reel is provided on one side of the cutting assembly and is in driving connection with the second motor;
[0052] A feeding reel is provided on the other side of the cutting assembly;
[0053] The conveyor belt assembly is arranged on one side of the cutting assembly close to the receiving reel; the conveyor belt assembly is connected to the stirring shaft in a transmission manner;
[0054] The conveying robot is used to move the mixed film on the conveyor belt assembly to the cellophane on the lower winding assembly.
[0055] Preferably, a brush is provided on the periphery of the hardness detector.
[0056] Preferably, a recovery box is provided on one side of the fluidity detection component.
[0057] The beneficial effects of the present invention are as follows:
[0058] (1) The present invention realizes automatic cutting of the rubber mix, avoids the problem of different shapes and specifications of the tested rubber mix caused by manual cutting, and reduces detection deviation; at the same time, hardness testing and shear resistance testing can be carried out simultaneously during the cutting process, thereby improving detection efficiency and comprehensiveness;
[0059] (2) The present invention can preheat the cellophane and the mixed film through the heater in the fluidity detection component, so as to prevent the cellophane and the mixed film from being deformed by instantaneous high temperature, thereby affecting the detection efficiency and improving the detection accuracy; the brush around the hardness detector can automatically clean the surface of the hardness detector, so as to prevent residual glue from affecting the subsequent detection results and further improve the detection accuracy. BRIEF DESCRIPTION OF THE DRAWINGS
[0060] Figure 1 This is a schematic diagram of the overall structure of the device for testing the comprehensive properties of rubber compounds;
[0061] Figure 2 This is a schematic diagram of the overall structure of the rubber compound comprehensive performance testing device from another perspective;
[0062] Figure 3 This is a schematic diagram of the internal structure of a device for testing the comprehensive properties of rubber mixes;
[0063] Figure 4 This is a schematic diagram of the internal structure of the rubber compound comprehensive performance testing device from another perspective;
[0064] Figure 5 It is a partial structural diagram of the cutting component and the fluidity detection component;
[0065] Figure 6It is a schematic diagram of another part of the structure of the cutting component and the fluidity detection component;
[0066] Figure 7 Schematic diagram of the internal structure of the limit block;
[0067] Figure 8 This is the coordination diagram of the cutting assembly, stirring shaft, and conveyor belt assembly;
[0068] Figure 9 Schematic diagram of the partial structure of the cutting component, the mixed rubber conveying component, and the release agent spraying component;
[0069] Figure 10 It is an exploded view of the first mating shaft and the first transmission shaft;
[0070] Figure 11 It is a schematic diagram of the structure of the winding component and the fluidity detection component;
[0071] Figure 12 It is a partial structural diagram of the liquidity detection component;
[0072] Figure 13 This is a partial structural diagram of the winding component, release agent spraying component, and conveying robot.
[0073] In the picture:
[0074] 1- Equipment box; 101- Support body; 102- Control panel; 103- Discharge port; 104- Observation window; 105- Alarm;
[0075] 2- release agent spraying assembly; 201- release agent tank; 202- delivery pipe; 203- spray pipe; 204- stirring shaft; 205- first rotating disk;
[0076] 3-rewinding assembly; 301-upper unwinding reel; 302-upper take-up reel; 303-lower unwinding reel; 304-lower take-up reel; 305-second rotating disk; 306-second transmission rod;
[0077] 4-drive assembly; 401-first motor; 403-drive shaft; 404-first drive disc; 4041-first bump; 405-second drive disc; 4051-second bump; 406-first drive plate; 407-second drive plate; 408-first transmission shaft; 409-second transmission shaft;
[0078] 5-cutting assembly; 501-connecting seat; 502-cutting ring; 503-first mating shaft; 504-pressure sensor; 505-limiting block;
[0079] 6-fluidity detection assembly; 601-tray; 602-detection slot; 603-second mating shaft; 604-detector; 605-heater; 606-second limit block;
[0080] 7-Rubber compound conveying assembly; 701-Second motor; 702-Collection reel; 703-Feeding reel; 704-Conveyor belt assembly; 705-Conveying robot;
[0081] 8-hardness detection component; 801-hardness detector; 802-brush;
[0082] 9-Recycling bin;
[0083] 10-Cellophane. DETAILED DESCRIPTION
[0084] In order to enable those skilled in the art to better understand the present invention, the following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work should fall within the scope of protection of the present invention.
[0085] like Figures 1 to 5 As shown, the device for testing the comprehensive properties of a rubber mix comprises an equipment housing 1 for supporting various components. A support body 101 is disposed within the equipment housing 1. A cutting assembly 5, a fluidity detection assembly 6, a hardness detection assembly 8, and a drive assembly 4 are disposed on the support body 101. The cutting assembly 5 is used to cut a sheet of rubber mix to be tested from a rubber mix tape; the fluidity detection assembly 6 is used to perform a fluidity test on the sheet of rubber mix; the hardness detection assembly 8 is used to test the hardness of the sheet of rubber mix; the drive assembly 4 is used to drive the first mating shaft 503 and the fluidity detection assembly 6. A recovery box 9 is disposed on one side of the fluidity detection assembly 6.
[0086] The surface of the equipment box 1 is provided with a control panel 102 , a discharge port 103 , an observation window 104 and an alarm 105 , and the discharge port is located above the cutting component 5 .
[0087] Specifically, such as Figure 5 、 Figures 7 to 10The cutting assembly 5 includes a driving member and a cutting detection member. The driving member includes a first mating shaft 503, which is connected to the cutting detection member and is used to drive the cutting detection member to move up and down. The cutting detection member includes a connecting seat 501, a cutting ring 502, several groups of pressure sensors 504, and a limit block 505. Among them, the connecting seat 501 is slidably sleeved on the upper end of the first mating shaft 503; the cutting ring 502 is arranged above the connecting seat 501; several groups of pressure sensors 504 are evenly distributed and connected between the connecting seat 501 and the cutting ring 502; the limit block 505 is arranged above the cutting ring 502, and a through groove is provided between the limit block 505 and the cutting ring 502 to facilitate the passage of the mixed tape. The outer shell of the first mating shaft 503 is provided with a spring, which is arranged between the first mating shaft 503 and the limit block 505.
[0088] like Figure 8 As shown, the hardness detection assembly 8 includes a hardness detector 801, which is connected to the connecting seat 501 and is arranged on the inner side of the cutting ring 502. In this embodiment, a brush 802 is provided on the outer periphery of the hardness detector 801, and the brush 802 can be fixedly connected to the limit block 505.
[0089] In this example, if Figure 11 、 Figure 12 As shown, the fluidity detection assembly 6 includes a second mating shaft 603, a tray 601, a detection slot 602, a detector 604, and several sets of heaters 605. The second mating shaft 603 is in driving connection with the drive assembly 4; the tray 601 is connected above the second mating shaft 603; the detection slot 602 is located at the center of the upper surface of the tray 601; the detector 604 is located above the detection slot 602; and the several sets of heaters 605 are evenly distributed around the periphery of the detection slot 602. In this embodiment, the second mating shaft 603 is limited by a second stop block 606. The second mating shaft 603 is covered with a spring, which is located between the lower end of the second mating shaft 603 and the second stop block 606.
[0090] As a further solution of this example, Figure 11 、 Figure 13 As shown, a winding assembly 3 is provided between the tray 601 and the detector 604, including an upper winding assembly and a lower winding assembly provided below the upper winding assembly, and the upper winding assembly and the lower winding assembly are used to convey the glass paper 10; the upper winding assembly includes an upper unwinding roll 301 and an upper receiving roll 302 respectively provided on both sides of the tray 601; the lower winding assembly includes a lower unwinding roll 303 and a lower receiving roll 304 respectively provided on both sides of the tray 601.
[0091] As a further solution of this example, Figure 5 、 Figure 6As shown, the driving assembly 4 specifically comprises a first motor 401, a driving shaft 403, a first driving disc 404, a second driving disc 405, a first driving plate 406, a second driving plate 407, a first transmission shaft 408, and a second transmission shaft 409.
[0092] The first motor 401 is configured to provide power, and the middle portion of the driving shaft 403 is provided with a pulley which is in transmission connection with the output end of the first motor 401 through a transmission belt, so that the first motor 401 drives the driving shaft 403 to rotate.
[0093] The first driving disc 404 and the second driving disc 405 are respectively arranged at the two ends of the driving shaft 403, and the outer sides of the first driving disc 404 and the second driving disc 405 are respectively provided with a first protrusion 4041 and a second protrusion 4051, which are arranged in opposite directions.
[0094] The first driving plate 406 and the second driving plate 407 are respectively sleeved on the outer sides of the first protrusion 404 and the second protrusion 405, and are provided with a toothed plate, and the first transmission shaft 408 and the second transmission shaft 409 are both sleeved with a gear, which is in meshing connection with the toothed plate.
[0095] The first transmission shaft 408 is coaxially connected with the first matching shaft 503, and the upper end of the first transmission shaft 408 is in sliding connection with the arc surface of the lower end of the first matching shaft 503; the second transmission shaft 409 is coaxially connected with the second matching shaft 603, and the upper end of the second transmission shaft 409 is in sliding connection with the arc surface of the lower end of the second matching shaft 603.
[0096] The driving assembly 4 can drive the winding assembly 3 to work synchronously, and specifically, Figure 11 、 Figure 12 As shown, the winding assembly 3 further comprises a second rotating disc 305 and a second transmission rod 306. The second rotating disc 305 is sleeved on the outer side of the second matching shaft 603, the second matching shaft 603 is provided with a spline or a straight groove, the second rotating disc 305 is in up-down sliding connection with the second matching shaft 603 through the spline or the straight groove, and rotates under the rotation of the second matching shaft 603; the second transmission rod 306 is in transmission connection with the second rotating disc 305; the second transmission rod 306 is in transmission connection with the lower material winding 304, and the upper material winding 302 and the lower material winding 304 are in transmission connection through a transmission belt. In this example, the lower end of the second transmission rod 306 extends into the recycling box 9, and the lower end of the second transmission rod 306 is provided with a material pushing disc for pushing the rubber compound entering the recycling box 9 to the other side.
[0097] As a further solution of this example, the device for detecting comprehensive properties of the mixed rubber also includes a release agent spraying assembly 2, which includes a release agent box 201, a delivery pipe 202, and a spraying pipe 203; the release agent box 201 is used to hold the release agent; one end of the delivery pipe 202 is connected to the release agent box 201, and the other end is connected to the spraying pipe 203; the spraying pipe 203 is arranged between the upper layer of cellophane and the lower layer of cellophane, and a one-way valve is provided inside the delivery pipe 202 and the spraying pipe 203, so that the release agent is sprayed on the opposite surfaces of the upper layer of cellophane and the lower layer of cellophane.
[0098] As a further solution of this example, the release agent spraying assembly 2 further includes a stirring shaft 204 and a first rotating disk 205. The stirring shaft 204 is rotatably arranged inside the release agent box 201, and one end of the stirring shaft 204 extends outside the release agent box 201; the first rotating disk 205 is sleeved on the outside of the first mating shaft 503, and the first mating shaft 503 is provided with a spline or a straight groove. The first rotating disk 205 is connected to the first mating shaft 503 by the spline or the straight groove and is slidably connected to the first mating shaft 503 up and down, and rotates when the first mating shaft 503 rotates. The stirring shaft 204 is provided with a pulley, which is connected to the first rotating disk 205 through a belt. When the first rotating disk 205 rotates, it drives the stirring shaft 204 to perform stirring work.
[0099] As a further embodiment of this embodiment, the device for testing the comprehensive properties of the rubber mix further includes a rubber mix conveying assembly 7, which includes a second motor 701, a receiving reel 702, a feeding reel 703, a conveyor belt assembly 704, and a conveying robot 705. The second motor 701 provides power; the receiving reel 702 is located on one side of the cutting assembly 5 and is in transmission connection with the second motor 701; the feeding reel 703 is located on the other side of the cutting assembly 5; the conveyor belt assembly 704 is located on the side of the receiving reel 702 on the cutting assembly 5; the conveyor belt assembly 704 is in transmission connection with the stirring shaft 204; and the conveying robot 705 is used to move the rubber mix on the conveyor belt assembly 704 onto the cellophane paper on the lower winding assembly.
[0100] The working principle of the comprehensive performance testing device for rubber mix of this application:
[0101] After the discharge port 103 is opened, the feed reel 703 wound with the mixed rubber tape is placed inside it, and the end of the mixed rubber tape is fixed on the surface of the take-up reel 702 after passing through the through slot; the ends of the cellophane on the upper discharge reel 301 and the lower discharge reel 303 are pulled, wherein the end of the cellophane in the upper discharge reel 301 is fixed to the surface of the upper take-up reel 302, and the end of the cellophane on the surface of the lower discharge reel 303 is fixed to the surface of the lower take-up reel 304.
[0102] Next, the first motor 401 is started. The output end of the first motor 401 rotates the drive shaft 403 via a transmission belt. The drive shaft 403 then rotates the first drive disc 404 and the second drive disc 405 at both ends. During the rotation of the first drive disc 404, the first protrusion 4041 controls the first drive plate 406 to slide back and forth on the surface of the support body 3, while simultaneously driving the first transmission shaft 408 to rotate back and forth as it slides. The second drive disc 405 at the other end operates on the same principle, driving the second transmission shaft 409 to rotate back and forth. However, due to the opposite positions of the first protrusion 4041 and the second protrusion 4051, the first drive plate 406 and the second drive plate 407 move in opposite directions. Furthermore, the curved surfaces at the upper ends of the first transmission shaft 408 and the second transmission shaft 409 are arranged in opposite directions relative to the vertical plane. Therefore, when the drive shaft 403 rotates, the first transmission shaft 408 and the second transmission shaft 409 respectively control the first mating shaft 503 and the second mating shaft 603 to move in opposite directions.
[0103] Specifically, when the first driving plate 406 below the cutting component 5 moves toward the direction of the first driving disk 404, the first transmission shaft 408 reverses. When the first transmission shaft 408 reverses, it contacts the arc surface of the first mating shaft 503 below the cutting component 5. At this time, the first mating shaft 503 slides upward inside the limit block 505. The first mating shaft 503 can be connected to the limit block 501 for sliding up and down through the spline or straight groove on its surface. At this time, the second driving plate 407 below the fluidity detection component 6 moves away from the second driving disk 405, and the second mating shaft 603 below the fluidity detection component 6 reverses. At this time, the second transmission shaft 409 contacts the vertical surface of the second mating shaft 603, driving the second mating shaft 603 to rotate.
[0104] Furthermore, when the first mating shaft 503 below the cutting assembly 5 slides upward, it drives the connecting seat 501 to move upward synchronously. The upward movement of the connecting seat 501 drives the cutting ring 502 upward through the pressure sensor 504 to circularly cut the mixed rubber strip inside the through groove. At the same time, during the cutting process, the pressure fed back to the pressure sensor 504 by the cutting ring 502 is used to determine the shear resistance of the mixed rubber strip.
[0105] At the same time, the connector 501 drives the hardness detector 801 upward, testing the hardness of the mixed film surface during cutting. A brush 802 is positioned around the hardness detector 801. As the hardness detector 801 moves up and down, the brush 802 automatically cleans the surface of the hardness detector 801, preventing residual adhesive from sticking to the surface and affecting subsequent testing results, thereby improving test accuracy.
[0106] When the second mating shaft 603 below the fluidity detection component 6 rotates, the second mating shaft 603 drives the second rotating disk 305 to rotate through the spline or straight groove, and controls the rotation of the second transmission rod 306 through the transmission belt during the rotation process. The second transmission rod 306 drives the lower take-up roll 304 to rotate during the rotation process, and the lower take-up roll 304 drives the upper take-up roll 302 to rotate through the transmission belt. During the rotation process, it pulls the cellophane in the upper unloading roll 301 and the lower unloading roll 303, wherein the cellophane in the upper unloading roll 303 and the lower unloading roll 303 is provided with 3 layers, which is not easily damaged, and the transmission ratio of the lower take-up roll 304 to the upper take-up roll 302 is 2:1. During the pulling process, there is a difference in the pulling speed of the cellophane in the upper unloading roll 301 and the lower unloading roll 302, so the mixed film after the test can be separated better and faster.
[0107] During the continuous rotation of the first drive disk 404 and the second drive disk 405, when the first drive plate 406 below the cutting component 5 moves in the direction away from the first drive disk 404, the first mating shaft 503 below the cutting component 5 rotates. At this time, the spline or straight groove of the first mating shaft 503 is disengaged from the limit block 505, and the second mating shaft 603 below the fluidity detection component 6 will move upward.
[0108] When the first mating shaft 503 below the cutting assembly 5 rotates, it drives the first rotating disk 205 to rotate, and the first rotating disk 205 drives the stirring shaft 204 to rotate through the transmission belt, stirring the release agent inside the release agent box 201 to prevent its precipitation and affect the uniformity; at the same time, the stirring shaft 204 rotates the conveyor belt assembly 704 to operate and transport the cut mixed rubber.
[0109] When the second mating shaft 603 below the fluidity detection component 6 moves upward, the mating shaft 603 drives the tray 601, the detection slot 602 and the heater 605 to move upward, preheating the cellophane and the mixed material on the lower material roll 303, so as to prevent the cellophane and the mixed film from being deformed by instantaneous high temperature and affecting the detection efficiency.
[0110] The first transmission shaft 408 and the second transmission shaft 409 have one or two right-angled surfaces at their upper ends. When the first transmission shaft 408 and the second transmission shaft 409 have one right-angled surface at their upper ends and the two right-angled surfaces are located in the same plane, when the first transmission shaft 408 and the second transmission shaft 409 rotate one circle, the first drive disk 404 and the second drive disk 405 complete a 180° rotation. When the first transmission shaft 408 and the second transmission shaft 409 have two right-angled surfaces, when the first transmission shaft 408 and the second transmission shaft 409 rotate one circle or half a circle, the first drive disk 404 and the second drive disk 405 complete a 180° rotation.
[0111] The specific implementation process is as follows: the second motor 701 is started, and the output end of the second motor 701 controls the receiving reel 702 through the transmission belt to pull the mixed rubber tape on the feeding reel 703, and the sensor is used for sensing control. When the cutting ring 502 moves upward, the second motor 701 is turned off. At this time, the cutting ring 502 cuts the mixed rubber tape, and the hardness and shear resistance performance are tested at the same time;
[0112] At this time, the lower take-up roll 304 and the upper take-up roll 302 pull the cellophane roll to remove the previous group of tested mixed films; the mixed films above the pulled cellophane fall into the interior of the recycling box 9 for collection.
[0113] When the stirring shaft 204 rotates the conveyor belt assembly 704 to operate, the second motor 701 is started again, and the receiving reel 702 pulls the mixed tape again. During the pulling process, the cut mixed film is pulled out, and the discarded mixed tape is wound up by the receiving reel 702, and the cut mixed film to be tested automatically falls onto the surface of the conveyor belt assembly 704 by its gravity and is then transported; when the mixed film to be tested is transported to the other side of the conveyor belt assembly 704, the second motor 701 and the first motor 401 stop moving.
[0114] At this time, the mixed film to be tested is transported by the transport robot 705 , and after being adsorbed by the suction cup of the transport robot 705 , the mixed film to be tested is placed on the upper surface of the cellophane of the unwinding roll 303 just above the testing tank 602 .
[0115] At this time, after the tray 601 moves upward, the first motor 401 stops, so there is sufficient time to preheat and test the cellophane and the mixed rubber sheet to be tested; when the detector 604 is testing, the internal test hydraulic cylinder of the detector 604 moves downward for detection, and the flow rate of the mixed rubber is reflected by the height of the internal test hydraulic cylinder of the detector 604 falling over time, and a mixed rubber flow rate curve is drawn in real time. When a plateau period appears, the value at this time is a reference value, which is used to characterize the fluidity of the mixed rubber; when the detection is completed, the first motor 401 is started again to perform the next set of detection operations, so as to realize the continuity of the mixed rubber detection of the device.
[0116] Furthermore, during the operation of the winding assembly 3 , the release agent is sprayed onto the surface of the glass paper through the delivery pipe 202 and then through the spray pipe 5014 .
[0117] The above-described embodiments merely illustrate the implementation methods of the present invention and are not to be construed as limiting the scope of the invention, nor are they to impose any formal limitations on the structure of the present invention. It should be noted that a person skilled in the art may make various changes and improvements without departing from the scope of the present invention, and all such changes and improvements fall within the scope of protection of the present invention.
Claims
1. A device for testing the comprehensive properties of a rubber compound, comprising a device box (1) for supporting various components, characterized in that: The equipment box (1) is provided with: A cutting component (5) is used for cutting the mixed film to be tested from the mixed tape; A fluidity detection component (6) is used to detect the fluidity of the mixed film; A hardness detection component (8) is used to detect the hardness of the mixed film; The cutting assembly (5) comprises a driving member and a cutting detection member, wherein the driving member comprises: A first mating shaft (503) is connected to the cutting detection member and is used to drive the cutting detection member to move up and down; The cutting detection part includes: A connecting seat (501) is slidably sleeved on the upper end of the first matching shaft (503); A cutting ring (502) is provided above the connecting seat (501); A plurality of groups of pressure sensors (504) are evenly distributed and connected between the connecting seat (501) and the cutting ring (502); A limiting block (505) is provided above the cutting ring (502); The hardness detection component (8) comprises: A hardness detector (801) is connected to the connecting seat (501) and is arranged inside the cutting ring (502); A driving assembly (4) for driving the first mating shaft (503) and the fluidity detection assembly (6) to operate; The driving assembly (4) comprises: A first motor (401) provides power; A drive shaft (403), a portion of which is in driving connection with the first motor (401); A first drive disk (404) and a second drive disk (405) are respectively provided at both ends of the drive shaft (403); a first protrusion (4041) and a second protrusion (4051) are respectively provided on the outer sides of the first drive disk (404) and the second drive disk (405); the first protrusion (4041) and the second protrusion (4051) are respectively provided in opposite directions; The first driving plate (406) and the second driving plate (407) are respectively sleeved on the outside of the first convex block (4041) and the second convex block (4051); A first transmission shaft (408) and a second transmission shaft (409) are respectively meshed and connected with the first drive plate (406) and the second drive plate (407); The first transmission shaft (408) is coaxially connected to the first mating shaft (503), and the upper end of the first transmission shaft (408) is provided with an arcuate surface and a vertical surface, and is meshed and slidably connected with the lower end of the first mating shaft (503); The second transmission shaft (409) is coaxially connected to the second mating shaft (603), and the upper end of the second transmission shaft (409) is provided with an arc surface and a vertical surface, and is meshed and slidably connected with the lower end of the second mating shaft (603); The first protrusion (4041) and the second protrusion (4051) are arranged in opposite positions, so that the movement directions of the first drive plate (406) and the second drive plate (407) are opposite, and the arc surface at the upper end of the first transmission shaft (408) and the second transmission shaft (409) are opposite to the vertical surface structure. When the driving shaft (403) rotates, the first transmission shaft (408) and the second transmission shaft (409) respectively control the movement directions of the first mating shaft (503) and the second mating shaft (603) to be opposite.
2. The device for detecting comprehensive properties of rubber mix according to claim 1, wherein: The fluidity detection component (6) comprises: A second mating shaft (603) is in transmission connection with the drive assembly (4); A tray (601) is slidably connected to the upper end of the second mating shaft (603); A detection slot (602) is provided in the middle of the tray (601); A detector (604) is disposed above the detection tank (602); Several groups of heaters (605) are evenly distributed around the periphery of the detection tank (602).
3. The device for detecting comprehensive properties of rubber mix according to claim 2, wherein: A winding assembly (3) is provided between the tray (601) and the detector (604), and the winding assembly (3) comprises an upper winding assembly and a lower winding assembly provided below the upper winding assembly; The upper winding assembly comprises an upper unwinding roll (301) and an upper winding roll (302) respectively arranged on both sides of the tray (601); The lower reel assembly comprises a lower unwinding reel (303) and a lower rewinding reel (304) respectively arranged on both sides of the tray (601); The upper winding assembly and the lower winding assembly are used to convey the glass paper (10).
4. The device for detecting comprehensive properties of rubber mix according to claim 3, wherein: The winding assembly further comprises: a second rotating disk (305) sleeved on the outside of the second mating shaft (603) and slidably connected to the second mating shaft (603); A second transmission rod (306) is transmission-connected to the second rotating disk (305); The second transmission rod (306) is in transmission connection with the lower material collection roll (304), and the lower material collection roll (304) is in transmission connection with the upper material collection roll (302).
5. The device for detecting comprehensive properties of rubber mix according to claim 3, wherein: It also includes a release agent spraying component (2), the release agent spraying component (2) including: A release agent box (201) for containing a release agent; A delivery pipe (202) is connected to the release agent tank (201); The spraying pipe (203) is connected to the delivery pipe (202).
6. The device for detecting comprehensive properties of rubber mix according to claim 5, wherein: The release agent spraying assembly (2) further comprises: a stirring shaft (204) rotatably disposed inside the release agent box (201), with one end of the stirring shaft (204) extending outside the release agent box (201); The first rotating disk (205) is sleeved on the outside of the first matching shaft (503) and is slidably connected to the first matching shaft (503). The stirring shaft (204) is transmission-connected to the first rotating disk (205).
7. The device for detecting comprehensive properties of rubber mix according to claim 6, wherein: It also includes a rubber mix delivery component (7), which includes: A second motor (701) provides power; A receiving reel (702) is provided on one side of the cutting assembly (5) and is in driving connection with the second motor (701); A feeding reel (703) is provided on the other side of the cutting assembly (5); A conveyor belt assembly (704) is provided on one side of the cutting assembly (5) close to the receiving reel (702); the conveyor belt assembly (704) is in driving connection with the stirring shaft (204); The conveying robot (705) is used to move the mixed film on the conveyor belt assembly (704) to the glassine paper (10) on the lower winding assembly.
8. The device for detecting comprehensive properties of rubber mix according to claim 1, wherein: A brush (802) is provided on the outer periphery of the hardness detector (801).
9. The device for detecting comprehensive properties of rubber mix according to claim 1, wherein: A recovery box (9) is provided on one side of the fluidity detection component (6).
Citation Information
Patent Citations
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