Continuous stamping die forming mechanism and method for high-sealing pesticide bottle cap

By designing a continuous stamping molding mechanism including a coiling assembly, a driving assembly, a reciprocating translation assembly, a linkage assembly, a stamping assembly and a pushing assembly, the problem of poor connection between the bottle cap stamping operation is solved, and an efficient production process and high-quality bottle cap molding is achieved.

CN119634600APending Publication Date: 2025-03-18HANGZHOU JUYOU PLASTIC HARDWARE
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Patent Information

Application Number
CN202411809986.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-10
Publication Date
2025-03-18

AI Technical Summary

Technical Problem

The connection between the existing bottle cap stamping mechanisms is not smooth enough between each stamping operation, resulting in increased production costs and production cycles.

Method used

A continuous stamping molding mechanism for high-seal pesticide bottle caps is designed, including a winding assembly, a driving assembly, a reciprocating translation assembly, a linkage assembly, a stamping assembly and a pushing assembly. Through the coordinated work of these components, the continuous conveying, synchronous stamping and automatic release of aluminum sheets are realized.

Benefits of technology

It effectively solves the problem of poor connection between stamping operations, improves production efficiency, and ensures the accuracy and quality of bottle cap molding.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a continuous stamping die forming mechanism and method for high-sealing pesticide bottle caps, and relates to the technical field of dies, the continuous stamping die forming mechanism comprises a base, a stamping mechanism is arranged on the base, the stamping mechanism comprises a furling assembly, the furling assembly comprises two U-shaped frames, and the two U-shaped frames are arranged in parallel; the U-shaped frames are symmetrically installed on the edges, close to the left side and the right side, of the top face of the base, and an unwinding roller is rotationally arranged in one U-shaped frame. According to the continuous stamping and molding mechanism for the high-sealing pesticide bottle cap, through cooperative work of the driving assembly, the linkage assembly, the reciprocating translation assembly, the stamping assembly and the material pushing assembly, continuous conveying, synchronous stamping and automatic demolding and material pushing of an aluminum thin plate are achieved in the process of stamping the aluminum thin plate into the bottle cap; the problem of unsmooth connection of stamping operation is effectively solved, and the production efficiency is improved.
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Description

Technical Field

[0001] The invention relates to the technical field of moulds, in particular to a continuous stamping moulding mechanism and method for a high-sealing pesticide bottle cap. Background Art

[0002] In agricultural production, the safe storage and use of pesticides are of vital importance. As a key component of pesticide packaging, the performance and design of pesticide bottle caps are constantly evolving. At present, in terms of materials, pesticide bottle caps can be mainly divided into two categories: plastic and aluminum. Aluminum bottle caps have shown significant advantages in preventing pesticide volatilization and leakage due to their excellent barrier properties, and can provide more reliable protection for the long-term storage of pesticides.

[0003] In the prior art, such as the publication number: CN217018326U, a stamping machine for producing aluminum bottle caps is disclosed, which includes a support column, a stamping part, an upper shell, a lower shell, a cross plate, and a hydraulic press symmetrically arranged at the top of the upper shell, the hydraulic rod of the hydraulic press passes through the upper shell and is fixedly connected with the top of the cross plate, a main shaft is arranged at the bottom end of the cross plate, and a quick locking mechanism that cooperates with the stamping part to generate a locking force is arranged inside the main shaft, a first unlocking device is arranged at a position relative to the top of the cross plate and the quick structure, a storage mechanism for placing stamping parts of different specifications is arranged on one side of the lower shell, an automatic exchange device for exchanging the stamping part of the main shaft and the stamping part of the storage mechanism, and a second unlocking device for cooperating with the storage warehouse to unlock the stamping part in the storage warehouse are arranged on one side of the first unlocking device at the top of the cross plate in sequence, and stamping parts of different specifications can be quickly installed and disassembled according to different manufacturing requirements, with high work efficiency, and stamping parts of different specifications can be uniformly managed to reduce space occupation.

[0004] Based on the above-mentioned prior art, the existing bottle cap stamping mechanism still has the following problems: the connection between each stamping operation is not smooth enough, which increases the production cost and production cycle. Therefore, the present invention provides a continuous stamping molding mechanism and method for high-sealing pesticide bottle caps. Summary of the invention

[0005] In view of the deficiencies in the prior art, the present invention provides a continuous stamping molding mechanism and method for high-sealing pesticide bottle caps, which solves the problem that the connection between each stamping operation is not smooth enough, which increases the production cost and production cycle.

[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: a continuous stamping molding mechanism for a high-sealing pesticide bottle cap, comprising a base, a stamping mechanism is provided on the base, and the stamping mechanism comprises:

[0007] The winding assembly includes two U-shaped frames, which are symmetrically mounted on the top surface of the base near the left and right edges, one of the U-shaped frames is internally provided with a reeling roller for storing aluminum sheet blanks, and the other U-shaped frame is internally provided with a reeling roller for receiving aluminum sheet waste;

[0008] A driving assembly is arranged on one of the U-shaped frames, and the driving assembly can drive the winding roller to rotate to wind the aluminum sheet waste;

[0009] A reciprocating translation assembly is arranged at a position near the middle of the top of the base, and the reciprocating translation assembly includes a reciprocating translation frame, and the reciprocating translation frame can perform transverse reciprocating motion between the winding roller and the unwinding roller;

[0010] The linkage assembly is arranged between the base and the reciprocating translation frame, and is connected to the driving assembly and the reciprocating translation assembly. The driving assembly can drive the linkage assembly to operate. When the linkage assembly operates, the reciprocating translation assembly can operate, thereby realizing the reciprocating motion of the reciprocating translation frame.

[0011] The stamping assembly is arranged on the reciprocating translation frame and is connected with the linkage assembly. When the linkage assembly is operated, the stamping assembly can be operated to realize continuous stamping operation.

[0012] Preferably, the driving assembly includes a motor mounted on the outer wall of the U-shaped frame, a main shaft is mounted on the output shaft end of the motor, and the main shaft passes through the outer wall of the U-shaped frame and extends to the other side, and the main shaft is fixedly connected to the winding roller.

[0013] Preferably, the reciprocating translation frame is arranged on the base through sliding rails and sliders and can slide laterally. Two groups of guide rollers are symmetrically provided on the reciprocating translation frame and are installed on the inner bottom surface of the reciprocating translation frame through brackets. There are two guide rollers in each group, and a channel for guiding the aluminum sheet is formed between every two guide rollers. A reciprocating screw is threadedly connected to the bottom of the reciprocating translation frame, and the reciprocating screw is installed on the top of the base through two bearing seats. A first bevel gear is installed on the end of the reciprocating screw.

[0014] Preferably, the linkage assembly includes a first rotating shaft, a fixing frame, a shaft tube, a second rotating shaft and a third rotating shaft;

[0015] The first rotating shaft is mounted on the top surface of the base through two bearing seats, and second bevel gears are mounted on both ends, one of the second bevel gears is meshed with the first bevel gear, and a synchronous pulley set is provided between the outer wall of the first rotating shaft and the end of the main shaft;

[0016] The fixing frame is installed at a position close to the bottom of the rear surface of the reciprocating translation frame, and a third bevel gear is rotatably provided on the fixing frame, and a flower shaft rod is installed at the end of the third bevel gear;

[0017] The shaft tube is movably sleeved on the surface of the flower shaft, the shaft tube is installed on the top surface of the base through a bearing seat, and a fourth bevel gear meshing with another second bevel gear is installed at the end of the shaft tube;

[0018] The second rotating shaft is mounted on the rear surface of the reciprocating translation frame through two bearing seats, and fifth bevel gears are mounted on both ends of the second rotating shaft, and one of the fifth bevel gears is meshed and connected with the third bevel gear;

[0019] The third rotating shaft movably penetrates the outer surface of the reciprocating translation frame and is higher than the second rotating shaft. Sixth bevel gears are installed at both ends of the third rotating shaft, and one of the sixth bevel gears is meshed and connected with the other fifth bevel gear.

[0020] Preferably, the stamping assembly includes a fourth rotating shaft, which is installed on the inner wall of the reciprocating translation frame through a bearing seat, a seventh bevel gear meshing with another sixth bevel gear is installed at one end of the fourth rotating shaft, and a rocker is installed at the other end of the fourth rotating shaft, a first connecting rod is rotatably provided on the rocker, and a lifting shaft rod is rotatably provided on the first connecting rod, a shaft rod seat is slidably provided on the outer wall of the lifting shaft rod, and the shaft rod seat is installed on the inner wall of the reciprocating translation frame, and a punching head is installed at the bottom end of the lifting shaft rod.

[0021] Preferably, the stamping mechanism also includes a pushing assembly, which is arranged on the reciprocating translation assembly and is connected to the linkage assembly. When the linkage assembly is in operation, the pushing assembly can be operated to automatically push out the stamped bottle cap. The pushing assembly includes a support seat and a synchronous wheel. The support seat is installed on the rear surface of the reciprocating translation frame. The number of the synchronous wheels is set to two, one of which is fixedly sleeved on the outer wall of the second rotating shaft, and the other is rotatably arranged on the top of the support seat. A synchronous belt is provided between the two synchronous wheels, and a second connecting rod is rotatably provided near the edge of the synchronous wheel end away from the second rotating shaft through an axial rod. A telescopic rod is rotatably provided on the second connecting rod, and the telescopic rod slides through the rear surface of the reciprocating translation frame and extends to the other side, and a push plate is installed at the end of the telescopic rod.

[0022] Preferably, the stamping mechanism also includes a lower die assembly, which is arranged on the reciprocating translation assembly, and a channel for the aluminum sheet to pass through is formed between the lower die assembly and the stamping assembly, and the lower die assembly includes a lower die base, which is arranged between two groups of guide rollers, and the lower die base is fixed to the inner bottom surface of the reciprocating translation frame through a plurality of columns, a mold core is provided in the inner cavity of the lower die base, a limiting column is installed at the bottom end of the mold core, and the limiting column slides through the inner bottom surface of the lower die base and extends downward, a spring is provided between the inner bottom surface of the lower die base and the bottom surface of the mold core, and the spring can generate an upward thrust on the mold core.

[0023] The present invention also discloses a stamping film forming method of a continuous stamping die forming mechanism for a high-sealing pesticide bottle cap, which specifically comprises the following steps:

[0024] S1, raw material preparation, the aluminum sheet for making the pesticide bottle cap is wound on the unwinding roller in the winding assembly, and the sheet is pulled to pass through the guide roller on the left, the channel formed between the lower die assembly and the stamping assembly, the guide roller on the right, and finally wound on the winding roller;

[0025] S2, synchronous linkage, control the operation of the driving component. During the operation of the driving component, the winding roller is driven to rotate at a constant speed to pull the aluminum sheet. At the same time, the driving component also drives the linkage component to operate. Through the operation of the linkage component, the reciprocating translation component, the stamping component and the pushing component are driven to operate synchronously;

[0026] S3, stamping and forming, during the operation of the stamping assembly, the stamping head reciprocates up and down, so that the aluminum sheet between the lower die assembly and the stamping assembly is stamped and formed into a bottle cap;

[0027] S4, demoulding and discharging. After the stamping is completed, the punching head moves upward, and the mold core pushes the bottle cap out under the action of the spring, so that the bottle cap stays on the top surface of the lower die seat. When the punching assembly is in operation, the pusher assembly is also running synchronously. When the pusher assembly is running, the telescopic rod will do reciprocating telescopic movement in the forward and backward directions. When the punching head moves upward, the telescopic rod extends, and cooperates with the push plate to push out the bottle cap that stays on the top surface of the lower die seat. On the contrary, when the punching head moves downward, the push plate retracts to prevent the push plate from interfering with the punching head during the stamping process.

[0028] S5. Translation compensation. During the operation of the reciprocating translation assembly, the reciprocating translation frame reciprocates between the winding roller and the unwinding roller, thereby driving the stamping assembly, the pushing assembly and the lower die assembly to reciprocate synchronously. During the stamping process, the stamping rhythm can be synchronized with the winding speed of the aluminum sheet, so that the stamping head and the aluminum sheet are in a relatively static state when they are in brief contact, which is used to avoid the aluminum sheet from being squeezed and interfered with the stamping head during the winding process.

[0029] Beneficial Effects

[0030] The present invention provides a continuous stamping molding mechanism and method for a high-sealing pesticide bottle cap. Compared with the prior art, it has the following beneficial effects:

[0031] (1) The continuous stamping and molding mechanism of the high-sealing pesticide bottle cap realizes the continuous conveying, synchronous stamping, and automatic demoulding and pushing of the aluminum sheet during the process of stamping the aluminum sheet into the bottle cap through the coordinated work of the driving component, the linkage component, the reciprocating translation component, the stamping component, and the pushing component, thereby effectively solving the problem of poor connection of the stamping operation and improving the production efficiency.

[0032] (2) The continuous stamping molding mechanism of the high-sealing pesticide bottle cap receives power from the linkage assembly through the first bevel gear at one end of the reciprocating screw, and then the reciprocating screw rotates. Due to the action of the thread, the reciprocating translation frame will move back and forth laterally along the axial direction of the screw, thereby causing the stamping assembly, the pushing assembly and the lower die assembly to reciprocate synchronously, so that the stamping rhythm can be synchronized with the winding speed of the aluminum sheet, so that the stamping head and the aluminum sheet are in a relatively static state when they are in brief contact, avoiding the aluminum sheet from being squeezed and interfered with the stamping head during the winding process, thereby ensuring the accuracy and quality of the bottle cap molding.

[0033] (3) The continuous stamping die-forming mechanism of the high-sealing pesticide bottle cap has the following advantages: when the stamping is completed, the stamping head is lifted upward, and the mold core pushes out the molded bottle cap under the upward thrust of the spring, so that the bottle cap is separated from the mold core surface and stays on the top surface of the lower mold base, so that the pusher assembly can push it out later. The function of the limit column is to limit the displacement range of the mold core, ensure its stability and accuracy during the up and down movement, prevent the mold core from shifting or falling off the lower mold base, thereby ensuring the smooth progress of the stamping and demolding process. BRIEF DESCRIPTION OF THE DRAWINGS

[0034] Figure 1 It is a three-dimensional appearance schematic diagram of the present invention;

[0035] Figure 2 It is a schematic diagram of the three-dimensional appearance of the present invention from another viewing angle;

[0036] Figure 3 It is a schematic diagram of the structure of the reciprocating translation assembly of the present invention;

[0037] Figure 4 It is a schematic diagram of the three-dimensional appearance of the linkage assembly of the present invention;

[0038] Figure 5 An exploded view of the flower shaft and shaft tube of the present invention;

[0039] Figure 6 It is a schematic diagram of the three-dimensional appearance of the stamping assembly of the present invention;

[0040] Figure 7 It is a schematic diagram of the three-dimensional appearance of the lower mold assembly of the present invention.

[0041] In the figure: 1, base; 2, winding assembly; 21, U-shaped frame; 22, winding roller; 23, unwinding roller; 3, driving assembly; 31, motor; 32, main shaft; 4, reciprocating translation assembly; 41, reciprocating translation frame; 42, guide roller; 43, reciprocating screw rod; 431, first bevel gear; 5, linkage assembly; 51, first rotating shaft; 511, second bevel gear; 52, fixed frame; 521, third bevel gear; 522, flower shaft rod; 53, shaft rod tube; 531, fourth bevel gear; 54, second rotating shaft; 541, first Five-bevel gear; 55, third rotating shaft; 551, sixth bevel gear; 56, synchronous pulley set; 6, stamping assembly; 61, fourth rotating shaft; 611, seventh bevel gear; 612, rocker; 62, first connecting rod; 63, lifting shaft rod; 64, shaft rod seat; 65, stamping head; 7, pushing assembly; 71, supporting seat; 72, synchronous wheel; 73, synchronous belt; 74, second connecting rod; 75, telescopic rod; 76, pushing plate; 8, lower die assembly; 81, lower die seat; 82, die core; 821, limiting column; 83, spring. DETAILED DESCRIPTION

[0042] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0043] See also Figure 1-7 The present invention provides a technical solution: a continuous stamping molding mechanism for a high-sealing pesticide bottle cap, comprising a base 1, on which a stamping mechanism is provided, the stamping mechanism comprising:

[0044] The winding assembly 2 includes a U-shaped frame 21. The number of the U-shaped frames 21 is set to two, and the U-shaped frames 21 are symmetrically installed at the edges of the top surface of the base 1 near the left and right sides. One of the U-shaped frames 21 is provided with a reel 23 for storing aluminum sheet blanks, and the other U-shaped frame 21 is provided with a reel 22 for receiving aluminum sheet waste.

[0045] A driving assembly 3 is arranged on one of the U-shaped frames 21, and the driving assembly 3 can drive the winding roller 22 to rotate to wind the aluminum sheet waste;

[0046] The reciprocating translation assembly 4 is arranged at a position near the middle of the top of the base 1. The reciprocating translation assembly 4 includes a reciprocating translation frame 41, and the reciprocating translation frame 41 can perform transverse reciprocating motion between the winding roller 22 and the unwinding roller 23;

[0047] The linkage assembly 5 is arranged between the base 1 and the reciprocating translation frame 41, and is connected to the driving assembly 3 and the reciprocating translation assembly 4. The driving assembly 3 can drive the linkage assembly 5 to operate. When the linkage assembly 5 operates, the reciprocating translation assembly 4 can operate, thereby realizing the reciprocating motion of the reciprocating translation frame 41.

[0048] The stamping assembly 6 is arranged on the reciprocating translation frame 41 and is connected to the linkage assembly 5. When the linkage assembly 5 is in operation, the stamping assembly 6 can be operated to achieve continuous stamping operation.

[0049] In this embodiment, the driving assembly 3 includes a motor 31 installed on the outer wall of the U-shaped frame 21, and a main shaft 32 is installed on the output shaft end of the motor 31. The main shaft 32 passes through the outer wall of the U-shaped frame 21 and extends to the other side, and the main shaft 32 is fixedly connected to the winding roller 22.

[0050] Specifically, the drive assembly 3 provides a power source for the entire stamping molding mechanism. The output shaft of the core component motor 31 drives the main shaft 32 to rotate. The main shaft 32 is fixedly connected to the winding roller 22, thereby transmitting the rotational power of the motor to the winding roller 22. Under the continuous drive of the motor 31, the winding roller 22 rotates at a constant speed to wind and collect the aluminum sheet waste after passing through the stamping area.

[0051] In this embodiment, the reciprocating translation frame 41 is set on the base 1 through sliding rails and sliders, and can slide laterally. Two groups of guide rollers 42 are symmetrically arranged on the reciprocating translation frame 41, and are installed on the inner bottom surface of the reciprocating translation frame 41 through brackets. There are two guide rollers in each group, and a channel for guiding the aluminum sheet is formed between every two guide rollers 42. A reciprocating screw rod 43 is threadedly connected to the bottom of the reciprocating translation frame 41, and the reciprocating screw rod 43 is installed on the top of the base 1 through two bearing seats, and a first bevel gear 431 is installed at the end of the reciprocating screw rod 43.

[0052] Specifically, after the first bevel gear 431 at one end of the reciprocating screw 43 receives power from the linkage assembly 5, the reciprocating screw 43 rotates. Due to the action of the thread, the reciprocating translation frame 41 will move back and forth laterally along the axial direction of the screw, thereby causing the stamping assembly 6, the pushing assembly 7 and the lower die assembly 8 to reciprocate synchronously, so that the stamping rhythm can be synchronized with the winding speed of the aluminum sheet, so that the stamping head 65 is in a relatively static state when it briefly contacts the aluminum sheet, thereby avoiding squeezing interference between the aluminum sheet and the stamping head 65 during the winding process.

[0053] In this embodiment, the linkage assembly 5 includes a first rotating shaft 51, a fixing frame 52, a shaft tube 53, a second rotating shaft 54 ​​and a third rotating shaft 55;

[0054] The first rotating shaft 51 is installed on the top surface of the base 1 through two bearing seats, and second bevel gears 511 are installed at both ends, one of the second bevel gears 511 is meshed with the first bevel gear 431, and a synchronous pulley set 56 is provided between the outer wall of the first rotating shaft 51 and the end of the main shaft 32;

[0055] The fixed frame 52 is installed on the rear surface of the reciprocating translation frame 41 near the bottom, and a third bevel gear 521 is rotatably provided on the fixed frame 52, and a flower shaft rod 522 is installed at the end of the third bevel gear 521;

[0056] The shaft tube 53 is movably sleeved on the surface of the flower shaft 522. The shaft tube 53 is installed on the top surface of the base 1 through a bearing seat. A fourth bevel gear 531 meshing with another second bevel gear 511 is installed at the end of the shaft tube 53.

[0057] The second rotating shaft 54 ​​is installed on the rear surface of the reciprocating translation frame 41 through two bearing seats, and fifth bevel gears 541 are installed at both ends of the second rotating shaft 54, and one of the fifth bevel gears 541 is meshed and connected with the third bevel gear 521;

[0058] The third rotating shaft 55 movably passes through the outer surface of the reciprocating translation frame 41 and is higher than the second rotating shaft 54 ​​. Sixth bevel gears 551 are installed at both ends of the third rotating shaft 55 , and one of the sixth bevel gears 551 is meshedly connected with the other fifth bevel gear 541 .

[0059] Specifically, the linkage assembly 5 serves as the transmission hub of the entire mechanism, and can distribute and transmit the power of the drive assembly 3 to the winding assembly 2, the reciprocating translation assembly 4, the stamping assembly 6 and the pushing assembly 7, thereby realizing the coordinated work of multiple components. When the motor 31 of the drive assembly 3 drives the main shaft 32 to rotate, on the one hand, the main shaft 32 directly drives the winding roller 22 to wind up the waste material, and on the other hand, it drives the first rotating shaft 51 to rotate through the synchronous pulley group 56. The second bevel gears 511 at both ends of the first rotating shaft 51 are respectively meshed with the first bevel gear 431 at the end of the reciprocating screw 43 and the fourth bevel gear 531 at the end of the shaft tube 53, thereby transmitting power to the reciprocating screw 43 of the reciprocating translation assembly 4, so that the reciprocating translation frame 41 can realize lateral reciprocating motion; at the same time, the power is also transmitted to the shaft tube 53, and then the third bevel gear 521 on the flower shaft rod 522 cooperates with the fifth bevel gear 541 at the bottom end of the second rotating shaft 54, so that the second rotating shaft 54 ​​rotates. When the second rotating shaft 54 ​​rotates, it can provide a power basis for the operation of the pushing assembly 7. At the same time, with the fifth bevel gear 541 at the top of the second rotating shaft 54 ​​and the sixth bevel gear 551 on the third rotating shaft 55, the third rotating shaft 55 and the sixth bevel gear 551 rotate, which can provide a power basis for the operation of the stamping assembly 6. This linkage mode makes the movements between the various components closely coordinated, realizing a continuous automated production process from aluminum sheet transportation, stamping to pushing, greatly improving production efficiency and reducing errors that may be caused by manual intervention.

[0060] In this embodiment, the stamping assembly 6 includes a fourth rotating shaft 61, which is installed on the inner wall of the reciprocating translation frame 41 through a bearing seat, a seventh bevel gear 611 meshing with another sixth bevel gear 551 is installed at one end of the fourth rotating shaft 61, and a rocker 612 is installed at the other end of the fourth rotating shaft 61, a first connecting rod 62 is rotatably provided on the rocker 612, and a lifting shaft 63 is rotatably provided on the first connecting rod 62, a shaft seat 64 is slidably provided on the outer wall of the lifting shaft 63, and the shaft seat 64 is installed on the inner wall of the reciprocating translation frame 41, and a punch head 65 is installed at the bottom end of the lifting shaft 63.

[0061] Specifically, after the seventh bevel gear 611 at one end of the fourth rotating shaft 61 receives the power from the linkage assembly 5, it drives the fourth rotating shaft 61 to rotate, and the rocker 612 at the other end of the fourth rotating shaft 61 rotates accordingly, and the rotational motion is converted into the up and down reciprocating linear motion of the lifting shaft 63 through the first connecting rod 62 and the lifting shaft 63, thereby driving the punch head 65 to perform a punching operation on the aluminum sheet located on the lower mold assembly 8.

[0062] In this embodiment, the stamping mechanism also includes a pushing assembly 7, which is arranged on the reciprocating translation assembly 4, and the pushing assembly 7 is connected to the linkage assembly 5. When the linkage assembly 5 is in operation, the pushing assembly 7 can be operated to automatically push out the stamped bottle cap. The pushing assembly 7 includes a support seat 71 and a synchronous wheel 72. The support seat 71 is installed on the rear surface of the reciprocating translation frame 41. The number of synchronous wheels 72 is set to two, one of which is fixedly sleeved on the outer wall of the second rotating shaft 54, and the other is rotatably arranged on the top of the support seat 71. A synchronous belt 73 is provided between the two synchronous wheels 72. The end of the synchronous wheel 72 away from the second rotating shaft 54 ​​is provided with a second connecting rod 74 near the edge through a shaft rotation. A telescopic rod 75 is rotatably provided on the second connecting rod 74, and the telescopic rod 75 slides through the rear surface of the reciprocating translation frame 41 and extends to the other side. A push plate 76 is installed at the end of the telescopic rod 75.

[0063] Specifically, when the second rotating shaft 54 ​​in the linkage assembly 5 rotates, the synchronous wheel 72 fixedly sleeved on its outer wall rotates accordingly, and drives another synchronous wheel 72 rotatably arranged on the top of the support seat 71 to rotate synchronously through the synchronous belt 73. The shaft rod at the end of the synchronous wheel 72 drives the second connecting rod 74 to make a circular motion. Since the second connecting rod 74 is rotatably connected with the telescopic rod 75, and the telescopic rod 75 slides through the reciprocating translation frame 41, under the movement of the second connecting rod 74, the telescopic rod 75 will make a reciprocating telescopic motion in the forward and backward directions. After the punch head 65 moves upward to complete the punching and demolding, the telescopic rod 75 extends out, and the push plate 76 moves forward accordingly, pushing out the bottle cap resting on the top surface of the lower mold seat 81, so that the bottle cap is separated from the mold area for collection, and when the punch head 65 moves downward for punching, the telescopic rod 75 retracts and the push plate 76 retreats to prevent the push plate 76 from interfering with the punch head 65 during the punching process.

[0064] In this embodiment, the stamping mechanism also includes a lower die assembly 8, which is arranged on the reciprocating translation assembly 4, and a channel for the aluminum sheet to pass through is formed between the lower die assembly 8 and the stamping assembly 6, and the lower die assembly 8 includes a lower die base 81, which is arranged between two groups of guide rollers 42, and the lower die base 81 is fixed to the inner bottom surface of the reciprocating translation frame 41 through a plurality of columns, a mold core 82 is provided in the inner cavity of the lower die base 81, a limiting column 821 is installed at the bottom end of the mold core 82, and the limiting column 821 slides through the inner bottom surface of the lower die base 81 and extends downward, a spring 83 is provided between the inner bottom surface of the lower die base 81 and the bottom surface of the mold core 82, and the spring 83 can generate an upward thrust on the mold core 82.

[0065] Specifically, during the stamping process, the punch head 65 moves downward to apply pressure to the aluminum sheet on the lower die base 81, so that the aluminum sheet is formed into a bottle cap under the shape of the mold core 82. When the stamping is completed, the punch head 65 is lifted upward. At this time, the mold core 82 pushes out the formed bottle cap under the upward thrust of the spring 83, so that the bottle cap is separated from the surface of the mold core 82 and stays on the top surface of the lower die base 81 so that the pushing assembly 7 can push it out later. The function of the limit column 821 is to limit the displacement range of the mold core 82, ensure its stability and accuracy during the up and down movement, and prevent the mold core 82 from deviating or falling off the lower die base 81, thereby ensuring the smooth progress of the stamping and demolding process.

[0066] See also Figure 1-7 The present invention also discloses a stamping film forming method of a continuous stamping die forming mechanism for a high-sealing pesticide bottle cap, which specifically comprises the following steps:

[0067] S1, raw material preparation, the aluminum sheet for making the pesticide bottle cap is wound on the unwinding roller 23 in the winding assembly 2, and the sheet is pulled to pass through the guide roller 42 on the left, the channel formed between the lower die assembly 8 and the stamping assembly 6, the guide roller 42 on the right, and finally wound on the winding roller 22;

[0068] S2, synchronous linkage, control the operation of the driving component 3, during the operation of the driving component 3, drive the winding roller 22 to rotate at a constant speed to pull the aluminum sheet, and at the same time, the driving component 3 also drives the linkage component 5 to operate, and through the operation of the linkage component 5, the reciprocating translation component 4, the stamping component 6 and the pushing component 7 are driven to operate synchronously;

[0069] S3, stamping and forming, during the operation of the stamping assembly 6, the stamping head 65 reciprocates up and down, so that the aluminum sheet between the lower die assembly 8 and the stamping assembly 6 is stamped and formed into a bottle cap;

[0070] S4, demoulding and discharging. After the stamping is completed, the punch head 65 moves upward, and the mold core 82 pushes the bottle cap out under the action of the spring 83, so that the bottle cap stays on the top surface of the lower die seat 81. When the punch assembly 6 is in operation, since the push assembly 7 is also running synchronously, when the push assembly 7 is running, the telescopic rod 75 will do a reciprocating telescopic movement in the front and back directions. When the punch head 65 moves upward, the telescopic rod 75 extends out, and cooperates with the push plate 76 to push out the bottle cap staying on the top surface of the lower die seat 81. On the contrary, when the punch head 65 moves downward, the push plate 76 retracts to prevent the push plate 76 from interfering with the punch head 65 during the stamping process.

[0071] S5. Translation compensation. During the operation of the reciprocating translation assembly 4, the reciprocating translation frame 41 reciprocates between the winding roller 22 and the unwinding roller 23, thereby driving the stamping assembly 6, the pushing assembly 7 and the lower die assembly 8 to reciprocate synchronously, so that during the stamping process, the stamping rhythm can be synchronized with the winding speed of the aluminum sheet, so that the stamping head 65 is in a relatively static state when it is in brief contact with the aluminum sheet, so as to avoid the aluminum sheet from being squeezed and interfered with by the stamping head 65 during the winding process.

[0072] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0073] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A continuous stamping molding mechanism for a high-sealing pesticide bottle cap, comprising a base (1), characterized in that: The base (1) is provided with a stamping mechanism, and the stamping mechanism comprises: A winding assembly (2), the winding assembly (2) comprising a U-shaped frame (21), the number of the U-shaped frames (21) being set to two, symmetrically mounted on the top surface of the base (1) near the edges of the left and right sides, one of the U-shaped frames (21) having a rotatable unwinding roller (23) inside for storing aluminum sheet blanks, and the other of the U-shaped frames (21) having a rotatable winding roller (22) inside for receiving aluminum sheet waste; A driving assembly (3) is arranged on one of the U-shaped frames (21), and the driving assembly (3) can drive the winding roller (22) to rotate to wind the aluminum sheet waste; A reciprocating translation assembly (4) is arranged at a position near the middle of the top of the base (1), wherein the reciprocating translation assembly (4) comprises a reciprocating translation frame (41), and the reciprocating translation frame (41) is capable of performing transverse reciprocating motion between the winding roller (22) and the unwinding roller (23); The linkage assembly (5) is arranged between the base (1) and the reciprocating translation frame (41), and is connected to the driving assembly (3) and the reciprocating translation assembly (4). The driving assembly (3) can drive the linkage assembly (5) to operate. When the linkage assembly (5) operates, the reciprocating translation assembly (4) can be operated, thereby realizing the reciprocating motion of the reciprocating translation frame (41); The punching assembly (6) is arranged on the reciprocating translation frame (41) and is connected to the linkage assembly (5). When the linkage assembly (5) is in operation, the punching assembly (6) can be operated, thereby realizing continuous punching operation.

2. The continuous stamping molding mechanism for high-sealing pesticide bottle caps according to claim 1 is characterized in that: The driving assembly (3) comprises a motor (31) mounted on the outer wall of the U-shaped frame (21), a main shaft (32) being mounted on the output shaft end of the motor (31), the main shaft (32) penetrating the outer wall of the U-shaped frame (21) and extending to the other side, and the main shaft (32) is fixedly connected to the winding roller (22) outside.

3. The continuous stamping molding mechanism for high-sealing pesticide bottle caps according to claim 1 is characterized in that: The reciprocating translation frame (41) is arranged on the base (1) through a slide rail and a slider and can slide horizontally. Two groups of guide rollers (42) are symmetrically arranged on the reciprocating translation frame (41) and are installed on the inner bottom surface of the reciprocating translation frame (41) through a bracket. Each group has two guide rollers, and a channel for guiding the aluminum sheet is formed between each two guide rollers (42). A reciprocating screw rod (43) is threadedly connected to the bottom of the reciprocating translation frame (41), and the reciprocating screw rod (43) is installed on the top of the base (1) through two bearing seats. A first bevel gear (431) is installed at the end of the reciprocating screw rod (43).

4. The continuous stamping molding mechanism for high-sealing pesticide bottle caps according to claim 2 is characterized in that: The linkage assembly (5) comprises a first rotating shaft (51), a fixing frame (52), a shaft tube (53), a second rotating shaft (54) and a third rotating shaft (55); The first rotating shaft (51) is mounted on the top surface of the base (1) via two bearing seats, and second bevel gears (511) are mounted on both ends, one of the second bevel gears (511) is meshed with the first bevel gear (431), and a synchronous pulley set (56) is provided between the outer wall of the first rotating shaft (51) and the end of the main shaft (32); The fixed frame (52) is installed at a position close to the bottom of the rear surface of the reciprocating translation frame (41), and a third bevel gear (521) is rotatably provided on the fixed frame (52), and a flower shaft rod (522) is installed at the end of the third bevel gear (521); The shaft tube (53) is movably sleeved on the surface of the flower shaft (522), the shaft tube (53) is installed on the top surface of the base (1) through a bearing seat, and a fourth bevel gear (531) meshing with another second bevel gear (511) is installed at the end of the shaft tube (53); The second rotating shaft (54) is mounted on the rear surface of the reciprocating translation frame (41) via two bearing seats, and fifth bevel gears (541) are mounted on both ends of the second rotating shaft (54), and one of the fifth bevel gears (541) is meshedly connected with the third bevel gear (521); The third rotating shaft (55) movably penetrates the outer surface of the reciprocating translation frame (41) and is higher than the second rotating shaft (54). Sixth bevel gears (551) are installed at both ends of the third rotating shaft (55), and one of the sixth bevel gears (551) is meshedly connected with the other fifth bevel gear (541).

5. The continuous stamping molding mechanism for high-sealing pesticide bottle caps according to claim 4, characterized in that: The punching assembly (6) comprises a fourth rotating shaft (61), which is mounted on the inner wall of the reciprocating translation frame (41) through a bearing seat, a seventh bevel gear (611) meshing with another sixth bevel gear (551) is mounted on one end of the fourth rotating shaft (61), a rocker (612) is mounted on the other end of the fourth rotating shaft (61), a first connecting rod (62) is rotatably mounted on the rocker (612), and a lifting shaft (63) is rotatably mounted on the first connecting rod (62), a shaft seat (64) is slidably mounted on the outer wall of the lifting shaft (63), and the shaft seat (64) is mounted on the inner wall of the reciprocating translation frame (41), and a punching head (65) is mounted on the bottom end of the lifting shaft (63).

6. The continuous stamping molding mechanism for high-sealing pesticide bottle caps according to claim 4, characterized in that: The punching mechanism further comprises a pushing assembly (7), wherein the pushing assembly (7) is arranged on the reciprocating translation assembly (4), and the pushing assembly (7) is connected to the linkage assembly (5). When the linkage assembly (5) is in operation, the pushing assembly (7) can be operated to automatically push out the bottle cap formed by punching. The pushing assembly (7) comprises a supporting seat (71) and a synchronous wheel (72). The supporting seat (71) is mounted on the rear surface of the reciprocating translation frame (41). The number of the synchronous wheels (72) is set to two, one of which is fixed. One of the synchronous wheels (72) is sleeved on the outer wall of the second rotating shaft (54), and the other is rotatably arranged on the top of the support seat (71). A synchronous belt (73) is arranged between the two synchronous wheels (72). A second connecting rod (74) is rotatably arranged near the edge of the end of the synchronous wheel (72) away from the second rotating shaft (54). A telescopic rod (75) is rotatably arranged on the second connecting rod (74), and the telescopic rod (75) slides through the rear surface of the reciprocating translation frame (41) and extends to the other side. A push plate (76) is installed at the end of the telescopic rod (75).

7. The continuous stamping molding mechanism for high-sealing pesticide bottle caps according to claim 1, characterized in that: The stamping mechanism also includes a lower die assembly (8), the lower die assembly (8) is arranged on the reciprocating translation assembly (4), and a channel for the aluminum sheet to pass through is formed between the lower die assembly (8) and the stamping assembly (6), the lower die assembly (8) includes a lower die base (81), the lower die base (81) is arranged between two groups of guide rollers (42), and the lower die base (81) is fixed to the inner bottom surface of the reciprocating translation frame (41) through a plurality of columns, the inner cavity of the lower die base (81) is provided with a die core (82), a limiting column (821) is installed at the bottom end of the die core (82), and the limiting column (821) slides through the inner bottom surface of the lower die base (81) and extends downward, a spring (83) is provided between the inner bottom surface of the lower die base (81) and the bottom surface of the die core (82), and the spring (83) can generate an upward thrust on the die core (82).

8. A stamping and film forming method of a continuous stamping and die forming mechanism for a high-sealing pesticide bottle cap according to any one of claims 1 to 7, characterized in that: The specific steps include: S1, raw material preparation, the aluminum sheet for making the pesticide bottle cap is wound on the unwinding roller (23) in the winding assembly (2), and the sheet is pulled to pass through the guide roller (42) on the left, the channel formed between the lower mold assembly (8) and the punching assembly (6), the guide roller (42) on the right, and finally wound on the winding roller (22); S2, synchronous linkage, controlling the operation of the driving component (3), during the operation of the driving component (3), driving the winding roller (22) to rotate at a constant speed to pull the aluminum sheet, and at the same time, the driving component (3) also drives the linkage component (5) to operate, and through the operation of the linkage component (5), the reciprocating translation component (4), the stamping component (6) and the pushing component (7) are driven to operate synchronously; S3, stamping and forming, during the operation of the stamping assembly (6), the stamping head (65) reciprocates up and down, so that the aluminum sheet between the lower mold assembly (8) and the stamping assembly (6) is stamped and formed into a bottle cap; S4, demoulding and discharging. After the punching is completed, the punch head (65) moves upward, and the mold core (82) pushes the bottle cap out under the action of the spring (83), so that the bottle cap stays on the top surface of the lower mold base (81). When the punching assembly (6) is in operation, since the push assembly (7) is also running synchronously, when the push assembly (7) is running, the telescopic rod (75) will perform reciprocating telescopic movement in the front and back directions. When the punch head (65) moves upward, the telescopic rod (75) extends out, and cooperates with the push plate (76) to push out the bottle cap staying on the top surface of the lower mold base (81). On the contrary, when the punch head (65) moves downward, the push plate (76) retracts to prevent the push plate (76) from interfering with the punch head (65) during the punching process. S5, translation compensation. During the operation of the reciprocating translation assembly (4), the reciprocating translation frame (41) reciprocates between the winding roller (22) and the unwinding roller (23), thereby driving the stamping assembly (6), the pushing assembly (7) and the lower die assembly (8) to reciprocate synchronously, so that during the stamping process, the stamping rhythm can be synchronized with the winding speed of the aluminum sheet, so that the stamping head (65) is in a relatively static state when it briefly contacts the aluminum sheet, so as to avoid the aluminum sheet from being squeezed and interfered with by the stamping head (65) during the winding process.

Citation Information

Patent Citations

  • Punching machine for aluminum bottle cap production

    CN217018326U