Powder shaking mechanism for printing
By designing a printing powder shake mechanism that includes fixed, walking, heating and powder spreading devices, the problems of difficult automation, powder flying and material waste in the existing powder printing process are solved, and efficient and accurate automatic powder spreading and powder recycling are achieved.
Patent Information
- Application Number
- CN202411920787.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-25
- Publication Date
- 2025-03-18
AI Technical Summary
The existing powder printing process cannot be automated, resulting in manual operations by workers in closed environments, and there are problems such as health hazards, waste of materials and low printing efficiency due to flying powder.
A powder shake mechanism for printing is designed, including a fixing device, a walking device, a heating device and a powder spreading device. Through the walking device, the automatic movement of the powder spreading device is realized, and the uniform coating and recycling of the powder is achieved by combining the heating and vibration device.
Automatic powder printing is realized, processing efficiency and accuracy is improved, the health hazards of powder flying are reduced, the centralized recycling and processing of powder is realized, and material waste and labor costs are reduced.
Smart Images

Figure CN119636245A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of printing technology, and in particular to a powder shaking mechanism for printing. Background Art
[0002] Powder printing is a process of printing powder raw materials on the surface of printed packaging or printed paper using processes such as gluing, spraying powder, and drying to create a strong visual effect. However, the existing powder printing process cannot be completed through mechanical automation and is usually completed manually. During manual production, it needs to be carried out in a relatively closed environment to prevent powder from flying to other areas and affecting production. Afterwards, glue is applied manually, powder is sprinkled, and the powder on the paper is manually shaken off. During this process, small particles of powder are easily inhaled by workers, endangering their health. Secondly, the excess powder is not recycled after being shaken off, resulting in large material loss. In addition, manual operation consumes manpower, and the work process is intermittent, resulting in low printing efficiency.
[0003] Therefore, a powder shaking mechanism for printing is proposed. Summary of the invention
[0004] The purpose of the present invention is to provide a powder shaking mechanism for printing. The present application can realize automatic powder sprinkling printing by the printing powder shaking mechanism. Compared with the traditional manual operation method, it not only has high processing efficiency and accurate processing accuracy, but also takes into account the centralized recovery and processing of powder in the powder sprinkling process. The movement of the powder sprinkling equipment is realized by a walking device. Compared with the traditional transmission method of printing materials, the stability of the powder sprinkling process is greatly improved, and the powder sprinkling accuracy is improved, so as to solve the problems raised in the above-mentioned background technology.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solution: a powder shaking mechanism for printing, comprising:
[0006] The fixing device comprises two sets of fixing frames 1 and 2, wherein the fixing frames 1 and 2 are vertically fixedly connected, the two sets of fixing frames 1 and 2 form a fixing frame body of a rectangular structure, and a slide frame is fixed inside the fixing frame body of the rectangular structure;
[0007] A walking device, a sliding frame movably connected to the second fixed frame in the fixing device, a transmission member is arranged on the lower end surface of the sliding member, and the transmission member includes a gear, a chain and a servo motor;
[0008] The heating device and the powder spreading device are fixedly connected to the upper end surface of the walking device, and the powder spreading device is fixed to the front side of the heating device. The heating device includes a heating lamp tube. The powder spreading device includes a material bin with an open upper end, and a plurality of leakage holes are equidistantly provided on the lower end surface of the material bin.
[0009] Preferably, the fixing device also includes a pressure plate hinged on the second fixing frame on the front side, and the pressure plate is located on the upper side of the slide, an ear plate is arranged between the pressure plate and the second fixing frame, a rotating shaft passes through and is rotatably connected between the two ear plates, a torsion spring is sleeved on the outside of the rotating shaft, and both ends of the torsion spring are respectively connected and fixed to the two ear plates.
[0010] Preferably, the sliding frame and the second fixed frame in the walking device are both designed in a U-shaped structure, and the sliding frame is wrapped around the outer surface of the second fixed frame. The sliding frame and the second fixed frame are slidably connected, and the transmission member is fixed at the bottom of the sliding frame.
[0011] Preferably, the transmission member comprises a transmission box fixed to one side of the lower end surface of the second fixing frame on the front side, and the transmission box is internally rotatably connected with bevel gear 1 and bevel gear 2, and the bevel gear 1 is meshingly connected with the bevel gear 2.
[0012] Preferably, a servo motor is fixedly connected to the bottom of the transmission box, and the output shaft of the servo motor extends through the transmission box and is fixed to bevel gear one. A transmission shaft passes through and is fixedly connected to the middle of bevel gear two. The transmission shaft passes through and extends to the outside of the transmission box, and both ends of the transmission shaft are distributed at the bottom of the two sliding frames.
[0013] Preferably, a chain is provided at the bottom of the sliding frame, and fixed blocks are fixed at both ends of the chain, the top of the fixed block is fixedly connected to the lower end surface of the sliding frame, the lower side of the chain is meshed with a gear, and the gear is fixedly connected to one end of the transmission shaft.
[0014] Preferably, the heating device includes a shell fixed on the upper end surface of the sliding frame, the top of the shell is open, and the top opening of the shell is screwed to a sealing cover, the inner wall of the shell is fixed with a lampshade, and a heating lamp tube is arranged inside the shell between the lampshades, and both ends of the heating lamp tube are fixed to the lampshade.
[0015] Preferably, air ducts are fixed to the front and rear ends of the shell, and a hole is provided between the air outlet of the air duct and the shell, an opening is also provided at the bottom of the shell, a fan is fixedly connected to the bottom of the air duct, and the fan is fixedly connected to the outer wall of the shell.
[0016] Preferably, the powder spreading device includes a material bin fixed to the front end face of the shell, and the interior of the material bin is rotatably connected to a connecting shaft, the outside of the connecting shaft is symmetrically fixedly connected to a scraper, the material bin is loaded with powder for printing, the powder for printing is located on the upper side of the scraper, and a drive motor is fixed to one end of the outside of the material bin, and the output shaft of the drive motor is fixed to the connecting shaft.
[0017] Preferably, a vibration motor is fixed to the lower end surface of the slide, induction tables are fixed to the lower sides of both ends of the second fixing frame, a recovery box is arranged below the fixing device, and brackets are fixed to both ends of the recovery box, and the brackets are fixed to the external support device.
[0018] Compared with the prior art, the present invention has the following beneficial effects:
[0019] The present application can realize that the printing powder shaking mechanism can realize automatic powder sprinkling printing. Compared with the traditional manual operation method, it not only has high processing efficiency and accurate processing accuracy, but also takes into account the centralized recovery and processing of powder in the powder sprinkling process. The movement of the powder sprinkling equipment is realized by the walking device. Compared with the traditional transmission method of printing materials, the stability of the powder sprinkling process is greatly improved and the powder sprinkling accuracy is improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the specific implementation methods of the present invention or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0021] Figure 1 It is the overall structural view of the present invention;
[0022] Figure 2 It is a bottom view of the overall structure of the present invention;
[0023] Figure 3 It is a rear view of the overall structure of the present invention;
[0024] Figure 4 It is a top view of the overall structure of the present invention;
[0025] Figure 5 It is a structural view of the material bin of the present invention;
[0026] Figure 6 is a cross-sectional view of a material bin of the present invention;
[0027] Figure 7 An exploded view of the overall structure of the present invention;
[0028] Figure 8 A structural view of the housing and the heating lamp tube of the present invention;
[0029] Fig. 9 It is a structural view of the transmission member of the present invention;
[0030] Fig.10 For the present invention Figure 1 Enlarged view at A in the middle;
[0031] Fig.11 For the present invention Figure 2 Enlarged view of point B in the middle.
[0032] Description of reference numerals:
[0033] 1. Heating device; 11. Air duct; 12. Fan; 13. Lampshade; 14. Housing; 15. Heating lamp tube; 2. Powder spreading device; 21. Material bin; 22. Leak hole; 23. Scraper; 24. Connecting shaft; 25. Driving motor; 3. Fixing device; 31. Sliding frame; 32. Fixed frame 1; 33. Pressing plate; 34. Fixed frame 2; 35. Sliding frame; 4. Traveling device; 41. Servo motor; 42. Transmission box; 43. Transmission shaft; 44. Bevel gear 1; 45. Bevel gear 2; 46. Gear; 47. Chain; 48. Fixing block; 5. Recovery box; 51. Bracket; 6. Vibration motor. DETAILED DESCRIPTION
[0034] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0035] See also Figures 1 to 11 , the present invention provides a technical solution:
[0036] A powder shaking mechanism for printing, comprising:
[0037] The fixing device 3 includes two sets of fixing frames 1 32 and fixing frames 2 34, and the fixing frames 1 32 and fixing frames 2 34 are vertically fixedly connected, and the two sets of fixing frames 1 32 and fixing frames 2 34 form a rectangular fixed frame body, and a slide 35 is fixed inside the rectangular fixed frame body;
[0038] The walking device 4 is a sliding frame 31 movably connected to the second fixing frame 34 in the fixing device 3, and a transmission member is provided on the lower end surface of the sliding member, and the transmission member includes a gear 46, a chain 47 and a servo motor 41;
[0039] The heating device 1 and the powdering device 2 are fixedly connected to the upper end surface of the walking device 4, and the powdering device 2 is fixed to the front side of the heating device 1. The heating device 1 includes a heating lamp 15, and the powdering device 2 includes a material bin 21 with an open upper end, and a plurality of leakage holes 22 are equidistantly provided on the lower end surface of the material bin 21.
[0040] Specifically, Figure 1 and Fig.10As shown, the fixing device 3 also includes a pressure plate 33 hinged on the front side of the fixing frame 2 34, and the pressure plate 33 is located on the upper side of the slide 35, and an ear plate is arranged between the pressure plate 33 and the fixing frame 2 34, and a rotating shaft passes through and is rotatably connected between the two ear plates, and a torsion spring is sleeved on the outside of the rotating shaft, and the two ends of the torsion spring are respectively connected and fixed to the two ear plates.
[0041] Specifically, Figure 2 and Fig. 9 and Fig.11 As shown, the sliding frame 31 and the fixed frame 2 34 in the walking device 4 are both U-shaped in structure design, and the sliding frame 31 is wrapped around the outer surface of the fixed frame 2 34, the sliding frame 31 and the fixed frame 2 34 are slidably connected, the transmission member is fixed at the bottom of the sliding frame 31, and the transmission member includes a transmission box 42 fixed to one side of the lower end surface of the fixed frame 2 34 on the front side, the transmission box 42 is internally rotatably connected with a bevel gear 1 44 and a bevel gear 2 45, the bevel gear 1 44 is meshed with the bevel gear 2 45, and the bottom of the transmission box 42 is fixedly connected with a servo motor 41, the servo The output shaft of the servo motor 41 extends through the transmission box 42 and is fixed to the bevel gear 1 44. The middle part of the bevel gear 2 45 passes through and is fixedly connected with a transmission shaft 43. The transmission shaft 43 passes through and extends to the outside of the transmission box 42, and the two ends of the transmission shaft 43 are distributed at the bottom of the two sliding frames 31. A chain 47 is provided at the bottom of the sliding frame 31, and fixed blocks 48 are fixed at both ends of the chain 47. The top of the fixed block 48 is fixedly connected to the lower end surface of the sliding frame 31, and the lower side of the chain 47 is meshed with a gear 46, and the gear 46 is fixedly connected to one end of the transmission shaft 43.
[0042] Specifically, Figure 1 and Fig.10 As shown, the heating device 1 includes a shell 14 fixed on the upper end surface of the sliding frame 31, the top of the shell 14 is open, and the top opening of the shell 14 is screwed to a sealing cover, the inner wall of the shell 14 is fixed with a lampshade 13, and the interior of the shell 14 is provided with a heating lamp tube 15 between the lampshades 13, and both ends of the heating lamp tube 15 are fixed to the lampshades 13, the front and rear ends of the shell 14 are fixed with an air duct 11, and a hole is provided between the air outlet of the air duct 11 and the shell 14, the bottom of the shell 14 is also provided with an opening, the bottom of the air duct 11 is fixedly connected with a fan 12, and the fan 12 is fixedly connected to the outer wall of the shell 14.
[0043] By adopting the above technical solution, during operation, the material bin 21 is filled with powder for printing. When the slide 35 is in use, the walking device 4 moves the slide to the left extreme position of the device, stops, and the slide automatically extends. At this time, the user then places the paper on the slide 35, and one end of the paper flips the pressing plate 33 through the rotating shaft. The torsion spring between the ear plate and the rotating shaft is elastically squeezed so that the pressing plate 33 fixes one end of the paper, so that the paper is stably laid flat on the slide 35. Then, the controller connected to the device controls the device to run, and synchronously controls the running and resetting of the walking device 4. , the bevel gear 1 44 inside the transmission box 42 is driven to rotate by the driving motor 25, at which time the bevel gear 2 45 meshed with the bevel gear 1 44 rotates, and then the bevel gear 2 45 drives the transmission shaft 43 to rotate, at which time the gears 46 fixed at both ends of the transmission shaft 43 rotate, and the chain 47 meshed with the gear 46 drives the sliding frame 31 to slide on the fixed frame 2 34 under the fixing action of the fixed block 48, until it stops when it reaches the right limit position switch of the device. During this process, the powder sprinkling device 2 fixed on the sliding frame 31 is always running to perform powder sprinkling on the lower paper surface;
[0044] The powder spreading device 2 is running, and the servo motor 41 drives the connecting shaft 24 in the material bin 21 to rotate, which drives the scraper 23 to rotate by a certain angle. The material on the scraper 23 falls through the gap between the scraper 23 and the material bin 21 after the rotation angle, and finally the powder falls through the leakage hole 22 at the bottom of the material bin 21 to the surface of the printed paper below, thereby achieving the purpose of powder spreading;
[0045] After the powdering is completed, the powdering stops, and the vibration motor 6 runs to vibrate the slide and the paper on the slide to shake the powder on the surface of the paper. Finally, the excess powder falls into the recovery box 5 below through the other end of the slide 35. When the powder shaking work is completed (control the running time of the vibration motor 6), the heating device 1 is started to run
[0046] The heating device 1 is running, and the internal heating lamp tube 15 conducts electricity to heat the air between the lampshade 13 in the outer shell 14. At the same time, the fan 12 is running, sucking the external wind through the air duct 11 into the lampshade 13, blowing the internal heated air, and the heated air is blown through the opening at the bottom of the outer shell 14 to the surface of the paper below after the powder is sprinkled, and then the powder is heated and fixed, and the powder is evenly applied. After the processing is completed, the transmission parts are driven in reverse to run, and each device is reset to wait for the powder printing processing of the next group of papers. The movement position of the sliding frame 31 is mainly sensed by the sensing table and fed back to the controller to control the operation status of the transmission parts. The built-in sensor on the sensing table senses the displacement of the sliding frame 31.
[0047] Specifically, Figure 1 and Figure 7 and Figure 6As shown, the powder spreading device 2 includes a material bin 21 fixed to the front end face of the shell 14, and the interior of the material bin 21 is rotatably connected to a connecting shaft 24, and the exterior of the connecting shaft 24 is symmetrically fixedly connected to a scraper 23. The material bin 21 is loaded with printing powder, and the printing powder is located on the upper side of the scraper 23. A driving motor 25 is fixed to one end of the exterior of the material bin 21, and the output shaft of the driving motor 25 is fixed to the connecting shaft 24.
[0048] Specifically, Figure 2 and Fig.10 As shown, a vibration motor 6 is fixed to the lower end surface of the slide 35, induction tables are fixed to the lower positions of both ends of the fixed frame 2 34, a recovery box 5 is arranged below the fixing device 3, and brackets 51 are fixed to both ends of the recovery box 5, and the brackets 51 are fixed to the external support device.
[0049] Working principle: During operation, the powder used for printing is added to the material bin 21. When the slide 35 is in use, the walking device 4 moves the slide to the left extreme position of the device, stops, and the slide automatically extends. At this time, the user then places the paper on the slide 35, and one end of the paper flips the pressure plate 33 through the rotating shaft. The torsion spring between the ear plate and the rotating shaft is elastically squeezed so that the pressure plate 33 fixes one end of the paper, so that the paper is stably laid flat on the slide 35. Then, the controller connected to the device controls the device to run, and synchronously controls the running and resetting of the walking device 4. The driving motor 25 drives the bevel gear 1 44 inside the transmission box 42 to rotate, and the bevel gear 2 45 meshed with the bevel gear 1 44 rotates, and then the bevel gear 2 45 drives the transmission shaft 43 to rotate, and the gears 46 fixed at both ends of the transmission shaft 43 rotate, and the chain 47 meshed with the gear 46 drives the sliding frame 31 to slide on the fixed frame 2 34 under the fixing action of the fixed block 48, until it stops when it reaches the right limit position switch of the device. During this process, the powder sprinkling device 2 fixed on the sliding frame 31 is always running to sprinkle powder on the paper surface on the lower side;
[0050] The powder spreading device 2 is running, and the servo motor 41 drives the connecting shaft 24 in the material bin 21 to rotate, which drives the scraper 23 to rotate by a certain angle. The material on the scraper 23 falls through the gap between the scraper 23 and the material bin 21 after the rotation angle, and finally the powder falls through the leakage hole 22 at the bottom of the material bin 21 to the surface of the printed paper below, thereby achieving the purpose of powder spreading;
[0051] After the powdering is completed, the powdering stops, and the vibration motor 6 runs to vibrate the slide and the paper on the slide to shake the powder on the surface of the paper. Finally, the excess powder falls into the recovery box 5 below through the other end of the slide 35. When the powder shaking work is completed (control the running time of the vibration motor 6), the heating device 1 is started to run
[0052] The heating device 1 is running, and the internal heating lamp tube 15 conducts electricity to heat the air between the lampshade 13 in the outer shell 14. At the same time, the fan 12 is running, sucking the external wind through the air duct 11 into the lampshade 13, blowing the internal heated air, and the heated air is blown through the opening at the bottom of the outer shell 14 to the surface of the paper below after the powder is sprinkled, and then the powder is heated and fixed, and the powder is evenly applied. After the processing is completed, the transmission parts are driven in reverse to run, and each device is reset to wait for the powder printing processing of the next group of papers. The movement position of the sliding frame 31 is mainly sensed by the sensing table and fed back to the controller to control the operation status of the transmission parts. The built-in sensor on the sensing table senses the displacement of the sliding frame 31.
[0053] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention.
Claims
1. A powder shaking mechanism for printing, characterized in that: include: The fixing device (3) comprises two sets of fixing frames 1 (32) and 2 (34), wherein the fixing frames 1 (32) and 2 (34) are vertically fixedly connected, the two sets of fixing frames 1 (32) and 2 (34) form a fixing frame body of a rectangular structure, and a slide frame (35) is fixed inside the fixing frame body of the rectangular structure; A walking device (4) is movably connected to a sliding frame (31) on a second fixed frame (34) in the fixing device (3), wherein a transmission member is arranged on the lower end surface of the sliding member, and the transmission member comprises a gear (46), a chain (47) and a servo motor (41); The heating device (1) and the powdering device (2) are fixedly connected to the upper end surface of the walking device (4), and the powdering device (2) is fixed to the front side of the heating device (1). The heating device (1) includes a heating lamp (15), and the powdering device (2) includes a material bin (21) with an open upper end, and a plurality of leakage holes (22) are provided on the lower end surface of the material bin (21) at equal distances.
2. A powder shaking mechanism for printing according to claim 1, characterized in that: The fixing device (3) also includes a pressure plate (33) hinged on the second fixing frame (34) on the front side, and the pressure plate (33) is located on the upper side of the slide (35), and an ear plate is arranged between the pressure plate (33) and the second fixing frame (34), and a rotating shaft passes through and is rotatably connected between the two ear plates, and a torsion spring is sleeved on the outside of the rotating shaft, and the two ends of the torsion spring are respectively connected and fixed to the two ear plates.
3. A powder shaking mechanism for printing according to claim 2, characterized in that: The sliding frame (31) and the second fixed frame (34) in the walking device (4) are both designed in a U-shaped structure, and the sliding frame (31) is wrapped around the outer surface of the second fixed frame (34), the sliding frame (31) and the second fixed frame (34) are slidably connected, and the transmission member is fixed at the bottom of the sliding frame (31).
4. A powder shaking mechanism for printing according to claim 3, characterized in that: The transmission member comprises a transmission box (42) fixed to one side of the lower end surface of the second fixing frame (34) at the front side, wherein a bevel gear (44) and a bevel gear (45) are rotatably connected inside the transmission box (42), and the bevel gear (44) is meshingly connected with the bevel gear (45).
5. A powder shaking mechanism for printing according to claim 4, characterized in that: A servo motor (41) is fixedly connected to the bottom of the transmission box (42), and an output shaft of the servo motor (41) extends through the transmission box (42) and is fixed to a bevel gear 1 (44). A transmission shaft (43) passes through and is fixedly connected to the middle of the bevel gear 2 (45), and the transmission shaft (43) passes through and extends to the outside of the transmission box (42), and two ends of the transmission shaft (43) are distributed at the bottom of the two sliding frames (31).
6. A powder shaking mechanism for printing according to claim 5, characterized in that: A chain (47) is provided at the bottom of the sliding frame (31), and fixed blocks (48) are fixed at both ends of the chain (47), the top of the fixed block (48) is fixedly connected to the lower end surface of the sliding frame (31), and the lower side of the chain (47) is meshedly connected with a gear (46), and the gear (46) is fixedly connected to one end of the transmission shaft (43).
7. A powder shaking mechanism for printing according to claim 6, characterized in that: The heating device (1) comprises a shell (14) fixed on the upper end surface of a sliding frame (31); the top of the shell (14) is open, and a sealing cover is screwed to the top opening of the shell (14); a lampshade (13) is fixed to the inner wall of the shell (14); a heating lamp tube (15) is arranged inside the shell (14) and between the lampshades (13); and both ends of the heating lamp tube (15) are fixed to the lampshade (13).
8. A powder shaking mechanism for printing according to claim 7, characterized in that: The front and rear ends of the outer shell (14) are fixed with an air duct (11), a hole is provided between the air outlet of the air duct (11) and the outer shell (14), an opening is also provided at the bottom of the outer shell (14), a fan (12) is fixedly connected to the bottom of the air duct (11), and the fan (12) is fixedly connected to the outer wall of the outer shell (14).
9. A powder shaking mechanism for printing according to claim 8, characterized in that: The powder spreading device (2) comprises a material bin (21) fixed to the front end surface of the housing (14), and the interior of the material bin (21) is rotatably connected to a connecting shaft (24), and the exterior of the connecting shaft (24) is symmetrically fixedly connected to a scraper (23), and the material bin (21) is loaded with powder for printing, and the powder for printing is located on the upper side of the scraper (23), and a driving motor (25) is fixed to one end of the exterior of the material bin (21), and the output shaft of the driving motor (25) is fixed to the connecting shaft (24).
10. A powder shaking mechanism for printing according to claim 9, characterized in that: A vibration motor (6) is fixed to the lower end surface of the slide (35), induction tables are fixed to the lower sides of both ends of the second fixing frame (34), a recovery box (5) is arranged below the fixing device (3), and brackets (51) are fixed to both ends of the recovery box (5), and the brackets (51) are fixed to the external support device.