Sorting machine turning plate device integrated support

By using integrated profiles to manufacture trolley brackets and allowing pulley brackets to be individually assembled from pulleys, the existing cross-belt trolley brackets are solved, achieving lower production and maintenance costs.

CN119637382AInactive Publication Date: 2025-03-18ZHEJIANG MANZUN INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202411819750.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-11
Publication Date
2025-03-18
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing cross-belt trolley brackets have high production costs and high weight, resulting in high energy consumption, and complex pulley maintenance and high maintenance costs.

Method used

The car bracket is made of integrated profiles and is connected to the connecting base plate and connecting seat through reserved screw holes. The pulley bracket and pulley can be assembled separately, reducing overall assembly time and maintenance complexity.

Benefits of technology

Reduces trolley quality and cross-belt energy consumption, simplifies pulley maintenance process, and reduces maintenance and production costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of crossed belts, in particular to a sorting machine turnover plate device integrated support which comprises a trolley support, the trolley support is an integrated sectional material, a connecting base is installed on the top of the trolley support in a threaded mode, a connecting bottom plate is connected to the bottom of the trolley support in a threaded mode, and side wall open grooves are formed in the two sides of the trolley support. The two ends of the upper portion of the trolley support are in threaded connection with a pulley support and a pulley yoke connecting frame correspondingly. The trolley support is made of an integrated profile and is connected with the connecting bottom plate and the connecting seat in a mode of reserving screw holes, and compared with an existing trolley support formed by welding a bent steel plate, under the condition that the structural strength is guaranteed and the performance is not affected, a trolley body frame is more compact, the whole trolley is lighter in mass, the whole machining time is shorter, the labor cost is lower, and the production efficiency is improved. And the running energy consumption of the crossed belt is reduced by reducing the mass of the trolley.
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Description

Technical Field

[0001] The invention relates to the technical field of cross belts, and in particular to an integrated bracket for a plate turning device of a sorting machine. Background Art

[0002] Cross belts are commonly used in logistics sorting. Multiple carts are connected end to end in sequence and are closed in a circular motion in a sliding track driven by a drive. The feeding table has the function of placing and delivering materials. Multiple material guides are placed on the outside of the equipment frame to guide the direction of material movement. The detection unit detects the barcode of the material on the feeding table, the detection position and the number of feeding tables between the material guides. The detection unit delays the control of the feeding table. When the feeding belt reaches the corresponding material guide, the feeding table delivers the material to the material guide.

[0003] The applicant of the present invention previously applied for CN202311313285.X, a push-plate feeding table and a cross-belt. The existing trolley bracket of the device is made of bent steel plates and then welded. Not only is the production cost high, but the bracket is also heavy as a whole, and the mass of the entire vehicle is high, resulting in high energy consumption when the cross-belt drives multiple trolleys to run. It can be seen from the attached drawings of the invention that the trolley bracket is directly welded with the pulley bracket for installing the pulley, and the pulley is directly installed on the trolley body. When the pulley needs maintenance, the trolley needs to be disassembled from the cross-belt as a whole. The production line downtime is long, resulting in high single maintenance costs. Since the pulley has high wear strength and is a wearing part, it needs to be maintained more frequently, which will greatly increase the later maintenance costs.

[0004] In order to solve the above problems, we have made improvements and proposed an integrated bracket for a sorting machine flip device. Summary of the invention

[0005] In order to solve the above technical problems, the present invention provides the following technical solutions:

[0006] The present invention provides an integrated bracket of a sorting machine flipping device, comprising a trolley bracket, the trolley bracket is an integrated profile, a connecting seat is threadedly installed on the top of the trolley bracket, a connecting base plate is threadedly connected to the bottom of the trolley bracket, side wall grooves are provided on both sides of the trolley bracket, and a pulley bracket and a pulley bracket connecting frame are threadedly connected to the upper two ends of the trolley bracket respectively.

[0007] As a preferred technical solution of the present invention, an inner square cavity is opened in the middle of the trolley bracket, four circular tube cavities are respectively arranged at the four corners of the inner square cavity, side wall cavities are respectively opened on both sides of the inner square cavity, a plurality of side top cavities are respectively arranged at the upper part of the inner square cavity, a lower supporting cavity is opened in the lower part of the inner square cavity, a bottom cavity is opened at the bottom of the lower supporting cavity, and a reinforcing beam is installed at the bottom of the bottom cavity.

[0008] As a preferred technical solution of the present invention, several of the side wall slots penetrate the two side walls of the bottom cavity front and back, and the bottoms of several of the side wall slots penetrate downwardly through the reinforcing beam to the bottom screw holes respectively.

[0009] As a preferred technical solution of the present invention, pulley frame bolt holes are opened on both sides above one end of the trolley bracket, and the pulley bracket is fixedly connected to the pulley frame bolt holes by bolts. A plurality of connecting frame bolt holes are opened on both sides above the other end of the trolley bracket, and the pulley frame connecting frame is fixedly connected to the connecting frame bolt holes by bolts.

[0010] As a preferred technical solution of the present invention, the two pulley frame bolt holes extend inward until they penetrate the cavity wall of the inner square cavity and the cavity wall of the corresponding side wall cavity, a plurality of pulleys are installed on the pulley bracket, and a connecting piece is installed on the pulley frame connecting frame, and the connecting piece is clamped with the pulley bracket of the rear trolley bracket.

[0011] As a preferred technical solution of the present invention, a plurality of the connecting frame bolt holes extend inwardly and penetrate through the cavity walls on both sides of the inner square cavity and the cavity walls of the corresponding side wall cavities.

[0012] As a preferred technical solution of the present invention, bottom screw holes are provided at the ends and the middle positions on both sides of the bottom of the trolley bracket, and connecting bolts are threadedly connected to the bottom screw holes. The connecting base plate is fixedly connected to the trolley bracket by the connecting bolts, and the positions of several of the side wall slots correspond one-to-one to the bottom screw holes.

[0013] As a preferred technical solution of the present invention, a plurality of the bottom screw holes extend upward to penetrate the corresponding reinforcing beams at the upper portion.

[0014] As a preferred technical solution of the present invention, a plurality of top screw holes are symmetrically opened on both sides of the top of the trolley bracket, and the connecting seat is fixedly connected to the top screw holes by bolts.

[0015] As a preferred technical solution of the present invention, the top of the trolley bracket is connected to a mounting frame, and the top of the mounting frame is connected to a placement frame.

[0016] The beneficial effects of the present invention are:

[0017] 1. The trolley bracket adopts an integrated profile and is connected to the connecting bottom plate and the connecting seat by means of reserved screw holes. Compared with the existing trolley bracket that is welded after bending the steel plate, it makes the body frame more compact and the vehicle weight lighter while ensuring the structural strength and not affecting the performance. Not only the overall processing time is shorter and the labor cost is lower, but also the operating energy consumption of the cross belt is reduced by reducing the mass of the trolley;

[0018] 2. The trolley bracket of the present invention is connected to the pulley bracket by bolts, so that the pulley bracket and the pulley can be assembled separately first and then assembled as a whole, which reduces the overall assembly time of the sorting machine. When performing maintenance, it is only necessary to remove the corresponding bolts to separate the pulley bracket from the trolley bracket, and remove the pulley assembly separately without disassembling the trolley as a whole, thereby reducing subsequent maintenance costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0020] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0021] Figure 2 It is a left-side structural schematic diagram of the present invention;

[0022] Figure 3 It is a schematic diagram of the left three-dimensional structure of the present invention;

[0023] Figure 4 It is a schematic diagram of the right-side three-dimensional structure of the present invention;

[0024] Figure 5 It is a partial structural schematic diagram of the trolley support of the present invention;

[0025] Figure 6 It is a schematic diagram of the cross-sectional structure of the trolley support of the present invention;

[0026] In the figure: 1. trolley bracket; 101. inner square cavity; 102. round tube cavity; 103. side wall cavity; 104. side top cavity; 105. lower support cavity; 106. bottom cavity; 107. reinforcing beam; 2. bottom screw hole; 3. connecting bottom plate; 4. pulley frame bolt hole; 5. pulley bracket; 6. connecting frame bolt hole; 7. pulley frame connecting frame; 8. top screw hole; 9. connecting seat; 10. side wall slot; 11. mounting frame; 12. placement frame; 13. pulley; 14. connecting piece. DETAILED DESCRIPTION

[0027] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.

[0028] Example: Figure 1-4As shown, an integrated bracket of a sorting machine flipping device includes a trolley bracket 1. The trolley bracket 1 is an integrated profile. A connecting seat 9 is threadedly installed on the top of the trolley bracket 1. A connecting base plate 3 is threadedly connected to the bottom of the trolley bracket 1. Side wall grooves 10 are provided on both sides of the trolley bracket 1. The upper two ends of the trolley bracket 1 are respectively threadedly connected with a pulley bracket 5 and a pulley bracket connecting frame 7.

[0029] like Figure 5-6 As shown, an inner square cavity 101 is opened in the middle of the trolley bracket 1, four circular tube cavities 102 are respectively arranged at the four corners of the inner square cavity 101, side wall cavities 103 are respectively opened on both sides of the inner square cavity 101, a plurality of side top cavities 104 are arranged at the upper part of the inner square cavity 101, a lower supporting cavity 105 is opened in the lower part of the inner square cavity 101, a bottom cavity 106 is opened at the bottom of the lower supporting cavity 105, and a reinforcing beam 107 is installed at the bottom of the bottom cavity 106.

[0030] The plurality of side wall slots 10 penetrate through the two side walls of the bottom cavity 106 from front to back, and the bottoms of the plurality of side wall slots 10 penetrate downward through the reinforcing beam 107 to the bottom screw hole 2 respectively.

[0031] Pulley frame bolt holes 4 are provided on both sides above one end of the trolley bracket 1, and the pulley bracket 5 is fixedly connected to the pulley frame bolt holes 4 by bolts. A plurality of connecting frame bolt holes 6 are provided on both sides above the other end of the trolley bracket 1, and the pulley frame connecting frame 7 is fixedly connected to the connecting frame bolt holes 6 by bolts.

[0032] The two pulley frame bolt holes 4 extend inward until they penetrate the cavity wall of the inner square cavity 101 and the cavity wall of the corresponding side wall cavity 103. A plurality of pulleys 13 are installed on the pulley bracket 5. A connecting piece 14 is installed on the pulley frame connecting frame 7. The connecting piece 14 is clamped with the pulley bracket 5 of the rear trolley bracket 1 to facilitate the serial connection or disassembly of multiple trolleys.

[0033] During the later assembly, the trolley bracket 1 is stably connected to the pulley bracket 5 through the pulley bracket bolt hole 4 and the bolt, so that the pulley bracket 5 and the pulley 13 can be assembled separately to form an integral component before being assembled, which reduces the overall assembly time of the sorting machine. During maintenance, it is only necessary to remove the corresponding bolts to separate the pulley bracket 5 from the trolley bracket 1, and then remove the pulley 13 separately, and finally replace it with the pre-prepared pulley 13 assembly. After repair and inspection, the replaced pulley 13 can serve as a spare component for the next maintenance. There is no need to disassemble the trolley as a whole, and the production line does not need to be shut down for a long time, which reduces the subsequent maintenance cost.

[0034] The plurality of connecting frame bolt holes 6 extend inwardly and penetrate through the cavity walls on both sides of the inner square cavity 101 and the cavity walls of the corresponding side wall cavity 103 .

[0035] Bottom screw holes 2 are provided at the ends and the middle of both sides of the bottom of the trolley bracket 1. The bottom screw holes 2 are threadedly connected with connecting bolts. The connecting base plate 3 is fixedly connected to the trolley bracket 1 through the connecting bolts, and the positions of the several side wall slots 10 correspond to the bottom screw holes 2 one by one. The bolts can pass through the side wall slots 10 and be screwed into the bottom screw holes 2.

[0036] The plurality of bottom screw holes 2 extend upward to penetrate the corresponding reinforcing beams 107 at the upper portion.

[0037] A plurality of top screw holes 8 are symmetrically provided on both sides of the top of the trolley bracket 1 , and a connecting seat 9 is fixedly connected to the top screw holes 8 by bolts.

[0038] The top of the trolley bracket 1 is connected to a mounting frame 11 , and the top of the mounting frame 11 is connected to a placement frame 12 .

[0039] Working principle: This type of sorting machine flip device integrated bracket, when in use, the bolts are passed through the bottom screw holes 2 of the trolley bracket 1 to connect it to the connecting bottom plate 3, and the bolts are passed through the top screw holes 8 to connect the trolley bracket 1 to the connecting seat 9. Similarly, the pulley 13 is installed on the pulley bracket 5 with bolts. After the assembly is completed, the installation bolts are passed through the pulley frame bolt holes 4 to connect the trolley bracket 1 with the pulley bracket 5, and the trolley bracket 1 is connected to the pulley frame connecting frame 7 through the connecting frame bolt holes 6 and bolts. When performing maintenance, you only need to remove the corresponding bolts to separate the pulley bracket 5 from the trolley bracket 1, and then remove the pulley 13 separately, and finally replace it with the pre-prepared pulley 13 assembly. The connector 14 on the pulley frame connecting frame 7 can connect the rear car with the car, thereby increasing the single transportation volume of the trolley.

[0040] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. An integrated bracket for a sorting machine flipping device, comprising a trolley bracket (1), characterized in that: The trolley bracket (1) is an integrated profile, the top of the trolley bracket (1) is threadedly mounted with a connecting seat (9), the bottom of the trolley bracket (1) is threadedly connected to a connecting base plate (3), side wall grooves (10) are provided on both sides of the trolley bracket (1), and the upper ends of the trolley bracket (1) are respectively threadedly connected to a pulley bracket (5) and a pulley bracket connecting frame (7).

2. The integrated bracket of the sorting machine flipping device according to claim 1, characterized in that: An inner square cavity (101) is provided in the middle of the trolley support (1), four circular tube cavities (102) are respectively arranged at the four corners of the inner square cavity (101), side wall cavities (103) are respectively provided on both sides of the inner square cavity (101), a plurality of side top cavities (104) are provided at the upper part of the inner square cavity (101), a lower supporting cavity (105) is provided at the lower part of the inner square cavity (101), a bottom cavity (106) is provided at the bottom of the lower supporting cavity (105), and a reinforcing beam (107) is installed at the bottom of the bottom cavity (106).

3. The integrated bracket of the sorting machine flipping device according to claim 2, characterized in that: The plurality of side wall slots (10) penetrate the two side cavity walls of the bottom cavity (106) from front to back, and the bottoms of the plurality of side wall slots (10) penetrate downward through the reinforcing beam (107) to the bottom screw hole (2).

4. The integrated bracket of the sorting machine flipping device according to claim 2, characterized in that: Pulley frame bolt holes (4) are provided on both sides above one end of the trolley bracket (1), and the pulley bracket (5) is fixedly connected to the pulley frame bolt holes (4) by bolts. A plurality of connecting frame bolt holes (6) are provided on both sides above the other end of the trolley bracket (1), and the pulley frame connecting frame (7) is fixedly connected to the connecting frame bolt holes (6) by bolts.

5. The integrated bracket of the sorting machine flipping device according to claim 4, characterized in that: The two pulley frame bolt holes (4) extend inwardly until they penetrate the cavity wall of the inner square cavity (101) and the cavity wall of the corresponding side wall cavity (103); a plurality of pulleys (13) are installed on the pulley frame (5); a connecting piece (14) is installed on the pulley frame connecting frame (7); and the connecting piece (14) is clamped with the pulley frame (5) of the rear trolley frame (1).

6. The integrated bracket of the sorting machine flipping device according to claim 4, characterized in that: The plurality of connecting frame bolt holes (6) extend inwardly and penetrate through the cavity walls on both sides of the inner square cavity (101) and the cavity walls of the corresponding side wall cavity (103).

7. The integrated bracket of the sorting machine flipping device according to claim 1, characterized in that: The bottom ends and the middle of both sides of the bottom of the trolley bracket (1) are provided with bottom screw holes (2), the bottom screw holes (2) are internally threadedly connected with connecting bolts, the connecting base plate (3) is fixedly connected to the trolley bracket (1) by the connecting bolts, and the positions of the side wall slots (10) correspond one-to-one to the bottom screw holes (2).

8. The integrated bracket of the sorting machine flipping device according to claim 7, characterized in that: The plurality of bottom screw holes (2) all extend upward to penetrate corresponding reinforcing beams (107) at the upper portion.

9. The integrated bracket of the sorting machine flipping device according to claim 1, characterized in that: A plurality of top screw holes (8) are symmetrically provided on both sides of the top of the trolley bracket (1), and the connecting seat (9) is fixedly connected to the top screw holes (8) by bolts.

10. The integrated bracket of the sorting machine flipping device according to claim 1, characterized in that: The top of the trolley bracket (1) is connected to a mounting frame (11), and the top of the mounting frame (11) is connected to a placement frame (12).

Citation Information

Patent Citations

  • Push plate type feeding table of crossed belt and crossed belt

    CN117326279A