An accurate proportioning fermentation device for the production of matsutake beverage and its beverage production process
By designing an accurate ratio fermentation device, the problem of inaccurate transport of auxiliary materials with large viscosity is solved, the consistency of fermentation flavor and beverage quality is achieved, and the accuracy and efficiency of the fermentation process are ensured.
Patent Information
- Application Number
- CN202411841917.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-13
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2044-12-13
AI Technical Summary
In the prior art, liquid auxiliary materials with a high viscosity tend to adhere to the pipe wall during the transportation process, resulting in inaccurate proportions and affecting the consistency of fermentation flavor.
An accurate proportion fermentation device including a mixed fermentation mechanism, a conveying mechanism and a proportioning mechanism is designed. Through the combination of sealing plugs, sliding channels, proportioning tubes, metering cylinders and volume pistons, the precise control and transportation of raw materials are achieved, and combined with a stirring and filtration mechanism, the accuracy and uniformity of the fermentation process are ensured.
The precise ratio of raw materials during the fermentation process is achieved, the consistency of fermentation flavor and beverage quality is improved, the adhesion of auxiliary materials with high viscosity on the inner wall of the equipment is reduced, and the fermentation efficiency and product quality are improved.
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Figure CN119639546B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of beverage proportioning and fermentation, and in particular to a precise proportioning and fermentation device for producing matsutake beverage. Background Art
[0002] Matsutake, whose scientific name is Tricholoma matsutake, also known as pine mushroom, mixed mushroom and Taiwan mushroom, is a rare and precious natural medicinal fungus in the world and a second-level endangered protected species in my country.
[0003] Matsutake mushrooms contain 18 amino acids, 14 essential trace elements, 49 active nutrients, 5 unsaturated fatty acids, 8 vitamins, 2 glycoproteins, abundant dietary fiber, and several active enzymes. They also contain three precious active substances: double-stranded pine mushroom polysaccharides, pine mushroom polypeptides, and the world's only anti-cancer substance, matsutake alcohol. Matsutake mushrooms are not only nutritionally balanced and abundant, but also have numerous benefits, including boosting immunity, fighting cancer and tumors, treating diabetes and cardiovascular disease, anti-aging and beauty, and promoting gastrointestinal health and liver health. Due to its balanced nutrition and rich content, matsutake mushrooms are internationally known as a natural treasure trove of nutrients.
[0004] Therefore, using matsutake to prepare beverages can achieve beneficial effects on the human body. When using matsutake to prepare beverages, various auxiliary materials need to be added, and when necessary, sufficient fusion fermentation is carried out to adjust the flavor of the beverage and to produce probiotics through fermentation to enhance the nutritional value. Metabolic energy ATP is obtained through substrate (kinase substrate) level phosphorylation; NAD, the primary electron carrier of electrons released by energy organic compounds, directly transfers electrons to endogenous organic electron acceptors in the form of NADH to regenerate NAD, and at the same time reduces the latter to fermentation products. In order to ensure the consistency of the flavor of the finished beverage, the main ingredients and auxiliary materials need to be accurately proportioned so that the fermented flavor is consistent. Many of the auxiliary materials used in mixed beverages are relatively viscous. When transported using conventional conveying devices, auxiliary materials with high viscosity are prone to adhere to the pipe wall and are prone to foaming during the transportation process, resulting in inaccurate delivery volume.
[0005] To this end, the present application proposes a precise ratio fermentation device for the production of matsutake beverages, which is used to solve the problem of inconsistent flavors of fermented products caused by inaccurate ratios of auxiliary materials with high viscosity. Summary of the Invention
[0006] In view of the shortcomings of the prior art described above, the object of the present invention is to provide a precise proportioning fermentation device and a production process for the production of matsutake beverages, which are used to solve the problem mentioned in the prior art that the proportion of liquids with high viscosity is easily inaccurate.
[0007] To achieve the above-mentioned and other related purposes, the present invention provides a precise proportioning fermentation device for producing a matsutake beverage, comprising:
[0008] A mixing and fermentation mechanism, which can be used to prepare beverages, ferment and store the prepared beverages;
[0009] A mixing and fermentation mechanism, wherein the conveying mechanism is arranged on the top of the mixing and fermentation mechanism, and the raw materials are injected into the interior of the mixing and fermentation mechanism from the conveying mechanism;
[0010] A proportioning mechanism, which is arranged above the conveying mechanism and extends into the interior of the conveying mechanism to cooperate with the conveying mechanism to control the injection amount of the raw materials;
[0011] The conveying mechanism includes a sealing plug, which covers the top of the mixing and fermentation mechanism, and a plurality of sliding channels are provided in the radial direction of the sealing plug. A proportioning tube is provided at the bottom of the sealing plug, and the position and inner diameter of the proportioning tube are adapted to the sliding channels. A feeding tube is provided on the side of the sealing plug and is connected to the interior of the proportioning tube.
[0012] The proportioning mechanism includes a driving part, the bottom of which is respectively provided with a metering cylinder traction rod and a piston traction rod, the number of which matches the number of sliding channels. The bottom of the metering cylinder traction rod is provided with a metering cylinder, and the bottom of the piston traction rod is provided with a volume piston. The volume piston is located on the axis of the metering cylinder and can slide up and down. The metering cylinder is inserted into the interior of the sliding channel and can slide up and down.
[0013] The raw materials for preparing the beverage can be quantitatively injected into the interior of the metering cylinder from the feed pipe and can be driven into the interior of the mixing and fermentation mechanism by the volume piston.
[0014] Preferably, the metering cylinder includes a storage cylinder, a discharge port is provided at the lower portion of the outer surface of the storage cylinder, and a sealing sheet is provided at the bottom of the storage cylinder, and the sealing sheet can seal the bottom of the proportioning tube.
[0015] Preferably, a discharge bulge is provided on the top of the sealing sheet, and an arc-shaped groove is provided on the bottom of the volume piston, and the arc-shaped groove is adapted to the discharge bulge.
[0016] Preferably, the mixed fermentation mechanism comprises a mixed fermentation barrel, and a discharge port is provided on the side of the mixed fermentation barrel, and the beverage can be discharged from the discharge port;
[0017] The bottom of the mixed fermentation barrel is provided with a fermentation heating plate, and the inner wall of the mixed fermentation barrel is provided with a temperature detection device. The fermentation heating plate and the temperature detection device cooperate to control the fermentation temperature.
[0018] Preferably, the precise proportioning device further comprises a transmission mechanism and a stirring mechanism, wherein the stirring mechanism is arranged inside the mixing fermentation barrel, and the stirring mechanism is driven by the transmission mechanism.
[0019] Preferably, the transmission mechanism includes a motor compartment, the motor compartment is arranged at the bottom of the mixing fermentation barrel, and the output end of the motor compartment is provided with a driving rod;
[0020] The stirring mechanism includes a connecting sleeve, which is detachably sleeved on the outer surface of the driving rod. The outer surface of the connecting sleeve is provided with a stirring blade, and the outer end of the stirring blade is provided with a scraper 1, and the outer surface of the scraper 1 is in contact with the inner wall of the mixing fermentation barrel.
[0021] Preferably, a support seat is provided at the lower portion of the outer surface of the driving rod, a filtering mechanism is mounted on the support seat, and the filtering mechanism is located below the connecting sleeve.
[0022] Preferably, the filtering mechanism includes a filter screen, which is sleeved on the surface of the motor compartment and fixed by bolts. A scraper 2 is provided at the bottom of the filter screen, and the outer surface of the scraper 2 overlaps the inner wall of the mixing and fermentation barrel.
[0023] Preferably, a push plate is provided on the inner wall of the scraper plate 2, and the push plate is a wavy plate that is arranged obliquely.
[0024] The production process of a pine mushroom beverage comprises the following steps:
[0025] Wash and chop the fresh matsutake mushrooms, extract them with water at a temperature of 60-80°C for 1-2 hours.
[0026] Using a precise proportioning fermentation device for the production of pine mushroom beverages, pine mushroom extract, natural juice, and honey are mixed and fermented, wherein the total content of natural juice and honey accounts for 30%-50% of the total formula, and the content of pine mushroom extract accounts for 10%-20% of the total formula;
[0027] Add vitamin C and vitamin E, with the content of 10-20 mg and 5-10 mg per 100 ml of beverage respectively;
[0028] Add drinking water to adjust the pH value of the Matsutake beverage to 4.5-5.5;
[0029] The prepared beverage is heated and fermented through a precise proportioning fermentation device for the production of matsutake beverages, and the fermentation temperature is tested and adjusted at any time;
[0030] The fermented beverage is delivered from the precise proportioning fermentation device used in the production of Matsutake beverages and is filled using cold filling technology;
[0031] When the temperature is low, it is necessary to change the content of fermentation yeast and increase the temperature so that the enzyme can work faster.
[0032] As described above, the precise proportioning fermentation device for producing a matsutake beverage according to the present invention has the following beneficial effects:
[0033] 1. The present invention seals the top of the mixing and fermentation mechanism by providing a sealing plug, and provides multiple sliding channels and proportioning tubes on the sealing plug, and connects the feed tube to the proportioning tube. At the same time, a metering cylinder is provided inside the sliding channel, and a metering cylinder traction rod drives the metering cylinder to rise and fall inside the sliding channel and the proportioning tube, and a volumetric piston is provided inside the metering cylinder to control the rise and fall through the piston traction rod to change the volume inside the metering cylinder. When proportioning, the internal volume of the metering cylinder is changed in advance by the volumetric piston, and then the raw materials are fully injected into the interior of the metering cylinder through the feed tube, and then the bottom of the metering cylinder is driven to exceed the bottom of the proportioning tube for unloading, and the outer surface of the metering cylinder is sealed to the feed tube to prevent leakage. At the same time, the flow rate of the raw materials inside the metering cylinder is increased by squeezing the volumetric piston and the raw materials are prevented from adhering to the inner wall of the metering cylinder, thereby achieving the effect of improving the accuracy of the fermentation proportioning.
[0034] At the same time, a discharge bulge is set on the top of the sealing plate, so that the raw materials can flow more easily from the discharge port into the interior of the mixing and fermentation mechanism, and an arc-shaped groove is set at the bottom of the volume piston to cooperate with the discharge bulge. When the arc-shaped groove is completely dropped, the raw materials can be completely discharged from the interior of the storage barrel to avoid residue on the top of the sealing plate, thereby achieving the effect of further improving the accuracy of the ratio.
[0035] 2. The present invention arranges a metering cylinder that can slide up and down inside the sliding channel and a volume piston that can slide up and down inside the metering cylinder. When the bottom of the metering cylinder is flush with the bottom of the proportioning tube, the interior of the mixing and fermentation mechanism can be sealed. When the bottom of the metering cylinder is lower than the bottom of the proportioning tube and the outer surface of the metering cylinder is sealed to the mouth of the feed tube, the effect of precise proportioning can be achieved. By changing the distance between the bottom of the metering cylinder and the bottom of the proportioning tube and avoiding the metering cylinder from sealing the feed tube, continuous input of raw materials can be achieved, the flow rate of raw materials can be controlled, and multiple raw material input modes can be realized, thereby improving the adaptability of the equipment.
[0036] 3. The present invention sets a motor compartment at the bottom of the mixing fermentation barrel to drive the driving rod inside the mixing fermentation barrel, so that the connecting sleeve sleeved on the surface of the driving rod drives the stirring blade to rotate to mix the mixed raw materials, and a scraper is set on the outer surface of the stirring blade to fit with the inner wall of the mixing fermentation barrel for cleaning the inner wall of the mixing fermentation barrel, thereby reducing the adhesion of raw materials to the inner wall of the mixing fermentation barrel.
[0037] 4. The present invention sleeves a filter screen on the driving rod and places the filter screen below the connecting sleeve. The filter screen can filter impurities in the beverage and improve the quality of the beverage. At the same time, a scraper 2 and a push plate are respectively provided at the bottom of the filter screen. The scraper 2 is used to cooperate with the scraper 1 to clean the inner wall of the mixed fermentation barrel. The push plate is used to push the beverage to float upward, thereby loosening impurities accumulated on the filter screen and avoiding clogging of the filter screen.
[0038] Therefore, the present invention effectively overcomes various shortcomings in the prior art and has high industrial utilization value. BRIEF DESCRIPTION OF THE DRAWINGS
[0039] Figure 1 Shown is a schematic structural diagram of the present invention.
[0040] Figure 2 Shown is an exploded view of the present invention.
[0041] Figure 3 Shown is a schematic diagram of the internal structure of the mixed fermentation mechanism of the present invention.
[0042] Figure 4 Shown is a bottom view of the structure of the conveying mechanism of the present invention.
[0043] Figure 5 It shows a cross-sectional view of the structure in which the conveying mechanism and the proportioning mechanism of the present invention are connected.
[0044] Figure 6 Shown is a structural cross-sectional view of the conveying mechanism of the present invention.
[0045] Figure 7 Shown is a structural schematic diagram of the proportioning mechanism of the present invention.
[0046] Figure 8 Shown is a structural cross-sectional view of the metering cylinder of the present invention.
[0047] Figure 9 Shown as the present invention Figure 7 A magnified schematic diagram of the structure at point A.
[0048] Figure 10 Shown is a schematic structural diagram of the driving rod of the present invention.
[0049] Figure 11 Shown is a schematic structural diagram of the stirring mechanism of the present invention.
[0050] Figure 12 Shown is a schematic structural diagram of the filtering mechanism of the present invention.
[0051] Figure 13 Shown is a schematic structural diagram of the push plate of the present invention.
[0052] Component number description
[0053] 1. Mixing and fermenting mechanism; 101. Mixing and fermenting barrel; 102. Discharge port; 103. Fermentation heating plate; 104. Temperature detection device;
[0054] 2. Conveying mechanism; 201. Sealing plug; 202. Sliding channel; 203. Proportioning pipe; 204. Feeding pipe;
[0055] 3. Proportioning mechanism; 301. Driving unit; 302. Metering cylinder traction rod; 303. Piston traction rod; 304. Metering cylinder; 3041. Storage cylinder; 3042. Discharge port; 3043. Sealing piece; 3044. Discharge bulge; 305. Volume piston; 3051. Arc groove;
[0056] 4. Transmission mechanism; 401. Motor compartment; 402. Drive rod; 403. Support base;
[0057] 5. Stirring mechanism; 501. Connecting sleeve; 502. Stirring blade; 503. Scraper 1;
[0058] 6. Filter mechanism; 601. Filter screen; 602. Scraper 2; 603. Push plate. DETAILED DESCRIPTION
[0059] The following describes the implementation of the present invention through specific embodiments. People skilled in the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification.
[0060] See also Figures 1 to 13 . It should be noted that the structures, proportions, sizes, etc. illustrated in the drawings of this specification are only used to match the contents disclosed in the specification for people familiar with this technology to understand and read, and are not used to limit the limiting conditions for the implementation of the present invention. Therefore, they have no substantive technical significance. Any modification of the structure, change in the proportional relationship or adjustment of the size should still fall within the scope of the technical content disclosed by the present invention without affecting the efficacy and purpose that can be achieved by the present invention. At the same time, the terms such as "upper", "lower", "left", "right", "middle" and "one" quoted in this specification are only for the convenience of description, and are not used to limit the scope of the implementation of the present invention. Changes or adjustments in their relative relationships should also be regarded as the scope of the implementation of the present invention without substantially changing the technical content.
[0061] like Figures 1-6As shown, the present invention provides a precise proportioning and fermentation device for producing matsutake mushroom beverages, comprising: a mixing and fermentation mechanism 1, a conveying mechanism 2, and a proportioning mechanism 3. The conveying mechanism 2 is located on top of the mixing and fermentation mechanism 1. Raw materials are injected from the conveying mechanism 2 into the mixing and fermentation mechanism 1 for preparation, fermentation, and storage. The proportioning mechanism 3 is located above the conveying mechanism 2 and extends into the interior of the conveying mechanism 2. The proportioning mechanism 3 cooperates with the conveying mechanism 2 to control the amount of raw materials injected. This ensures that the enzyme substances produced by fermentation in each batch of products remain consistent under isothermal conditions, ensuring flavor.
[0062] Specifically, the conveying mechanism 2 includes a sealing plug 201, which covers the top of the mixing and fermentation mechanism 1 and is used to seal the mixing and fermentation mechanism 1. A plurality of sliding channels 202 are provided in the radial direction of the sealing plug 201, and a proportioning tube 203 is provided at the bottom of the sealing plug 201 to form a plurality of channels for injecting raw materials. The proportioning tube 203 is adapted to the position and inner diameter of the sliding channel 202, and a feed pipe 204 is provided on the side of the sealing plug 201 to penetrate the interior of the proportioning tube 203. The raw materials are injected into the interior of the sliding channel 202 and the proportioning tube 203 from the feed pipe 204, and enter the interior of the mixing and fermentation mechanism 1 through the bottom of the feed pipe 204 for mixing.
[0063] The proportioning mechanism 3 includes a drive unit 301. The bottom of the drive unit 301 is equipped with metering cylinder traction rods 302 and piston traction rods 303, which are matched to the number of sliding channels 202. A metering cylinder 304 is installed at the bottom of the metering cylinder traction rod 302. The metering cylinder 304 is used to seal the bottom of the proportioning tube 203, preventing the injected raw materials from directly entering the mixing and fermentation mechanism 1. A volumetric piston 305 is installed at the bottom of the piston traction rod 303. The volumetric piston 305 is located on the axis of the metering cylinder 304 and can slide up and down, thereby adjusting the volume inside the metering cylinder 304 to match the raw material ratio. The metering cylinder 304 is inserted into the sliding channel 202 and can slide up and down. The raw materials for preparing a beverage can be quantitatively injected into the metering cylinder 304 through the feed pipe 204. When the metering cylinder 304 is filled with raw materials, the metering cylinder 304 moves downward so that its bottom exceeds the bottom of the proportioning pipe 203, allowing the raw materials in the metering cylinder 304 to fall into the mixing and fermentation mechanism 1. The displacement piston 305 pushes the predetermined amount of raw materials to be completely discharged, thus avoiding the problem of inaccurate delivery due to high viscosity. When the raw materials required are large, multiple repeated delivery cycles can be performed to meet the demand.
[0064] The metering drum traction rod 302 and the piston traction rod 303 are electric push rods or hydraulic push rods, which are configured according to the control accuracy. The driving unit 301 is a driving device adapted to the metering drum traction rod 302 and the piston traction rod 303, and is used to drive the metering drum traction rod 302 and the piston traction rod 303 to achieve extension and retraction.
[0065] Furthermore, by providing a metering cylinder 304 that can slide up and down inside the sliding channel 202 and a volume piston 305 that can slide up and down inside the metering cylinder 304, when the bottom of the metering cylinder 304 is flush with the bottom of the proportioning tube 203, the interior of the mixing and fermentation mechanism 1 can be sealed. When the bottom of the metering cylinder 304 is lower than the bottom of the proportioning tube 203 and the outer surface of the metering cylinder 304 seals the mouth of the feed tube 204, the effect of precise proportioning can be achieved. By changing the distance between the bottom of the metering cylinder 304 and the bottom of the proportioning tube 203 and preventing the metering cylinder 304 from sealing the feed tube 204, the raw materials can be continuously input, the flow rate of the raw materials can be controlled, and a variety of raw material input modes can be realized, thereby improving the adaptability of the equipment. When the interior of the mixing and fermentation mechanism is completely sealed, it can be used to ferment beverages and improve cleanliness.
[0066] like Figure 7 and Figure 8 As shown, in some embodiments, the metering cylinder 304 of the present invention includes a storage barrel 3041, with a discharge port 3042 provided at the lower portion of the outer surface of the storage barrel 3041. A sealing sheet 3043 is provided at the bottom of the storage barrel 3041 to seal the bottom of the proportioning tube 203. When raw materials are injected, the raw materials enter the storage barrel 3041 through the discharge port 3042. The discharge port 3042 cooperates with the interior of the proportioning tube 203, and the sealing sheet 3043 cooperates with the bottom of the proportioning tube 203 to form a sealed space for quantitative storage of the raw materials within the storage barrel 3041. When unloading, the sealing sheet 3043 slides down to the bottom of the proportioning tube 203, leaving a gap between the sealing sheet 3043 and the proportioning tube 203, and the raw materials are discharged from the discharge port 3042 and fall into the interior of the mixing and fermentation mechanism 1.
[0067] like Figure 8 and Figure 9In some embodiments, the top of the sealing sheet 3043 of the present invention is provided with a discharge bulge 3044, and the bottom of the displacement piston 305 is provided with an arcuate groove 3051, which is adapted to fit within the discharge bulge 3044. During discharge, the inclined surface formed by the discharge bulge 3044 facilitates the discharge of raw materials from the interior of the storage barrel 3041. Furthermore, when the displacement piston 305 is pressed downward, the arcuate groove 3051 cooperates with the discharge bulge 3044 to form a completely closed surface, thereby completely squeezing out the raw materials, improving the completeness of raw material discharge, and thereby enhancing the accuracy of the mixing ratio.
[0068] like Figure 1 and Figure 10 As shown, in some embodiments, the mixing and fermentation mechanism 1 of the present invention includes a mixing and fermentation barrel 101, in which all raw materials are mixed to form a matsutake beverage. A discharge port 102 is provided on the side of the mixing and fermentation barrel 101, through which the beverage can be discharged.
[0069] To improve fermentation efficiency and control the fermentation process, a fermentation heating plate 103 is installed at the bottom of the mixing and fermentation vat 101, and a temperature detection device 104 is installed on the inner wall of the mixing and fermentation vat 101. The fermentation heating plate 103 and the temperature detection device 104 work together to control the fermentation temperature. Both the fermentation heating plate 103 and the temperature detection device 104 are flush with the inner wall of the mixing and fermentation vat 101 to prevent scratches. Furthermore, both the fermentation heating plate 103 and the temperature detection device 104 are connected to external devices via wires.
[0070] like Figure 2 and Figure 3 As shown, in some embodiments, the precise proportioning device of the present invention further includes a transmission mechanism 4 and a stirring mechanism 5. The stirring mechanism 5 is arranged inside the mixing fermentation barrel 101, and the stirring mechanism 5 is driven by the transmission mechanism 4, so that the matsutake beverage inside the mixing fermentation barrel 101 is stirred by the stirring mechanism 5, so that all raw materials can be evenly mixed together.
[0071] like Figure 3 、 Figure 10 、 Figure 11 As shown, in some embodiments, the transmission mechanism 4 of the present invention includes a motor compartment 401, which is arranged at the bottom of the mixing fermentation barrel 101. The output end of the motor compartment 401 is provided with a driving rod 402, which extends to the interior of the mixing fermentation barrel 101.
[0072] The stirring mechanism 5 includes a connecting sleeve 501, which is detachably connected to the outer surface of the driving rod 402. When cleaning is required, the connecting sleeve 501 can be easily removed for cleaning. The outer surface of the connecting sleeve 501 is provided with a stirring blade 502. When the connecting sleeve 501 rotates with the driving rod 402, the stirring blade 502 can push the beverage to mix the various ingredients. The outer end of the stirring blade 502 is provided with a scraper 1 503. The outer surface of the scraper 1 503 is in contact with the inner wall of the mixing and fermentation barrel 101, so that the scraper 1 503 can scrape off the ingredients attached to the inner wall of the mixing and fermentation barrel 101, thereby improving the cleanliness of the inner wall of the mixing and fermentation barrel 101.
[0073] like Figure 3 and Figure 10 As shown, in some embodiments of the present invention, a support base 403 is provided at the lower portion of the outer surface of the driving rod 402, and a filter mechanism 6 is mounted on the support base 403. The filter mechanism 6 is located below the connecting sleeve 501. When installed, the support base 403 is used to support the filter mechanism 6, thereby leaving a gap between the bottom of the filter mechanism 6 and the inner bottom of the mixing and fermentation vat 101, thereby filtering impurities when discharging the beverage and improving the quality of the beverage.
[0074] like Figure 3 、 Figure 12 As shown, in some embodiments, the filter mechanism 6 of the present invention includes a filter screen 601, which is sleeved onto the exterior of the motor compartment 401 and secured with bolts, allowing the filter screen 601 to be easily removed and cleaned. A second scraper 602 is provided at the bottom of the filter screen 601. The outer surface of the second scraper 602 overlaps the inner wall of the mixing and fermentation vat 101, thereby cleaning the lower portion of the inner wall of the mixing and fermentation vat 101.
[0075] like Figure 13 As shown, in some embodiments of the present invention, a push plate 603 is provided on the inner wall of the second scraper 602. The push plate 603 is a wavy plate arranged at an angle. When the drive rod 402 rotates, the filter 601 rotates with the rotation of the drive rod 402. At this time, the push plate 603 pushes the beverage upward, thereby impacting the filter 601 from the bottom, causing impurities accumulated on the top of the filter 601 to float, thereby preventing the impurities from clogging the filter 601.
[0076] The production process of a pine mushroom beverage comprises the following steps:
[0077] Wash and chop the fresh matsutake mushrooms, extract them with water at a temperature of 60-80°C for 1-2 hours.
[0078] Using a precise proportioning fermentation device for the production of pine mushroom beverages, pine mushroom extract, natural juice, and honey are mixed and fermented, wherein the total content of natural juice and honey accounts for 30%-50% of the total formula, and the content of pine mushroom extract accounts for 10%-20% of the total formula;
[0079] Adding vitamin C and vitamin E, with the content of 10-20 mg and 5-10 mg per 100 ml of beverage respectively, to enhance the nutritional value of the beverage;
[0080] Add drinking water to the drink to adjust its pH to 4.5-5.5 to ensure optimal taste and nutritional value.
[0081] The prepared beverage is heated and fermented through a precise proportioning fermentation device for the production of matsutake beverages, and the fermentation temperature is tested and adjusted at any time;
[0082] The fermented beverage is delivered from the precise proportioning fermentation device used in the production of Matsutake beverages and is bottled using cold filling technology to maintain the freshness and taste of the beverage.
[0083] The beverage contains juice and honey with high viscosity. Therefore, the precise proportioning device proposed in this application can effectively control the precision of the proportioning.
[0084] It should be noted that when the temperature is low, it is necessary to change the content of fermentation yeast and increase the temperature so that the enzyme can take effect faster.
[0085] According to the experiment, the fermentation time and relationship of this drink are as follows:
[0086] When the temperature is between 25 and 35°C, the fermentation time is usually 2 to 3 days;
[0087] When the temperature is between 20 and 25°C, the fermentation time takes 3 to 5 days;
[0088] When the temperature is between 15 and 20°C, the fermentation time is extended to 6 to 8 days;
[0089] When the temperature is between 10 and 15°C, the fermentation time is the longest, which takes 7 to 10 days.
[0090] Generally, the temperature of about 30℃ is used during production to balance the fermentation time and flavor. When the production time needs to be controlled, the temperature can be appropriately lowered to obtain a longer production cycle.
[0091] If you need to obtain the characteristics of yogurt, it is recommended to ferment at a temperature between 15 and 20°C;
[0092] During the above process, the fermented material needs to be stirred or demulsified regularly to ensure the consistency of the fermentation degree of the material.
[0093] The specific use process of the present invention is as follows:
[0094] According to the ratio of different raw materials, the height of the volume piston 305 inside the metering cylinder 304 is pre-controlled so that the volume inside the metering cylinder 304 meets the ratio requirements;
[0095] Injecting the main ingredient into the mixing and fermenting tank 101 or injecting the main ingredient and auxiliary ingredients into the mixing and fermenting tank 101 simultaneously through different feeding pipes 204;
[0096] The materials to be proportioned are directly injected into the interior of the metering cylinder 304 through the feed pipe 204, so that the raw materials completely fill the interior of the metering cylinder 304;
[0097] The metering cylinder 304 is driven downward to create a gap between the metering cylinder 304 and the proportioning tube 203, so that the raw materials in the metering cylinder 304 fall into the mixing and fermentation tank 101 through the gap;
[0098] The displacement piston 305 is driven to fall, reducing the space inside the metering cylinder 304 and pushing the raw materials into the mixing and fermentation tank 101 at an accelerated speed. As the displacement piston 305 descends, the raw materials are completely squeezed out of the metering cylinder 304.
[0099] At the same time, the motor compartment 401 drives the stirring blade 502 to rotate, stirring the raw materials in the mixing fermentation barrel 101 so that the raw materials can be fully blended;
[0100] Repeat the above operation until the delivery of each raw material reaches the predetermined ratio and predetermined amount;
[0101] After the beverage proportioning is completed, the restriction of the discharge port 102 is released, and the beverage is discharged from the discharge port 102;
[0102] In order to increase the efficiency of beverage discharge, gas is injected into the interior of the mixing and fermentation tank 101 through the feed pipe 204 to accelerate the flow rate of the beverage under the pressure of the gas.
[0103] In summary, the precise proportioning fermentation device for producing pine mushroom beverage of the present invention is provided with a sealing plug 201 to seal the top of the mixing fermentation mechanism 1, and a plurality of sliding channels 202 and proportioning tubes 203 are provided on the sealing plug 201, and the feed tube 204 is connected with the proportioning tube 203, and a metering cylinder 304 is provided inside the sliding channel 202, and the metering cylinder traction rod 302 drives the metering cylinder 304 to rise and fall inside the sliding channel 202 and the proportioning tube 203, and a volume piston 305 is provided inside the metering cylinder 304 to control the lifting and lowering of the volume through the piston traction rod 303. The volume inside the metering cylinder 304 is changed by lowering the volume piston 305. When proportioning, the volume inside the metering cylinder 304 is changed in advance by the volume piston 305, and then the raw materials are fully injected into the interior of the metering cylinder 304 through the feeding pipe 204. Subsequently, the bottom of the metering cylinder 304 is driven to exceed the bottom of the proportioning pipe 203 for unloading, and the outer surface of the metering cylinder 304 is sealed to the feeding pipe 204 to prevent leakage. At the same time, the flow rate of the raw materials inside the metering cylinder 304 is increased by squeezing the volume piston 305 and the raw materials are prevented from adhering to the inner wall of the metering cylinder 304, thereby achieving the effect of improving the accuracy of the fermentation proportioning.
[0104] At the same time, a discharge bulge 3044 is set on the top of the sealing plate 3043, so that the raw materials can flow out of the discharge port 3042 more easily into the interior of the mixing and fermentation mechanism 1, and an arc-shaped groove 3051 is set at the bottom of the volume piston 305 to cooperate with the discharge bulge 3044. When the arc-shaped groove 3051 is completely dropped, the raw materials can be completely discharged from the interior of the storage barrel 3041 to avoid residue on the top of the sealing plate 3043, thereby achieving the effect of further improving the accuracy of the ratio.
[0105] By arranging a metering cylinder 304 that can slide up and down inside the sliding channel 202 and a volume piston 305 that can slide up and down inside the metering cylinder 304, when the bottom of the metering cylinder 304 is flush with the bottom of the proportioning tube 203, the interior of the mixing and fermentation mechanism 1 can be sealed. When the bottom of the metering cylinder 304 is lower than the bottom of the proportioning tube 203 and the outer surface of the metering cylinder 304 is sealed to the mouth of the feed tube 204, the effect of precise proportioning can be achieved. By changing the distance between the bottom of the metering cylinder 304 and the bottom of the proportioning tube 203 and avoiding the metering cylinder 304 from sealing the feed tube 204, continuous input of raw materials can be achieved, and the flow rate of the raw materials can be controlled, so as to realize the input mode of multiple raw materials and improve the adaptability of the equipment.
[0106] A motor compartment 401 is provided at the bottom of the mixing fermentation barrel 101 to drive the driving rod 402 inside the mixing fermentation barrel 101, so that the connecting sleeve 501 sleeved on the surface of the driving rod 402 drives the stirring blade 502 to rotate to mix the mixed raw materials, and a scraper 503 is provided on the outer surface of the stirring blade 502 to fit with the inner wall of the mixing fermentation barrel 101 for cleaning the inner wall of the mixing fermentation barrel 101, thereby reducing the adhesion of raw materials to the inner wall of the mixing fermentation barrel 101.
[0107] By sleeve-fitting the filter screen 601 on the driving rod 402 and placing the filter screen 601 below the connecting sleeve 501, the impurities in the beverage can be filtered through the filter screen 601 to improve the quality of the beverage. At the same time, a scraper 2 602 and a push plate 603 are respectively provided at the bottom of the filter screen 601. The scraper 2 602 is used to cooperate with the scraper 1 503 to clean the inner wall of the mixed fermentation barrel 101, and the push plate 603 is used to push the beverage to float upward, thereby loosening the impurities accumulated on the filter screen 601 and avoiding clogging of the filter screen 601.
[0108] Therefore, the present invention effectively overcomes various shortcomings in the prior art and has high industrial utilization value.
[0109] The above embodiments are merely illustrative of the principles and effects of the present invention and are not intended to limit the present invention. Anyone skilled in the art may modify or alter the above embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or alterations made by one of ordinary skill in the art without departing from the spirit and technical principles disclosed herein are intended to be covered by the claims of the present invention.
Claims
1. A precise proportioning fermentation device for producing matsutake beverage, characterized in that: include: A mixing and fermentation mechanism (1), wherein the mixing and fermentation mechanism (1) can be used to prepare a beverage, ferment and store the prepared beverage; A conveying mechanism (2), wherein the conveying mechanism (2) is arranged on the top of the mixing and fermentation mechanism (1), and the raw materials are injected into the interior of the mixing and fermentation mechanism (1) from the conveying mechanism (2); A proportioning mechanism (3), wherein the proportioning mechanism (3) is arranged above the conveying mechanism (2), and the proportioning mechanism (3) extends into the interior of the conveying mechanism (2) and cooperates with the conveying mechanism (2) to control the injection amount of the raw materials; The conveying mechanism (2) includes a sealing plug (201), the sealing plug (201) covers the top of the mixing and fermentation mechanism (1), a plurality of sliding channels (202) are provided in the radial direction of the sealing plug (201), a proportioning tube (203) is provided at the bottom of the sealing plug (201), the position and inner diameter of the proportioning tube (203) are adapted to the sliding channel (202), and a feeding tube (204) is provided on the side of the sealing plug (201) and is connected to the interior of the proportioning tube (203); The proportioning mechanism (3) comprises a driving part (301), the bottom of the driving part (301) is respectively provided with a metering cylinder traction rod (302) and a piston traction rod (303) whose number matches the number of the sliding channels (202), the bottom of the metering cylinder traction rod (302) is provided with a metering cylinder (304), the bottom of the piston traction rod (303) is provided with a volume piston (305), the volume piston (305) is located on the axis of the metering cylinder (304) and can slide up and down, and the metering cylinder (304) is inserted into the interior of the sliding channel (202) and can slide up and down; The raw materials for preparing the beverage can be quantitatively injected into the interior of the metering cylinder (304) from the feed pipe (204), and can be driven into the interior of the mixing and fermentation mechanism (1) by the volume piston (305); The metering cylinder traction rod (302) drives the metering cylinder (304) to rise and fall inside the sliding channel (202) and the proportioning tube (203), and a volume piston (305) is provided inside the metering cylinder (304) to change the volume inside the metering cylinder (304) by controlling the rise and fall through the piston traction rod (303). When proportioning, the volume inside the metering cylinder (304) is changed in advance by the volume piston (305), and then the raw material is fully injected into the metering cylinder (304) through the feed tube (204). Subsequently, the bottom of the metering cylinder (304) is driven to exceed the bottom of the proportioning tube (203) for unloading, and the outer surface of the metering cylinder (304) is sealed to the feed tube (204) to prevent leakage. At the same time, the flow rate of the raw material inside the metering cylinder (304) is increased by squeezing the volume piston (305) and the raw material is prevented from adhering to the inner wall of the metering cylinder (304). The metering cylinder (304) includes a material storage cylinder (3041), a discharge port (3042) is provided at the lower portion of the outer surface of the material storage cylinder (3041), and a sealing sheet (3043) is provided at the bottom of the material storage cylinder (3041), and the sealing sheet (3043) can seal the bottom of the proportioning tube (203); When the raw materials are injected, the raw materials enter the interior of the storage barrel (3041) from the discharge port (3042), the discharge port (3042) cooperates with the interior of the proportioning tube (203), and the sealing piece (3043) cooperates with the bottom of the proportioning tube (203) to form a closed space, which is used to allow the raw materials to be quantitatively stored in the interior of the storage barrel (3041); when the raw materials are discharged, the sealing piece (3043) slides down to the bottom of the proportioning tube (203), so that a gap is left between the sealing piece (3043) and the proportioning tube (203), and the raw materials are discharged from the discharge port (3042) and fall into the interior of the mixing and fermentation mechanism (1).
2. The precise proportioning fermentation device for producing a matsutake beverage according to claim 1, characterized in that: A discharge bulge (3044) is provided on the top of the sealing sheet (3043), and an arc-shaped groove (3051) is provided on the bottom of the volume piston (305), and the arc-shaped groove (3051) is adapted to the discharge bulge (3044).
3. The precise proportioning fermentation device for producing a matsutake beverage according to claim 1, characterized in that: The mixing and fermenting mechanism (1) comprises a mixing and fermenting barrel (101), a side of which is provided with a discharge port (102), through which the beverage can be discharged; The bottom of the mixing fermentation barrel (101) is provided with a fermentation heating plate (103), and the inner wall of the mixing fermentation barrel (101) is provided with a temperature detection device (104). The fermentation heating plate (103) and the temperature detection device (104) cooperate to control the fermentation temperature.
4. The precise proportioning fermentation device for producing a matsutake beverage according to claim 3, characterized in that: The precise proportioning device further comprises a transmission mechanism (4) and a stirring mechanism (5), wherein the stirring mechanism (5) is arranged inside the mixing and fermentation barrel (101), and the stirring mechanism (5) is driven by the transmission mechanism (4).
5. The precise proportioning fermentation device for producing a matsutake beverage according to claim 4, characterized in that: The transmission mechanism (4) includes a motor compartment (401), the motor compartment (401) is arranged at the bottom of the mixing fermentation barrel (101), and a driving rod (402) is provided at the output end of the motor compartment (401); The stirring mechanism (5) includes a connecting sleeve (501), which is detachably sleeved on the outer surface of the driving rod (402), and the outer surface of the connecting sleeve (501) is provided with a stirring blade (502), and the outer end of the stirring blade (502) is provided with a scraper (503), and the outer surface of the scraper (503) is in contact with the inner wall of the mixing and fermentation barrel (101).
6. The precise ratio fermentation device for producing a matsutake beverage according to claim 5, characterized in that: A support seat (403) is provided at the lower portion of the outer surface of the driving rod (402), and a filter mechanism (6) is installed on the support seat (403). The filter mechanism (6) is located below the connecting sleeve (501).
7. The precise proportioning fermentation device for producing a matsutake beverage according to claim 6, characterized in that: The filtering mechanism (6) includes a filter screen (601), which is sleeved on the surface of the motor compartment (401) and fixed by bolts. A scraper 2 (602) is provided at the bottom of the filter screen (601), and the outer surface of the scraper 2 (602) overlaps the inner wall of the mixing and fermentation barrel (101).
8. The precise proportioning fermentation device for producing a matsutake beverage according to claim 7, characterized in that: The inner wall of the scraper plate 2 (602) is provided with a push plate (603), and the push plate (603) is a wavy plate arranged at an angle.
9. A method for producing a matsutake beverage using the precise ratio fermentation device for producing a matsutake beverage according to any one of claims 1 to 8, characterized in that: The following steps are included: Wash and chop the fresh matsutake mushrooms, extract them with water at a temperature of 60-80°C for 1-2 hours. Using a precise proportioning fermentation device for the production of pine mushroom beverages, pine mushroom extract, natural juice, and honey are mixed and fermented, wherein the total content of natural juice and honey accounts for 30%-50% of the total formula, and the content of pine mushroom extract accounts for 10%-20% of the total formula; Add vitamin C and vitamin E, with the content of 10-20 mg and 5-10 mg per 100 ml of beverage respectively; Add drinking water to adjust the pH value of the Matsutake beverage to 4.5-5.5; The prepared beverage is heated and fermented through a precise proportioning fermentation device for the production of matsutake beverages, and the fermentation temperature is tested and adjusted at any time; The fermented beverage is delivered from the precise proportioning fermentation device used in the production of Matsutake beverages and is filled using cold filling technology.
Citation Information
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