A napping apparatus for an antistatic fabric and a method of using the same

Abstract

The application belongs to the technical field of brushing equipment, and particularly relates to a brushing equipment for antistatic fabric and a use method thereof, which comprises a brushing main body, a tensioning assembly arranged on the brushing main body, a lint self-adsorption brushing mechanism arranged in the brushing main body, and an antistatic treatment mechanism arranged on the brushing main body. The lint self-adsorption brushing mechanism comprises a through-type brushing assembly, a lint adsorption assembly, a drying assembly and a driving assembly. The antistatic agent can be uniformly atomized into small particles by the antistatic treatment mechanism, and the antistatic agent mixed with steam can be more uniformly covered on the surface of the fabric, so that the uniformity of the antistatic effect is improved.

Description

Technical Field

[0001] This invention belongs to the technical field of napping equipment, specifically referring to a napping device for antistatic fabrics and its usage method. Background Technology

[0002] Antistatic fabric is a specially treated material that effectively prevents the accumulation and discharge of static electricity. In modern industrial production and daily life, antistatic fabrics are widely used in electronics, medical, aerospace, and other fields, as well as in clothing production during autumn and winter seasons, to prevent safety hazards such as equipment malfunctions, human discomfort, and fires caused by static electricity.

[0003] However, current antistatic fabric production processes, especially the napping stage, face a series of technical challenges. Traditional napping equipment, due to technological limitations, often results in uneven antistatic treatment, failing to form a durable and stable antistatic layer. This not only affects the fabric's antistatic properties but also reduces the overall product quality.

[0004] Furthermore, the needle roller plays a crucial role in the napping process, but the problem of cleaning the lint on it has always plagued production personnel. Existing equipment makes it difficult to clean the lint on the needle roller in a timely and effective manner during rotation, leading to lint accumulation and potential jamming. This not only affects the normal operation of the equipment but also increases safety hazards during production. Summary of the Invention

[0005] To address the aforementioned problems, this invention proposes a napping device for antistatic fabrics and its usage method.

[0006] The technical solution adopted by this invention is as follows: This invention provides a napping device for antistatic fabrics, including a napping body and a tensioning component disposed on the napping body. The napping body is provided with a lint self-adsorption napping mechanism, and the napping body is provided with an antistatic treatment mechanism. The lint self-adsorption napping mechanism includes a through-type napping component, a lint adsorption component, a drying component, and a driving component. The through-type napping component is disposed on the lint self-adsorption napping mechanism, and the lint adsorption component is disposed on one side of the through-type napping component. The drying component is disposed on the lint self-adsorption napping mechanism.

[0007] Furthermore, the roughening body includes a box body one, a box body two on one side of the box body one, a box body three on one side of the box body two, a cavity one at the upper end of the interior of the box body one, a transmission roller rotatably mounted on the inner side wall of the cavity one, a friction block on the side wall of the transmission roller, a roller one rotatably mounted on the inner side wall of the box body one, a roller two rotatably mounted on the inner side wall of the box body one, the roller one located on one side of the transmission roller, the roller two located on the other side of the transmission roller, a roller three rotatably mounted on the upper end of the inner side wall of the box body two, an air vent on the side wall of the box body two, a roller four rotatably mounted on one side of the upper end of the inner side wall of the box body three, a roller six rotatably mounted on the other side of the upper end of the inner side wall of the box body three, a roller five rotatably mounted on one side of the inner side wall of the box body three, and a roller seven rotatably mounted on the other side of the inner side wall of the box body three.

[0008] Furthermore, the through-type napping assembly includes a napping roller, one end of which is rotatably mounted on the inner side wall of the housing three, and the other end of which is rotatably sleeved on the other side wall of the housing three. The side wall of the napping roller is provided with napping needles and suction holes. The other outer side wall of the housing three is provided with a motor one, and the output end of the motor one is provided with a bevel gear two. The other end of the napping roller is sleeved with a bevel gear one, and the bevel gear one and bevel gear two are meshed and rotatably connected. The inner side wall of the housing three is provided with a cover one, and the napping roller is located inside the cover one.

[0009] Furthermore, the lint adsorption assembly includes a filter box, which is located on the outer side wall of the other side of the housing three. A filter screen is provided on the inner wall of the filter box, and an exhaust fan is provided on the outer side of the filter box. The exhaust end of the exhaust fan is connected to the lower end of the side wall of the filter box, and one end of an exhaust pipe is connected to the upper end of the filter box. The upper end of the exhaust pipe is connected to the fixed port of the rotary joint three, and the rotating port of the rotary joint three is connected to the other end of the lint roller. The drying assembly includes a drying roller one, one end of which is rotatably sleeved on... On the side wall of housing three, the other end of drying drum one is rotatably connected to the other inner side wall of housing three. An air outlet one is opened on the side wall of drying drum one. Gear three is sleeved on the shaft of one end of drying drum one. One end of drying drum two is rotatably sleeved on the side wall of housing three. The other end of drying drum two is rotatably connected to the other inner side wall of housing three. An air outlet two is opened on drying drum two. Gear four is sleeved on the shaft of one end of drying drum two. Gear three and gear four are meshed and rotatably connected. Drying drum two is located below drying drum one.

[0010] Furthermore, the drive assembly includes a second motor, which is located on the outer wall of the housing three. The output end of the second motor is provided with a bevel gear five. A bevel gear six is ​​sleeved on one end shaft of the drying drum two. The bevel gear six and the bevel gear five mesh and rotate together. One end of the drying drum two is connected to the rotation port of the rotary joint two. One end of the drying drum one is connected to the rotation port of the rotary joint one. A hot air blower one is provided on the outer wall of the housing three. The output end of the hot air blower one is connected to the side wall of the connecting pipe. One end of the connecting pipe is connected to the fixed port of the rotary joint one. The other end of the connecting pipe is connected to the fixed port of the rotary joint two.

[0011] Furthermore, the antistatic treatment mechanism includes an antistatic treatment component, a spraying component, and a softening component. The antistatic treatment component is disposed on the antistatic treatment mechanism, the spraying component is disposed at the lower end of the antistatic treatment component, and the softening component is disposed on one side of the antistatic treatment component.

[0012] Furthermore, the antistatic treatment component includes a second cover body, which is mounted on a second housing body. An atomizing can is located at the upper end of the second cover body, and an antistatic agent storage tank is fitted over the upper end of the atomizing can. A dripping tube is connected to the lower end of the antistatic agent storage tank, and an electronic valve is mounted on the dripping tube. A cup body is located at the bottom inside the atomizing can, and an ultrasonic atomizing plate is located inside the cup body. A second hot air blower is located on the outer wall of the atomizing can, with its output end located at the upper inside of the atomizing can. One end of an output pipe is connected to the other outer wall of the atomizing can, and the other end of the output pipe is connected to the top of the second cover body. A fan is located inside the output pipe.

[0013] Furthermore, the injection assembly includes a telescopic cylinder located at the top of the inner part of the second shroud. The output end of the telescopic cylinder has an injection chamber, and the lower end of the injection chamber has an injection hole. The lower end of the first output pipe is connected to one end of a bellows, and the other end of the bellows is connected to the upper end of the injection chamber. The softening assembly includes a steam generator located at the upper end of the second shroud. The output end of the steam generator is connected to one end of the second output pipe, and the other end of the second output pipe is connected to the side wall of the first output pipe. The second output pipe is equipped with an electronic valve.

[0014] Furthermore, the tensioning assembly includes a cavity two, and the cavity two is provided on one side of the housing three. A roller nine is rotatably provided on the inner side wall of the cavity two, and a motor three is provided on the outer side of the cavity two. The output end of the motor three is connected to one end of the roller nine. A sliding groove is provided on the side wall of the cavity two, and a slider is slidably provided in the sliding groove. One end of the roller eight is rotatably sleeved on the slider, and one end of the spring is provided on the slider. The other end of the spring is located inside one end of the sliding groove.

[0015] This solution also discloses a method for using a napping device for antistatic fabrics, which mainly includes the following steps:

[0016] Step 1: First, pass the fabric through roller 1, drive roller, roller 2, roller 3, roller 4, roller 5, roller 7 and roller 6 in sequence. Then, clamp one end of the fabric through roller 8 and roller 9. The output end of motor 3 rotates to drive roller 9 to rotate, and the rotation of roller 9 drives the fabric to move.

[0017] Step Two: The movement of the telescopic cylinder output end drives the jet chamber downward until the lower end of the jet chamber is close to the fabric. Open electronic valve one, start the ultrasonic atomizing plate and hot air blower two. The antistatic agent in the antistatic agent storage tank drips onto the ultrasonic atomizing plate and is atomized by the ultrasonic atomizing plate. The hot airflow generated by hot air blower two carries the atomized antistatic agent into output pipe one. Open electronic valve two, start the steam generator, and the generated steam enters output pipe one. Start the fan, mix the steam and atomized antistatic agent, and then enter the jet chamber through the corrugated pipe. Finally, it is sprayed out through the jet hole and sprayed onto the fabric. The high temperature of the steam can open the gaps in the fabric fibers, making it easier for the antistatic agent to penetrate into the fibers and form a durable antistatic layer. The high temperature of the steam can soften the fabric fibers and reduce their hardness, making the napping process easier. The softened fibers are less likely to break during the napping process, which helps to improve the napping effect.

[0018] Step 3: After steam treatment, the fabric enters chamber 3. The output of motor 1 rotates, driving bevel gear 2 to rotate. Bevel gear 2 rotates, driving bevel gear 1 to rotate. Bevel gear 1 rotates, driving the napping roller to rotate. The napping roller rotates, driving the napping needles to rotate, thus napping the fabric. Simultaneously, the exhaust fan is activated, drawing the lint generated by the napping needles into the napping roller through the suction hole. The lint then enters the filter box through the exhaust pipe. After napping, the fabric passes through drying rollers 1 and 2. The output of motor 2 rotates, driving bevel gear 5 to rotate. Bevel gear 5 rotates, driving bevel gear 6 to rotate. Bevel gear 6 rotates, driving drying roller 2 to rotate. Drying roller 2 rotates, driving gear 4 to rotate. Gear 4 rotates, driving gear 3 to rotate. Gear 3 rotates, driving drying roller 1 to rotate. Hot air blower 1 is activated, and hot air flows through connecting pipes into rotary joints 1 and 2. The hot air from rotary joint 1 enters drying roller 1 and exits through air outlet 1. The hot air from rotary joint 2 enters drying roller 2 and exits through air outlet 2, drying the fabric. Finally, the fabric is output from chamber 2.

[0019] The beneficial effects achieved by the present invention using the above structure are as follows:

[0020] (1) The antistatic treatment mechanism can atomize the antistatic agent into tiny particles, which can be mixed with steam to cover the fabric surface more evenly, thereby improving the uniformity of the antistatic effect.

[0021] (2) The antistatic treatment mechanism is set up so that the high temperature of steam can open the gaps in the fabric fibers, making it easier for the antistatic agent to penetrate into the fiber and form a durable antistatic layer.

[0022] (3) The setting of the antistatic treatment mechanism and the wetting effect of steam help the antistatic agent to better combine with the fabric fibers, thereby improving the stability and durability of the antistatic performance.

[0023] (4) The antistatic treatment mechanism is set up so that the high temperature of steam can soften the fabric fibers and reduce their hardness, making the napping process easier. The softened fibers are less likely to break during the napping process, which helps to improve the napping effect.

[0024] (5) The antistatic treatment mechanism allows steam to stretch the fibers in the fabric structure, thereby enhancing its elasticity. After napping, the fabric can maintain good elasticity and shrinkage, and is not easily deformed. Steam can make the fabric feel softer and improve its comfort. At the same time, the addition of antistatic agents also helps to improve the fabric's feel and breathability.

[0025] (6) The antistatic treatment mechanism opens the gaps in the fabric fibers under the action of high-temperature steam, which helps the dye to penetrate into the fiber better, thereby improving the dyeing effect and color fastness of the fabric. It may bring additional benefits in the subsequent processing of the fabric. By mixing sprayed steam and atomized antistatic agent, the static electricity accumulation on the fabric surface can be significantly reduced, reducing the harm of static electricity to fabric quality and human health.

[0026] (7) The setting of the lint self-adsorption linting mechanism enables the linting roller and the linting needles on it to rotate stably and efficiently, and to perform uniform linting treatment on the fabric, thereby improving production efficiency and fabric quality.

[0027] (8) The setting of the lint self-adsorption lint-raising mechanism, the design of the lint suction holes on the exhaust fan and lint-raising roller can timely suck in and discharge the lint generated during the lint-raising process, avoid lint contamination of fabric and equipment, and also reduce the amount of subsequent cleaning work.

[0028] (9) The design of the drying roller and the napping roller is connected to ensure that the fabric can enter the drying stage immediately after the napping process is completed, without the need for additional transfer steps, thus improving the overall processing efficiency. Attached Figure Description

[0029] To more clearly illustrate the technical solution of the present invention, the accompanying drawings used in the description will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0030] Figure 1 This is a front view of a napping device for antistatic fabrics according to the present invention;

[0031] Figure 2 This is a schematic diagram of the structure of a napping device for antistatic fabrics according to the present invention;

[0032] Figure 3 This is a schematic diagram of the self-adsorption and lint-pulling mechanism.

[0033] Figure 4 This is a schematic diagram of the antistatic treatment mechanism.

[0034] Figure 5 This is a schematic diagram of the tensioning component structure;

[0035] Figure 6 for Figure 1 Enlarged view of part A in the middle;

[0036] Figure 7 for Figure 2 Enlarged view of part B in the middle section;

[0037] Figure 8 for Figure 2 Enlarged view of part C in the middle.

[0038] The components include: 1. Main napping body; 2. Self-adsorption napping mechanism; 3. Anti-static treatment mechanism; 4. Tensioning assembly; 5. Box 1; 6. Box 2; 7. Box 3; 8. Drive roller; 9. Friction block; 10. Roller 1; 11. Roller 2; 12. Cavity 1; 13. Roller 3; 14. Air vent; 15. Roller 4; 16. Roller 5; 17. Roller 6; 18. Roller 7; 19. Through-type napping assembly. Components: 20. Lint adsorption assembly; 21. Drying assembly; 22. Drive assembly; 23. Lint roller; 24. Lint needle; 25. Lint suction hole; 26. Motor 1; 27. Bevel gear 1; 28. Bevel gear 2; 29. ​​Cover 1; 30. Rotary joint 3; 31. Exhaust pipe; 32. Filter box; 33. Filter screen; 34. Exhaust fan; 35. Drying roller 1; 36. Drying roller 2; 37. Air outlet 1. 38. Air outlet 2; 39. Gear 3; 40. Gear 4; 41. Motor 2; 42. Bevel gear 5; 43. Bevel gear 6; 44. Hot air blower 1; 45. Connecting pipe; 46. Rotary joint 1; 47. Rotary joint 2; 48. Antistatic treatment assembly; 49. Spray assembly; 50. Softening assembly; 51. Atomizing tank; 52. Antistatic agent storage tank; 53. Dropper; 54. Electronic valve 1; 55. 56. Ultrasonic atomizing plate, 57. Hot air blower II, 58. Output pipe I, 59. Fan, 60. Telescopic cylinder, 61. Jet chamber, 62. Jet hole, 63. Corrugated pipe, 64. Steam generator, 65. Output pipe II, 66. Electronic valve II, 67. Motor III, 68. Slide rail, 69. Spring, 70. Roller VIII, 71. Roller IX, 72. Cavity II, 73. Cover II, 74. Cup body. Detailed Implementation

[0039] To make the objectives, features, and advantages of this invention more apparent and understandable, the technical solutions of this invention will be clearly and completely described below with reference to the accompanying drawings of the specific embodiments. Obviously, the embodiments described below are only some embodiments of this invention, and not all embodiments. Based on the embodiments of this patent, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this patent.

[0040] like Figures 1-8As shown, the present invention proposes a napping device for antistatic fabrics, including a napping body 1 and a tensioning component 4 disposed on the napping body 1. The napping body 1 is provided with a lint self-adsorption napping mechanism 2, and the napping body 1 is provided with an antistatic treatment mechanism 3. The lint self-adsorption napping mechanism 2 includes a through-type napping component 19, a lint adsorption component 20, a drying component 21, and a driving component 22. The through-type napping component 19 is disposed on the lint self-adsorption napping mechanism 2, the lint adsorption component 20 is disposed on one side of the through-type napping component 19, and the drying component 21 is disposed on the lint self-adsorption napping mechanism 2.

[0041] The brushed body 1 includes a box 1 (5), a box 2 (6), a box 3 (7), a drive roller 8, a friction block 9, a roller 1 (10), a roller 2 (11), a cavity 1 (12), a roller 3 (13), an air vent 14, a roller 4 (15), a roller 5 (16), a roller 6 (17), and a roller 7 (18). Box 2 (6) is located on one side of box 1 (5), and box 3 (7) is located on one side of box 2 (6). Cavity 1 (12) is located at the upper end of the interior of box 1 (5). A drive roller 8 is rotatably mounted on the inner wall of cavity 1 (12), and friction blocks 9 are mounted on the side walls of the drive roller 8. A friction block 9 is rotatably mounted on the inner wall of box 1 (5). There is a roller 10, and a roller 2 11 is rotatably provided on the inner side wall of the housing 1 5. The roller 10 is located on one side of the transmission drum 8, and the roller 2 11 is located on the other side of the transmission drum 8. The upper end of the inner side wall of the housing 2 6 is rotatably provided with a roller 3 13. An air vent 14 is opened on the side wall of the housing 2 6. The upper end of the inner side wall of the housing 3 7 is rotatably provided with a roller 4 15 on one side, and the upper end of the inner side wall of the housing 3 7 is rotatably provided with a roller 6 17 on the other side. The inner side wall of the housing 3 7 is rotatably provided with a roller 5 16 on one side, and the inner side wall of the housing 3 7 is rotatably provided with a roller 7 18 on the other side.

[0042] The through-type napping assembly 19 includes a napping roller 23, napping needles 24, suction holes 25, a motor 26, a bevel gear 27, a bevel gear 28, and a cover 29. One end of the napping roller 23 is rotatably mounted on the inner side wall of the housing 7, and the other end of the napping roller 23 is rotatably sleeved on the other side wall of the housing 7. The napping needles 24 are provided on the side wall of the napping roller 23, and the suction holes 25 are opened on the side wall of the napping roller 23. The motor 26 is provided on the other outer side wall of the housing 7, and the output end of the motor 26 is provided with a bevel gear 28. The bevel gear 27 is sleeved on the shaft at the other end of the napping roller 23. The bevel gear 27 and the bevel gear 28 mesh and rotate together. The cover 29 is provided on the inner side wall of the housing 7, and the napping roller 23 is located inside the cover 29.

[0043] The lint adsorption assembly 20 includes a rotary joint 30, an exhaust pipe 31, a filter box 32, a filter screen 33, and an exhaust fan 34. The filter box 32 is located on the outer side wall of the other side of the housing 7. The filter screen 33 is provided on the inner wall of the filter box 32. The exhaust fan 34 is provided on the outer side of the filter box 32. The exhaust end of the exhaust fan 34 is connected to the lower end of the side wall of the filter box 32. The upper end of the filter box 32 is connected to one end of the exhaust pipe 31. The upper end of the exhaust pipe 31 is connected to the fixed port of the rotary joint 30. The rotating port of the rotary joint 30 is connected to the other end of the lint roller 23.

[0044] The drying assembly 21 includes a first drying drum 35, a second drying drum 36, an air outlet 37, an air outlet 38, a third gear 39, and a fourth gear 40. One end of the first drying drum 35 is rotatably sleeved on the side wall of the housing 37, and the other end of the first drying drum 35 is rotatably connected to the other inner side wall of the housing 37. An air outlet 37 is provided on the side wall of the first drying drum 35. A third gear 39 is sleeved on the shaft of one end of the first drying drum 35. One end of the second drying drum 36 is rotatably sleeved on the side wall of the housing 37, and the other end of the second drying drum 36 is rotatably connected to the other inner side wall of the housing 37. An air outlet 38 is provided on the second drying drum 36. A fourth gear 40 is sleeved on the shaft of one end of the second drying drum 36. The third gear 39 and the fourth gear 40 are meshed and rotated together. The second drying drum 36 is located below the first drying drum 35.

[0045] The drive assembly 22 includes a second motor 41, a fifth bevel gear 42, a sixth bevel gear 43, a first hot air blower 44, a connecting pipe 45, a first rotary joint 46, and a second rotary joint 47. The second motor 41 is located on the outer wall of the housing 3 7. The output end of the second motor 41 is equipped with the fifth bevel gear 42. The sixth bevel gear 43 is sleeved on one end shaft of the second drying drum 36. The sixth bevel gear 43 and the fifth bevel gear 42 mesh and rotate together. One end of the second drying drum 36 is connected to the rotating port of the second rotary joint 47. One end of the first drying drum 35 is connected to the rotating port of the first rotary joint 46. The first hot air blower 44 is located on the outer wall of the housing 3 7. The output end of the first hot air blower 44 is connected to the side wall of the connecting pipe 45. One end of the connecting pipe 45 is connected to the fixed port of the first rotary joint 46, and the other end of the connecting pipe 45 is connected to the fixed port of the second rotary joint 47.

[0046] The antistatic treatment mechanism 3 includes an antistatic treatment component 48, a spraying component 49, and a softening component 50. The antistatic treatment component 48 is disposed on the antistatic treatment mechanism 3, the spraying component 49 is disposed at the lower end of the antistatic treatment component 48, and the softening component 50 is disposed on one side of the antistatic treatment component 48.

[0047] The antistatic treatment component 48 includes an atomizing canister 51, an antistatic agent storage tank 52, a dripping pipe 53, an electronic valve 54, an ultrasonic atomizing plate 55, a hot air blower 56, an output pipe 57, a fan 58, a cover 73, and a cup 74. The cover 73 is mounted on the housing 6. The atomizing canister 51 is located at the upper end of the cover 73. The upper end of the atomizing canister 51 is fitted with the antistatic agent storage tank 52. The lower end of the antistatic agent storage tank 52 is connected to the dripping pipe 53. An electronic valve 54 is provided on the liquid pipe 53. A cup body 74 is provided at the bottom of the atomizing tank 51. An ultrasonic atomizing plate 55 is provided inside the cup body 74. A hot air blower 56 is provided on the outer wall of the atomizing tank 51. The output end of the hot air blower 56 is located at the upper inside of the atomizing tank 51. One end of the output pipe 57 is connected through the other outer wall of the atomizing tank 51. The other end of the output pipe 57 is connected through the top of the cover body 73. A fan 58 is provided inside the output pipe 57.

[0048] The injection assembly 49 includes a telescopic cylinder 59, an injection chamber 60, an injection hole 61, and a bellows 62. The telescopic cylinder 59 is located at the top of the inside of the cover 73. The output end of the telescopic cylinder 59 is provided with an injection chamber 60. An injection hole 61 is opened at the lower end of the injection chamber 60. The lower end of the output pipe 57 is connected to one end of the bellows 62, and the other end of the bellows 62 is connected to the upper end of the injection chamber 60.

[0049] The softening component 50 includes a steam generator 63, an output pipe 64, and an electronic valve 65. The steam generator 63 is located at the upper end of the cover 73. The output end of the steam generator 63 is connected to one end of the output pipe 64, and the other end of the output pipe 64 is connected to the side wall of the output pipe 57. The output pipe 64 is equipped with an electronic valve 65.

[0050] The tensioning assembly 4 includes a motor 66, a slide 67, a slider 68, a spring 69, a roller 70, a roller 71, and a cavity 72. The cavity 72 is located on one side of the housing 7. The roller 71 is rotatably mounted on the inner wall of the cavity 72. The motor 66 is located on the outer side of the cavity 72. The output end of the motor 66 is connected to one end of the roller 71. The slide 67 is located on the side wall of the cavity 72. The slider 68 is slidably mounted in the slide 67. One end of the roller 70 is rotatably mounted on the slider 68. One end of the spring 69 is mounted on the slider 68. The other end of the spring 69 is located inside the slide 67.

[0051] In practical use, the fabric is first passed sequentially through roller 10, drive roller 8, roller 21, roller 313, roller 415, roller 516, roller 718, and roller 617. One end of the fabric is clamped by roller 870 and roller 971. The output end of motor 366 rotates, driving roller 971 to rotate. The rotation of roller 971 moves the fabric. The output end of telescopic cylinder 59 moves, driving the jet chamber 60 downward until the lower end of the jet chamber 60 is close to the fabric. Electronic valve 154 is opened, and ultrasonic atomizing plate 55 and hot air blower 256 are started. The antistatic agent in antistatic agent storage tank 52 drips onto ultrasonic atomizing plate 55 and is atomized by ultrasonic atomizing plate 55. Hot air blower 2... The hot airflow generated by machine 2 (56) carries the atomized antistatic agent into output pipe 1 (57). Electronic valve 2 (65) is opened, and steam generator 63 is started. The generated steam enters output pipe 1 (57). Fan 58 is activated, mixing the steam and atomized antistatic agent. The mixture then enters the jet chamber 60 through corrugated pipe 62 and is finally sprayed out through jet nozzle 61 onto the fabric. The high temperature of the steam opens the gaps in the fabric fibers, allowing the antistatic agent to penetrate more easily and form a durable antistatic layer. The high temperature of the steam also softens the fabric fibers, reducing their stiffness and making napping easier. The softened fibers are less prone to breakage during napping, which helps improve the napping effect. Steam treatment... The fabric then enters the housing 37. The output of motor 126 rotates, driving bevel gear 28 to rotate. Bevel gear 28 rotates, driving bevel gear 127 to rotate. Bevel gear 127 rotates, driving the napping roller 23 to rotate. The napping roller 23 rotates, driving the napping needle 24 to rotate, napping the fabric. Simultaneously, the exhaust fan 34 is activated, drawing the lint generated by the napping needle 24 into the napping roller 23 through the suction hole 25. The lint then enters the filter box 32 through the exhaust pipe 31. After napping, as the fabric passes through drying roller 1 35 and drying roller 2 36, the output of motor 241 rotates, driving bevel gear 5 42 to rotate. Bevel gear 5 42 rotates, driving bevel gear 6 43 to rotate. The rotation drives the second drying drum 36 to rotate, which in turn drives the fourth gear 40 to rotate, which in turn drives the third gear 39 to rotate, which in turn drives the first drying drum 35 to rotate. The hot air blower 44 is started, and the hot air flows through the connecting pipe 45 into the first rotary joint 46 and the second rotary joint 47 respectively. The hot air in the first rotary joint 46 enters the first drying drum 35 and is ejected from the first air outlet 37. The hot air in the second rotary joint 47 enters the second drying drum 36 and is ejected from the second air outlet 38, thus drying the fabric. Finally, the fabric is output from the second cavity 72. This is the overall workflow of the present invention. This process can be repeated for the next use.

[0052] The above description of the disclosed embodiments enables those skilled in the art to make or use the invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A napping device for antistatic fabrics, comprising a napping body (1) and a tensioning assembly (4) disposed on the napping body (1), characterized in that: The napping body (1) is equipped with a self-adsorption napping mechanism (2), and the napping body (1) is equipped with an anti-static treatment mechanism (3); the self-adsorption napping mechanism (2) includes a through-type napping component (19), a napping adsorption component (20), a drying component (21), and a driving component (22). The through-type napping component (19) is disposed on the self-adsorption napping mechanism (2), the napping adsorption component (20) is disposed on one side of the through-type napping component (19), and the drying component (21) is disposed on the self-adsorption napping mechanism (2). The main body (1) of the textured surface includes a box body one (5), a box body two (6) on one side of the box body one (5), a box body three (7) on one side of the box body two (6), a cavity one (12) at the upper end of the interior of the box body one (5), a transmission roller (8) rotatably mounted on the inner wall of the cavity one (12), a friction block (9) mounted on the side wall of the transmission roller (8), a roller one (10) rotatably mounted on the inner wall of the box body one (5), and a roller two (11) rotatably mounted on the inner wall of the box body one (5). The roller one (10) is located on one side of the transmission roller (8), and the roller two (11) is located on the other side of the transmission roller (8). On the side, a roller three (13) is rotatably provided on the upper end of the inner sidewall of the second box (6), and an air vent (14) is opened on the sidewall of the second box (6). A roller four (15) is rotatably provided on one side of the upper end of the inner sidewall of the third box (7), and a roller six (17) is rotatably provided on the other side of the upper end of the inner sidewall of the third box (7). A roller five (16) is rotatably provided on one side of the inner sidewall of the third box (7), and a roller seven (18) is rotatably provided on the other side of the inner sidewall of the third box (7). The through-type brushing assembly (19) includes a brushing roller (23), one end of which is rotatably provided on the inner sidewall of the third box (7). The other end of the 23) is rotatably sleeved on the other side wall of the box body three (7). The side wall of the slicking roller (23) is provided with slicking needles (24). The side wall of the slicking roller (23) is provided with suction holes (25). The other outer side wall of the box body three (7) is provided with motor one (26). The output end of the motor one (26) is provided with bevel gear two (28). The shaft at the other end of the slicking roller (23) is sleeved with bevel gear one (27). The bevel gear one (27) and bevel gear two (28) mesh and rotate together. The inner side wall of the box body three (7) is provided with cover one (29). The slicking roller (23) is located inside cover one (29).The lint adsorption assembly (20) includes a filter box (32), which is located on the outer side wall of the other side of the box body (7). A filter screen (33) is provided on the inner wall of the filter box (32). An exhaust fan (34) is provided on the outer side of the filter box (32). The exhaust end of the exhaust fan (34) is connected to the lower end of the side wall of the filter box (32). The upper end of the filter box (32) is connected to one end of an exhaust pipe (31). The upper end of the exhaust pipe (31) is connected to the fixed port of the rotary joint (30). The rotating port of the rotary joint (30) is connected to the other end of the lint roller (23). The drying assembly (21) includes a drying roller (35). One end of the first drying roller (35) is rotatably sleeved on the side wall of the third box (7), and the other end of the first drying roller (35) is rotatably connected to the other inner side wall of the third box (7). An air outlet hole (37) is opened on the side wall of the first drying roller (35). A gear three (39) is sleeved on the shaft of one end of the first drying roller (35). One end of the second drying roller (36) is rotatably sleeved on the side wall of the third box (7), and the other end of the second drying roller (36) is rotatably connected to the other inner side wall of the third box (7). An air outlet hole two (38) is opened on the second drying roller (36). A gear four (40) is sleeved on the shaft of one end of the second drying roller (36). The gear three (39) and the gear four (40) are... The drying drum 2 (36) is located below the drying drum 1 (35). The antistatic treatment mechanism (3) includes an antistatic treatment component (48), a spray component (49), and a softening component (50). The antistatic treatment component (48) is located on the antistatic treatment mechanism (3). The spray component (49) is located at the lower end of the antistatic treatment component (48). The softening component (50) is located on one side of the antistatic treatment component (48). The antistatic treatment component (48) includes a cover 2 (73). The cover 2 (73) is located on the box 2 (6). The upper end of the cover 2 (73) is provided with an atomizing tank (51). The upper end of the atomizing tank (51) is fitted with an antistatic sleeve. An antistatic agent storage tank (52) is provided with a drip tube (53) at its lower end. An electronic valve (54) is provided on the drip tube (53). A cup body (74) is provided at the bottom of the atomizing tank (51). An ultrasonic atomizing plate (55) is provided inside the cup body (74). A hot air blower (56) is provided on the outer wall of the atomizing tank (51). The output end of the hot air blower (56) is located at the upper end of the atomizing tank (51). One end of an output pipe (57) is connected to the other outer wall of the atomizing tank (51). The other end of the output pipe (57) is connected to the top of the cover body (73). A fan (58) is provided inside the output pipe (57).The injection assembly (49) includes a telescopic cylinder (59), which is located at the top of the inner part of the second cover (73). The output end of the telescopic cylinder (59) is provided with an injection chamber (60), and the lower end of the injection chamber (60) is provided with an injection hole (61). The lower end of the first output pipe (57) is connected to one end of a bellows (62), and the other end of the bellows (62) is connected to the upper end of the injection chamber (60). The softening assembly (50) includes a steam generator (63), which is located at the upper end of the second cover (73). The output end of the steam generator (63) is connected to one end of the second output pipe (64), and the other end of the second output pipe (64) is connected to the side wall of the first output pipe (57). The second output pipe (64) is provided with an electronic valve (65).

2. The napping equipment for antistatic fabrics according to claim 1, characterized in that: The drive assembly (22) includes a second motor (41), which is located on the outer side wall of the housing (7). The output end of the second motor (41) is provided with a fifth bevel gear (42). A sixth bevel gear (43) is sleeved on one end shaft of the second drying drum (36). The sixth bevel gear (43) and the fifth bevel gear (42) mesh and rotate together. One end of the second drying drum (36) is connected to the rotating port of the second rotary joint (47). One end of the first drying drum (35) is connected to the rotating port of the first rotary joint (46). A first hot air blower (44) is provided on the outer side wall of the housing (7). The output end of the first hot air blower (44) is connected to the side wall of the connecting pipe (45). One end of the connecting pipe (45) is connected to the fixed port of the first rotary joint (46), and the other end of the connecting pipe (45) is connected to the fixed port of the second rotary joint (47).

3. The napping equipment for antistatic fabrics according to claim 2, characterized in that: The tensioning assembly (4) includes a cavity two (72). The cavity two (72) is provided on one side of the box three (7). A roller nine (71) is rotatably provided on the inner side wall of the cavity two (72). A motor three (66) is provided on the outer side of the cavity two (72). The output end of the motor three (66) is connected to one end of the roller nine (71). A sliding groove (67) is provided on the side wall of the cavity two (72). A slider (68) is slidably provided in the sliding groove (67). One end of the roller eight (70) is rotatably sleeved on the slider (68). One end of the spring (69) is provided on the slider (68). The other end of the spring (69) is located inside one end of the sliding groove (67).

4. A method of using a napping device for antistatic fabrics, characterized in that, The napping equipment for antistatic fabric according to claim 3 includes the following steps: Step 1: First, pass the fabric through roller 1 (10), drive roller (8), roller 2 (11), roller 3 (13), roller 4 (15), roller 5 (16), roller 7 (18) and roller 6 (17) in sequence. Then, clamp one end of the fabric through roller 8 (70) and roller 9 (71). The output end of motor 3 (66) rotates to drive roller 9 (71) to rotate, and the rotation of roller 9 (71) drives the fabric to move. Step 2: The movement of the output end of the telescopic cylinder (59) drives the jet chamber (60) downward until the lower end of the jet chamber (60) is close to the fabric. Open the electronic valve one (54), start the ultrasonic atomizing plate (55) and the hot air blower two (56). The antistatic agent in the antistatic agent storage tank (52) drips onto the ultrasonic atomizing plate (55) and is atomized by the ultrasonic atomizing plate (55). The hot air flow generated by the hot air blower two (56) carries the atomized antistatic agent into the output pipe one (57). Open the electronic valve two (65) and start the steam generator (63). The generated steam enters the output pipe (57), the fan (58) is started, the steam and the atomized antistatic agent are mixed and then enter the jet chamber (60) through the corrugated pipe (62), and finally sprayed out through the jet hole (61) onto the fabric. The high temperature of the steam can open the gaps in the fabric fibers, making it easier for the antistatic agent to penetrate into the fiber interior and form a durable antistatic layer. The high temperature of the steam can soften the fabric fibers and reduce their hardness, making the napping process easier. The softened fibers are less likely to break during the napping process, which helps to improve the napping effect. Step 3: The steam-treated fabric enters the housing 3 (7). The output of motor 1 (26) rotates, driving bevel gear 2 (28) to rotate. The rotation of bevel gear 2 (28) drives bevel gear 1 (27) to rotate. The rotation of bevel gear 1 (27) drives the napping roller (23) to rotate. The rotation of napping roller (23) drives the napping needle (24) to rotate, napping the fabric. At the same time, the exhaust fan (34) is started, and the lint generated by the rotation of the napping needle (24) is sucked into the napping roller (23) through the suction hole (25). Through the exhaust pipe (31), it enters the filter box (32). After the napping is completed, when the fabric passes through drying roller 1 (35) and drying roller 2 (36), the output of motor 2 (41) rotates, driving bevel gear 5 (42) to rotate. The motor drives the sixth bevel gear (43) to rotate, which in turn drives the second drying drum (36) to rotate. The second drying drum (36) then drives the fourth gear (40) to rotate, which in turn drives the third gear (39) to rotate. The third gear (39) then drives the first drying drum (35) to rotate. The hot air blower (44) is started, and the hot air flows through the connecting pipe (45) into the first rotary joint (46) and the second rotary joint (47) respectively. The hot air in the first rotary joint (46) enters the first drying drum (35) and is ejected from the first air outlet (37). The hot air in the second rotary joint (47) enters the second drying drum (36) and is ejected from the second air outlet (38), thus drying the fabric. Finally, the fabric is output from the second cavity (72).

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