Self-cleaning printed cloth and preparation process thereof

By printing and sealing the detergent composed of specific raw materials on the rag, the waste problem caused by the manual addition of detergent in existing rags is solved, and the efficient decontamination and antibacterial effect of self-cleaning printed cloth is achieved.

CN119640603AInactive Publication Date: 2025-03-18JIASHAN HAOXIANG NON-WOVEN FABRIC CO LTD
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Patent Information

Application Number
CN202411805609.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-10
Publication Date
2025-03-18
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing rag needs to be manually added to the detergent when used, which leads to the need for manual control of the amount of detergent, which can easily lead to the waste of detergent.

Method used

Self-cleaning printing cloth and its preparation process are adopted to prepare a detergent containing specific raw materials, and screen-print the detergent on the rag through screen printing process, and then dry it through a drying equipment to ensure that the detergent is evenly sealed in the rag.

Benefits of technology

The self-cleaning effect of the rag is achieved, avoiding the problem of artificial spraying of detergents that are not uniform enough and are too low in efficiency, reducing the waste of detergents, improving the detergent effect and antibacterial effect of the rag is also more gentle and does not harm the skin.

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Abstract

The invention relates to the technical field of printed cloth, and discloses a self-cleaning printed cloth and a preparation process thereof, and the preparation process comprises the following steps: preparing a cleaning agent, then preparing a silk screen plate, uniformly coating photosensitive latex on the front and back sides of the screen plate, adopting indirect film exposure, pressing a pattern on the screen plate and a part to be coated with the cleaning agent by using an adhesive tape, and drying to obtain the self-cleaning printed cloth. The rest part is exposed and solidified, and after the screen plate is manufactured, the cloth to be added with the cleaning agent is flatly laid on a table top; one side of the screen plate is pressed on the printed cloth, the side far away from the printed cloth is coated with a cleaning agent, the cleaning agent permeates into the printed cloth through the meshes and is immersed into the printed cloth at the moment, finally, the printed cloth is dried for 15-30 minutes through a drying machine, and the cleaning agent is sealed and stored in the printed cloth. According to the self-cleaning printed cloth and the preparation process thereof, the cleaning agent is screen-printed on the cleaning cloth through the screen printing process, and then the cleaning cloth is dried through the drying equipment, so that the problems that the cleaning agent is not uniform enough and the efficiency is too low during manual spraying are solved, and the quality of the cleaning cloth is better.
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Description

Technical Field

[0001] The invention relates to the technical field of printed cloth, in particular to a self-cleaning printed cloth and a preparation process thereof. Background Art

[0002] Printed cloth is a kind of cloth made through printing and dyeing, usually using printed paper for high-temperature printing and dyeing. It was very popular during the Tang and Song dynasties, and reached its peak during the Ming and Qing dynasties. The patterns on printed cloth are called flower patterns. These patterns have been deeply loved by people in history and are often used as dowry bedding and clothes.

[0003] In order to better clean daily necessities, household countertops, kitchen utensils, etc., people usually use rags to clean the necessities. The rags are usually simple printed cloths. Some detergents are added to the rags when they are used to ensure better decontamination and degreasing effects on the items. However, when using the existing rags, detergents need to be added manually, which requires manual control of the amount of detergent, which easily leads to waste of detergent. Therefore, a self-cleaning printed cloth and a preparation process thereof are proposed to solve the above-mentioned problems. Summary of the invention

[0004] 1. Technical issues to be solved

[0005] In view of the deficiencies in the prior art, the present invention provides a self-cleaning printed cloth and a preparation process thereof, which has the advantage of good self-cleaning effect and solves the problem that the existing rags need to be manually added with detergent when in use, which makes the amount of detergent need to be manually controlled and easily leads to the waste of detergent.

[0006] (II) Technical solution

[0007] In order to achieve the above-mentioned purpose of low rebound rate and high strength, the present invention provides the following technical solution: a self-cleaning printed cloth and a preparation process thereof, characterized in that it comprises the following steps:

[0008] Step 1: prepare a cleaning agent, and take the following raw materials by weight: 15-20 parts of fatty alcohol polyoxyethylene ether, 8-16 parts of alkyl glycoside, 8-12 parts of sodium carbonate, 1-3 parts of decyl glucoside, 2-5 parts of sodium dichloroisocyanurate, 1-2 parts of sodium chloride, 1-3 parts of sodium citrate, and 0.01-0.03 parts of ethyl maltol;

[0009] Step 2: Heat water and weigh sodium carbonate and sodium citrate in proportion, add them into the water, and stir for 10-20 minutes to prepare a primary solution;

[0010] Step 3: Add fatty alcohol polyoxyethylene ether, alkyl glucoside and decyl glucoside to the primary solution in proportion, and continue stirring until the emulsification is uniform to obtain a mixed solution;

[0011] Step 4: Add sodium dichloroisocyanurate, sodium chloride and ethyl maltol in proportion to the first mixed solution and stir for 10-15 minutes. Stir thoroughly to obtain a cleaning agent.

[0012] Step 5: Prepare a screen printing stencil and evenly apply photosensitive emulsion on both sides of the stencil;

[0013] Step 6: Use indirect film exposure to press the pattern on the screen and the part to be coated with the cleaning agent with tape, and expose and solidify the rest of the part;

[0014] Step 7: After it is completely solidified, tear off the tape and wash away the unsolidified photosensitive emulsion under high pressure to obtain the desired pattern and reserve a suitable position for applying the detergent;

[0015] Step 8: After making the stencil, lay the cloth to be added with the cleaning agent flat on the table;

[0016] Step 9: One side of the screen is pressed on the printed cloth, and the cleaning agent prepared in step 4 is applied on the side away from the printed cloth. At this time, the cleaning agent will penetrate through the mesh holes on the printed cloth and soak into the printed cloth;

[0017] Step 10: Dry in a dryer for 15-30 minutes to seal the detergent in the printed fabric.

[0018] Preferably, the water temperature is heated to 35-40° C., and the printed cloth is a 30 cm x 30 cm printed cloth.

[0019] Preferably, the step of preparing the screen printing plate further comprises:

[0020] Step 1: Stretch the screen on the screen frame to ensure stability and accuracy during printing;

[0021] Step 2: Degrease the screen to remove grease and dirt on the surface;

[0022] Step 3: Dry the treated screen to prevent deformation of the screen;

[0023] Step 4: Expose using indirect film, harden with hydrogen peroxide and develop with warm water to form a peelable graphic negative;

[0024] Step 5: Press the graphic film surface against the stretched screen, squeeze the film to make it firmly adhere to the wet screen, peel off the film base and blow dry with air to form a screen.

[0025] Preferably, in step 4, the pH value of the cleaning agent is 5-8.

[0026] Preferably, the sealing thickness of the cleaning agent is 15 μm to 25 μm.

[0027] Preferably, the exposure time of the indirect film is 8-15 minutes.

[0028] Preferably, a self-cleaning printed cloth comprises a self-cleaning printed cloth preparation process according to claims 1-6, and also comprises a printed cloth, characterized in that it comprises the following steps:

[0029] S1 Grey cloth cleaning, drying and shaping;

[0030] S2 printing, using screen printing to transfer the flowers onto the grey fabric;

[0031] S3 is fixed at 210℃ for 10-15 minutes;

[0032] S4 warm water soaking, drying after cleaning;

[0033] After S5 high temperature shaping, it can be air-dried and rolled up to produce printed fabric.

[0034] (III) Beneficial effects

[0035] Compared with the prior art, the present invention provides a self-cleaning printed cloth and a preparation process thereof, which has the following beneficial effects:

[0036] 1. The self-cleaning printed cloth and its preparation process are as follows: the silk screen is stretched on the screen frame to ensure the stability and accuracy during printing, the silk screen is degreased to remove the grease and dirt on the surface, the treated silk screen is dried to prevent the silk screen from being deformed, an indirect film is used for exposure, and it is hardened by hydrogen peroxide and then developed with warm water to form a peelable graphic negative film, the film surface of the graphic negative film is pressed against the stretched silk screen, the film is pressed against the wet silk screen by squeezing, the film base is peeled off and then blown dry by wind to form a screen plate, and the bottom plate for silk screen printing is generated by the above steps, which can be adapted to the production of large quantities of rags, making the processing of rags more efficient and convenient, and saving more manpower.

[0037] 2. The self-cleaning printed cloth and its preparation process, the detergent produced by steps 1 to 4 has better decontamination effect and enhanced antibacterial effect of the detergent, and is more gentle and avoids harming the user's skin. The detergent is screen-printed on the rag by screen printing process and then dried by drying equipment, avoiding the problem of uneven manual spraying of the detergent and low efficiency, so that the rag quality is better. DETAILED DESCRIPTION

[0038] The following will be combined with the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0039] Embodiment 1:

[0040] A self-cleaning printed cloth preparation process, characterized in that it comprises the following steps:

[0041] Step 1: prepare a cleaning agent, take the following raw materials by weight: 15-20 parts of fatty alcohol polyoxyethylene ether, 8 parts of alkyl glycoside, 8 parts of sodium carbonate, 1 part of decyl glucoside, 2 parts of sodium dichloroisocyanurate, 1 part of sodium chloride, 1 part of sodium citrate, 0.01 part of ethyl maltol, and add water to the rest;

[0042] Step 2: Heat water to 35°C, weigh sodium carbonate and sodium citrate in proportion, add them into the water, and stir for 10 minutes to prepare a primary solution;

[0043] Step 3: Add fatty alcohol polyoxyethylene ether, alkyl glucoside and decyl glucoside to the primary solution in proportion, and continue stirring until the emulsification is uniform to obtain a mixed solution;

[0044] Step 4: Add sodium dichloroisocyanurate, sodium chloride and ethyl maltol in proportion to the first mixed solution and stir for 10 minutes. Stir thoroughly to obtain a cleaning agent.

[0045] Step 5: Prepare a screen printing stencil and evenly apply photosensitive emulsion on both sides of the stencil;

[0046] Step 6: Use indirect film exposure for 8 minutes, press the pattern on the screen and the part to be coated with the cleaning agent with tape, and expose and solidify the rest of the part;

[0047] Step 7: After it is completely solidified, tear off the tape and wash away the unsolidified photosensitive emulsion under high pressure to obtain the desired pattern and reserve a suitable position for applying the detergent;

[0048] Step 8: After making the stencil, lay the cloth to be added with the cleaning agent flat on the table;

[0049] Step 9: One side of the screen is pressed on the printed cloth, and the cleaning agent prepared in step 4 is applied on the side away from the printed cloth. At this time, the cleaning agent will penetrate through the mesh holes on the printed cloth and soak into the printed cloth;

[0050] Step 10: Dry in a dryer for 15 minutes to seal the detergent in the printed fabric.

[0051] Embodiment 2:

[0052] A self-cleaning printed cloth preparation process, characterized in that it comprises the following steps:

[0053] Step 1: prepare a cleaning agent, and take the following raw materials by weight: 16 parts of fatty alcohol polyoxyethylene ether, 10 parts of alkyl glycoside, 10 parts of sodium carbonate, 1.5 parts of decyl glucoside, 2.5 parts of sodium dichloroisocyanurate, 1.5 parts of sodium chloride, 2 parts of sodium citrate, and 0.02 parts of ethyl maltol;

[0054] Step 2: Heat water to 36°C, weigh sodium carbonate and sodium citrate in proportion, add them into the water, and stir for 12 minutes to prepare a primary solution;

[0055] Step 3: Add fatty alcohol polyoxyethylene ether, alkyl glucoside and decyl glucoside to the primary solution in proportion, and continue stirring until the emulsification is uniform to obtain a mixed solution;

[0056] Step 4: Add sodium dichloroisocyanurate, sodium chloride and ethyl maltol in proportion to the first mixed solution and stir for 12 minutes. Stir thoroughly to obtain a cleaning agent.

[0057] Step 5: Prepare a screen printing stencil and evenly apply photosensitive emulsion on both sides of the stencil;

[0058] Step 6: Use indirect film exposure for 10 minutes, press the pattern on the screen and the part to be coated with the cleaning agent with tape, and expose and solidify the rest of the part;

[0059] Step 7: After it is completely solidified, tear off the tape and wash away the unsolidified photosensitive emulsion under high pressure to obtain the desired pattern and reserve a suitable position for applying the detergent;

[0060] Step 8: After making the stencil, lay the cloth to be added with the cleaning agent flat on the table;

[0061] Step 9: One side of the screen is pressed on the printed cloth, and the cleaning agent prepared in step 4 is applied on the side away from the printed cloth. At this time, the cleaning agent will penetrate through the mesh holes on the printed cloth and soak into the printed cloth;

[0062] Step 10: Dry in a dryer for 18 minutes to seal the detergent in the printed fabric.

[0063] Embodiment three:

[0064] A self-cleaning printed cloth preparation process comprises the following steps:

[0065] Step 1: prepare a cleaning agent, and take the following raw materials by weight: 18 parts of fatty alcohol polyoxyethylene ether, 12 parts of alkyl glycoside, 11 parts of sodium carbonate, 2.5 parts of decyl glucoside, 3 parts of sodium dichloroisocyanurate, 1.8 parts of sodium chloride, 2.5 parts of sodium citrate, and 0.025 parts of ethyl maltol;

[0066] Step 2: Heat water to 38°C, weigh sodium carbonate and sodium citrate in proportion, add them into the water, and stir for 15 minutes to prepare a primary solution;

[0067] Step 3: Add fatty alcohol polyoxyethylene ether, alkyl glucoside and decyl glucoside to the primary solution in proportion, and continue stirring until the emulsification is uniform to obtain a mixed solution;

[0068] Step 4: Add sodium dichloroisocyanurate, sodium chloride and ethyl maltol in proportion to the first mixed solution and stir for 13 minutes. Stir thoroughly to obtain a cleaning agent.

[0069] Step 5: Prepare a screen printing stencil and evenly apply photosensitive emulsion on both sides of the stencil;

[0070] Step 6: Use indirect film exposure for 12 minutes, press the pattern on the screen and the part to be coated with the cleaning agent with tape, and expose and solidify the rest of the part;

[0071] Step 7: After it is completely solidified, tear off the tape and wash away the unsolidified photosensitive emulsion under high pressure to obtain the desired pattern and reserve a suitable position for applying the detergent;

[0072] Step 8: After making the stencil, lay the cloth to be added with the cleaning agent flat on the table;

[0073] Step 9: One side of the screen is pressed on the printed cloth, and the cleaning agent prepared in step 4 is applied on the side away from the printed cloth. At this time, the cleaning agent will penetrate through the mesh holes on the printed cloth and soak into the printed cloth;

[0074] Step 10: Dry in a dryer for 25 minutes to seal the detergent in the printed fabric.

[0075] Embodiment 4:

[0076] A self-cleaning printed cloth preparation process comprises the following steps:

[0077] Step 1: prepare a cleaning agent, and take the following raw materials by weight: 20 parts of fatty alcohol polyoxyethylene ether, 16 parts of alkyl glycoside, 12 parts of sodium carbonate, 3 parts of decyl glucoside, 5 parts of sodium dichloroisocyanurate, 2 parts of sodium chloride, 3 parts of sodium citrate, and 0.03 parts of ethyl maltol;

[0078] Step 2: Heat water to 40°C, weigh sodium carbonate and sodium citrate according to the proportion, add them into the water, and stir for 20 minutes to prepare the primary solution;

[0079] Step 3: Add fatty alcohol polyoxyethylene ether, alkyl glucoside and decyl glucoside to the primary solution in proportion, and continue stirring until the emulsification is uniform to obtain a mixed solution;

[0080] Step 4: Add sodium dichloroisocyanurate, sodium chloride and ethyl maltol in proportion to the first mixed solution and stir for 15 minutes. Stir thoroughly to obtain a cleaning agent.

[0081] Step 5: Prepare a screen printing stencil and evenly apply photosensitive emulsion on both sides of the stencil;

[0082] Step 6: Use indirect film exposure for 15 minutes, press the pattern on the screen and the part to be coated with the cleaning agent with tape, and expose and solidify the rest of the part;

[0083] Step 7: After it is completely solidified, tear off the tape and wash away the unsolidified photosensitive emulsion under high pressure to obtain the desired pattern and reserve a suitable position for applying the detergent;

[0084] Step 8: After making the stencil, lay the cloth to be added with the cleaning agent flat on the table;

[0085] Step 9: One side of the screen is pressed on the printed cloth, and the cleaning agent prepared in step 4 is applied on the side away from the printed cloth. At this time, the cleaning agent will penetrate through the mesh holes on the printed cloth and soak into the printed cloth;

[0086] Step 10: Dry in a dryer for 30 minutes to seal the detergent in the printed fabric.

[0087] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.

[0088] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A process for preparing a self-cleaning printed cloth, characterized in that: The following steps are involved: Step 1: prepare a cleaning agent, and take the following raw materials by weight: 15-20 parts of fatty alcohol polyoxyethylene ether, 8-16 parts of alkyl glycoside, 8-12 parts of sodium carbonate, 1-3 parts of decyl glucoside, 2-5 parts of sodium dichloroisocyanurate, 1-2 parts of sodium chloride, 1-3 parts of sodium citrate, and 0.01-0.03 parts of ethyl maltol; Step 2: Heat water and weigh sodium carbonate and sodium citrate in proportion, add them into the water, and stir for 10-20 minutes to prepare a primary solution; Step 3: Add fatty alcohol polyoxyethylene ether, alkyl glucoside and decyl glucoside to the primary solution in proportion, and continue stirring until the emulsification is uniform to obtain a mixed solution; Step 4: Add sodium dichloroisocyanurate, sodium chloride and ethyl maltol in proportion to the first mixed solution and stir for 10-15 minutes. Stir thoroughly to obtain a cleaning agent. Step 5: Prepare a screen printing stencil and evenly apply photosensitive emulsion on both sides of the stencil; Step 6: Use indirect film exposure to press the pattern on the screen and the part to be coated with the cleaning agent with tape, and expose and solidify the rest of the part; Step 7: After it is completely solidified, tear off the tape and wash away the unsolidified photosensitive emulsion under high pressure to obtain the desired pattern and reserve a suitable position for applying the detergent; Step 8: After making the stencil, lay the cloth to be added with the cleaning agent flat on the table; Step 9: One side of the screen is pressed on the printed cloth, and the cleaning agent prepared in step 4 is applied on the side away from the printed cloth. At this time, the cleaning agent will penetrate through the mesh holes on the printed cloth and soak into the printed cloth; Step 10: Dry in a dryer for 15-30 minutes to seal the detergent in the printed fabric.

2. A process for preparing a self-cleaning printed cloth according to claim 1, characterized in that: The water temperature is heated to 35-40° C., and the printed cloth is a 30 cm×30 cm printed cloth.

3. The self-cleaning printed cloth and its preparation process according to claim 1, characterized in that: The step of preparing the screen printing plate further comprises: Step 1: Stretch the screen on the screen frame to ensure stability and accuracy during printing; Step 2: Degrease the screen to remove grease and dirt on the surface; Step 3: Dry the treated screen to prevent deformation of the screen; Step 4: Expose using indirect film, harden with hydrogen peroxide and develop with warm water to form a peelable graphic negative; Step 5: Press the graphic film surface against the stretched screen, squeeze the film to make it firmly adhere to the wet screen, peel off the film base and blow dry with air to form a screen.

4. The process for preparing a self-cleaning printed cloth according to claim 1, characterized in that: In step 4, the pH value of the cleaning agent is 5-8.

5. The process for preparing a self-cleaning printed cloth according to claim 1, characterized in that: The sealing thickness of the cleaning agent is 15 μm to 25 μm.

6. The process for preparing a self-cleaning printed cloth according to claim 1, characterized in that: The exposure time of the indirect film is 8-15 minutes.

7. A self-cleaning printed cloth, comprising a self-cleaning printed cloth preparation process according to claims 1 to 6, and also comprising a printed cloth, characterized in that: The following steps are involved: S1 Grey cloth cleaning, drying and shaping; S2 printing, using screen printing to transfer the flowers onto the grey fabric; S3 is fixed at 210℃ for 10-15 minutes; S4 warm water soaking, drying after cleaning; After S5 high temperature shaping, it can be air-dried and rolled up to produce printed fabric.