Magnetic tomography detection device and method
By designing adjustment and lifting structures in the magnetic tomography detection device, the problem of the conveyor belt spacing being unable to be adjusted was solved, and accurate detection of objects of different sizes and elimination of unqualified products were achieved, thereby improving detection accuracy and work efficiency.
Patent Information
- Application Number
- CN202411798642.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-09
- Publication Date
- 2025-09-30
- Estimated Expiration
- 2044-12-09
AI Technical Summary
In order to maintain detection accuracy during the automatic conveying process, existing magnetic tomography detection devices usually use two sets of narrow conveyor belts. However, the distance between the conveyor belts cannot be controlled, resulting in the inability to convey objects of different sizes.
A magnetic tomography detection device is designed. The conveyor belt spacing is adjusted by adjusting the structure, and a lifting structure is provided to remove unqualified products to meet the conveying needs of items of different sizes.
It realizes the adaptive adjustment of the conveyor belt spacing according to the size of the items, improves the detection accuracy, and can effectively eliminate unqualified products and improve work efficiency.
Smart Images

Figure CN119643688B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of magnetic tomography detection, and in particular to a magnetic tomography detection device and method. Background Art
[0002] A magnetic tomography detection device is a device that uses fluxgate technology to adjust the feedback of the excitation coil to detect structural defects and determine whether it meets the requirements of use.
[0003] A search revealed a magnetic tomography detection device and method with the authorization announcement number CN117589862B. This invention utilizes the characteristic of a sudden increase in peak voltage when an internal defect in the ferromagnetic material to be tested is magnetized. By analyzing the peak voltage increment, the inflection point of the peak voltage increment is used to indicate the magnetization of the defect. The defect burial depth is determined by the current value corresponding to the inflection point and a comparison table of preset current and magnetization depth, thus achieving accurate detection of the burial depth of internal defects.
[0004] However, in the process of automatic transportation, the existing magnetic tomography detection device and method usually adopts two sets of narrow conveyor belts to maintain the accuracy of detection. However, the spacing between the two sets of conveyor belts cannot be controlled, and it is impossible to transport objects of different sizes. Therefore, we propose a magnetic tomography detection device and method. Summary of the Invention
[0005] The present invention proposes a magnetic tomography detection device and method, which solves the problem mentioned in the background technology that in the process of automatic transportation, in order to maintain the accuracy of detection, the existing magnetic tomography detection device and method usually adopt two sets of narrow conveyor belts for transportation, but cannot control the spacing between the two sets of conveyor belts, and cannot transport objects of different sizes.
[0006] The technical solutions of the present invention are as follows:
[0007] A magnetic tomography detection device, comprising a main support, a roller rotatably connected to the surface of the main support, a detection assembly fixedly connected to the surface of the main support, a conveyor belt wound around the surface of the roller, an adjustment structure connected to the surface of the roller, and a lifting structure connected to the surface of the main support;
[0008] The adjustment structure includes a fixed bracket fixedly connected to the outer surface of the main bracket, the surface of the fixed bracket is fixedly connected to a fixed bracket, the surface of the fixed bracket is fixedly connected to an adjusting electric cylinder, the output end of the adjusting electric cylinder is fixedly connected to a limiting ring, the surface of the limiting ring is fixedly connected to a support rod, the other end of the support rod is also fixedly connected to a group of limiting rings, a number of groups of universal balls are arranged on the inner side of the limiting ring, the surface of the fixed bracket is fixedly connected to a slide rail, the surface of the slide rail is fixedly and slidably connected to a slider, and a connecting plate is fixedly connected between the slider and the support rod.
[0009] As a further technical solution of the present invention, the jacking structure includes a bottom bracket fixedly connected to the outer surface of the main bracket, the surface of the bottom bracket is fixedly connected to an electric telescopic rod, the output end of the electric telescopic rod is fixedly connected to an extension frame, the inner side of the extension frame is connected to a supporting cylinder, the output end of the supporting cylinder is fixedly connected to a movable block, the top end of the extension frame is fixedly connected to a top plate, a sliding groove is provided on the surface of the top plate, and a sliding plate is slidably connected to the outer surface of the top plate corresponding to the inner side of the sliding groove, the upper end of the sliding plate is fixedly connected to an anti-falling block, and a connecting rod is hinged between the movable block and the sliding plate.
[0010] As a further technical solution of the present invention, a motor is fixedly connected to the surface of the main bracket near one end of the roller, a fixed plate is fixedly connected to the surface of the main bracket, a pushing cylinder is fixedly connected to the outer surface of the fixed plate, a movable plate is fixedly connected to the output end of the pushing cylinder, and a guide plate is fixedly connected to the other side surface of the main bracket corresponding to the movable plate. The internal annular array of the detection component is connected to several groups of excitation detection coils, and the excitation detection coils are used to detect objects.
[0011] As a further technical solution of the present invention, the fixed bracket is a plate-like structure with bent ends. The fixed bracket is located in the middle of the inner surface of the fixed bracket. There are two groups of fixed brackets and they are symmetrically distributed. One group of fixed brackets corresponds to two groups of adjusting electric cylinders.
[0012] As a further technical solution of the present invention, the length of the support rod is equal to the width of the conveyor belt, the number of support rods between the two groups of limit rings is several groups and distributed in a ring array, the number of universal balls corresponding to one group of limit rings is several groups and distributed in a ring array, the universal balls and the rollers are rolled in connection, and the slide rails are parallel to the rollers.
[0013] As a further technical solution of the present invention, the upper and lower ends of the connecting plate are fixedly connected to the support rod and the slider by screws respectively, and the two groups of limiting rings and the support rod therebetween form a group of limiting components, which are used to limit the range of action of the conveyor belt. The range of action of the conveyor belt is adjusted by extending or contracting the adjusting electric cylinder.
[0014] As a further technical solution of the present invention, the bottom bracket is fixedly connected to the main bracket by bolts, and the end of the electric telescopic rod away from the output is fixedly connected to the bottom bracket by bolts. Two groups of openings for the connecting rod to pass through are provided on the surface of the extension frame, and both ends of the connecting rod are respectively connected to the movable block and the sliding plate by hinges.
[0015] As a further technical solution of the present invention, the sliding plate slides back and forth along the length direction of the slide groove, and the sliding plate is adjusted to be away from or close to the center of the top plate by extending or contracting the supporting cylinder. The number of connecting rods corresponding to a group of the movable blocks is two groups and is symmetrically distributed. The number of the lifting structures is two groups and is symmetrically distributed. The connecting line between the two groups of the lifting structures is parallel to the conveying direction of the conveyor belt.
[0016] As a further technical solution of the present invention, the number of the pushing cylinders is two groups, the output end of the pushing cylinder passes through the fixed plate, the movable plate is used to detect the surface of the guide plate corresponding to the items entering the guide plate, and the guide plate is set as an oblique structure on the surface of the main bracket.
[0017] A method for using a magnetic tomography detection device, comprising the following steps:
[0018] Step 1: Adjust the conveyor belt: Adjust the distance between the two conveyor belts according to the size of the conveyed items. The distance between the two conveyor belts can be adjusted by extending or contracting the electric cylinder through electronic control.
[0019] Step 2: Conveying: After adjusting the conveyor belt, start the device. The motor starts immediately and drives the roller to rotate. The rotation of the roller drives the conveyor belt to convey the inspected items. The conveyed items are grabbed by the robot and sent to the surface conveying end of the conveyor belt.
[0020] Step 3: Detection: The inspection object is transported from the conveying end to the inner side of the detection component via the conveyor belt, and the conveyed object is detected by the excitation detection coil inside the detection component;
[0021] Step 4: Rejection: After the inspection is completed, the items continue to be transported by the conveyor belt. When qualified products are delivered to the output end, they are grabbed by the robot and transported to the next process. When unqualified products are delivered to the center of the lifting structure, the electric telescopic rod is extended to lift the items through the top plate and the sliding plate, so that the conveyed items are suspended in the air. At this time, the cylinder is pushed to extend and the movable plate is moved. The unqualified products are pushed to the surface of the guide plate and roll down through the movable plate. The unqualified products are placed in the container to complete the rejection.
[0022] Through the function of the adjustment structure, during use, the conveying distance between the two sets of conveyor belts can be adjusted according to the needs of the different sizes of the conveyed inspection items, so as to meet the conveying inspection of items of different sizes. A thinner conveyor belt will greatly reduce the impact on the conveying results, and can make the inspection results more accurate.
[0023] Through the coordinated action of the lifting structure, fixed plate, pushing cylinder, movable plate and guide plate, unqualified products can be lifted up during use. With the coordinated action of the movable plate and other structures, unqualified products can be pushed out and removed. At the same time, the size of the lifting surface area can be adjusted according to the different spacing between the two sets of conveyor belts, thereby achieving the effect of adaptive adjustment.
[0024] In summary, the principle process of the present invention is as follows:
[0025] When in use, the spacing between the two sets of conveyor belts is adjusted according to the size of the conveyed items, and the spacing between the two sets of conveyor belts is adjusted by extending or contracting the electrically controlled electric cylinder. During adjustment, when conveying larger items for inspection, the electric cylinder can be controlled to push and extend, and the limit ring is moved by the electric cylinder. The two sets of limit rings and the support rod follow the movement, and the two ends of the conveyor belts are driven away from each other on the surface of the roller by the limit ring. At this time, the spacing between the two sets of conveyor belts becomes larger, and when it needs to be reduced, the adjustment can be completed by simply controlling the electric cylinder to contract. The ball of the universal ball can be made to roll with the roller through the action of the universal ball. The adjustment process can be carried out when the device is stopped, and the adjustment can be carried out during the operation of the device, which is conducive to improving the working efficiency of the device and is extremely convenient.
[0026] After adjusting the conveyor belt, start the device. The motor starts immediately and drives the roller to rotate. The rotation of the roller drives the conveyor belt to transport the inspected items. The conveyed items are grabbed by the manipulator and sent to the surface conveying end of the conveyor belt.
[0027] The inspection object is transported from the conveying end to the inner side of the inspection component by the conveyor belt. The conveyed object is inspected by the excitation detection coil inside the inspection component to determine whether the current inspection object meets the requirements;
[0028] After the inspection is completed, the items continue to be transported by the conveyor belt. When qualified products are delivered to the output end, they are grabbed by the robot and transported to the next process. When unqualified products are delivered to the center upper end of the jacking structure, the electric telescopic rod is extended to lift the items through the top plate and the sliding plate, so that the conveyed items are suspended in the air. At this time, the push cylinder is extended to push the movable plate to move, and the unqualified products are pushed to the surface of the guide plate by the movable plate to roll down, and the unqualified products are placed in the container to complete the removal.
[0029] It should be noted that after the spacing between the two sets of conveyor belts is adjusted, the fixed-size top plate or sliding plate may not be able to pass through the space between the two sets of conveyor belts, or the shorter supported items may not be able to maintain their stability. At this time, the movable block can be controlled to move upward by the pushing of the supporting cylinder, and the connecting rod can be driven by the movable block to push the sliding plate away from the center position of the top plate. At this time, the supporting surface of the sliding plate together with the top plate is increased, so that the space with a large distance between the two sets of conveyor belts can be supported. When the two sets of conveyor belts are small, the supporting cylinder can be controlled to contract, thereby driving the two sets of sliding plates to move closer to the center position of the top plate. At this time, the items with a small distance between the two sets of conveyor belts can be supported.
[0030] It should be noted that the height to which the electric telescopic rod drives the extension frame and the top plate to push the items upward is greater than the height of the items conveyed by the conveyor belt, and the force used to push the cylinder to drive the movable plate to push the items requires the items to be moved to the upper end of the guide plate, forming a parabolic drop.
[0031] The working principle and beneficial effects of the present invention are:
[0032] 1. In the present invention, through the function of the adjustment structure, during use, the conveying distance between the two sets of conveyor belts can be adjusted according to the needs of the different sizes of the conveyed inspection objects, thereby meeting the conveying inspection of objects of different sizes. A thinner conveyor belt will greatly reduce the impact on the conveying results, and can make the inspection results more accurate.
[0033] 2. In the present invention, through the coordinated action of the lifting structure, fixed plate, pushing cylinder, movable plate and guide plate, unqualified products can be lifted up during use, and the unqualified products can be pushed out by the coordinated action of the movable plate and other structures. At the same time, the size of the lifting surface area can be adjusted according to the different spacing between the two groups of conveyor belts, thereby achieving the effect of adaptive adjustment. BRIEF DESCRIPTION OF THE DRAWINGS
[0034] The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.
[0035] Figure 1 Schematic diagram of the structure of the device of the present invention;
[0036] Figure 2 It is a schematic diagram of the partial structure of one end of the device of the present invention;
[0037] Figure 3 It is a structural schematic diagram of the regulating structure of the present invention;
[0038] Figure 4 It is a structural schematic diagram of the jacking structure of the present invention;
[0039] Figure 5It is a partial structural schematic diagram of the back side of the jacking structure of the present invention;
[0040] Figure 6 It is a schematic diagram of the local structure of the fixing plate of the present invention;
[0041] Figure 7 It is a partial side sectional view of the detection component of the present invention.
[0042] In the figure: 1. Main bracket; 2. Roller; 3. Detection component; 4. Conveyor belt; 5. Adjustment structure; 51. Fixed bracket; 52. Fixed frame; 53. Adjustment electric cylinder; 54. Limiting ring; 55. Support rod; 56. Universal ball; 57. Slide rail; 58. Slider; 59. Connecting plate; 6. Lifting structure; 61. Bottom bracket; 62. Electric telescopic rod; 63. Extension frame; 64. Support cylinder; 65. Movable block; 66. Top plate; 67. Slide groove; 68. Sliding plate; 69. Anti-slip block; 60. Connecting rod; 7. Motor; 8. Fixed plate; 9. Pushing cylinder; 10. Movable plate; 11. Guide plate; 12. Excitation detection coil. DETAILED DESCRIPTION
[0043] The following will be combined with the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts are within the scope of protection of the present invention.
[0044] Example 1
[0045] like Figures 1 to 3 and Figure 7 As shown, this embodiment proposes a magnetic tomography detection device, including a main bracket 1, the surface of the main bracket 1 is rotatably connected to a roller 2, the surface of the main bracket 1 is fixedly connected to a detection component 3, the surface of the roller 2 is wrapped with a conveyor belt 4, the surface of the roller 2 is connected to an adjustment structure 5, and the surface of the main bracket 1 is connected to a lifting structure 6; the surface of the main bracket 1 is fixedly connected to a motor 7 near one end of the roller 2, the surface of the main bracket 1 is fixedly connected to a fixed plate 8, the outer surface of the fixed plate 8 is fixedly connected to a pushing cylinder 9, the output end of the pushing cylinder 9 is fixedly connected to a movable plate 10, the other side surface of the main bracket 1 is fixedly connected to a guide plate 11 corresponding to the movable plate 10, the internal annular array of the detection component 3 is connected to several groups of excitation detection coils 12, and the excitation detection coils 12 are used to detect objects.
[0046] The adjustment structure 5 includes a fixed bracket 51 fixedly connected to the outer surface of the main bracket 1, the surface of the fixed bracket 51 is fixedly connected to the fixing frame 52, the surface of the fixing frame 52 is fixedly connected to the adjusting electric cylinder 53, the output end of the adjusting electric cylinder 53 is fixedly connected to the limiting ring 54, the surface of the limiting ring 54 is fixedly connected to the support rod 55, the other end of the support rod 55 is also fixedly connected to a group of limiting rings 54, the inner side of the limiting ring 54 is provided with several groups of universal balls 56, the surface of the fixed bracket 51 is fixedly connected to the slide rail 57, the surface of the slide rail 57 is fixedly and slidably connected to the slider 58, and a connecting plate 59 is fixedly connected between the slider 58 and the support rod 55.
[0047] The fixed bracket 51 is a plate-shaped structure with bent ends. The fixed bracket 52 is located in the middle of the inner surface of the fixed bracket 51. There are two groups of fixed brackets 52 and they are symmetrically distributed. One group of fixed brackets 52 corresponds to two groups of adjusting electric cylinders 53; the length of the support rod 55 is equal to the width of the conveyor belt 4, and the number of support rods 55 between the two groups of limiting rings 54 is several groups and distributed in a ring array. One group of limiting rings 54 corresponds to several groups of universal balls 56 and distributed in a ring array. The universal balls 56 are rollingly connected to the roller 2, and the slide rails 57 are parallel to the roller 2; the upper and lower ends of the connecting plate 59 are respectively fixedly connected to the support rod 55 and the slider 58 by screws. The two groups of limiting rings 54 and the support rod 55 therebetween form a group of limiting components. The limiting components are used to limit the range of action of the conveyor belt 4, and the range of action of the conveyor belt 4 is adjusted by adjusting the extension or contraction of the electric cylinder 53.
[0048] In this embodiment, during use, the conveying spacing between the two sets of conveyor belts 4 can be adjusted according to the needs of the different sizes of the conveyed inspection items, so as to meet the conveying inspection of items of different sizes. The thinner conveyor belt 4 will greatly reduce the impact on the conveying results, and can make the inspection results more accurate.
[0049] When in use, the spacing between the two groups of conveyor belts 4 is adjusted according to the size of the conveyed items, and the spacing between the two groups of conveyor belts 4 is adjusted by extending or contracting the electrically controlled adjusting cylinder 53. During adjustment, when conveying larger items for inspection, the adjusting cylinder 53 can be controlled to push and extend, and the limiting ring 54 can be pushed by the adjusting cylinder 53 to move. The two groups of limiting rings 54 and the support rod 55 follow the movement, and the two ends of the conveyor belt 4 are driven to move away from each other on the surface of the roller 2 through the limiting ring 54. At this time, the spacing between the two groups of conveyor belts 4 becomes larger, and when it needs to be reduced, the adjustment can be completed by controlling the adjusting cylinder 53 to contract. The universal ball 56 can be used to make the ball body of the universal ball 56 roll with the roller 2. The adjustment process can be carried out when the device is stopped, and can be adjusted during the operation of the device, which is conducive to improving the working efficiency of the device and is extremely convenient.
[0050] Example 2
[0051] like Figures 4 to 6 As shown, on the basis of Example 1, a lifting structure 6 is further proposed, which includes a bottom bracket 61 fixedly connected to the outer surface of the main bracket 1, the surface of the bottom bracket 61 is fixedly connected to an electric telescopic rod 62, the output end of the electric telescopic rod 62 is fixedly connected to an extension frame 63, the inner side of the extension frame 63 is connected to a supporting cylinder 64, the output end of the supporting cylinder 64 is fixedly connected to a movable block 65, the top of the extension frame 63 is fixedly connected to a top plate 66, a sliding groove 67 is provided on the surface of the top plate 66, and a sliding plate 68 is slidably connected to the inner side of the sliding groove 67 on the outer surface of the top plate 66, the upper end of the sliding plate 68 is fixedly connected to an anti-slip block 69, and a connecting rod 60 is hinged between the movable block 65 and the sliding plate 68.
[0052] The bottom bracket 61 is fixedly connected to the main bracket 1 by bolts, and the end of the electric telescopic rod 62 away from the output is fixedly connected to the bottom bracket 61 by bolts. The surface of the extension frame 63 is provided with two groups of openings for the connecting rod 60 to pass through. Both ends of the connecting rod 60 are respectively connected to the movable block 65 and the sliding plate 68 by hinges.
[0053] The sliding plate 68 slides back and forth along the length direction of the slide groove 67, and the sliding plate 68 is extended or contracted by the support cylinder 64 to adjust it away from the top plate 66 or close to the center of the top plate 66. There are two groups of connecting rods 60 corresponding to a set of movable blocks 65 and they are symmetrically distributed. There are two groups of lifting structures 6 and they are symmetrically distributed. The connecting line between the two groups of lifting structures 6 is parallel to the conveying direction of the conveyor belt 4.
[0054] There are two groups of pushing cylinders 9. The output end of the pushing cylinder 9 passes through the fixed plate 8. The movable plate 10 is used to detect the surface of the corresponding detection object entering the guide plate 11. The guide plate 11 is set as an oblique structure on the surface of the main bracket 1.
[0055] In this embodiment, during use, unqualified products can be lifted up, and with the help of structures such as the movable plate 10, unqualified products can be pushed up and removed. At the same time, the size of the lifting surface area can be adjusted according to the different spacing between the two groups of conveyor belts 4, thereby achieving an adaptive adjustment effect.
[0056] After the inspection is completed, the items continue to be transported through the conveyor belt 4. When qualified products are transported to the output end, they are grabbed by the robot and transported to the next process. When unqualified products are transported to the center upper end of the lifting structure 6, the electric telescopic rod 62 is extended to lift the items through the top plate 66 and the sliding plate 68, so that the conveyed items are suspended in the air. At this time, the push cylinder 9 is extended to push the movable plate 10 to move, and the unqualified products are pushed to the surface of the guide plate 11 by the movable plate 10 to roll down, and the unqualified products are placed in the container to complete the removal.
[0057] It should be noted that after the spacing between the two groups of conveyor belts 4 is adjusted, the fixed-size top plate 66 or sliding plate 68 may not be able to pass between the two groups of conveyor belts 4, or the shorter supported items may not be able to maintain their stability. At this time, the movable block 65 can be controlled to move upward by the pushing of the support cylinder 64, and the connecting rod 60 is driven by the movable block 65 to push the sliding plate 68 away from the center position of the top plate 66. At this time, the supporting surface of the sliding plate 68 together with the top plate 66 is increased, so that the space with a larger distance between the two groups of conveyor belts 4 can be supported. When the two groups of conveyor belts 4 are smaller, the support cylinder 64 can be controlled to contract, thereby driving the two groups of sliding plates 68 to move closer to the center position of the top plate 66. At this time, the items with a smaller distance between the two groups of conveyor belts 4 can be supported.
[0058] A method for using a magnetic tomography detection device, comprising the following steps:
[0059] Step 1: Adjust the conveyor belt 4: Adjust the distance between the two conveyor belts 4 according to the size of the conveyed items. The distance between the two conveyor belts 4 is adjusted by extending or contracting the electric cylinder 53 through electronic control.
[0060] Step 2: Conveying: After adjusting the conveyor belt 4, start the device. At this time, the motor 7 starts immediately, driving the roller 2 to rotate. The conveyor belt 4 is driven by the roller 2 to convey the inspection object. The conveyed object is grabbed by the manipulator and sent to the surface conveying end of the conveyor belt 4.
[0061] Step 3: Detection: The detection object is transported from the conveying end to the inner side of the detection component 3 via the conveyor belt 4, and the conveyed object is detected by the excitation detection coil 12 inside the detection component 3;
[0062] Step 4: Rejection: After the inspection is completed, the items continue to be transported through the conveyor belt 4. When qualified products are transported to the output end, they are grabbed by the robot and transported to the next process. When unqualified products are transported to the center upper end of the jacking structure 6, the electric telescopic rod 62 is extended to lift the items through the top plate 66 and the sliding plate 68, so that the conveyed items are suspended in the air. At this time, the push cylinder 9 is extended to push the movable plate 10 to move, and the unqualified products are pushed to the surface of the guide plate 11 by the movable plate 10 to roll down, and the unqualified products are placed in the container to complete the rejection.
[0063] In summary, the principle process of the present invention is as follows:
[0064] When in use, the distance between the two groups of conveyor belts 4 is adjusted according to the size of the conveyed items, and the distance between the two groups of conveyor belts 4 is adjusted by extending or contracting the electrically controlled adjusting cylinder 53. During adjustment, when conveying larger items for inspection, the adjusting cylinder 53 can be controlled to push and extend, and the limiting ring 54 can be moved by the adjusting cylinder 53. The two groups of limiting rings 54 and the support rod 55 follow the movement, and the two ends of the conveyor belt 4 are driven to move away from each other on the surface of the roller 2 through the limiting ring 54. At this time, the distance between the two groups of conveyor belts 4 becomes larger, and when it needs to be reduced, it is only necessary to control the adjusting cylinder 53 to contract to complete the adjustment. The ball 56 can be used to make the ball 56 roll with the roller 2. This adjustment process can be carried out when the device is stopped, and can be adjusted during the operation of the device, which is conducive to improving the working efficiency of the device and is extremely convenient.
[0065] After the conveyor belt 4 is adjusted, the device is started. At this time, the motor 7 is immediately started to drive the roller 2 to rotate. The conveyor belt 4 is driven by the roller 2 to transport the inspection object. The conveyed object is grabbed by the manipulator and sent to the surface conveying end of the conveyor belt 4.
[0066] The inspection object is transported from the conveying end to the inner side of the inspection component 3 by the conveyor belt 4. The conveyed object is inspected by the excitation detection coil 12 inside the inspection component 3 to determine whether the current inspection object meets the requirements;
[0067] After the inspection is completed, the items continue to be transported through the conveyor belt 4. When qualified products are transported to the output end, they are grabbed by the robot and transported to the next process. When unqualified products are transported to the center upper end of the lifting structure 6, the electric telescopic rod 62 is extended to lift the items through the top plate 66 and the sliding plate 68, so that the conveyed items are suspended in the air. At this time, the push cylinder 9 is extended to push the movable plate 10 to move, and the unqualified products are pushed to the surface of the guide plate 11 by the movable plate 10 to roll down, and the unqualified products are placed in the container to complete the removal.
[0068] It should be noted that after the spacing between the two sets of conveyor belts 4 is adjusted, the fixed-size top plate 66 or sliding plate 68 may not be able to pass through between the two sets of conveyor belts 4, or the shorter supported articles may not be able to maintain their stability. At this time, the movable block 65 can be controlled to move upward by the pushing of the supporting cylinder 64, and the connecting rod 60 is driven by the movable block 65 to push the sliding plate 68 away from the center position of the top plate 66. At this time, the supporting surface of the sliding plate 68 together with the top plate 66 is increased, so that the space between the two sets of conveyor belts 4 with a larger spacing is supported. When the two sets of conveyor belts 4 are smaller, the supporting cylinder 64 can be controlled to contract, thereby driving the two sets of sliding plates 68 to move closer to the center position of the top plate 66. At this time, the articles with a smaller spacing between the two sets of conveyor belts 4 can be supported.
[0069] It should be noted that the height to which the electric telescopic rod 62 drives the extension frame 63 together with the top plate 66 to push the items upward is greater than the height to which the conveyor belt 4 conveys the items, and the force used to push the cylinder 9 to drive the movable plate 10 to push the items is large enough to move the items to the upper end of the guide plate 11, forming a parabolic drop.
[0070] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A magnetic tomography detection device, comprising a main support (1), characterized in that: The surface of the main support (1) is rotatably connected to a roller (2), the surface of the main support (1) is fixedly connected to a detection component (3), a conveyor belt (4) is wound around the surface of the roller (2), the surface of the roller (2) is connected to an adjustment structure (5), and the surface of the main support (1) is connected to a lifting structure (6); The adjustment structure (5) comprises a fixed bracket (51) fixedly connected to the outer surface of the main bracket (1); the surface of the fixed bracket (51) is fixedly connected to a fixed frame (52); the surface of the fixed frame (52) is fixedly connected to an adjustment electric cylinder (53); the output end of the adjustment electric cylinder (53) is fixedly connected to a limiting ring (54); the surface of the limiting ring (54) is fixedly connected to a support rod (55); the other end of the support rod (55) is also fixedly connected to a group of limiting rings (54); a plurality of groups of universal balls (56) are provided on the inner side of the limiting ring (54); the surface of the fixed bracket (51) is fixedly connected to a slide rail (57); the surface of the slide rail (57) is fixedly and slidably connected to a slider (58); a connecting plate (59) is fixedly connected between the slider (58) and the support rod (55); The lifting structure (6) includes a bottom bracket (61) fixedly connected to the outer surface of the main bracket (1), the surface of the bottom bracket (61) is fixedly connected to an electric telescopic rod (62), the output end of the electric telescopic rod (62) is fixedly connected to an extension frame (63), the inner side of the extension frame (63) is connected to a supporting cylinder (64), the output end of the supporting cylinder (64) is fixedly connected to a movable block (65), the top end of the extension frame (63) is fixedly connected to a top plate (66), a sliding groove (67) is provided on the surface of the top plate (66), a sliding plate (68) is slidably connected to the inner side of the sliding groove (67) on the outer surface of the top plate (66), the upper end of the sliding plate (68) is fixedly connected to an anti-slip block (69), and a connecting rod (60) is hinged between the movable block (65) and the sliding plate (68); The bottom bracket (61) is fixedly connected to the main bracket (1) by bolts, and the end of the electric telescopic rod (62) away from the output is fixedly connected to the bottom bracket (61) by bolts. The surface of the extension frame (63) is provided with two groups of openings for the connecting rod (60) to pass through. Both ends of the connecting rod (60) are respectively connected to the movable block (65) and the sliding plate (68) by hinges. The sliding plate (68) slides back and forth along the length direction of the slide groove (67), and the sliding plate (68) is extended or contracted by the supporting cylinder (64) to adjust the sliding plate (68) away from the top plate (66) or close to the center of the top plate (66). The number of the connecting rods (60) corresponding to a group of the movable blocks (65) is two and they are symmetrically distributed. The number of the lifting structures (6) is two and they are symmetrically distributed. The connecting line between the two groups of the lifting structures (6) is parallel to the conveying direction of the conveyor belt (4).
2. The magnetic tomography detection device according to claim 1, characterized in that: A motor (7) is fixedly connected to one end of the surface of the main bracket (1) near the roller (2), a fixed plate (8) is fixedly connected to the surface of the main bracket (1), a pushing cylinder (9) is fixedly connected to the outer surface of the fixed plate (8), a movable plate (10) is fixedly connected to the output end of the pushing cylinder (9), a guide plate (11) is fixedly connected to the other side surface of the main bracket (1) corresponding to the movable plate (10), and the internal annular array of the detection component (3) is connected to a plurality of groups of excitation detection coils (12), and the excitation detection coils (12) are used to detect objects.
3. The magnetic tomography detection device according to claim 1, characterized in that: The fixing bracket (51) is a plate-like structure with two ends bent. The fixing bracket (52) is located in the middle of the inner surface of the fixing bracket (51). The fixing brackets (52) are in two groups and are symmetrically distributed. One group of the fixing brackets (52) corresponds to two groups of adjusting electric cylinders (53).
4. The magnetic tomography detection device according to claim 3, characterized in that: The length of the support rod (55) is equal to the width of the conveyor belt (4); the number of the support rods (55) between the two groups of the limiting rings (54) is several groups and is distributed in a ring array; the number of the universal balls (56) corresponding to one group of the limiting rings (54) is several groups and is distributed in a ring array; the universal balls (56) are in rolling connection with the roller (2); and the slide rail (57) is parallel to the roller (2).
5. The magnetic tomography detection device according to claim 4, characterized in that: The upper and lower ends of the connecting plate (59) are fixedly connected to the support rod (55) and the slider (58) by screws respectively. The two groups of limiting rings (54) and the support rod (55) therebetween form a group of limiting components. The limiting components are used to limit the range of action of the conveyor belt (4). The range of action of the conveyor belt (4) is adjusted by extending or contracting the adjusting electric cylinder (53).
6. The magnetic tomography detection device according to claim 2, characterized in that: The number of the pushing cylinders (9) is two groups, and the output ends of the pushing cylinders (9) pass through the fixed plate (8). The movable plate (10) is used to detect the surface of the corresponding article entering the guide plate (11). The guide plate (11) is arranged in an oblique structure on the surface of the main bracket (1).
7. A method for using a magnetic tomography detection device, using the magnetic tomography detection device according to any one of claims 1 to 6, characterized in that: The usage includes the following steps: Step 1: Adjusting the conveyor belts (4): adjusting the distance between the two sets of conveyor belts (4) according to the size of the conveyed items, and adjusting the distance between the two sets of conveyor belts (4) by extending or contracting the electric cylinder (53) through electric control; Step 2: Conveying: After the conveyor belt (4) is adjusted, the device is started. At this time, the motor (7) is immediately started to drive the roller (2) to rotate. The conveyor belt (4) is driven by the roller (2) to convey the inspection object. The conveyed object is grabbed by the manipulator and sent to the surface conveying end of the conveyor belt (4); Step 3: Detection: The detection object is transported from the conveying end to the inner side of the detection component (3) via the conveyor belt (4), and the conveyed object is detected by the excitation detection coil (12) inside the detection component (3); Step 4: Rejection: After the inspection is completed, the items are continuously transported by the conveyor belt (4). When qualified products are transported to the output end, they are grabbed by the robot and transported to the next process. When unqualified products are transported to the upper center of the lifting structure (6), the electric telescopic rod (62) is extended to lift the items through the top plate (66) and the sliding plate (68), so that the conveyed items are suspended in the air. At this time, the push cylinder (9) is extended to push the movable plate (10) to move, and the unqualified products are pushed to the surface of the guide plate (11) by the movable plate (10) to roll down, and the unqualified products are placed in the container to complete the rejection.