A sand adding device for molding sand processing

By designing a sand-adding device with functions of sand storage, vibration, and compaction, the problems of single function and interruption of sand addition in existing devices have been solved, achieving efficient and continuous sand processing and improving casting processing efficiency.

CN119657850BActive Publication Date: 2026-01-02MAANSHAN SANCHUAN MACHINERY MFG CO LTD
View PDF 3 Cites 0 Cited by

Patent Information

Application Number
CN202411859916.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-12-17
Publication Date
2026-01-02
Estimated Expiration
2044-12-17

AI Technical Summary

Technical Problem

Existing sand feeding devices for casting processing have limited functionality, cannot achieve the vibration and compaction of molding sand, and cannot monitor the amount of molding sand in real time, resulting in interruptions and low efficiency in the sand feeding process.

Method used

A molding sand feeding device was designed, which includes a sand storage mechanism, a vibrating table, a pushing mechanism, and a pressing mechanism. It has the functions of adding sand, vibrating sand, and pressing sand, and monitors the molding sand inventory in real time through a camera to ensure the continuity and quality of sand feeding.

Benefits of technology

It achieves efficient sand addition, vibration, and compaction of molding sand, expands the applicability of the device, improves utilization, and ensures the continuity and quality of the sand addition process.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119657850B_ABST
    Figure CN119657850B_ABST
Patent Text Reader

Abstract

The application relates to the technical field of casting processing auxiliary equipment, and particularly discloses a molding sand adding device for casting processing, which comprises a sand storage mechanism, a first conveying mechanism is arranged on one side of the sand storage mechanism, a vibrating table is arranged below the sand storage mechanism, a second conveying mechanism and a transfer mechanism are respectively arranged on the two sides of the vibrating table, a first pushing mechanism and a second pushing mechanism are respectively arranged on the sides, away from the vibrating table, of the second conveying mechanism and the transfer mechanism, and a pressing mechanism is arranged on the side, close to the first conveying mechanism, of the transfer mechanism. The molding sand adding device can realize the operations of molding sand adding, sand vibrating and sand pressing, guarantees the quality of sand adding, has the function of mixing and stirring the raw sand and raw materials before sand adding, enriches the application range of the device, improves the utilization rate of the device, helps workers to know the stock of the molding sand in the sand storage tank in real time, so that the molding sand can be supplemented in the sand storage tank in time, and the continuity of molding sand adding is guaranteed.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The application relates to the technical field of casting processing auxiliary equipment, and discloses a molding sand feeding device for casting processing. BACKGROUND

[0002] Foundry molding sand, also known as molding sand or casting sand, is raw sand used for manufacturing sand molds and sand cores in casting production, mainly composed of quartz particles with uniform particle size. The molding sand is generally formed by mixing foundry raw sand, molding sand binder and auxiliary materials in a certain proportion, and has good strength, thermal stability, fluidity, plasticity and air permeability. Before casting production, the molding sand feeding device is used to pour the mixed molding sand into the mold, and after the molding sand is shaped and demolded, the casting pouring operation can be performed.

[0003] A molding sand feeding device for casting processing is disclosed in Chinese Patent No. CN218192435U, which comprises a support chassis and a sand feeding hopper. A sand discharging scraper is rotatably installed in the sand feeding hopper, and a driving motor is drivingly connected to the sand discharging scraper and installed outside the sand feeding hopper. At least two sand discharging openings are provided through the sand feeding hopper, and a telescopic material guiding device is provided on the outer side of the sand feeding hopper corresponding to each sand discharging opening. A movable sand blocking device is provided on the outer wall of the sand feeding hopper corresponding to each telescopic material guiding device. The driving motor drives the sand discharging scraper to rotate, and the molding sand is sent into the mold through the sand discharging opening and the telescopic material guiding device. After the sand feeding is completed, the movable sand blocking device can be used to block the sand discharging opening. The telescopic material guiding device has adjustable length and can be easily adjusted and used for filling molding sand in various molds. The device can realize automatic sand feeding with high efficiency, reduce the additional consumption of labor, and greatly improve the casting processing efficiency. However, the above-mentioned sand feeding device can only perform sand filling operation of the molding sand, and cannot vibrate the molding sand filled in the mold to fill the gaps of the mold. The above-mentioned sand feeding device has single function and can only be used for sand feeding of the molding sand, and does not have the function of raw sand and raw material stirring, which affects the application range of the device to some extent, thereby affecting the utilization rate of the device. In addition, the above-mentioned sand feeding device is not convenient for workers to know the stock of the molding sand in the sand feeding hopper in real time during use, which causes the interruption of the molding sand feeding due to the inability to timely supplement the molding sand in the sand feeding hopper, affects the continuity of the molding sand feeding, and further affects the efficiency of the casting processing. Therefore, in order to solve the above-mentioned problems, the application provides a molding sand feeding device for casting processing. SUMMARY

[0004] The present application aims to provide a sand adding device for casting processing, which can realize sand adding, sand vibrating and compacting operations, ensure the quality of sand adding, has the function of mixing and stirring raw sand and raw materials before sand adding, enriches the application range of the device, improves the utilization rate of the device, helps workers to know the inventory of sand in the sand storage tank and the operation of the stirring rod in real time, so as to timely supplement sand in the sand storage tank and check and maintain the stirring rod and the sand tank, and ensure the continuity of sand adding.

[0005] The present application is realized by the following technical solutions:

[0006] A sand adding device for casting processing, comprising a sand storage mechanism, a first conveying mechanism is arranged on one side of the sand storage mechanism, a vibrating table is arranged below the sand storage mechanism, a second conveying mechanism and a transfer mechanism are arranged on both sides of the vibrating table respectively, a first pushing mechanism and a second pushing mechanism are arranged on the sides away from the vibrating table of the second conveying mechanism and the transfer mechanism respectively, a compacting mechanism is arranged on the side close to the first conveying mechanism of the transfer mechanism, the sand storage mechanism comprises a sand storage tank, a discharge pipe is arranged below the sand storage tank, a valve is arranged on one side of the discharge pipe, a feeding port is formed on one side above the sand storage tank, a stirring rod is arranged in the sand storage tank, the upper end of the stirring rod penetrates through the top of the sand storage tank and is rotationally connected with the sand storage tank, a motor is connected with the upper end of the stirring rod, a support seat is arranged on the outside of the motor, the lower end of the support seat is connected with the sand storage tank, a camera is arranged on one side of the motor, the lens of the camera penetrates through the top of the sand storage tank, the camera is connected with a terminal device through electrical signals, and a first bracket is arranged on the outside of the sand storage tank.

[0007] As a further arrangement of the above-mentioned scheme, the first conveying mechanism comprises a second bracket and a first conveying belt, the upper end of the second bracket is connected with the first conveying belt, which facilitates conveying sand or sand raw materials into the sand storage tank through the first conveying belt, baffles are connected on both sides of the first conveying belt, which can prevent sand or sand raw materials from falling off from both sides of the first conveying belt during conveying into the sand storage tank, reduce the workload of workers for cleaning, ensure the cleanliness of the sand adding operation environment, a scraper is connected above the end close to the sand storage tank of the second bracket, which can scrape sand or sand raw materials adhering to the first conveying belt into the sand storage tank after the sand or sand raw materials on the first conveying belt fall into the sand storage tank, avoiding the sand or sand raw materials from falling off from the bottom of the first conveying belt to the ground, and the second bracket is connected with the first bracket, which can provide stable support for the sand storage mechanism, facilitating the installation and maintenance of the sand storage mechanism.

[0008] As a further arrangement of the above-mentioned scheme, the second conveying mechanism comprises a second conveying belt and a limiting frame, the second conveying belt is connected with the limiting frame at one end close to the second support, which can avoid the mold on the second conveying belt from falling off the second conveying belt while limiting the position of the mold, the upper plane of the second conveying belt is in the same plane as the upper plane of the vibrating table, which lays the foundation for the pushing mechanism to smoothly push the mold on the second conveying belt to the vibrating table, and the mold is placed above the vibrating table, which facilitates the sand storage mechanism to inject the sand into the mold and vibrate the sand to fill the gaps in the mold, ensuring the quality of sand injection.

[0009] As a further arrangement of the above-mentioned scheme, the transfer mechanism comprises a bearing plate and a handrail, the bearing plate is connected with the handrail at one side away from the pressing mechanism, which facilitates workers to grasp the mold during the transfer process, a plurality of supporting legs are connected below the bearing plate, the lower end of the supporting leg is connected with a universal brake wheel, which is convenient for adjusting and fixing the position of the transfer mechanism, and the upper plane of the bearing plate is in the same plane as the upper plane of the vibrating table, which is convenient for pushing the mold after vibrating from the vibrating table to the bearing plate, and provides convenience for the pressing mechanism to press the sand.

[0010] As a further arrangement of the above-mentioned scheme, the first pushing mechanism comprises a third support and a first telescopic rod, the upper end of the third support is connected with the first telescopic rod, and the telescopic end of the first telescopic rod is connected with a first push plate, which is convenient for pushing the mold from the second conveying belt to the vibrating table before sanding, and pushing the mold together with the sand to the bearing plate after sanding and vibrating, and using the pressing mechanism to press the sand, which can effectively save the labor of workers.

[0011] As a further arrangement of the above-mentioned scheme, the second pushing mechanism comprises a fourth support and a second telescopic rod, the upper end of the fourth support is connected with the second telescopic rod, and the telescopic end of the second telescopic rod is connected with a second push plate, which can use the second pushing mechanism to push the mold and the sand back to the vibrating table for sanding according to the situation of the sand pressed by the pressing mechanism, and then use the first pushing mechanism to push it back to the bearing plate after sanding, which can further save the labor of workers.

[0012] As a further arrangement of the above-mentioned scheme, the pressing mechanism comprises a third telescopic rod and a pressing plate, the telescopic end of the third telescopic rod is connected with the pressing plate, which can press the sand after vibrating, further reducing the gap between the sand particles, the outer side of the third telescopic rod is connected with a fifth support, which can provide support for the pressing mechanism while limiting the position of the transfer mechanism, and the fifth support is connected with the second support, which can further stabilize the pressing mechanism.

[0013] As a further arrangement of the above scheme, one side of the second pushing mechanism is provided with a controller, which is used to control the operation of the motor, the first conveying belt, the second conveying belt, the vibrating table, the first telescopic rod and the third telescopic rod, so as to ensure the smooth operation of the device.

[0014] The size and shape of the pressing plate in the mold sand adding device for casting processing are matched with the mold. In use, the corresponding pressing plate is replaced according to different molds, so as to ensure the quality of sand pressing. Before use, the device injects sufficient mold sand into the sand storage tank through the first conveying belt, starts the motor to drive the stirring rod to rotate, and places a plurality of molds on the second conveying belt in turn. The controller is used to start the second conveying belt, and the mold is conveyed to one side of the limiting frame and then closed. The first telescopic rod is controlled to extend by the controller, and the mold close to the limiting frame is pushed from the second conveying belt to the vibrating table. The valve is opened, and the mold sand in the sand storage tank is injected into the mold through the discharge pipe. In the process of sand injection, the vibrating table is started to drive the mold to vibrate, and the mold sand in the mold is evenly vibrated. After the mold sand is filled in the mold, the valve is closed, the discharge pipe stops discharging sand, the vibrating table is closed by the controller, and the first telescopic rod is controlled to extend by the controller to push the mold filled with sand from the vibrating table to the bearing plate through the first pushing plate. The third telescopic rod is controlled to extend by the controller, the third telescopic rod drives the pressing plate to move downward to extrude the mold sand in the mold, further reduces the gap between the mold sand particles, and then controls the third telescopic rod to retract to separate the pressing plate from the mold. According to the state of the compacted mold sand, it is selected whether the second pushing mechanism is needed to push the mold from the bearing plate back to the vibrating table for secondary sand injection. If secondary sand injection is needed, the first telescopic rod is controlled to retract, the second telescopic rod is controlled to extend, the second pushing plate is used to push the mold filled with sand from the bearing plate back to the vibrating table, the valve is opened, and then a proper amount of mold sand is injected into the mold, the valve is closed, and the first pushing mechanism is used to push the mold together with the sand to the bearing plate to perform secondary sand pressing by using the compacting mechanism. After the sand pressing is completed, the brake of the universal brake wheel is released, the transfer device together with the mold is moved away from below the compacting mechanism, another empty transfer mechanism is placed below the compacting mechanism, the transfer mechanism with the mold is transferred to the mold sand storage point, the mold filled with sand is unloaded from the bearing plate, and the empty transfer mechanism is transferred to one side of the device for standby use.

[0015] The application has the following beneficial effects in practical application:

[0016] The use of the camera in the sand storage mechanism helps workers to know the storage amount of the mold sand in the sand storage tank and the operation of the sand storage tank and the stirring rod in real time, so as to timely supplement the mold sand in the sand storage tank and ensure the continuity of the mold sand adding operation. When the stirring rod fails or the discharge pipe of the sand storage tank is blocked, the workers can timely shut down the device, remove the fault, and restore the operation of the device to ensure the efficiency of the mold sand adding of the device.

[0017] The combination of the sand storage tank, the stirring rod and the motor can not only store the sand, but also facilitate the sand in the sand storage tank to be scattered, the sand to be discharged from the discharge pipe, and the sand raw materials to be mixed, enrich the application scenarios of the device, and improve the utilization rate of the device.

[0018] The combination of the two pushing mechanisms facilitates the position of the mold to be changed during the sand adding process, saves the labor of workers to carry the mold, the use of the vibrating table can uniformly vibrate the sand in the mold, the sand in the mold can be compacted by the use of the compacting mechanism, the gap between the sand particles is further reduced, and the sand adding quality is ensured. BRIEF DESCRIPTION OF DRAWINGS

[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the following will briefly introduce the drawings needed to be used in the embodiment description. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can also be obtained by those skilled in the art without creative labor on the basis of these drawings.

[0020] Figure 1 is a perspective view of the present application;

[0021] Figure 2 is a combined perspective view of the sand storage mechanism, the first conveying mechanism and the compacting mechanism in the present application;

[0022] Figure 3 is a combined view of the sand storage tank, the motor and the stirring rod in the present application;

[0023] Figure 4 is a disconnected view of the second conveying mechanism in the present application;

[0024] Figure 5 is a perspective view of the transfer mechanism in the present application;

[0025] Figure 6 is a perspective view of the first pushing mechanism in the present application;

[0026] Figure 7 is a combined view of the second pushing mechanism and the controller in the present application.

[0027] In the figure: 1, sand storage mechanism; 2, first conveying mechanism; 3, vibrating table; 4, mold; 5, second conveying mechanism; 6, transfer mechanism; 7, controller; 8, first pushing mechanism; 9, second pushing mechanism; 10, pressing mechanism; 11, sand storage tank; 111, discharge pipe; 1111, valve; 112, feed inlet; 12, stirring rod; 13, motor; 131, support seat; 14, camera; 15, first support; 21, second support; 22, first conveying belt; 221, baffle; 23, scraper; 51, second conveying belt; 52, limiting frame; 61, bearing plate; 62, handrail; 63, supporting leg; 64, universal brake wheel; 81, third support; 82, first telescopic rod; 83, first push plate; 91, fourth support; 92, second telescopic rod; 93, second push plate; 101, third telescopic rod; 102, pressing plate; 103, fifth support. DETAILED DESCRIPTION

[0028] In order to enable persons skilled in the art to better understand the scheme of the present application, the technical scheme in the embodiments of the present application will be clearly and completely described below in combination with the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by persons skilled in the art without creative labor should belong to the protection scope of the present application.

[0029] It should be noted that the embodiments in the present application and the features in the embodiments can be combined with each other without conflict. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments. Figures 1-7 The technical scheme of the present application will be described in detail below.

[0030] The embodiment discloses a sand adding device for casting processing, which comprises a sand storage mechanism 1, wherein one side of the sand storage mechanism 1 is provided with a first conveying mechanism 2, and the lower part of the sand storage mechanism 1 is provided with a vibrating table 3, and the two sides of the vibrating table 3 are respectively provided with a second conveying mechanism 5 and a transfer mechanism 6, and the sides, away from the vibrating table 3, of the second conveying mechanism 5 and the transfer mechanism 6 are respectively provided with a first pushing mechanism 8 and a second pushing mechanism 9, and the side, close to the first conveying mechanism 2, of the transfer mechanism 6 is provided with a pressing mechanism 10.

[0031] As Figure 1 , Figure 2 and Figure 3As shown, the sand storage mechanism 1 includes a sand storage tank 11, which is provided with a discharge pipe 111 below, facilitating the discharge of the sand in the sand storage tank 11, and the discharge pipe 111 is provided with a valve 1111 on one side, which can be closed after one mold 4 is filled, avoiding the sand from leaking out of the discharge pipe 111, or the discharge pipe 111 can be blocked during the process of the sand storage mechanism 1 used as sand raw material mixing, avoiding waste of sand raw materials, and the sand storage tank 11 is provided with a feeding port 112 on one side above, facilitating the use of the first feeding mechanism to inject sand or sand raw materials into the sand storage tank 11, and the sand storage tank 11 is provided with a stirring rod 12 inside, the upper end of the stirring rod 12 penetrates the top of the sand storage tank 11 and is rotatably connected with the sand storage tank 11, and the upper end of the stirring rod 12 is connected with a motor 13, which can scatter the sand or sand raw materials in the sand storage tank 11, mix the sand raw materials uniformly, and avoid the sand from blocking the discharge pipe 111.

[0032] As shown in Figure 1 , Figure 2 and Figure 3 , the outer side of the motor 13 is provided with a support seat 131, the lower end of the support seat 131 is connected with the sand storage tank 11, which can provide support for the motor 13 and the stirring rod 12, facilitate the installation and maintenance of the motor 13 and the stirring rod 12, and the side of the motor 13 is provided with a camera 14, the lens of the camera 14 penetrates the top of the sand storage tank 11, and the camera 14 is connected with a terminal device through electrical signals, facilitating workers to master the sand stock in the sand storage tank 11 and the running condition of the stirring rod 12 in real time, timely supplementing sand in the sand storage tank 11, ensuring the continuity of sand adding, and timely repairing and maintaining when the stirring rod 12 fails, so as to avoid affecting sand adding, and the outer side of the sand storage tank 11 is provided with a first support 15, which is convenient for connecting with a second support 21, so that the sand storage mechanism 1 remains stable.

[0033] As shown in Figure 1 and Figure 2As shown, the first conveying mechanism 2 comprises a second support 21 and a first conveying belt 22, the upper end of the second support 21 is connected with the first conveying belt 22, which facilitates the conveying of the sand or sand raw materials into the sand storage tank 11 through the first conveying belt 22, and the two sides of the first conveying belt 22 are connected with baffles 221, which can avoid the sand or sand raw materials from falling off from the two sides of the first conveying belt 22 during the conveying process into the sand storage tank 11, reduce the workload of workers cleaning, ensure the cleanliness of the sanding operation environment, and the end of the second support 21 close to the sand storage tank 11 is connected with a scraper 23 above, which can scrape the sand or sand raw materials adhered to the first conveying belt 22 into the sand storage tank 11 after the sand or sand raw materials on the first conveying belt 22 fall into the sand storage tank 11, avoiding the sand or sand raw materials from falling off from the bottom of the first conveying belt 22 to the ground, and the second support 21 is connected with the first support 15, which can provide stable support for the sand storage mechanism 1, facilitating the installation and maintenance of the sand storage mechanism 1.

[0034] As shown in Figure 1 and Figure 4 , the second conveying mechanism 5 comprises a second conveying belt 51 and a limiting frame 52, the end of the second conveying belt 51 close to the second support 21 is connected with the limiting frame 52, which can avoid the mold 4 conveyed on the second conveying belt 51 from falling off from the second conveying belt 51 while limiting the position of the mold 4, and the upper plane of the second conveying belt 51 is on the same plane as the upper plane of the vibration table 3, which lays the foundation for the successful pushing of the mold 4 on the second conveying belt 51 to the vibration table 3 by using the pushing mechanism, and the vibration table 3 is placed with the mold 4 above, which facilitates the sand storage mechanism 1 to inject sand into the mold 4 and vibrate the sand to fill the gaps in the mold 4, ensuring the quality of sanding.

[0035] As shown in Figure 1 and Figure 5 , the transfer mechanism 6 comprises a bearing plate 61 and a handrail 62, the side of the bearing plate 61 away from the pressing mechanism 10 is connected with the handrail 62, which facilitates workers to grasp during the process of transferring the mold 4 that has been sanding, and a plurality of supporting legs 63 are connected below the bearing plate 61, and universal brake wheels 64 are connected at the lower end of the supporting legs 63, which facilitates the adjustment and fixation of the position of the transfer mechanism 6, and the upper plane of the bearing plate 61 is on the same plane as the upper plane of the vibration table 3, which facilitates the pushing of the mold 4 after vibration from the vibration table 3 to the bearing plate 61, and provides convenience for the pressing mechanism 10 to press the sand.

[0036] As shown in Figure 1 and Figure 6As shown, the first pushing mechanism 8 includes a third support 81 and a first telescopic rod 82, the upper end of the third support 81 is connected with the first telescopic rod 82, the telescopic end of the first telescopic rod 82 is connected with a first pushing plate 83, which facilitates pushing the mold 4 from the second conveying belt 51 to the vibration table 3 before sanding, and pushing the mold 4 together with the sand to the bearing plate 61 after sanding and vibrating, and using the pressing mechanism 10 to compact the sand, which can effectively save the labor of workers to carry the mold 4.

[0037] As shown in Figure 1 and Figure 7 As shown, the second pushing mechanism 9 includes a fourth support 91 and a second telescopic rod 92, the upper end of the fourth support 91 is connected with the second telescopic rod 92, the telescopic end of the second telescopic rod 92 is connected with a second pushing plate 93, which can use the second pushing mechanism 9 to push the mold 4 and the sand back to the vibration table 3 for sanding according to the situation of the sand compacted by the pressing mechanism 10, and then use the first pushing mechanism 8 to push back to the bearing plate 61 after sanding is completed, which can further save the labor of workers.

[0038] As shown in Figure 1 and Figure 2 As shown, the pressing mechanism 10 includes a third telescopic rod 101 and a pressing plate 102, the telescopic end of the third telescopic rod 101 is connected with the pressing plate 102, which can compact the sand after vibrating, further reducing the gap between the sand particles, the outer side of the third telescopic rod 101 is connected with a fifth support 103, which can provide support for the pressing mechanism 10 while limiting the position of the transfer mechanism 6, the fifth support 103 is connected with the second support 21, which can further stabilize the pressing mechanism 10.

[0039] As shown, one side of the second pushing mechanism 9 is provided with a controller 7, which facilitates the operation of the motor 13, the first conveying belt 22, the second conveying belt 51, the vibration table 3, the first telescopic rod 82 and the third telescopic rod 101 and other components in the device, to ensure the smooth operation of the device.

[0040] The sanding device for casting processing disclosed in the embodiment, before use, according to different molds 4, replace the corresponding pressing plate 102, use the controller 7 to start the first conveying belt 22, put the sand or sand raw materials on the first conveying belt 22, through the first conveying belt 22 from the feeding port 112 into the sand storage tank 11, the scraper 23 below the end of the first conveying belt 22 close to the sand storage tank 11 can scrape the sand or sand raw materials adhered to the first conveying belt 22 into the sand storage tank 11, use the controller 7 to start the motor 13, make the motor 13 drive the stirring rod 12 to rotate, scatter the sand in the sand storage tank 11, when the sand raw materials are injected into the sand storage tank 11, the sand raw materials are mixed evenly in the process of the stirring rod 12 rotating.

[0041] The plurality of molds 4 are placed on the second conveying belt 51 in sequence, the second conveying belt 51 is started by using the controller 7, and after the second conveying belt 51 conveys the molds 4 to one side of the limiting frame 52, the second conveying belt 51 is closed, the first telescopic rod 82 is controlled to extend by using the controller 7, the first push plate 83 is driven to move towards the direction of the molds 4, the molds 4 close to the limiting frame 52 are pushed from the second conveying belt 51 to the vibration table 3, the valve 1111 is opened, the sand in the sand storage tank 11 is injected into the molds 4 through the discharge pipe 111, the vibration table 3 is started during the sand injection process, the vibration table 3 drives the molds 4 and the sand in the molds 4 to vibrate, the sand in the molds 4 is vibrated evenly, after the sand fills the molds 4, the valve 1111 is closed, the discharge pipe 111 stops discharging sand, the vibration table 3 is closed by using the controller 7, the first telescopic rod 82 is controlled to extend by using the controller 7 again, the molds 4 filled with sand are pushed from the vibration table 3 to the bearing plate 61 by the first push plate 83, the positions of the molds 4 on the bearing plate 61 are adjusted by using the controller 7 to control the extension and retraction of the first telescopic rod 82 and the second telescopic rod 92, the molds 4 are aligned with the pressing plate 102, then the first telescopic rod 82 is controlled to retract and reset by using the controller 7, the third telescopic rod 101 is controlled to extend by using the controller 7, the third telescopic rod 101 drives the pressing plate 102 to move downwards to press the sand in the molds 4, so as to further reduce the gaps between the sand particles, after the pressing is completed, the third telescopic rod 101 is controlled to retract, and the pressing plate 102 is separated from the molds 4.

[0042] The state of the compacted sand is judged whether it meets the casting requirements of the castings, so as to judge whether the second pushing mechanism 9 is needed to push the molds 4 from the bearing plate 61 back to the vibration table 3 for secondary sand injection, if the casting requirements are met, secondary sand injection is not needed, the brake of the universal brake wheel 64 is released, the handrail 62 is held to move the transfer mechanism 6 together with the molds 4 filled with sand away from below the compacting mechanism 10, another empty transfer mechanism 6 is moved to below the compacting mechanism 10, the brake of the universal brake wheel 64 is stepped on to fix it, after the molds 4 are transferred to the sand storage point, the molds 4 are unloaded from the bearing plate 61, and the empty transfer mechanism 6 is moved to one side of the compacting mechanism 10 for standby.

[0043] If the casting pouring requirements are not met, secondary sand injection is needed, at this time, the controller 7 is used to control the second telescopic rod 92 to extend, the push plate is moved to the direction of the mold 4 on the bearing plate 61, the second push plate 93 is used to push the mold 4 filled with sand from the bearing plate 61 back to the vibration table 3, the controller 7 is used to control the second telescopic rod 92 to reset, the valve 1111 is opened, and then the appropriate amount of sand is injected into the mold 4, the valve 1111 is closed, the controller 7 is used to control the first telescopic rod 82 to extend again, the first push plate 83 is used to push the mold 4 together with the sand to the bearing plate 61, the secondary sand pressing is carried out again by using the pressing mechanism 10, after the sand pressing is completed, the mold 4 is transported by using the transfer mechanism 6 and the empty transfer mechanism 6 is placed below the pressing mechanism 10, the controller 7 is used to start the second conveying belt 51 again, another mold 4 is conveyed to one side of the limiting frame 52, and then the second conveying belt 51 is closed, and then the above operation is repeated to complete the sanding operation of the remaining molds 4.

[0044] During the sanding process, the worker masters the inventory of the sand in the sand storage tank 11 and the operation of the stirring rod 12 in real time through the video picture transmitted back to the terminal device by the camera 14, when the inventory is low, the sand in the sand storage tank 11 is supplemented in time through the first conveying belt 22, when the stirring rod 12 fails, the valve 1111 and the motor 13 are closed in time, the stirring rod 12 is overhauled, and after the failure of the stirring rod 12 is eliminated, the motor 13 is started in time to drive the stirring rod 12 to operate, so that the sanding of the sand is ensured to be continuous.

[0045] The vibration table 3, the mold 4, the controller 7, the valve 1111, the stirring rod 12, the motor 13, the camera 14, the first conveying belt 22, the second conveying belt 51, the universal brake wheel 64, the first telescopic rod 82, the second telescopic rod 92, the third telescopic rod 101, the pressing plate 102 and the like in the sanding device for casting processing disclosed by the application are all general standard parts or parts known by those skilled in the art, and the structure and principle thereof can be known by those skilled in the art through a technical manual or through a conventional experimental method.

[0046] The above is only a preferred embodiment of the application, and is not used to limit the application, and any modification, equivalent replacement and improvement made within the spirit and principle of the application shall be included in the protection scope of the application.

Claims

1. A molding sand adding device for casting processing, comprising a sand storage mechanism, characterized in that, One side of the sand storage mechanism is provided with a first conveying mechanism, and the lower side of the sand storage mechanism is provided with a vibrating table, and the two sides of the vibrating table are respectively provided with a second conveying mechanism and a transfer mechanism, and the side away from the vibrating table of the second conveying mechanism and the transfer mechanism is respectively provided with a first pushing mechanism and a second pushing mechanism, and the side close to the first conveying mechanism of the transfer mechanism is provided with a pressing mechanism, and the sand storage mechanism comprises a sand storage tank, and the lower side of the sand storage tank is provided with a discharge pipe, and the side of the discharge pipe is provided with a valve, and the upper side of the sand storage tank is provided with a feeding port, and the inside of the sand storage tank is provided with a stirring rod, and the upper end of the stirring rod penetrates through the top of the sand storage tank and is rotationally connected with the sand storage tank, and the upper end of the stirring rod is connected with a motor, and the outside of the motor is provided with a support seat, and the lower end of the support seat is connected with the sand storage tank, and the side of the motor is provided with a camera, and the lens of the camera penetrates through the top of the sand storage tank, and the camera is connected with a terminal device through an electric signal, and the outside of the sand storage tank is provided with a first support.

2. The molding sand adding device for casting processing according to claim 1, wherein The first conveying mechanism comprises a second support and a first conveying belt, the upper end of the second support is connected with the first conveying belt, the two sides of the first conveying belt are connected with baffles, and the end close to the sand storage tank of the second support is connected with a scraper above.

3. The molding sand adding device for casting processing according to claim 1, wherein The second conveying mechanism comprises a second conveying belt and a limiting frame, the end close to the second support of the second conveying belt is connected with the limiting frame, the upper plane of the second conveying belt is in the same plane as the upper plane of the vibrating table, and the upper side of the vibrating table is provided with a mold.

4. The molding sand adding device for casting processing according to claim 1, wherein The transfer mechanism comprises a bearing plate and a handrail, the side away from the pressing mechanism of the bearing plate is connected with the handrail, the lower side of the bearing plate is connected with a plurality of supporting legs, the lower end of the supporting leg is connected with a universal brake wheel, and the upper plane of the bearing plate is in the same plane as the upper plane of the vibrating table.

5. The molding sand adding device for casting processing according to claim 1, wherein The first pushing mechanism comprises a third support and a first telescopic rod, the upper end of the third support is connected with the first telescopic rod, and the telescopic end of the first telescopic rod is connected with a first push plate.

6. The molding sand adding device for casting processing according to claim 1, wherein The second pushing mechanism comprises a fourth support and a second telescopic rod, the upper end of the fourth support is connected with the second telescopic rod, and the telescopic end of the second telescopic rod is connected with a second push plate.

7. The molding sand adding device for casting processing according to claim 1, wherein The pressing mechanism comprises a third telescopic rod and a pressing plate, the telescopic end of the third telescopic rod is connected with the pressing plate, the outside of the third telescopic rod is connected with a fifth support, and the fifth support is connected with the second support.

8. The molding sand adding device for casting processing according to claim 1, wherein The side of the second pushing mechanism is provided with a controller.

Citation Information

Patent Citations

  • Molding sand adding device for casting machining

    CN218192435U

  • Casting adds sand device

    CN208408459U

  • Sand box sand adding assembly line for evanescent mode casting parts

    CN218168635U