Die-casting Mold for Communication Filter Housing

By designing die-casting molds of dynamic mold mechanisms, static mold mechanisms and cooling systems, the problems of rapid molding and smooth molding of castings are solved, efficient cooling and uniform cooling are achieved, and the casting molding quality is improved.

CN119657881BActive Publication Date: 2025-05-27SHENZHEN WANDA AN PRECISION TECH
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Patent Information

Application Number
CN202510183804.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-02-19
Publication Date
2025-05-27
Estimated Expiration
2045-02-19

AI Technical Summary

Technical Problem

Existing die-casting molds cannot fundamentally solve the problem of rapid molding and smooth molding of castings, especially in the die-casting process of communication filter shells, which are prone to deformation or cracking of product surfaces.

Method used

A die-casting mold including a dynamic mold mechanism, a static mold mechanism and a cooling system is designed. The dynamic mold mechanism and the static mold mechanism achieve synchronous movement of the upper and lower dies through the cooperation of the plug pin, boss and arcuate groove. The cooling system uses the first medium circulation pipeline network and the second medium circulation pipeline network to control the circulating flow of the cooling medium by using the driving unit to achieve efficient cooling and uniform cooling.

Benefits of technology

It realizes rapid molding and smooth molding of castings, avoids the problem of mold adhesion or deformation of castings, and has the characteristics of efficient cooling, uniform cooling and good casting molding quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of die-casting forming, and provides a die-casting mold for a communication filter housing, which includes a moving die mechanism, a stationary die mechanism and a cooling system. The moving die mechanism includes an upper die main body, an upper die inner lining and an end cover. The stationary die mechanism includes a support assembly, a lower die housing, a lower die inner lining and a driving part. The cooling system includes a circulating refrigeration delivery module, a first medium circulation pipe network and a second medium circulation pipe network. The upper die main body includes a punch shell, an upper die housing and a telescopic part. The upper die inner lining includes a first inner lining housing and a plug pin. The lower die inner lining includes a second inner lining housing, an arc-shaped tooth groove, a second boss and a plug hole. The driving part is in transmission connection with the arc-shaped tooth groove. The upper die inner lining and the lower die inner lining are respectively clamped with the first medium circulation pipe network and the second medium circulation pipe network. The first medium circulation pipe network is distributed between the upper die main body and the upper die inner lining, and the second medium circulation pipe network is distributed between the lower die housing and the protective heat-insulating housing, having the characteristics of uniform cooling and good casting forming quality.
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Description

Technical Field

[0001] The present invention relates to the technical field of die-casting molding, and specifically to a die-casting mold for a communication filter housing. Background Art

[0002] In modern means of transportation such as high-speed trains and airplanes, the application of communication filters ensures the stability of communication and the clarity of signals, reduces interference, improves the overall experience of passengers, not only improves transportation efficiency, but also ensures the safety and comfort of passengers.

[0003] The material of the communication filter housing is generally metal or non-ferrous metal. The communication filter housing made of metal is generally processed by die-casting technology. However, during the die-casting demolding process of the communication filter housing, problems such as surface deformation or cracking of the product are likely to occur. Especially for the cylindrical communication filter housing, when the punch or core of the moving mold is demolded, deformation or cracking is more likely to occur inside the casting.

[0004] Patent Publication No. CN118492321B discloses a die-casting mold for a new energy vehicle motor housing. By equally dividing the outer mold shell with a cylindrical structure into a plurality of circumferentially distributed outer modules, and with the help of the hinges of hinge rod a and hinge rod b, under the sliding restriction of the chute and the slider, when the lower semi-cylinder and the upper semi-cylinder rotate, it is possible to control a large number of outer modules to move synchronously towards the center position or move away from each other synchronously. Dividing the outer mold shell into a large number of outer modules can greatly reduce the contact area between a single outer module and the outer surface of the motor housing. After die-casting is completed, through the synchronous separation of a large number of outer modules, the separation of the outer mold shell from the outer surface of the motor housing is completed, which can effectively improve the convenience of demolding. And because the moving direction of the outer module is perpendicular to the outer surface of the motor housing, it is possible to avoid scratching the outer surface of the motor housing during the demolding process, which is beneficial to ensuring the quality of the product after demolding.

[0005] The above technical solution also has the following defects: only by optimizing the demolding direction alone to solve the deformation or scratching problems that occur on one side or the demolding direction of the casting, however, the demolding problems of other sides of the casting cannot be improved. As is well known, the main reason for the deformation or cracking problems that occur during the demolding of the casting is the design problem of the internal cooling path or cooling area of the mold. That is to say, it is impossible to achieve uniform cooling of the surface of the casting or various problems, and it is impossible to fundamentally solve the problems of rapid casting and smooth demolding. Summary of the Invention

[0006] The purpose of the present invention is to provide a die-casting mold for a communication filter housing, aiming to solve the problem that the existing die-casting mold cannot fundamentally solve the problems of rapid casting and smooth demolding.

[0007] To achieve the above purpose, the present invention provides the following technical solution for a die-casting mold for a communication filter housing, including:

[0008] A movable mold mechanism, the movable mold mechanism includes an upper mold body, an upper mold liner and an end cover, the upper mold body includes a punch tube shell, an upper mold shell and a telescopic member, the punch tube shell and the upper mold shell are integrally formed, the end cover is fixedly connected to the upper mold shell, the telescopic member is fixedly connected to the upper mold shell, the upper mold liner includes a first liner shell and a plug pin, the first liner shell is movably sleeved between the upper mold body and the end cover, and a plug pin is provided on one side of the first liner shell;

[0009] A static mold mechanism, the static mold mechanism includes a support assembly, a lower mold shell, a lower mold liner and a driving unit, the support assembly includes a protective heat-insulating shell, the lower mold shell is fixedly connected to the protective heat-insulating shell, the lower mold liner is movably sleeved between the lower mold shell and the protective heat-insulating shell, the lower mold liner includes a second liner shell, an arc-shaped tooth groove, a second boss and a plug-in hole, the second liner shell side wall is provided with an arc-shaped tooth groove, the second boss is fixedly connected to the second liner shell side wall, the second boss surface is provided with a plug-in hole, the plug pin is plug-in connected to the plug-in hole, and the driving unit is transmission-connected to the arc-shaped tooth groove;

[0010] A cooling system, the cooling system includes a circulating refrigeration transport module, a first medium circulating pipeline network and a second medium circulating pipeline network, the first medium circulating pipeline network and the second medium circulating pipeline network are both connected to the circulating refrigeration transport module, the upper mold lining and the lower mold lining are respectively connected to the first medium circulating pipeline network and the second medium circulating pipeline network, the first medium circulating pipeline network is distributed between the upper mold body and the upper mold lining, and the second medium circulating pipeline network is distributed between the lower mold shell and the protective insulation shell.

[0011] As a further scheme of the present invention, the first medium circulation pipeline network includes a three-way circulation pipe, a first flexible circulation pipe, a first annular connecting pipe, a radial pipe, a first axial pipe and a first V-shaped pipe. One end of the two three-way circulation pipes are connected to the circulating refrigeration transport module, one end of the two first flexible circulation pipes are respectively connected to the other end of the two three-way circulation pipes, first axial pipes are arranged at both ends of the first V-shaped pipe, a radial pipe is arranged at one end of the first axial pipe away from the first V-shaped pipe, the other ends of the two first flexible circulation pipes are respectively connected to the two first axial pipes, a first annular connecting pipe is arranged between two adjacent radial pipes, the radial pipe and the first annular connecting pipe are both in contact with the inner wall of the upper mold shell, and the first axial pipe and the first V-shaped pipe are both in contact with the inner wall of the punch tube shell.

[0012] As a further solution of the present invention, the second medium circulation pipe network includes a second flexible circulation pipe, a second circumferential connecting pipe, a second axial pipe, and a second V-shaped pipe. One end of the second flexible circulation pipe is connected to the third end of the three-way circulation pipe. The two ends of the second V-shaped pipe are respectively provided with second axial pipes, and a second circumferential connecting pipe is arranged between two adjacent second axial pipes. The other ends of the two second flexible circulation pipes are respectively connected to one ends of the two second axial pipes. The second circumferential connecting pipe, the second axial pipe, and the second V-shaped pipe are all in contact with the side wall of the lower mold housing.

[0013] As a further solution of the present invention, a plurality of the first circumferential connecting pipes, radial pipes, first axial pipes, first V-shaped pipes, and a plurality of the second circumferential connecting pipes, second axial pipes, and second V-shaped pipes are all axially symmetrically distributed about the punch shell or the lower mold housing, and the included angles between two adjacent first axial pipes and between two adjacent second axial pipes are both not greater than 30 degrees.

[0014] As a further solution of the present invention, it further includes a blank pushing mechanism. The blank pushing mechanism includes a blank pushing ring, a sliding rod, a bridging plate, a bearing rod, and a return spring. The sliding rod is fixedly connected between the blank pushing ring and the bridging plate. The sliding rod penetrates through the protective heat-insulating housing and the lower mold housing. The return spring is connected between the protective heat-insulating housing and the bridging plate. The bearing rod is fixedly connected to the bridging plate. The axes of the insertion pin, the insertion hole, and the bearing rod are the same.

[0015] As a further solution of the present invention, when the telescopic member drives the upper mold housing to contact the surface of the lower mold housing, the insertion pin enters the insertion hole, and the top of the bearing rod is on the same horizontal plane as the surface of the second boss. The driving part drives the lower mold lining, the upper mold lining, the first medium circulation pipe network, and the second medium circulation pipe network to rotate reciprocally by 30 degrees through the arc-shaped tooth groove, and the surface of the second boss is in sliding contact with the top of the bearing rod.

[0016] As a further solution of the present invention, the upper mold lining further includes a first radial support ring, a first axial support ring, and a first boss. The first lining housing is fixedly connected to the first radial support ring. A plurality of the first radial support rings and the first axial support rings are respectively in contact with the inner wall of the punch shell. The first axial support ring is fixedly connected to the first radial support ring. A plurality of the radial pipes are all clamped above the first lining housing. A plurality of the first axial pipes are all clamped on the surface of the first axial support ring. A plurality of the first V-shaped pipes are all clamped on the surface of the first axial support ring. The first boss is fixedly connected to the first lining housing. The insertion pin is fixedly connected to the first boss.

[0017] As a further solution of the present invention, the lower die inner lining further includes a second radial support ring and a second axial support ring. The two sides of the second radial support ring and the second axial support ring are respectively in contact with the protective heat-insulating shell and the lower die shell. A plurality of the second radial support rings and the second axial support rings are fixedly connected to the second inner lining shell. A plurality of the second axial tubes are all clamped on the surface of the second radial support ring, and a plurality of the second V-shaped tubes are all clamped on the surface of the second axial support ring.

[0018] As a further solution of the present invention, the support assembly further includes a grouting pipeline and a support frame. The grouting pipeline penetrates through the protective heat-insulating shell and the lower die shell. The telescopic member, the protective heat-insulating shell, the driving part, the circulating refrigeration conveying module and the grouting pipeline are all fixedly connected to the support frame, and the pressure-bearing rod penetrates through the support frame.

[0019] As a further solution of the present invention, a sunken groove and an arc-shaped hole are respectively arranged on the inner wall and the side wall of the lower die shell. The ejecting ring is located in the sunken groove. The grouting pipeline is distributed at the central position of the ejecting ring. The sliding rod is distributed at the central position of a plurality of the second V-shaped tubes, and the second convex platform is slidably connected in the arc-shaped hole.

[0020] The beneficial effects of the present invention are as follows: By using the structural design of the first medium circulation pipe network and the second medium circulation pipe network and by using the driving part to control the first medium circulation pipe network and the second medium circulation pipe network to rotate synchronously and reciprocally by 30 degrees at a certain frequency, it has the characteristics of high-efficiency cooling, uniform cooling and good quality of casting forming. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 is a three-dimensional view of the present invention.

[0022] Figure 2 is an exploded view of the present invention.

[0023] Figure 3 is an exploded view of the moving die mechanism of the embodiment of the present invention.

[0024] Figure 4 is an exploded view of the static die mechanism of the embodiment of the present invention.

[0025] Figure 5 is an exploded view of the cooling system of the embodiment of the present invention.

[0026] Figure 6 is a three-dimensional view of the first medium circulation pipe network of the embodiment of the present invention.

[0027] Figure 7 is a three-dimensional view of the second medium circulation pipe network of the embodiment of the present invention.

[0028] Figure 8 is an assembly drawing of the upper die inner lining and the first medium circulation pipe network of the embodiment of the present invention.

[0029] Figure 9 This is the assembly drawing of the lower die inner lining and the second medium circulation pipe network according to the embodiment of the present invention.

[0030] Figure 10 This is the cross-sectional view of the moving die mechanism and the first medium circulation pipe network according to the embodiment of the present invention.

[0031] Figure 11 This is the assembly drawing of the stationary die mechanism and the second medium circulation pipe network according to the embodiment of the present invention.

[0032] Figure 12 This is the cross-sectional view of the stationary die mechanism and the second medium circulation pipe network according to the embodiment of the present invention.

[0033] Figure 13 This is the assembly drawing of the moving die mechanism, the cooling system and the lower die inner lining according to the embodiment of the present invention.

[0034] Figure 14 This is the three-dimensional view of the ejector mechanism according to the embodiment of the present invention.

[0035] Figure 15 This is the plane cross-sectional view of the present invention.

[0036] Reference numerals: 1 - moving die mechanism, 11 - upper die main body, 111 - punch shell, 112 - upper die shell, 113 - telescopic member, 12 - upper die inner lining, 121 - first radial support ring, 122 - first inner lining shell, 123 - first axial support ring, 124 - first boss, 125 - insertion pin, 13 - end cover;

[0037] 2 - stationary die mechanism, 21 - support assembly, 211 - protective heat-insulating shell, 212 - grouting pipeline, 213 - support frame, 22 - lower die shell, 221 - sink, 222 - arc-shaped hole, 23 - lower die inner lining, 231 - second inner lining shell, 232 - arc-shaped tooth groove, 233 - second boss, 234 - insertion hole, 235 - second radial support ring, 236 - second axial support ring, 24 - driving part;

[0038] 3 - cooling system, 31 - circulating refrigeration delivery module, 32 - first medium circulation pipe network, 321 - three-way circulation pipe, 322 - first flexible circulation pipe, 323 - first circumferential connection pipe, 324 - radial pipe, 325 - first axial pipe, 326 - first V-shaped pipe, 33 - second medium circulation pipe network, 331 - second flexible circulation pipe, 332 - second circumferential connection pipe, 333 - second axial pipe, 334 - second V-shaped pipe;

[0039] 4 - ejector mechanism, 41 - ejector ring, 42 - slide bar, 43 - bridging plate, 44 - bearing rod, 45 - return spring. Detailed implementation manners

[0040] To make the objectives, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.

[0041] The following describes the specific implementation of the present invention in detail in conjunction with specific embodiments.

[0042] Please refer to Figures 1 to 15 , in an embodiment of the present invention, a die-casting mold for a communication filter housing includes:

[0043] A moving die mechanism 1, the moving die mechanism 1 includes an upper die main body 11, an upper die inner liner 12 and an end cover 13. The upper die main body 11 includes a punch shell 111, an upper die housing 112 and a telescopic member 113. The punch shell 111 and the upper die housing 112 are integrally formed. The end cover 13 is fixedly connected to the upper die housing 112. The telescopic member 113 is fixedly connected to the upper die housing 112. The upper die inner liner 12 includes a first inner liner housing 122 and a plug pin 125. The first inner liner housing 122 is movably sleeved between the upper die main body 11 and the end cover 13. A plug pin 125 is provided on one side of the first inner liner housing 122;

[0044] A stationary die mechanism 2, the stationary die mechanism 2 includes a support assembly 21, a lower die housing 22, a lower die inner liner 23 and a driving part 24. The support assembly 21 includes a protective and heat-insulating housing 211. The lower die housing 22 is fixedly connected to the protective and heat-insulating housing 211. The lower die inner liner 23 is movably sleeved between the lower die housing 22 and the protective and heat-insulating housing 211. The lower die inner liner 23 includes a second inner liner housing 231, an arc-shaped tooth groove 232, a second boss 233 and a plug hole 234. An arc-shaped tooth groove 232 is provided on the side wall of the second inner liner housing 231. The second boss 233 is fixedly connected to the side wall of the second inner liner housing 231. A plug hole 234 is provided on the surface of the second boss 233. The plug pin 125 is inserted and connected with the plug hole 234. The driving part 24 is in transmission connection with the arc-shaped tooth groove 232;

[0045] A cooling system 3, the cooling system 3 includes a circulating refrigeration delivery module 31, a first medium circulation pipe network 32 and a second medium circulation pipe network 33. Both the first medium circulation pipe network 32 and the second medium circulation pipe network 33 are connected to the circulating refrigeration delivery module 31. The upper die inner liner 12 and the lower die inner liner 23 are respectively clamped with the first medium circulation pipe network 32 and the second medium circulation pipe network 33. The first medium circulation pipe network 32 is distributed between the upper die main body 11 and the upper die inner liner 12. The second medium circulation pipe network 33 is distributed between the lower die housing 22 and the protective and heat-insulating housing 211.

[0046] In the embodiment of the present invention, the telescopic member 113 is a hydraulic strut, the driving unit 24 includes a driving motor and a driving gear, the driving motor is connected to the driving gear, and the arc-shaped tooth groove 232 is drivingly connected to the driving gear.

[0047] See also Figures 5 to 13 In one embodiment of the present invention, the first medium circulation network 32 includes a three-way circulation pipe 321, a first flexible circulation pipe 322, a first annular connecting pipe 323, a radial pipe 324, a first axial pipe 325 and a first V-shaped pipe 326, one end of the two three-way circulation pipes 321 are connected to the circulation refrigeration transport module 31, one end of the two first flexible circulation pipes 322 are respectively connected to the other end of the two three-way circulation pipes 321, the first V-shaped pipe 326 is provided with a first axial pipe 325 at both ends, the first axial pipe 325 is provided with a radial pipe 324 at one end away from the first V-shaped pipe 326, the other ends of the two first flexible circulation pipes 322 are respectively connected to the two first axial pipes 325, a first annular connecting pipe 323 is provided between two adjacent radial pipes 324, the radial pipe 324 and the first annular connecting pipe 323 are both in contact with the inner wall of the upper mold shell 112, and the first axial pipe 325 and the first V-shaped pipe 326 are both in contact with the inner wall of the punch tube shell 111.

[0048] See also Figures 5 to 13 Furthermore, the second medium circulation network 33 includes a second flexible circulation pipe 331, a second annular connecting pipe 332, a second axial pipe 333 and a second V-shaped pipe 334, one end of the second flexible circulation pipe 331 is connected to the third end of the three-way circulation pipe 321, and the second V-shaped pipe 334 is respectively provided with second axial pipes 333 at both ends, and a second annular connecting pipe 332 is provided between two adjacent second axial pipes 333, and the other ends of the two second flexible circulation pipes 331 are respectively connected to one end of the two second axial pipes 333, and the second annular connecting pipe 332, the second axial pipe 333 and the second V-shaped pipe 334 are all in contact with the side wall of the lower mold shell 22.

[0049] See also Figure 13 Furthermore, several of the first annular connecting tubes 323, radial tubes 324, first axial tubes 325, first V-shaped tubes 326 and several of the second annular connecting tubes 332, second axial tubes 333, second V-shaped tubes 334 are symmetrically distributed about the punch tube shell 111 or the lower mold shell 22.

[0050] In the embodiment of the present invention, since the included angles between two adjacent first axial pipes 325 and between two adjacent second axial pipes 333 are both not greater than 30 degrees, when the driving part 24 drives the lower die lining 23, the upper die lining 12, the first medium circulation pipe network 32 and the second medium circulation pipe network 33 to reciprocally rotate by 30 degrees through the arc-shaped tooth grooves 232, the cooling medium can uniformly cool the materials in the die, featuring efficient cooling and uniform cooling. The first flexible circulation pipe 322 is connected between the three-way circulation pipe 321 and the first axial pipe 325. Therefore, the flexible characteristic of the first flexible circulation pipe 322 can realize the rotational or lifting movement of the upper die lining 12. Similarly, the flexible characteristic of the second flexible circulation pipe 331 can satisfy the rotational movement of the lower die lining 23.

[0051] Please refer to Figure 1 、 Figure 14 and Figure 15 In one embodiment of the present invention, it further includes a blank ejecting mechanism 4. The blank ejecting mechanism 4 includes a blank ejecting ring 41, a sliding rod 42, a bridging plate 43, a bearing rod 44 and a return spring 45. The sliding rod 42 is fixedly connected between the blank ejecting ring 41 and the bridging plate 43. The sliding rod 42 penetrates through the protective and heat-insulating housing 211 and the lower die housing 22. The return spring 45 is connected between the protective and heat-insulating housing 211 and the bridging plate 43. The bearing rod 44 is fixedly connected to the bridging plate 43. The axes of the plug pin 125, the plug hole 234 and the bearing rod 44 are aligned.

[0052] Please refer to Figure 1 、 Figure 14 and Figure 15 Furthermore, a sunk groove 221 and an arc-shaped hole 222 are respectively arranged on the inner wall and the side wall of the lower die housing 22. The blank ejecting ring 41 is located in the sunk groove 221. The grouting pipeline 212 is distributed at the central position of the blank ejecting ring 41. The second boss 233 is slidably connected in the arc-shaped hole 222. Since the sliding rod 42 is distributed at the central position of a plurality of second V-shaped pipes 334, the rotational movement of the second V-shaped pipes 334 will not interfere with the sliding rod 42.

[0053] In the embodiment of the present invention, when the telescopic member 113 drives the upper die housing 112 to contact the surface of the lower die housing 22, the plug pin 125 enters the plug hole 234, and the top of the bearing rod 44 is on the same horizontal plane as the surface of the second boss 233. During the process that the driving part 24 drives the lower die lining 23, the upper die lining 12, the first medium circulation pipe network 32 and the second medium circulation pipe network 33 to reciprocally rotate by 30 degrees, the surface of the second boss 233 is in sliding contact with the top of the bearing rod 44. The second boss 233 is used to prevent the blank ejecting ring 41 in the sunk groove 221 from rising.

[0054] Please refer to Figure 3 、Figure 8 and Figure 10 In one embodiment of the present invention, the upper die inner lining 12 further includes a first radial support ring 121, a first axial support ring 123 and a first boss 124. The first inner lining housing 122 is fixedly connected to the first radial support ring 121. A plurality of the first radial support rings 121 and the first axial support rings 123 are respectively in contact with the inner wall of the punch shell 111. The first axial support ring 123 is fixedly connected to the first radial support ring 121. A plurality of the radial tubes 324 are all clamped above the first inner lining housing 122. A plurality of the first axial tubes 325 are all clamped on the surface of the first axial support ring 123. A plurality of the first V-shaped tubes 326 are all clamped on the surface of the first axial support ring 123. The first boss 124 is fixedly connected to the first inner lining housing 122. The insertion pin 125 is fixedly connected to the first boss 124.

[0055] Please refer to Figure 11 Furthermore, the lower die inner lining 23 further includes a second radial support ring 235 and a second axial support ring 236. Both sides of the second radial support ring 235 and the second axial support ring 236 are in contact with the protective heat-insulating housing 211 and the lower die housing 22 respectively. A plurality of the second radial support rings 235 and the second axial support rings 236 are all fixedly connected to the second inner lining housing 231. A plurality of the second axial tubes 333 are all clamped on the surface of the second radial support ring 235. A plurality of the second V-shaped tubes 334 are all clamped on the surface of the second axial support ring 236.

[0056] Please refer to Figures 9 to 13 Furthermore, the support assembly 21 further includes a grouting pipeline 212 and a support frame 213. The grouting pipeline 212 penetrates through the protective heat-insulating housing 211 and the lower die housing 22. The telescopic member 113, the protective heat-insulating housing 211, the driving part 24, the circulating refrigeration and conveying module 31 and the grouting pipeline 212 are all fixedly connected to the support frame 213. The bearing rod 44 penetrates through the support frame 213.

[0057] In an embodiment of the present invention, on the one hand, the first inner lining housing 122 and the second inner lining housing 231 function to install the first medium circulation pipe network 32 and the second medium circulation pipe network 33, and on the other hand, function to strengthen the upper die main body 11 and the lower die housing 22, so as to prevent the problem of deformation of the punch shell 111 or the lower die housing 22 caused by the high pressure generated during grouting of the grouting pipeline 212. And the connection method between the first inner lining housing 122 and the second inner lining housing 231 through the insertion pin 125 can realize the function of synchronous rotation.

[0058] Working principle: When the mold is closed, the telescopic member 113 is used to drive the upper mold housing 112 to contact the lower mold housing 22 (referred to as closing the mold). At this time, the insertion pin 125 enters the insertion hole 234, and the top of the pressure-bearing rod 44 is on the same horizontal plane as the surface of the second boss 233. Then, the molten material is squeezed into the space between the upper mold body 11 and the lower mold housing 22 through the grouting pipeline 212. The circulating refrigeration and conveying module 31 circulates the cold medium in the first medium circulation pipe network 32 and the second medium circulation pipe network 33 through the three-way circulation pipe 321, the first flexible circulation pipe 322, and the second flexible circulation pipe 331 respectively;

[0059] Specific cooling principle: The cold medium in the first circumferential connecting pipe 323 and the radial pipe 324 is used to cool the material from above the upper mold housing 112, which helps the rapid cooling and forming of one end of the casting. The cold medium in the first axial pipe 325 and the second axial pipe 333 is used to cool the material from both the inside and outside, which helps the rapid cooling and forming of the side wall of the casting. The cold medium in the first V-shaped pipe 326 and the second V-shaped pipe 334 is used to cool the material from both the inside and outside at the end position of the material, which helps the rapid cooling and forming of the other end of the casting. The driving part 24 and the arc-shaped tooth groove 232 are used to control the lower mold lining 23, the second medium circulation pipe network 33, the second boss 233, the insertion pin 125, the first lining housing 122, and the first medium circulation pipe network 32 to reciprocate 30 degrees at a certain frequency (the entire cooling time is controlled within 20 s), which is used to ensure the uniform cooling of the material by the first medium circulation pipe network 32 and the second medium circulation pipe network 33. During this process, the surface of the second boss 233 is in sliding contact with the top of the pressure-bearing rod 44, which is used to prevent the ejector ring 41 in the sinking groove 221 from rising. Compared with the traditional cooling method, it has the characteristics of efficient cooling and uniform cooling, which helps the rapid forming and smooth demolding of the casting, and prevents problems such as the casting sticking to the mold or the casting deforming.

[0060] When the mold is opened, the telescopic member 113 is used to drive the upper mold housing 112 to separate from the lower mold housing 22, and the elastic force of the return spring 45 drives the ejector ring 41 in the sinking groove 221 to rise, so as to eject the casting from the lower mold housing 22. During this process, the pressure-bearing rod 44 passes through the insertion hole 234, and the insertion pin 125 is always in contact with the pressure-bearing rod 44.

[0061] In summary, the structural design of the first medium circulation pipe network 32 and the second medium circulation pipe network 33 and the method of using the driving part 24 to control the first medium circulation pipe network 32 and the second medium circulation pipe network 33 to reciprocate synchronously 30 degrees at a certain frequency have the characteristics of efficient cooling, uniform cooling, and good casting forming quality.

[0062] By virtue of the structural design inside the moving die mechanism 1 and the stationary die mechanism 2, not only can the overall compressive capacity of the die be enhanced by means of the first inner lining housing 122 and the second inner lining housing 231, but also the first medium circulation pipe network 32 and the second medium circulation pipe can be rotated conveniently and disassembled and maintained easily by integrating the first medium circulation pipe network 32 and the second medium circulation pipe into the first inner lining housing 122 and the second inner lining housing 231 respectively.

[0063] By virtue of the structural design in which the insertion pin 125, the second boss 233, the insertion hole 234 and the bearing rod 44 cooperate with each other, not only can the first medium circulation pipe network 32 and the second medium circulation pipe network 33 move synchronously according to a certain pattern, but also the ejection and reset of the ejection ring 41 can be automatically controlled by using the movement of mold clamping and mold lifting, featuring ingenious structural cooperation and efficient utilization of power.

[0064] For those skilled in the art, although several embodiments and examples of the present invention have been described, these embodiments and examples are presented as examples and are not intended to limit the scope of the invention. These new embodiments can be implemented in various other ways, and various omissions, substitutions, and changes can be made without departing from the gist of the invention. These embodiments and their variations are included in the scope and gist of the invention and are included in the scope of the invention described in the claims and its equivalents.

[0065] In addition, it should be understood that although this specification is described according to embodiments, not every embodiment only contains an independent technical solution. This narrative way of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. Communication filter housing die-casting mold, characterized in that: include: A movable mold mechanism (1), the movable mold mechanism (1) comprising an upper mold body (11), an upper mold lining (12) and an end cover (13); the upper mold body (11) comprises a punch tube shell (111), an upper mold shell (112) and a telescopic member (113); the punch tube shell (111) and the upper mold shell (112) are integrally formed; the end cover (13) is fixedly connected to the upper mold shell (112); the telescopic member (113) is fixedly connected to the upper mold shell (112); the upper mold lining (12) comprises a first lining shell (122) and a plug pin (125); the first lining shell (122) is movably sleeved between the upper mold body (11) and the end cover (13); a plug pin (125) is provided on one side of the first lining shell (122); A static mold mechanism (2), the static mold mechanism (2) comprising a support assembly (21), a lower mold shell (22), a lower mold lining (23) and a driving unit (24), the support assembly (21) comprising a protective heat-insulating shell (211), the lower mold shell (22) being fixedly connected to the protective heat-insulating shell (211), the lower mold lining (23) being movably sleeved between the lower mold shell (22) and the protective heat-insulating shell (211), the lower mold lining (23) comprising a second lining shell (2 31), an arc-shaped tooth groove (232), a second boss (233) and a plug-in hole (234), the side wall of the second liner shell (231) is provided with an arc-shaped tooth groove (232), the second boss (233) is fixedly connected to the side wall of the second liner shell (231), the surface of the second boss (233) is provided with a plug-in hole (234), the plug pin (125) is plug-engaged with the plug-in hole (234), and the driving part (24) is drivingly connected with the arc-shaped tooth groove (232); A cooling system (3), the cooling system (3) comprising a circulating refrigeration transport module (31), a first medium circulating pipe network (32) and a second medium circulating pipe network (33), the first medium circulating pipe network (32) and the second medium circulating pipe network (33) are both connected to the circulating refrigeration transport module (31), the upper mold lining (12) and the lower mold lining (23) are respectively connected to the first medium circulating pipe network (32) and the second medium circulating pipe network (33), the first medium circulating pipe network (32) is distributed between the upper mold body (11) and the upper mold lining (12), and the second medium circulating pipe network (33) is distributed between the lower mold shell (22) and the protective heat preservation shell (211); When the telescopic member (113) drives the upper mold shell (112) to contact the surface of the lower mold shell (22), the plug pin (125) enters the plug hole (234), and the driving part (24) drives the lower mold lining (23), the upper mold lining (12), the first medium circulation pipeline (32) and the second medium circulation pipeline (33) to reciprocate by 30 degrees through the arc-shaped tooth groove (232).

2. The communication filter housing die-casting mold according to claim 1, characterized in that: The first medium circulation pipe network (32) comprises a three-way circulation pipe (321), a first flexible circulation pipe (322), a first annular pipe (323), a radial pipe (324), a first axial pipe (325) and a first V-shaped pipe (326); one end of each of the two three-way circulation pipes (321) is connected to the circulation refrigeration transport module (31); one end of each of the two first flexible circulation pipes (322) is connected to the other end of each of the two three-way circulation pipes (321); and the first axial pipes (325) are provided at both ends of the first V-shaped pipe (326). A radial tube (324) is provided at one end of the first axial tube (325) away from the first V-shaped tube (326); the other ends of the two first flexible circulation tubes (322) are respectively connected to the two first axial tubes (325); a first annular connecting tube (323) is provided between two adjacent radial tubes (324); the radial tube (324) and the first annular connecting tube (323) are both in contact with the inner wall of the upper mold shell (112); and the first axial tube (325) and the first V-shaped tube (326) are both in contact with the inner wall of the punch tube shell (111).

3. The die-casting mold for the communication filter housing according to claim 2, characterized in that: The second medium circulation pipe network (33) comprises a second flexible circulation pipe (331), a second annular pipe (332), a second axial pipe (333) and a second V-shaped pipe (334); one end of the second flexible circulation pipe (331) is connected to the third end of the three-way circulation pipe (321); both ends of the second V-shaped pipe (334) are respectively provided with second axial pipes (333); a second annular pipe (332) is provided between two adjacent second axial pipes (333); the other ends of the two second flexible circulation pipes (331) are respectively connected to one end of the two second axial pipes (333); the second annular pipe (332), the second axial pipe (333) and the second V-shaped pipe (334) are all in contact with the side wall of the lower mold shell (22).

4. The communication filter housing die-casting mold according to claim 3, characterized in that: A plurality of the first annular tubes (323), radial tubes (324), first axial tubes (325), first V-shaped tubes (326) and a plurality of the second annular tubes (332), second axial tubes (333), second V-shaped tubes (334) are symmetrically distributed about the axis of the punch tube shell (111) or the lower mold shell (22), and the angles between two adjacent first axial tubes (325) and two adjacent second axial tubes (333) are no greater than 30 degrees.

5. The communication filter housing die-casting mold according to claim 4, characterized in that: It also includes a material ejection mechanism (4), which includes a material ejection ring (41), a slide bar (42), a bridge plate (43), a pressure rod (44) and a reset spring (45), wherein the slide bar (42) is fixedly connected between the material ejection ring (41) and the bridge plate (43), the slide bar (42) passes through the protective heat-insulating shell (211) and the lower mold shell (22), the reset spring (45) is connected between the protective heat-insulating shell (211) and the bridge plate (43), the pressure rod (44) is fixedly connected to the bridge plate (43), the axes of the plug pin (125), the plug hole (234) and the pressure rod (44) are consistent, and the top of the pressure rod (44) and the surface of the second boss (233) are on the same horizontal plane, and the surface of the second boss (233) is in sliding contact with the top of the pressure rod (44).

6. The communication filter housing die-casting mold according to claim 5, characterized in that: The upper mold liner (12) also includes a first radial support ring (121), a first axial support ring (123) and a No. 1 boss (124); the first liner shell (122) is fixedly connected to the first radial support ring (121); a plurality of the first radial support rings (121) and the first axial support ring (123) are respectively in contact with the inner wall of the punch tube shell (111); the first axial support ring (123) is fixedly connected to the first radial support ring (121); a plurality of the radial tubes (324) are clamped on the top of the first liner shell (122); a plurality of the first axial tubes (325) are clamped on the surface of the first axial support ring (123); a plurality of the first V-shaped tubes (326) are clamped on the surface of the first axial support ring (123); the No. 1 boss (124) is fixedly connected to the first liner shell (122); and the plug pin (125) is fixedly connected to the No. 1 boss (124).

7. The communication filter housing die-casting mold according to claim 6, characterized in that: The lower mold lining (23) also includes a second radial support ring (235) and a second axial support ring (236); the second radial support ring (235) and the second axial support ring (236) are respectively in contact with the protective insulation shell (211) and the lower mold shell (22) on both sides; a plurality of the second radial support rings (235) and the second axial support rings (236) are fixedly connected to the second lining shell (231); a plurality of the second axial tubes (333) are clamped on the surface of the second radial support ring (235); and a plurality of the second V-shaped tubes (334) are clamped on the surface of the second axial support ring (236).

8. The communication filter housing die-casting mold according to claim 7, characterized in that: The support assembly (21) further comprises a grouting pipe (212) and a support frame (213); the grouting pipe (212) penetrates the protective heat-insulating shell (211) and the lower mold shell (22); the telescopic member (113), the protective heat-insulating shell (211), the driving unit (24), the circulating refrigeration transport module (31) and the grouting pipe (212) are all fixedly connected to the support frame (213); and the pressure-bearing rod (44) penetrates the support frame (213).

9. The communication filter housing die-casting mold according to claim 8, characterized in that: The inner wall and side wall of the lower mold shell (22) are respectively provided with a groove (221) and an arc-shaped hole (222); the ejector ring (41) is located in the groove (221); the grouting pipe (212) is distributed at the center position of the ejector ring (41); the sliding rod (42) is distributed at the center position of a plurality of second V-shaped tubes (334); and the second boss (233) is slidably connected in the arc-shaped hole (222).

Citation Information

Patent Citations

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