Aluminum profile welding production equipment
By designing an aluminum profile welding production equipment including a working table, fixture and conductive nozzle, the problem of difficult and uneven welding of aluminum profiles in the prior art is solved, and a more stable and consistent welding effect is achieved.
Patent Information
- Application Number
- CN202411945740.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-27
- Publication Date
- 2025-03-21
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the prior art, manual hand operation is required during welding of aluminum profiles, which makes welding difficult and easily lead to uneven welding or relative movement of aluminum profiles.
An aluminum profile welding production equipment is designed, including a box, operating table, fixture, hydraulic cylinder, conductive nozzle and smoke exhaust device. The operating table is slidable, fixed parts are installed on both sides to fix aluminum profiles, and conductive nozzles are connected to the welding machine, so that welding is achieved through the mobile operating table.
This equipment greatly reduces welding difficulty, improves welding stability and consistency, and reduces the complexity of manual operation.
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Figure CN119658085A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of aluminum profile welding equipment, in particular to aluminum profile welding production equipment. Background Art
[0002] Aluminum profiles have the advantages of light weight and good corrosion resistance, and are widely used. When processing aluminum profiles, two aluminum profiles are often welded. When welding strip aluminum profiles, it is necessary to manually align the two aluminum profiles, and then fix the two aluminum profiles with one hand and perform welding with the other hand. During the welding process, the welder needs to use both hands to prevent uneven welding or relative movement of the two aluminum profiles, which makes welding more difficult. Summary of the invention
[0003] In view of the problems existing in the above-mentioned prior art, the present invention provides an aluminum profile welding production equipment to solve at least one of the above-mentioned technical problems.
[0004] In order to achieve the above-mentioned object of the invention, the technical solution provided by the present invention is as follows: A kind of aluminum profile welding production equipment comprises a box body, one side of which is provided with an opening, an operating table is provided inside the box body, the operating table is slidably connected to the bottom surface of the box body, so that the operating table can be moved inside or outside the box body; fixing parts for fixing aluminum profiles are provided on both sides of the operating table; a support frame is provided in the box body above the operating table, the bottom surface of the support frame is fixed with a hydraulic cylinder, a conductive nozzle is installed on the hydraulic cylinder, and the conductive nozzle is located between the fixing parts on both sides of the operating table; a smoke exhaust device is installed on the support frame.
[0005] Preferably, the conductive nozzle is connected to a welder, and the welder is fixed on the support frame.
[0006] Preferably, the fixing member comprises an L-shaped fixing plate (30-1), the L-shaped fixing plate comprises a horizontal plate and a vertical plate, the horizontal plate and the horizontal and vertical plates are integrally arranged, the vertical plate is located on the side of the operating table and connected to the side of the operating table; the horizontal plate is located above the operating table, and a first threaded hole and a first bolt matching the first threaded hole are arranged on the horizontal plate, and the first bolt passes through the first threaded hole.
[0007] Preferably, a second threaded hole and a second bolt cooperating with the second threaded hole are provided on the vertical plate, a plurality of second threaded holes are provided in the longitudinal direction, and a third threaded hole cooperating with the second bolt is provided on the workbench.
[0008] Preferably, a plurality of the third threaded holes are arranged in the longitudinal direction.
[0009] Preferably, the box body is a cuboid or a cube, and the sliding direction of the operating table is perpendicular to the plane where the opening is located.
[0010] Preferably, the smoke exhaust device comprises a smoke exhaust box, the smoke exhaust box has an air inlet on the bottom surface at one end away from the opening, and an air outlet pipe on the top surface at the other end, a fan is arranged at a position corresponding to the air outlet pipe in the smoke exhaust box, and the air outlet pipe extends out of the box; a first partition and a second partition are arranged in the smoke exhaust box, a first filter is arranged on a side of the first partition close to the air outlet pipe, a ventilation pipe is connected to a side of the first filter close to the air outlet pipe, the ventilation pipe passes through the second partition and is slidably connected to the second partition, a ventilation hole is arranged on the first partition at a position corresponding to the ventilation pipe; a flange is arranged on the ventilation pipe, and a spring is sleeved on the ventilation pipe. The spring is located on the side of the flange close to the air outlet pipe, and presses the filter against the first partition; a blocking body is fixed in the smoke exhaust box at a position between the air outlet pipe and the second partition, and one end of the spring flange presses against the blocking body; a dust collecting chamber is provided on the bottom surface of the smoke exhaust box, and the dust collecting chamber is located between the first partition and the second partition; a ventilation chamber is provided on the side of the dust collecting chamber close to the air outlet pipe, and a first connecting hole connected to the ventilation chamber is provided on the side of the dust collecting chamber close to the air outlet pipe, a second filter is provided at a position corresponding to the first connecting hole on the integrated pipe, and a second connecting hole connected to the ventilation chamber is provided on the bottom surface of the smoke exhaust box at a position close to the air outlet pipe.
[0011] Preferably, a dust discharge port is provided on the bottom surface of the dust collecting chamber, and a blocking member is provided on the dust discharge port, and the blocking member can open and close the dust discharge port.
[0012] Preferably, the blocking member is a plug, and the plug is detachably connected to the dust exhaust port.
[0013] When the aluminum profile welding production equipment provided by the present invention is used, firstly two aluminum profiles are placed on the operating table, the welding positions are aligned, and then the two aluminum profiles are fixed by the fixing pieces on both sides of the operating table, and the arc nozzle is aligned with the welding position and then the operating table is moved. Compared with the existing manual welding method, the welding difficulty of the equipment is greatly reduced. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 The overall structural diagram of an aluminum profile welding production equipment is shown; Figure 2 Shows Figure 1 A schematic diagram of the structure of the fixing parts; Figure 3 Shows Figure 1 A schematic diagram of the structure of the smoke exhaust device; Figure 4Shows Figure 3 A magnified view of the position A; Markings in the accompanying drawings: Box body 10, operating table 20, fixing part 30, supporting frame 40, hydraulic cylinder 50, contact nozzle 60, smoke exhaust device 70, lifting lug 70, supporting seat 80, inner groove 90; opening 10-1; L-shaped fixing plate 30-1, first bolt 30-2, second bolt 30-3; horizontal plate 30-11, vertical plate 30-12, first threaded hole 30-13, second threaded hole 30-14; Smoke exhaust box 70-1, air inlet 70-2, air outlet duct 70-3, fan 70-4, first partition 70-5, ventilation hole 70-51, second partition 70-6, first filter 70-7, ventilation duct 70-8, flange 70-9, spring 70-10, blocking body 70-11, dust collecting chamber 70-12, ventilation chamber 70-13, second filter 70-14, second connecting hole 70-15, plug 7-16. DETAILED DESCRIPTION
[0015] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0016] For examples, see Figure 1 The present embodiment is an aluminum profile welding production equipment, comprising a box body 10, one side of which is provided with an opening 10-1, characterized in that an operating table 20 is provided inside the box body, and the operating table is slidably connected to the bottom surface of the box body so that the operating table can move inside or outside the box body. In the present embodiment, the box body is preferably a rectangular parallelepiped or a cube, and the sliding direction of the operating table is perpendicular to the plane where the opening is located; fixing parts 30 for fixing aluminum profiles are provided on both sides of the operating table; a support frame 40 is provided in the box body at a position above the operating table, and a hydraulic cylinder 50 is fixed to the bottom surface of the support frame, and a conductive nozzle 60 is installed on the hydraulic cylinder, which may also be referred to as an arc nozzle), and the conductive nozzle is located between the fixing parts on both sides of the operating table; a smoke exhaust device 70 is installed on the support frame.
[0017] When the above-mentioned aluminum profile welding production equipment is used, first place two aluminum profiles on the operating table, align the welding position, and then fix the two aluminum profiles through the fixings on both sides of the operating table. After the arc nozzle is aligned with the welding position, the operating table can be moved. The movement of the operating table can be achieved by manual push-pull or by connecting a linear reciprocating motion structure, which is not specifically limited here; of course, when in use, the conductive nozzle must be connected to the welding. In this application, the welding can be fixed on the support frame. Compared with the existing manual welding method, the welding difficulty of this equipment is greatly reduced.
[0018] As an implementation method, see Figure 1 and Figure 2 The above-mentioned fixing member includes an L-shaped fixing plate 30-1, wherein the L-shaped fixing plate includes a horizontal plate 30-11 and a vertical plate 30-12, wherein the horizontal plate and the horizontal and vertical plates are integrally arranged, wherein the vertical plate is located on the side of the operating table and connected to the side of the operating table; wherein the horizontal plate is located above the operating table, wherein the horizontal plate is provided with a first threaded hole 30-13 and a first bolt 30-2 cooperating with the first threaded hole, wherein the first bolt passes through the first threaded hole; wherein, in order to facilitate adjustment of the height of the horizontal plate relative to the operating table to adapt to aluminum profiles of different heights, the vertical plate is provided with a second threaded hole 30-14 and a first bolt 30-2 cooperating with the first threaded hole The second bolt 30-3 cooperates with the second threaded hole, and the second threaded hole is provided with multiple in the longitudinal direction. The workbench is provided with a third threaded hole that cooperates with the second bolt. The second bolt of this structure can selectively pass through the second threaded hole and connect with the third threaded hole, and is fixed to the side of the operating table through the vertical plate to achieve the purpose of adjusting the height of the horizontal plate. Of course, the third threaded hole can also be provided with multiple in the longitudinal direction to increase the adjustment range. When the vertical plate is fixed, the height difference between the horizontal plate and the operating table is fixed. After the aluminum profile is placed on the operating table, the aluminum profile can be supported by rotating the first bolt to move the first bolt downward.
[0019] As an implementation method, see Figure 3 and Figure 4, the smoke exhaust device includes a smoke exhaust box 70-1, the smoke exhaust box is provided with an air inlet 70-2 on the bottom surface at one end away from the opening, and an air outlet 70-3 on the top surface at the other end, a fan 70-4 is provided at a position corresponding to the air outlet duct in the smoke exhaust box, and the air outlet duct extends out of the box body, wherein the air outlet duct can directly pass through the box body or extend out of the box body at the opening position, which is not specifically limited here; a first partition 70-5 and a second partition 70-6 are provided in the smoke exhaust box, a first filter screen 70-7 is provided on the side of the first partition close to the air outlet duct, a ventilation duct 70-8 is connected to the side of the first filter screen close to the air outlet duct, the ventilation duct passes through the second partition and is slidably connected to the second partition, and a ventilation hole 70-51 is provided on the first partition at a position corresponding to the ventilation duct; a flange 70-9 is provided on the ventilation duct, and a spring 70-10 is sleeved on the ventilation duct, and the spring is located at the flange close to the air outlet One side of the pipe, the filter is pressed against the first partition, and a blocking body 70-11 is fixed at a position between the air outlet pipe and the second partition in the smoke exhaust box, and one end of the spring principle flange is pressed against the blocking body; a dust collecting chamber 70-12 is arranged on the bottom surface of the smoke exhaust box, and the dust collecting chamber is located between the first partition and the second partition, and a ventilation chamber 70-13 is arranged on the side of the dust collecting chamber close to the air outlet pipe, and a first connecting hole connected to the ventilation chamber is arranged near the side of the air outlet pipe, and a second filter 70-14 is arranged at a position corresponding to the first connecting hole on the integrated pipe, and a second connecting hole 70-15 connected to the ventilation chamber is arranged at a position close to the air outlet pipe on the bottom surface of the smoke exhaust box, and a dust exhaust port is arranged on the bottom surface of the dust collecting chamber, and a sealing member is arranged on the dust exhaust port, and the sealing member can open and close the dust exhaust port. In this embodiment, the sealing member is a plug 7-16, and the plug is detachably connected to the dust exhaust port. When the smoke exhaust device is in use, the fan is started to exhaust air to the air outlet pipe, and negative pressure is generated in the smoke exhaust box. The smoke generated by welding enters through the air inlet, and is discharged outward through the first filter, ventilation pipe and outlet pipe in sequence. When the first filter is blocked, the first filter compresses the spring under the action of negative pressure, causing the spring to contract, and the ventilation hole and the dust collecting chamber are connected. The airflow is discharged through the second filter, the second connecting hole and the air outlet pipe in sequence. In this process, the airflow flowing to the first filter has a downward movement trend, which disturbs the particles gathered on the first filter, and the gathered particles will fall downward under the action of their own weight and enter the dust collecting chamber to be collected. In this way, the ventilation performance of the first filter is enhanced, and the first filter returns under the elastic action of the spring, and this cycle repeats. There is no need for workers to frequently disassemble the filter for cleaning. Figure 3As shown, the bottom surface of the plug can be set to be inclined, and the height of the side close to the second filter is lower than that of the other side, so that the particles collected in the integrated chamber can move away from the second filter; wherein, the plug can be made of rubber or silicone material, and can also be replaced with a sealing piece. When fixed, one side can be fixed to the dust exhaust port, and the other side can have a distance between it and the dust exhaust port under the action of its own gravity to facilitate dust discharge.
[0020] It should be noted that the phrases "one embodiment", "an embodiment", "an exemplary embodiment", "some embodiments", etc. mentioned in the specification indicate that the described embodiments may include certain features, structures or characteristics, but not every embodiment may include the certain features, structures or characteristics. In addition, such phrases do not necessarily refer to the same embodiment. In addition, when describing certain features, structures or characteristics in conjunction with an embodiment, it is within the knowledge of those skilled in the art to implement such features, structures or characteristics in conjunction with other embodiments, whether explicitly or not explicitly described.
[0021] It should be easily understood that “on,” “above,” and “over” in the present disclosure should be interpreted in the broadest manner, so that “on” not only means “directly on something,” but also includes the meaning of “on something” with intervening features or layers therebetween, and “above” or “over” not only includes the meaning of “above” or “over,” but also may include the meaning of “above” or “over something” with no intervening features or layers therebetween (i.e., directly on something).
[0022] In addition, spatially relative terms, such as "below," "below," "beneath," "above," "above," etc., may be used herein for ease of description to describe the relationship of one element or feature relative to other elements or features as shown in the figures. Spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation shown in the figures. The device may have other orientations (rotated 90 degrees or at other orientations), and the spatially relative descriptors used herein may likewise be interpreted accordingly.
[0023] It should be noted that, in this article, relational terms such as "first" and "second" are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0024] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A welding production equipment for aluminum profiles, comprising a box (10), one side of the box being provided with an opening (10-1), characterized in that: An operating table (20) is arranged inside the box, and the operating table is slidably connected to the bottom surface of the box, so that the operating table can be moved inside or outside the box; Fixing members (30) for fixing the aluminum profile are arranged on both sides of the operating table; A support frame (40) is arranged in the box body above the operating table, a hydraulic cylinder (50) is fixed to the bottom surface of the support frame, a conductive nozzle (60) is mounted on the hydraulic cylinder, and the conductive nozzle is located between the fixing parts on both sides of the operating table; a smoke exhaust device (70) is mounted on the support frame.
2. The aluminum profile welding production equipment according to claim 1, characterized in that: The conductive nozzle is connected to a welding machine (60-1), and the welding machine is fixed on the supporting frame.
3. The aluminum profile welding production equipment according to claim 1, characterized in that: The fixing member comprises an L-shaped fixing plate (30-1), the L-shaped fixing plate comprises a horizontal plate (30-11) and a vertical plate (30-12), the horizontal plate and the horizontal and vertical plates are integrally arranged, and the vertical plate is located on a side of the operating table and connected to the side of the operating table; The horizontal plate is located above the operating table, and is provided with a first threaded hole (30-13) and a first bolt (30-2) matched with the first threaded hole, wherein the first bolt passes through the first threaded hole.
4. The aluminum profile welding production equipment according to claim 3, characterized in that: The vertical plate is provided with a second threaded hole (30-14) and a second bolt (30-3) matched with the second threaded hole, a plurality of the second threaded holes are provided in the longitudinal direction, and the workbench is provided with a third threaded hole matched with the second bolt.
5. The aluminum profile welding production equipment according to claim 4, characterized in that: A plurality of the third threaded holes are arranged in the longitudinal direction.
6. The aluminum profile welding production equipment according to claim 1, characterized in that: The box body is a cuboid or a cube, and the sliding direction of the operating table is perpendicular to the plane where the opening is located.
7. The aluminum profile welding production equipment according to claim 1, characterized in that: The smoke exhaust device comprises a smoke exhaust box (70-1), an air inlet (70-2) being arranged on the bottom surface of one end of the smoke exhaust box away from the opening, and an air outlet pipe (70-3) being arranged on the top surface of the other end, a fan (70-4) being arranged in a position corresponding to the air outlet pipe in the smoke exhaust box, and the air outlet pipe extending out of the box; A first partition (70-5) and a second partition (70-6) are provided in the smoke exhaust box, a first filter (70-7) is provided on a side of the first partition close to the air outlet pipe, a ventilation pipe (70-8) is connected to a side of the first filter close to the air outlet pipe, the ventilation pipe passes through the second partition and is slidably connected to the second partition, and a ventilation hole (70-51) is provided on the first partition at a position corresponding to the ventilation pipe; The ventilation pipe is provided with a flange (70-9), and a spring (70-10) is sleeved on the ventilation pipe. The spring is located on a side of the flange close to the air outlet pipe, and the filter screen is pressed against the first partition plate. A blocking body (70-11) is fixed in the smoke exhaust box at a position between the air outlet pipe and the second partition plate, and one end of the spring flange is pressed against the blocking body. A dust collecting chamber (70-12) is arranged on the bottom surface of the smoke exhaust box, and the dust collecting chamber is located between the first partition plate and the second partition plate. A ventilation chamber (70-13) is arranged on the side of the dust collecting chamber close to the air outlet pipe. A first connecting hole connected to the ventilation chamber is arranged on the side of the dust collecting chamber close to the air outlet pipe, and a second filter screen (70-14) is arranged on the integrated pipe at a position corresponding to the first connecting hole. A second connecting hole (70-15) connected to the ventilation chamber is arranged on the bottom surface of the smoke exhaust box at a position close to the air outlet pipe.
8. The aluminum profile welding production equipment according to claim 7, characterized in that: The bottom surface of the dust collecting chamber is provided with a dust discharge port, and a blocking piece is provided on the dust discharge port, and the blocking piece can open and close the dust discharge port.
9. The aluminum profile welding production equipment according to claim 8, characterized in that: The blocking piece is a plug (7-16), and the plug is detachably connected to the dust exhaust port.
Citation Information
Patent Citations
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