A lightweight brick casting preparation device and preparation process
By designing a lightweight brick casting preparation device including auxiliary support, drying, pressing and temporary storage units, the problems of hot air waste, incomplete drying of brick bottoms and inconvenient central turnover in the prior art are solved, and efficient brick drying and convenient turnover treatment are achieved.
Patent Information
- Application Number
- CN202510179995.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-19
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2045-02-19
AI Technical Summary
The existing light brick drying device has problems such as waste of hot air, incomplete drying of the brick bottom, and inconvenient centralized turnover of the brick blank after drying.
A lightweight brick casting preparation device including an auxiliary support unit, a drying unit, a pressing unit and a temporary storage unit is designed. By recycling the dried air, the hot air can effectively contact the bottom of the brick and provide temporary storage function for centralized turnover.
The recycling of hot air is realized, the drying efficiency of the brick blank is improved, the power loss during heating is reduced, and the centralized turnover of the brick blank is facilitated, and the drying cost is reduced.
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Figure CN119658826B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of lightweight brick production, and more specifically, particularly relates to a lightweight brick casting preparation device and a preparation process. Background Art
[0002] Lightweight bricks generally refer to foam bricks, which are used for normal interior partitions to effectively reduce the load on the floor. The materials used to produce lightweight bricks include clay, high-alumina high-strength floating bead bricks, low-iron mullite, high-alumina polylight insulating refractory bricks, and diatomaceous earth insulating refractory bricks. The poured bricks need to be dried before firing.
[0003] The brick drying devices currently in use still have the following problems: 1. They generally do not have a circulating drying effect, resulting in waste of hot air after drying and increased energy loss during subsequent heating; 2. When the bricks are drying, the bottom of the bricks is always in contact with the conveyor belt, and the bottom of the bricks cannot be completely dried, reducing the drying effect of the bricks; 3. There is generally a lack of a temporary storage structure for bricks, which makes it inconvenient for staff to centrally circulate the dried bricks. Summary of the invention
[0004] The disclosed embodiments relate to a lightweight brick casting preparation device and preparation process, which comprises an auxiliary support unit, a drying unit, a pressing unit and a temporary storage unit; the air after drying is ensured to be recycled, thereby reducing the power loss during heating, which is beneficial to reducing the drying cost of the brick blanks; an angle is formed between the conveyor belt and the bottom of the brick blanks, thereby ensuring that the hot air can contact the bottom rear side of the brick blanks, which is beneficial to improving the drying effect of the brick blanks; the dried brick blanks are temporarily stored, which is convenient for the staff to centrally circulate the dried brick blanks; the problems of wasting the hot air after drying, being unable to completely dry the bottom of the brick blanks, and being inconvenient for the staff to centrally circulate the dried brick blanks are solved.
[0005] In a first aspect of the present disclosure, a lightweight brick casting and preparation device is provided, comprising: a conveyor line body, a control panel, an auxiliary support unit, a drying unit, a pressing unit and a temporary storage unit;
[0006] The conveyor body is provided with five rows of round holes; the control panel is mounted on the conveyor body, and two control buttons are arranged on the control panel, and the motor on the conveyor body is electrically connected to the control panel; the auxiliary support unit is mounted on the conveyor body, and the auxiliary support unit is used to support the bricks in the drying process;
[0007] The drying unit is installed on the outside of the conveyor line body; the pressing unit is provided with two groups, and the two groups of pressing units are installed on the drying unit, the two groups of pressing units are used to press the conveyor line body, and the two groups of pressing units are also used to move the auxiliary support unit; the temporary storage unit is installed on the right side of the conveyor line body, and the temporary storage unit is used to support the dried bricks.
[0008] In at least some embodiments, the auxiliary support unit includes: an auxiliary support roller, a connecting plate and a support spring; there are three auxiliary support rollers in total, and the three auxiliary support rollers are slidably installed on the conveyor line body, and the front and rear sides of the three auxiliary support rollers are provided with rounded corners; there are two connecting plates in total, and the two connecting plates are fixedly installed at the front and rear ends of the three auxiliary support rollers; there are six support springs in total, and the six support springs are sleeved on the outside of the three auxiliary support rollers, and the six support springs are located between the conveyor line body and the two connecting plates.
[0009] In at least some embodiments, the drying unit includes: an L-shaped connecting frame, a drying frame and a rectangular air collecting hood; there are four L-shaped connecting frames in total, and the four L-shaped connecting frames are fixedly installed on the front and rear sides of the conveyor line body; the drying frame is fixedly installed on the four L-shaped connecting frames; there are two rectangular air collecting hoods in total, and the two rectangular air collecting hoods are fixedly installed on the drying frame, and five rows of drying holes are respectively opened on the two rectangular air collecting hoods.
[0010] In at least some embodiments, the drying unit further includes: a circulation duct, an electric heating wire and a fan; there are four circulation ducts in total, and the four circulation ducts are fixedly installed on two rectangular air collecting hoods; there are four electric heating wires in total, and the four electric heating wires are fixedly installed inside the four circulation ducts, and the four electric heating wires are electrically connected to the control panel; there are four fans in total, and the four fans are fixedly installed inside the four circulation ducts, and the four fans are electrically connected to the control panel.
[0011] In at least some embodiments, the pressing unit includes: a linear electric cylinder and a pressing frame; there are two linear electric cylinders in total, and the two linear electric cylinders are fixedly mounted on the drying frame, and the two linear electric cylinders are electrically connected to the control panel; the pressing frame is fixedly mounted on the output shafts of the two linear electric cylinders.
[0012] In at least some embodiments, the pressing unit further includes: an inclined extrusion frame and a circular pressing rod; the inclined extrusion frame is fixedly mounted on the inner side of the pressing frame, and the inclined extrusion frame is also in contact with the auxiliary support roller in the middle; the circular pressing rod is fixedly mounted on the bottom of the pressing frame.
[0013] In at least some embodiments, the temporary storage unit includes: a mounting bracket, a circular guide rod and a movable temporary storage plate; there are two mounting brackets, and the two mounting brackets are fixedly installed on the right side of the conveyor line body; there are four circular guide rods, and the four circular guide rods are fixedly installed on the two mounting brackets; the movable temporary storage plate is slidably installed on the two mounting brackets and the four circular guide rods.
[0014] In at least some embodiments, the temporary storage unit further includes: a return spring, a movable control plate and a battery; a total of four return springs are provided, and the four return springs are sleeved on the outside of four circular guide rods, and the four return springs are located below the movable temporary storage plate; the movable control plate is fixedly mounted on the bottom of the movable temporary storage plate, and the bottom of the movable control plate is provided with rounded corners, and the movable control plate presses the control button above; the battery is fixedly mounted on the bottom of the movable temporary storage plate.
[0015] In at least some embodiments, the temporary storage unit further includes: an alarm and a switch; the alarm is fixedly mounted on the bottom of the movable temporary storage plate, and the alarm is also electrically connected to the battery; the switch is fixedly mounted on the front mounting bracket, and the switch is also electrically connected to the battery and the alarm.
[0016] A lightweight brick casting preparation process:
[0017] 1) Connect the power supply on the control panel to the external power supply, and then place the bricks to be dried on the left end of the conveyor line in sequence;
[0018] 2) Wait for the bricks on the conveyor line to dry slowly;
[0019] 3) When the alarm is working, the staff will rotate the dried bricks on the top of the temporary storage plate;
[0020] 4) When not in use, disconnect the power supply on the control panel from the external power supply.
[0021] Compared with the prior art, the present invention has the following beneficial effects:
[0022] 1. The present invention heats the air, which is beneficial to improving the drying efficiency of the bricks; the dried air enters into the four circulation pipes through the five rows of circular holes and the five rows of drying holes below, ensuring that the dried air can be recycled, reducing the power loss during heating, and helping to reduce the drying cost of the bricks.
[0023] 2. In the present invention, when the output shafts of the two linear electric cylinders on the front side are extended, the pressing frame on the front side drives the circular pressing rod on the front side to move downward, pressing the conveyor belt on the conveyor line body, so that the conveyor belt forms an angle with the bottom of the brick blank, ensuring that the hot air can contact the bottom front side of the brick blank; when the output shafts of the two linear electric cylinders on the rear side are extended, the pressing frame on the rear side drives the circular pressing rod on the rear side to move downward, pressing the conveyor belt on the conveyor line body, so that the conveyor belt forms an angle with the bottom of the brick blank, ensuring that the hot air can contact the bottom rear side of the brick blank, which is beneficial to improving the drying effect of the brick blank;
[0024] In addition, when the inclined extrusion frame on the front side moves downward, the three auxiliary support rollers move backward at the same time, which is beneficial to increase the angle between the brick blank and the conveyor belt; when the inclined extrusion frame on the rear side moves downward, the three auxiliary support rollers move forward at the same time, which is beneficial to increase the angle between the brick blank and the conveyor belt, and increases the drying area at the bottom of the brick blank while ensuring the supporting effect; when the output shafts of the four linear electric cylinders are in a retracted state, the three auxiliary support rollers and the brick blank are in the same center plane.
[0025] 3. The present invention plays a role of temporary storage for the dried bricks, which is convenient for the staff to centrally rotate the dried bricks; and the movable temporary storage plate can slowly move downward according to the number of dried bricks;
[0026] In addition, when the number of bricks on the top of the movable temporary storage board reaches the preset number, the movable temporary storage board automatically presses the switch. At this time, the alarm works to remind the staff to circulate the dried bricks. When the movable temporary storage board presses the switch, the movable control board automatically presses the control button below. At this time, the control panel controls the motor, four electric heating wires, four fans and four linear electric cylinders on the conveyor line to stop working to prevent the dried bricks from falling.
[0027] In addition, when the number of bricks above the movable temporary storage plate decreases after turnover, the movable temporary storage plate automatically resets upward under the action of four reset springs. At this time, the movable temporary storage plate no longer presses the switch; at the same time, the movable control panel presses the control button above again, so that the control panel controls the motor, four electric heating wires, four fans and four linear electric cylinders on the conveyor line body to work. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] In order to more clearly illustrate the technical solution of the embodiment of the present invention, the drawings of the embodiment are briefly introduced below.
[0029] The drawings described below only relate to some embodiments of the present invention and are not intended to limit the present invention.
[0030] In the attached picture:
[0031] Figure 1 A three-dimensional structural schematic diagram of the present invention is shown.
[0032] Figure 2 The present invention is shown Figure 1 Schematic diagram of the bottom perspective structure.
[0033] Figure 3 The schematic diagram of the structure of the conveyor line body and the auxiliary support unit of the present invention is shown.
[0034] Figure 4 The schematic diagram of the structure of the drying unit of the present invention is shown.
[0035] Figure 5 The schematic diagram of the structure of the pressing unit of the present invention is shown.
[0036] Figure 6 The present invention is shown Figure 1 Schematic diagram of the central cut structure.
[0037] Figure 7 The present invention is shown Figure 6 Schematic diagram of the local enlarged structure of area A in the middle.
[0038] Figure 8 The present invention is shown Figure 1 Schematic diagram of the main viewing angle structure.
[0039] Fig. 9 The schematic diagram of the structure of the temporary storage unit of the present invention is shown.
[0040] Fig.10 The present invention is shown Figure 2 Schematic diagram of the local enlarged structure of area B in the middle.
[0041] List of reference numerals:
[0042] 100, conveyor line body; 101, round hole;
[0043] 200, control panel; 201, control buttons;
[0044] 300, auxiliary support unit; 301, auxiliary support roller; 302, connecting plate; 303, support spring;
[0045] 400, drying unit; 401, L-shaped connecting frame; 402, drying frame; 403, rectangular air collecting hood; 4031, drying hole; 404, circulation pipeline; 405, electric heating wire; 406, fan;
[0046] 500, pressing unit; 501, linear electric cylinder; 502, pressing frame; 503, inclined extrusion frame; 504, circular pressing rod;
[0047] 600, temporary storage unit; 601, mounting bracket; 602, circular guide rod; 603, movable temporary storage plate; 604, return spring; 605, movable control board; 606, battery; 607, alarm; 608, switch. DETAILED DESCRIPTION
[0048] In order to make the purpose, scheme and advantages of the technical solution of the present invention clearer, the technical solution of the embodiment of the present invention will be clearly and completely described in conjunction with the drawings of the specific embodiments of the present invention. Unless otherwise specified, the terms used herein have the usual meanings in the art. The same reference numerals in the drawings represent the same components.
[0049] Example: Please refer to Figures 1 to 10 As shown: The present invention provides a lightweight brick casting preparation device, comprising: a conveyor line body 100, a control panel 200, an auxiliary support unit 300, a drying unit 400, a pressing unit 500 and a temporary storage unit 600; the conveyor line body 100 is provided with five rows of round holes 101; the control panel 200 is installed on the conveyor line body 100, and two control buttons 201 are provided on the control panel 200, and the motor on the conveyor line body 100 is electrically connected to the control panel 200; the auxiliary support unit 300 is installed on On the conveyor line body 100, the auxiliary support unit 300 is used to support the bricks during the drying process; the drying unit 400 is installed on the outside of the conveyor line body 100; there are two groups of pressing units 500, and the two groups of pressing units 500 are installed on the drying unit 400, the two groups of pressing units 500 are used to press the conveyor line body 100, and the two groups of pressing units 500 are also used to move the auxiliary support unit 300; the temporary storage unit 600 is installed on the right side of the conveyor line body 100, and the temporary storage unit 600 is used to support the dried bricks.
[0050] In the present disclosure, Figure 4 As shown, the drying unit 400 includes: an L-shaped connecting frame 401, a drying frame 402 and a rectangular air collecting hood 403; there are four L-shaped connecting frames 401, and the four L-shaped connecting frames 401 are fixedly installed on the front and rear sides of the conveying line body 100; the drying frame 402 is fixedly installed on the four L-shaped connecting frames 401; there are two rectangular air collecting hoods 403, and the two rectangular air collecting hoods 403 are fixedly installed on the drying frame 402, and the two rectangular air collecting hoods 403 are respectively provided with five rows of drying holes 4031; the drying unit 400 also includes: a circulating Circular pipe 404, electric heating wire 405 and fan 406; there are four circulating pipes 404, and the four circulating pipes 404 are fixedly installed on two rectangular air collecting hoods 403; there are four electric heating wires 405, and the four electric heating wires 405 are fixedly installed inside the four circulating pipes 404, and the four electric heating wires 405 are electrically connected to the control panel 200; there are four fans 406, and the four fans 406 are fixedly installed inside the four circulating pipes 404, and the four fans 406 are electrically connected to the control panel 200;
[0051] Its specific function is as follows: because the four electric heating wires 405 are fixedly installed inside the four circulation pipes 404, and the four fans 406 are fixedly installed inside the four circulation pipes 404, the air is heated, which is beneficial to improving the drying efficiency of the bricks; and because the four circulation pipes 404 are fixedly installed on the two rectangular air collecting hoods 403, and the conveying line body 100 is provided with five rows of circular holes 101, and the two rectangular air collecting hoods 403 are respectively provided with five rows of drying holes 4031, the dried air passes through the five rows of circular holes 101 and the five rows of drying holes 4031 below and enters the four circulation pipes 404, ensuring that the dried air can be recycled, reducing the power loss during heating, and helping to reduce the drying cost of the bricks.
[0052] In the present disclosure, Figure 3 , Figure 5 and Figure 7 As shown, the auxiliary support unit 300 includes: an auxiliary support roller 301, a connecting plate 302 and a support spring 303; there are three auxiliary support rollers 301, and the three auxiliary support rollers 301 are slidably installed on the conveyor line body 100, and the front and rear sides of the three auxiliary support rollers 301 are provided with rounded corners; there are two connecting plates 302, and the two connecting plates 302 are fixedly installed at the front and rear ends of the three auxiliary support rollers 301; there are six support springs 303, and the six support springs 303 are sleeved on the outside of the three auxiliary support rollers 301, and the six support springs 303 are located between the conveyor line body 100 and the two connecting plates 302;
[0053] The pressing unit 500 includes: a linear electric cylinder 501 and a pressing frame 502; there are two linear electric cylinders 501, and the two linear electric cylinders 501 are fixedly installed on the drying frame 402, and the two linear electric cylinders 501 are electrically connected to the control panel 200; the pressing frame 502 is fixedly installed on the output shafts of the two linear electric cylinders 501; the pressing unit 500 also includes: an inclined extrusion frame 503 and a circular pressing rod 504; the inclined extrusion frame 503 is fixedly installed on the inner side of the pressing frame 502, and the inclined extrusion frame 503 is also in contact with the middle auxiliary support roller 301; the circular pressing rod 504 is fixedly installed at the bottom of the pressing frame 502;
[0054] Its specific function is as follows: because the four linear electric cylinders 501 are fixedly mounted on the drying frame 402, and the two pressing frames 502 are fixedly mounted on the output shafts of the four linear electric cylinders 501, and the two circular pressing rods 504 are fixedly mounted on the bottom of the two pressing frames 502, when the output shafts of the two front linear electric cylinders 501 are extended, the front pressing frame 502 drives the front circular pressing rod 504 to move downward, pressing the conveyor belt on the conveyor line body 100, so that the conveyor belt forms an angle with the bottom of the brick blank, ensuring that the hot air can contact the bottom front side of the brick blank; when the output shafts of the two rear linear electric cylinders 501 are extended, the rear pressing frame 502 drives the rear circular pressing rod 504 to move downward, pressing the conveyor belt on the conveyor line body 100, so that the conveyor belt forms an angle with the bottom of the brick blank, ensuring that the hot air can contact the bottom rear side of the brick blank, which is beneficial to improving the drying effect of the brick blank;
[0055] The two linear electric cylinders 501 at the front and the two linear electric cylinders 501 at the rear are used alternately. When the output shafts of the two linear electric cylinders 501 at the front are in an extended state, the output shafts of the two linear electric cylinders 501 at the rear are in a retracted state; when the output shafts of the two linear electric cylinders 501 at the rear are in an extended state, the output shafts of the two linear electric cylinders 501 at the front are in a retracted state.
[0056] In addition, since the three auxiliary support rollers 301 are slidably installed on the conveyor line body 100, and the two inclined extrusion frames 503 are fixedly installed on the inner sides of the two pressing frames 502, and the two inclined extrusion frames 503 are also in contact with the two middle auxiliary support rollers 301, when the inclined extrusion frame 503 on the front side moves downward, the three auxiliary support rollers 301 move backward at the same time, which is beneficial to increase the angle between the brick blank and the conveyor belt; when the inclined extrusion frame 503 on the rear side moves downward, the three auxiliary support rollers 301 move forward at the same time, which is beneficial to increase the angle between the brick blank and the conveyor belt, and the drying area at the bottom of the brick blank is increased while ensuring the supporting effect; and since the six support springs 303 are sleeved on the outside of the three auxiliary support rollers 301, and the six support springs 303 are located between the conveyor line body 100 and the two connecting plates 302, when the output shafts of the four linear electric cylinders 501 are in a retracted state, the three auxiliary support rollers 301 and the brick blank are in the same center plane.
[0057] In the present disclosure, Fig. 9 and Fig.10As shown, the temporary storage unit 600 includes: a mounting bracket 601, a circular guide rod 602 and a movable temporary storage plate 603; there are two mounting brackets 601, and the two mounting brackets 601 are fixedly installed on the right side of the conveyor line body 100; there are four circular guide rods 602, and the four circular guide rods 602 are fixedly installed on the two mounting brackets 601; the movable temporary storage plate 603 is slidably installed on the two mounting brackets 601 and the four circular guide rods 602; the temporary storage unit 600 also includes: a reset spring 604, a movable control board 605 and a battery 606; there are four reset springs 604, and the four reset springs 604 are sleeved on the outside of the four circular guide rods 602 , and four return springs 604 are located below the active temporary storage plate 603; the active control plate 605 is fixedly mounted on the bottom of the active temporary storage plate 603, and the bottom of the active control plate 605 is provided with rounded corners, and the active control plate 605 presses the control button 201 above; the battery 606 is fixedly mounted on the bottom of the active temporary storage plate 603; the temporary storage unit 600 also includes: an alarm 607 and a switch 608; the alarm 607 is fixedly mounted on the bottom of the active temporary storage plate 603, and the alarm 607 is also electrically connected to the battery 606; the switch 608 is fixedly mounted on the front mounting bracket 601, and the switch 608 is also electrically connected to the battery 606 and the alarm 607;
[0058] The specific functions are as follows: the movable temporary storage plate 603 is slidably mounted on the two mounting brackets 601 and the four circular guide rods 602, and the top of the movable temporary storage plate 603 is flush with the top of the conveyor belt on the conveyor line body 100, so that the dried bricks are temporarily stored, which is convenient for the staff to centrally rotate the dried bricks; and the four return springs 604 are sleeved on the outside of the four circular guide rods 602, and the four return springs 604 are located below the movable temporary storage plate 603, so that the movable temporary storage plate 603 can slowly move downward according to the number of dried bricks;
[0059] In addition, since the switch 608 is fixedly mounted on the mounting bracket 601 on the front side, and the alarm 607 is fixedly mounted on the bottom of the movable temporary storage plate 603, and the switch 608 is also electrically connected to the battery 606 and the alarm 607, when the number of bricks on the top of the movable temporary storage plate 603 reaches a preset number, the movable temporary storage plate 603 automatically presses the switch 608. At this time, the alarm 607 works to remind the staff to circulate the dried bricks; and since the movable control panel 605 is fixedly mounted on the bottom of the movable temporary storage plate 603, and the bottom of the movable control panel 605 is provided with rounded corners, and the movable control panel 605 presses the control button 201 above, when the movable temporary storage plate 603 presses the switch 608, the movable control panel 605 automatically presses the control button 201 below. At this time, the control panel 200 controls the motor, four electric heating wires 405, four fans 406 and four linear electric cylinders 501 on the conveyor line body 100 to stop working to prevent the dried bricks from falling off; when the number of bricks above the movable temporary storage plate 603 decreases after turnover, the movable temporary storage plate 603 automatically resets upward under the action of four reset springs 604. At this time, the movable temporary storage plate 603 no longer presses the switch 608; at the same time, the movable control plate 605 presses the control button 201 above again, so that the control panel 200 controls the motor, four electric heating wires 405, four fans 406 and four linear electric cylinders 501 on the conveyor line body 100 to work.
[0060] A lightweight brick casting preparation process:
[0061] 1) Connect the power supply on the control panel 200 to the external power supply, and then place the bricks to be dried on the left end of the conveyor line 100 in sequence;
[0062] 2) Wait for the bricks on the conveyor line 100 to dry slowly;
[0063] 3) When the alarm 607 is working, the staff will rotate the dried bricks on the top of the temporary storage plate 603;
[0064] 4) When not in use, disconnect the power supply on the control panel 200 from the external power supply.
[0065] The specific usage and function of this embodiment are as follows:
[0066] When the present invention is used, firstly, the power supply on the control panel 200 is connected to the external power supply, and then the bricks to be dried are placed on the left end of the conveyor line 100 in sequence; while waiting for the bricks on the conveyor line 100 to dry slowly, the four electric heating wires 405 and the four fans 406 are provided to heat the air, which is beneficial to improving the drying efficiency of the bricks; the dried air enters the four circulation pipes 404 through the five rows of circular holes 101 and the five rows of drying holes 4031 below, ensuring that the dried air can be recycled, reducing the power loss during heating, and being beneficial to reducing the drying cost of the bricks; when the output shafts of the two linear electric cylinders 501 on the front side are extended, the pressing frame 502 on the front side drives the The circular pressing rod 504 moves downward, pressing the conveyor belt on the conveyor line body 100, so that the conveyor belt forms an angle with the bottom of the brick blank, ensuring that the hot air can contact the bottom front side of the brick blank; when the output shafts of the two rear linear electric cylinders 501 are extended, the rear pressing frame 502 drives the rear circular pressing rod 504 to move downward, pressing the conveyor belt on the conveyor line body 100, so that the conveyor belt forms an angle with the bottom of the brick blank, ensuring that the hot air can contact the bottom rear side of the brick blank, which is beneficial to improving the drying effect of the brick blank; when the inclined extrusion frame 503 on the front side moves downward, the three auxiliary support rollers 301 move backward at the same time, which is beneficial to increasing the angle between the brick blank and the conveyor belt ; When the inclined extrusion frame 503 at the rear side moves downward, the three auxiliary support rollers 301 move forward at the same time, which is beneficial to increase the angle between the brick blank and the conveyor belt, and increase the drying area at the bottom of the brick blank while ensuring the supporting effect; when the output shafts of the four linear electric cylinders 501 are in a retracted state, the three auxiliary support rollers 301 and the brick blank are in the same central plane; the setting of the movable temporary storage plate 603 plays a temporary storage role for the dried brick blanks, which is convenient for the staff to concentrate the turnover of the dried brick blanks; the movable temporary storage plate 603 can move slowly downward according to the number of dried brick blanks; when the brick blanks at the top of the movable temporary storage plate 603 reach the preset number, the movable temporary storage plate 603 automatically presses the switch 6 08. At this time, the alarm 607 works. When the alarm 607 works, the staff rotates the dried bricks on the top of the movable temporary storage plate 603. When the movable temporary storage plate 603 presses the switch 608, the movable control plate 605 automatically presses the control button 201 below. At this time, the control panel 200 controls the motor, four electric heating wires 405, four fans 406 and four linear electric cylinders 501 on the conveyor line body 100 to stop working to prevent the dried bricks from falling. When the number of bricks above the movable temporary storage plate 603 decreases after turnover, the movable temporary storage plate 603 automatically resets upward under the action of the four reset springs 604. At this time, the movable temporary storage plate 603 no longer presses the switch 608.At the same time, the movable control panel 605 presses the upper control button 201 again, so that the control panel 200 controls the motor, four electric heating wires 405, four fans 406 and four linear electric cylinders 501 on the conveyor line body 100 to work; when not in use, the power supply on the control panel 200 is disconnected from the external power supply. ;
[0067] In this article, there are a few points to note:
[0068] 1. The drawings of the embodiments of the present disclosure only involve structures related to the embodiments of the present disclosure, and other structures may refer to general designs.
[0069] 2. In the absence of conflict, the embodiments of the present disclosure and the features therein may be combined with each other to obtain new embodiments.
[0070] The above are only specific embodiments of the present disclosure, but the protection scope of the present disclosure is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed in the present disclosure, which should be included in the protection scope of the present disclosure. Therefore, the protection scope of the present disclosure should be based on the protection scope of the claims.
Claims
1. A lightweight brick casting and preparation device, comprising: A conveyor line body (100), a control panel (200), an auxiliary support unit (300), a drying unit (400), a pressing unit (500), and a temporary storage unit (600); The conveyor line body (100) is provided with five rows of circular holes (101); the control panel (200) is mounted on the conveyor line body (100), and two control buttons (201) are provided on the control panel (200), and the motor on the conveyor line body (100) is electrically connected to the control panel (200); the auxiliary support unit (300) is mounted on the conveyor line body (100), and the auxiliary support unit (300) is used to support the bricks during the drying process; The drying unit (400) is installed outside the conveyor line body (100); the pressing unit (500) is provided with two groups, and the two groups of pressing units (500) are installed on the front and rear sides of the drying unit (400); the two groups of pressing units (500) are used to press the conveyor belt on the conveyor line body (100); the two groups of pressing units (500) are also used to move the auxiliary support unit (300) to the front and rear sides; the temporary storage unit (600) is installed on the right side of the conveyor line body (100); the temporary storage unit (600) is used to support the dried bricks.
2. A lightweight brick casting and preparation device according to claim 1, characterized in that: The auxiliary support unit (300) comprises: an auxiliary support roller (301), a connecting plate (302) and a support spring (303); three auxiliary support rollers (301) are provided in total, and the three auxiliary support rollers (301) are slidably mounted on the conveyor line body (100), and the front and rear sides of the three auxiliary support rollers (301) are provided with rounded corners; two connecting plates (302) are provided in total, and the two connecting plates (302) are fixedly mounted on the front and rear ends of the three auxiliary support rollers (301); six support springs (303) are provided in total, and the six support springs (303) are sleeved on the outside of the three auxiliary support rollers (301), and the six support springs (303) are located between the conveyor line body (100) and the two connecting plates (302).
3. A lightweight brick casting and preparation device according to claim 2, characterized in that: The drying unit (400) comprises: an L-shaped connecting frame (401), a drying frame (402) and a rectangular air collecting hood (403); four L-shaped connecting frames (401) are provided in total, and the four L-shaped connecting frames (401) are fixedly installed on the front and rear sides of the conveyor line body (100); the drying frame (402) is fixedly installed on the four L-shaped connecting frames (401); two rectangular air collecting hoods (403) are provided in total, and the two rectangular air collecting hoods (403) are fixedly installed on the drying frame (402), and the two rectangular air collecting hoods (403) are respectively provided with five rows of drying holes (4031).
4. A lightweight brick casting and preparation device according to claim 3, characterized in that: The drying unit (400) further comprises: a circulation pipe (404), an electric heating wire (405) and a fan (406); a total of four circulation pipes (404) are provided, and the four circulation pipes (404) are fixedly mounted on two rectangular air collecting hoods (403); a total of four electric heating wires (405) are provided, and the four electric heating wires (405) are fixedly mounted inside the four circulation pipes (404), and the four electric heating wires (405) are electrically connected to the control panel (200); a total of four fans (406) are provided, and the four fans (406) are fixedly mounted inside the four circulation pipes (404), and the four fans (406) are electrically connected to the control panel (200).
5. A lightweight brick casting and preparation device according to claim 3, characterized in that: The pressing unit (500) comprises: a linear electric cylinder (501) and a pressing frame (502); two linear electric cylinders (501) are provided, and the two linear electric cylinders (501) are fixedly mounted on the drying frame (402), and the two linear electric cylinders (501) are electrically connected to the control panel (200); the pressing frame (502) is fixedly mounted on the output shafts of the two linear electric cylinders (501).
6. A lightweight brick casting and preparation device according to claim 5, characterized in that: The pressing unit (500) further comprises: an inclined pressing frame (503) and a circular pressing rod (504); the inclined pressing frame (503) is fixedly mounted on the inner side of the pressing frame (502), and the inclined pressing frame (503) is also in contact with the auxiliary support roller (301) in the middle; the circular pressing rod (504) is fixedly mounted on the bottom of the pressing frame (502).
7. A lightweight brick casting and preparation device according to claim 1, characterized in that: The temporary storage unit (600) comprises: a mounting bracket (601), a circular guide rod (602) and a movable temporary storage plate (603); two mounting brackets (601) are provided, and the two mounting brackets (601) are fixedly installed on the right side of the conveyor line body (100); four circular guide rods (602) are provided, and the four circular guide rods (602) are fixedly installed on the two mounting brackets (601); the movable temporary storage plate (603) is slidably installed on the two mounting brackets (601) and the four circular guide rods (602).
8. A lightweight brick casting and preparation device according to claim 7, characterized in that: The temporary storage unit (600) further comprises: a return spring (604), a movable control plate (605) and a battery (606); a total of four return springs (604) are provided, and the four return springs (604) are sleeved on the outside of four circular guide rods (602), and the four return springs (604) are located below the movable temporary storage plate (603); the movable control plate (605) is fixedly mounted on the bottom of the movable temporary storage plate (603), and the bottom of the movable control plate (605) is provided with rounded corners, and the movable control plate (605) presses the control button (201) above; the battery (606) is fixedly mounted on the bottom of the movable temporary storage plate (603).
9. A lightweight brick casting and preparation device according to claim 8, characterized in that: The temporary storage unit (600) further comprises: an alarm (607) and a switch (608); the alarm (607) is fixedly mounted on the bottom of the movable temporary storage plate (603), and the alarm (607) is also electrically connected to the battery (606); the switch (608) is fixedly mounted on the front mounting bracket (601), and the switch (608) is also electrically connected to the battery (606) and the alarm (607).
10. A lightweight brick casting preparation process, using a lightweight brick casting preparation device as claimed in claim 9, characterized in that: The steps are as follows: 1) Connect the power supply on the control panel (200) to the external power supply, and then place the bricks to be dried on the left end of the conveyor line (100) in sequence; 2) Wait for the bricks on the conveyor line (100) to dry slowly; 3) When the alarm (607) is working, the staff rotates the dried bricks on the top of the temporary storage plate (603); 4) When not in use, disconnect the power supply on the control panel (200) from the external power supply.
Citation Information
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