Ultrasonic welding device and continuous welding method
By designing an ultrasonic welding device with automatic pick-and-place and rotation functions, the problems of low welding efficiency and dummy welding in the prior art are solved, and efficient and continuous welding processes and high-quality welding effects are achieved.
Patent Information
- Application Number
- CN202510010406.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-03
- Publication Date
- 2025-03-21
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In actual use, existing ultrasonic welding devices are not easy to continuously weld multiple welded parts at the same time, resulting in low welding efficiency and the welded parts are in a fixed state during the welding process, which is prone to false welding.
An ultrasonic welding device is designed, including a support frame, a pick-up assembly and an auxiliary welding assembly. The pick-and-place assembly realizes automatic pick-and-place and position adjustment of the workpiece through steering gears, vertical slide frames, cylinder chucks and other components. The auxiliary welding assembly rotates the workpiece in the workpiece groove through transmission devices such as gears, chains and planetary gears, ensuring that the vibration generated by the ultrasonic welding machine acts evenly on the welding surface.
Continuous welding of multiple welded parts is achieved, which significantly improves production efficiency, reduces the situation of dummy welding, ensures welding quality and reduces production costs.
Smart Images

Figure CN119659018A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of ultrasonic welding, and in particular to an ultrasonic welding device and a continuous welding method. Background Art
[0002] Ultrasonic welding is an advanced assembly technology that uses ultrasonic vibration frequency to generate heat energy through friction between contact surfaces, so that two plastic parts are melted and fixed together at the welding interface. This technology converts low-frequency current into high-frequency electrical energy through an ultrasonic generator. This electrical energy is converted into mechanical vibration through a transducer and transmitted to the welding head. The welding head then transmits the vibration energy to the interface of the plastic parts to be welded, causing them to melt and connect. Ultrasonic welding has the advantages of energy saving and environmental protection, low cost, high efficiency, high welding strength, beautiful welds, and easy automated production. It is widely used in many fields such as automobile manufacturing, plastic electronics production, toy and stationery manufacturing, and medical supplies manufacturing.
[0003] After searching, the invention patent with Chinese patent number CN114589392A discloses an ultrasonic welding machine. Compared with the prior art, the invention patent with Chinese patent number CN114589392A places a mold frame for storing workpieces on an adjusting column, and then controls an electric telescopic rod, which controls the movement of a fastening frame. By pulling a fastening L-plate, a spring in a fastening groove is deformed by tensile force. After the fastening L-plate is against both sides of the mold frame, the fastening L-plate is loosened, and the spring is contracted to pull the fastening L-plate, so that the fastening L-plate clamps both sides of the mold frame. A limit block at one end of the fastening L-plate is located on the fastening groove to prevent the fastening L-plate from being separated from the fastening groove. Two electric telescopic rods are provided and symmetrically arranged, so that the two fastening frames clamp the other two sides of the mold frame. After the mold frame is fixed, the workpiece is placed on the mold frame, and then the ultrasonic welding mechanism is controlled to perform ultrasonic welding on the workpiece.
[0004] However, in actual use, it is not easy to continuously weld multiple welded parts at the same time. After welding a workpiece, the staff needs to re-place the materials for welding. The work efficiency of the welding process is low. At the same time, the welded parts are in a relatively fixed state during the welding process. When the ultrasonic welder acts on the welded parts, there may be gaps of different sizes between the contact surfaces of the two welded parts. During the welding process, the vibration generated by the ultrasonic welder is not easy to act evenly between the welded surfaces, resulting in different tightness of the welded surfaces. There may be a situation of cold welding somewhere. Therefore, an ultrasonic welding device and a continuous welding method are proposed. Summary of the invention
[0005] The purpose of the present invention is to solve the shortcomings of low welding efficiency and cold welding at welding points between workpieces in the prior art, and to propose an ultrasonic welding device and a continuous welding method.
[0006] In order to achieve the above object, the present invention adopts the following technical solutions:
[0007] An ultrasonic welding device and a continuous welding method, comprising a support frame, the top of the support frame is fixedly connected with a top plate, the support frame is symmetrically provided with a pick-and-place assembly, the pick-and-place assembly comprises a steering fixed gear installed on the support frame and a vertical sliding frame rotatably arranged on the steering fixed gear, a steering motor and a steering movable gear installed on the vertical sliding frame, a transverse sliding frame slidably arranged on the vertical sliding frame, and a cylinder chuck slidably arranged on the transverse sliding frame, a vertical threaded rod and a vertical motor movably connected on the transverse sliding frame, a transverse threaded rod and a transverse motor movably connected on the cylinder chuck, the steering motor drives the steering movable gear to rotate and drive the vertical sliding frame to rotate, thereby driving the cylinder chuck to move in a circle along the central axis of the vertical sliding frame, the vertical motor rotates and drives the vertical threaded rod to rotate and drive the transverse sliding frame to move up and down, the transverse sliding frame moves and drives the cylinder chuck to move, and the transverse motor rotates and drives the transverse threaded rod to drive the cylinder chuck to move along the guide of the transverse sliding frame;
[0008] The top of the top plate is fixedly connected with a support plate, a side of the support plate away from the top plate is fixedly connected with a welding fixing column, the outer side of the welding fixing column is fixedly connected with an ultrasonic welding machine body, the inner side of the support plate is rotatably provided with a welding plate, the inner side of the welding plate is rotatably provided with a plurality of workpiece slots, an auxiliary welding assembly is arranged on the support frame, the auxiliary welding assembly comprises an auxiliary motor installed on the inner side of the support frame, a first driving gear installed on the auxiliary motor, a transmission shaft rotatably arranged on the support frame, a chain movably connected between the first driving gear and the transmission shaft, a second driving gear installed on the transmission shaft, a gear ring plate and a planetary gear ring installed on the support frame, and a plurality of planetary gears movably connected between the planetary gear ring and the second driving gear, the auxiliary motor drives the chain to move in a circular motion to drive the transmission shaft to rotate, the transmission shaft drives the second driving gear to rotate and drive the plurality of planetary gears to rotate, the plurality of planetary gears rotate and drive the workpiece slot to rotate, the auxiliary motor drives the first driving gear to rotate and drive the gear ring plate to rotate and drive the welding plate to rotate, and the welding plate drives the plurality of workpiece slots to move in a circular motion.
[0009] The above technical solution further includes:
[0010] The top plate is fixedly connected to the steering fixed gear, the vertical sliding frame and the vertical threaded rod are rotationally connected to the steering fixed gear, the steering motor is fixedly connected to the vertical sliding frame, the output end of the steering motor is fixedly connected to the steering movable gear, the steering movable gear is meshed with the steering fixed gear, the steering motor drives the steering movable gear to rotate, and the steering fixed gear assists the steering movable gear to drive the vertical sliding frame to rotate.
[0011] The vertical sliding frame is rotationally connected to the vertical threaded rod, the vertical motor is fixedly connected to the vertical sliding frame, the output end of the vertical motor is fixedly connected to the vertical threaded rod, and the vertical motor drives the vertical threaded rod to rotate and drive the vertical threaded block to guide and move.
[0012] The vertical threaded rod is threadedly connected to the vertical threaded block, the vertical threaded block is fixedly connected to the horizontal sliding frame, the vertical threaded block is slidably connected to the vertical sliding frame, and the vertical threaded block drives the horizontal sliding frame to move synchronously.
[0013] The transverse sliding frame is fixedly connected to the transverse motor, the output end of the transverse motor is fixedly connected to the transverse threaded rod, the transverse threaded rod is rotatably connected to the transverse sliding frame, the transverse threaded rod is threadedly connected to the transverse threaded block, the transverse threaded block is fixedly connected to the cylinder chuck, the transverse threaded block is slidably connected to the transverse sliding frame, the transverse motor drives the transverse threaded rod to rotate and drive the transverse threaded block to move, and the transverse threaded block drives the cylinder chuck to move synchronously.
[0014] The support frame is fixedly connected to the auxiliary motor, the output end of the auxiliary motor is fixedly connected to a driving gear ring, the outer side of the transmission shaft is fixedly connected to a driven gear ring, the driving gear ring and the driven gear ring are jointly sleeved and connected with the chain, the auxiliary motor drives the driving gear ring to drive the chain to move in a circular motion, and the chain drives the driven gear ring to rotate.
[0015] The support plate is rotatably connected to the ring gear plate, the ring gear plate is fixedly connected to the welding plate, the welding plate is rotatably connected to the transmission shaft, the transmission shaft is fixedly connected to the second driving gear, the ring gear plate drives the welding plate to rotate, and the driven ring gear drives the transmission shaft to rotate, driving the second driving gear to rotate.
[0016] The first driving gear is fixedly connected to the output end of the auxiliary motor, the first driving gear is meshed with the ring gear disk, a sliding groove is provided on the side of the planetary ring gear close to the welding disk, the sliding groove is rotationally connected to the welding disk, a plurality of support columns are rotationally arranged on the inner side of the welding disk, the support columns are fixedly connected to the workpiece slot, the auxiliary motor drives the first driving gear to rotate and drive the ring gear disk to rotate, and the rotation of the welding disk drives the workpiece slot to move in a circle.
[0017] One end of the support column close to the planetary gear ring is fixedly connected to the planetary gear, the second driving gear and the planetary gear ring are meshed with multiple planetary gears, the second driving gear drives the multiple planetary gears to rotate, and the planetary gears drive the workpiece slot to rotate.
[0018] A continuous welding method used by an ultrasonic welding device comprises the following steps:
[0019] Step 1: Drive the steering motor to rotate and drive the steering gear to rotate. The steering gear is meshed with the steering fixed gear. The steering gear rotates and drives the vertical slide frame to rotate on the steering fixed gear. The steering fixed gear drives the horizontal slide frame to rotate along the central axis of the vertical threaded rod. The circular motion of the horizontal slide frame drives the cylinder chuck to move in a circular motion along the central axis of the vertical threaded rod.
[0020] Step 2: The vertical motor drives the vertical threaded rod to rotate and drive the vertical threaded block to move up and down, the vertical threaded block drives the horizontal sliding frame to move synchronously, the horizontal motor drives the horizontal threaded rod to rotate and drive the horizontal threaded block to move along the guide of the horizontal sliding frame, the horizontal threaded block drives the cylinder chuck to move synchronously, and the cylinder chuck places the weldment on the multiple workpiece slots provided;
[0021] Step 3: The auxiliary motor drives the first driving gear to rotate and drive the gear ring disk to rotate, the gear ring disk drives the welding disk to rotate and drive the multiple workpiece slots to move in a circular motion, the auxiliary motor drives the driving gear ring to rotate and drive the chain to move in a circular motion, the chain circular motion drives the driven gear ring connected thereto to rotate, the driven gear ring rotates and drives the second driving gear to rotate and drive the multiple planetary gears to rotate, the planetary gears rotate and drive the workpiece slot to rotate, the workpiece slot rotates and the weldment rotates;
[0022] Step 4: The ultrasonic welding machine body performs ultrasonic welding on the welded parts on the workpiece slot, and the pick-and-place components and the auxiliary welding components cooperate synchronously to achieve continuous welding.
[0023] The present invention has the following beneficial effects:
[0024] 1. In the present invention, by setting up a pick-and-place component, both the picking-up and placing actions can be completed simultaneously, thereby improving the traditional ultrasonic welding machine and reducing the manual intervention time in the traditional welding process, thereby significantly improving production efficiency. At the same time, continuous welding reduces equipment idle time and manual operation costs, thereby reducing production costs.
[0025] 2. In the present invention, by setting up the auxiliary welding assembly, after the workpiece in the workpiece slot is welded, the next workpiece can continue to be welded close to the ultrasonic welding machine body, which greatly improves the work efficiency. At the same time, the workpiece in the workpiece slot can keep rotating during the welding process, so that the vibration generated by the ultrasonic welding machine body can act evenly on the welding surface of the workpiece, reducing the situation of false welding and ensuring production quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 This is a schematic diagram of the overall structure of an ultrasonic welding device and a continuous welding method proposed by the present invention;
[0027] Figure 2It is a schematic diagram of the overall top view structure of the present invention;
[0028] Figure 3 It is a schematic diagram of the internal structure of the support frame in the present invention;
[0029] Figure 4 It is a schematic diagram of the main structure of the ultrasonic welding machine in the present invention;
[0030] Figure 5 It is a schematic diagram of the structure of the pick-and-place assembly in the present invention;
[0031] Figure 6 It is a schematic diagram of the structure of the auxiliary welding assembly in the present invention;
[0032] Figure 7 It is a schematic diagram of the top view structure of the auxiliary welding assembly in the present invention.
[0033] In the figure: 1, support frame; 2, vertical sliding frame; 3, top plate; 4, ultrasonic welding machine body; 5, support plate; 6, workpiece groove; 7, gear ring plate; 8, welding plate; 9, support column; 10, welding fixed column; 11, steering fixed gear; 12, cylinder chuck; 13, horizontal thread block; 14, horizontal sliding frame; 15, horizontal motor; 16, vertical motor; 17, steering motor; 18, steering dynamic gear; 19, vertical thread rod; 20, horizontal thread rod; 21, vertical thread block; 22, auxiliary motor; 23, first driving gear; 24, chain; 25, planetary gear ring; 26, second driving gear; 27, planetary gear; 28, transmission shaft; 29, driven gear ring; 30, sliding groove; 31, driving gear ring; DETAILED DESCRIPTION
[0034] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0035] Embodiment 1
[0036] like Figure 1 - Figure 7As shown, an ultrasonic welding device and a continuous welding method proposed by the present invention include a support frame 1, a top plate 3 is fixedly connected to the top of the support frame 1, and a pick-and-place assembly is symmetrically arranged on the support frame 1, and the pick-and-place assembly includes a steering fixed gear 11 installed on the support frame 1 and a vertical sliding frame 2 rotatably arranged on the steering fixed gear 11, a steering motor 17 and a steering movable gear 18 installed on the vertical sliding frame 2, a horizontal sliding frame 14 slidably arranged on the vertical sliding frame 2, and a cylinder chuck 12 slidably arranged on the horizontal sliding frame 14, and a vertical threaded movable connection on the horizontal sliding frame 14. The rod 19 and the vertical motor 16, the movably connected transverse threaded rod 20 and the transverse motor 15, the steering motor 17 drive the steering gear 18 to rotate and drive the vertical sliding frame 2 to rotate, thereby driving the cylinder chuck 12 to move in a circle along the central axis of the vertical sliding frame 2, the vertical motor 16 rotates and drives the vertical threaded rod 19 to rotate and drive the transverse sliding frame 14 to move up and down, the movement of the transverse sliding frame 14 drives the cylinder chuck 12 to move, and the transverse motor 15 rotates and drives the transverse threaded rod 20 to drive the cylinder chuck 12 to move along the guide of the transverse sliding frame 14;
[0037] A support plate 5 is fixedly connected to the top of the top plate 3, a welding fixing column 10 is fixedly connected to the side of the support plate 5 away from the top plate 3, an ultrasonic welding machine body 4 is fixedly connected to the outside of the welding fixing column 10, a welding plate 8 is rotatably provided on the inner side of the support plate 5, a plurality of workpiece slots 6 are rotatably provided on the inner side of the welding plate 8, an auxiliary welding assembly is provided on the support frame 1, and the auxiliary welding assembly includes an auxiliary motor 22 installed on the inner side of the support frame 1, a first driving gear 23 installed on the auxiliary motor 22, a transmission shaft 28 rotatably provided on the support frame 1, and a chain 24 movably connected between the first driving gear 23 and the transmission shaft 28 , a second driving gear 26 installed on the transmission shaft 28, a ring gear plate 7 and a planetary ring gear 25 installed on the support frame 1, and multiple planetary gears 27 movably connected between the planetary ring gear 25 and the second driving gear 26. The auxiliary motor 22 drives the chain 24 to move in a circular motion to drive the transmission shaft 28 to rotate. The transmission shaft 28 drives the second driving gear 26 to rotate and drive the multiple planetary gears 27 to rotate. The rotation of the multiple planetary gears 27 drives the workpiece slot 6 to rotate. The auxiliary motor 22 drives the first driving gear 23 to rotate and drives the ring gear plate 7 to rotate and drives the welding plate 8 to rotate. The welding plate 8 drives the multiple workpiece slots 6 to move in a circular motion.
[0038] The top plate 3 is fixedly connected to the steering fixed gear 11, the vertical sliding frame 2 and the vertical threaded rod 19 are rotationally connected to the steering fixed gear 11, the steering motor 17 is fixedly connected to the vertical sliding frame 2, the output end of the steering motor 17 is fixedly connected to the steering movable gear 18, the steering movable gear 18 is meshed with the steering fixed gear 11, the steering motor 17 drives the steering movable gear 18 to rotate, and the steering fixed gear 11 assists the steering movable gear 18 to drive the vertical sliding frame 2 to rotate.
[0039] The vertical sliding frame 2 is rotationally connected to the vertical threaded rod 19, the vertical motor 16 is fixedly connected to the vertical sliding frame 2, the output end of the vertical motor 16 is fixedly connected to the vertical threaded rod 19, and the vertical motor 16 drives the vertical threaded rod 19 to rotate and drive the vertical threaded block 21 to guide and move.
[0040] The vertical threaded rod 19 is threadedly connected to the vertical threaded block 21 , the vertical threaded block 21 is fixedly connected to the horizontal sliding frame 14 , the vertical threaded block 21 is slidably connected to the vertical sliding frame 2 , and the vertical threaded block 21 drives the horizontal sliding frame 14 to move synchronously.
[0041] The transverse sliding frame 14 is fixedly connected to the transverse motor 15, the output end of the transverse motor 15 is fixedly connected to the transverse threaded rod 20, the transverse threaded rod 20 is rotatably connected to the transverse sliding frame 14, the transverse threaded rod 20 is threadedly connected to the transverse threaded block 13, the transverse threaded block 13 is fixedly connected to the cylinder chuck 12, the transverse threaded block 13 is slidably connected to the transverse sliding frame 14, the transverse motor 15 drives the transverse threaded rod 20 to rotate and drive the transverse threaded block 13 to move, and the transverse threaded block 13 drives the cylinder chuck 12 to move synchronously.
[0042] In this embodiment, during use, the material picking action is first performed, and the steering motor 17 is driven to drive the steering movable gear 18 to rotate. Since the steering fixed gear 11 is fixedly connected to the top plate 3, and the steering motor 17 is fixedly connected to the vertical sliding frame 2, the steering motor 17 drives the vertical sliding frame 2 to rotate, and the vertical motor 16 drives the vertical threaded rod 19 to rotate and drives the vertical threaded block 21 threadedly connected thereto to move up and down along the guide of the vertical sliding frame 2. The vertical threaded block 21 drives the horizontal sliding frame 14 to move synchronously, and the horizontal motor 15 drives the horizontal threaded rod 20 to rotate and drives the set horizontal threaded block 13 to move along the guide of the horizontal sliding frame 14. The movement of the horizontal threaded block 13 drives the cylinder chuck 12 to move synchronously, and the cylinder chuck 12 clamps the welded parts in the material tray and places them in the multiple workpiece slots 6. When welding is completed, the above-mentioned synchronization process is performed to realize the steering and movement of the cylinder chuck 12, and the welded workpieces in the workpiece slot 6 are taken out.
[0043] Embodiment 2
[0044] like Figure 1 - Figure 7As shown, based on the first embodiment, the support frame 1 is fixedly connected to the auxiliary motor 22, the output end of the auxiliary motor 22 is fixedly connected to the active ring gear 31, the outer side of the transmission shaft 28 is fixedly connected to the driven ring gear 29, the active ring gear 31 and the driven ring gear 29 are jointly connected with the chain 24, the auxiliary motor 22 drives the active ring gear 31 to drive the chain 24 to move in a circle, and the chain 24 drives the driven ring gear 29 to rotate.
[0045] The supporting plate 5 is rotatably connected to the ring gear plate 7, the ring gear plate 7 is fixedly connected to the welding plate 8, the welding plate 8 is rotatably connected to the transmission shaft 28, the transmission shaft 28 is fixedly connected to the second driving gear 26, the ring gear plate 7 drives the welding plate 8 to rotate, and the driven ring gear 29 drives the transmission shaft 28 to rotate and drives the second driving gear 26 to rotate.
[0046] The first driving gear 23 is fixedly connected to the output end of the auxiliary motor 22, the first driving gear 23 is meshed with the ring gear disk 7, a sliding groove 30 is provided on the side of the planetary ring gear 25 close to the welding disk 8, the sliding groove 30 is rotatably connected to the welding disk 8, a plurality of support columns 9 are rotatably provided on the inner side of the welding disk 8, the support columns 9 are fixedly connected to the workpiece slot 6, the auxiliary motor 22 drives the first driving gear 23 to rotate and drive the ring gear disk 7 to rotate, and the welding disk 8 rotates and drives the workpiece slot 6 to move in a circle.
[0047] One end of the support column 9 close to the planetary gear ring 25 is fixedly connected to the planetary gear 27, and the second driving gear 26 and the planetary gear ring 25 are meshed with multiple planetary gears 27. The second driving gear 26 drives the multiple planetary gears 27 to rotate, and the planetary gears 27 drive the workpiece slot 6 to rotate.
[0048] In this embodiment, when the welded part is in the workpiece groove 6, the auxiliary motor 22 is driven to drive the active ring gear 31 and the first active gear 23 to rotate, the active ring gear 31 rotates to drive the chain 24 connected thereto to move in a circular motion, the chain 24 drives the driven ring gear 29 to rotate to drive the transmission shaft 28 to rotate, the transmission shaft 28 rotates to drive the second active gear 26 to rotate, the second active gear 26 drives the multiple planetary gears 27 meshing therewith to rotate, the planetary gear 27 drives the support column 9 to rotate to drive the workpiece groove 6 to rotate, the workpiece groove 6 drives the workpiece placed therein to rotate, and at the same time, the first active gear 23 drives the ring gear disk 7 to rotate to drive the set welding disk 8 to rotate, and the welding disk 8 drives the set multiple workpiece grooves 6 to move in a circular motion. During the welding process, when the ultrasonic welding machine body 4 welds the workpiece, due to the possible gap between the contact surfaces of the welded parts, the workpiece in the workpiece groove 6 can rotate along the center line of the support column 9 during the welding process, and at the same time, the ultrasonic welding machine body 4 generates a uniform contact surface between the welded parts, thereby reducing the situation of false welding, thereby improving product quality.
[0049] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An ultrasonic welding device, comprising a support frame (1), characterized in that: The top of the support frame (1) is fixedly connected to a top plate (3), and a pick-and-place assembly is symmetrically arranged on the support frame (1), and the pick-and-place assembly comprises a steering fixed gear (11) installed on the support frame (1) and a vertical sliding frame (2) rotatably arranged on the steering fixed gear (11), a steering motor (17) and a steering movable gear (18) installed on the vertical sliding frame (2), a transverse sliding frame (14) slidably arranged on the vertical sliding frame (2) and a cylinder chuck (12) slidably arranged on the transverse sliding frame (14), a vertical threaded rod (19) movably connected to the transverse sliding frame (14) and a vertical motor (16), and a cylinder chuck ( 12) and the lateral threaded rod (20) and the lateral motor (15) movably connected on the steering motor (17), the steering gear (18) drives the vertical sliding frame (2) to rotate, thereby driving the cylinder chuck (12) to move in a circle along the central axis of the vertical sliding frame (2); the vertical motor (16) drives the vertical threaded rod (19) to rotate and drive the lateral sliding frame (14) to move up and down; the movement of the lateral sliding frame (14) drives the cylinder chuck (12) to move; the lateral motor (15) drives the lateral threaded rod (20) to drive the cylinder chuck (12) to move along the guide of the lateral sliding frame (14); A support plate (5) is fixedly connected to the top of the top plate (3); a welding fixing column (10) is fixedly connected to the side of the support plate (5) away from the top plate (3); an ultrasonic welding machine body (4) is fixedly connected to the outside of the welding fixing column (10); a welding plate (8) is rotatably provided on the inside of the support plate (5); a plurality of workpiece slots (6) are rotatably provided on the inside of the welding plate (8); an auxiliary welding assembly is provided on the support frame (1); the auxiliary welding assembly comprises an auxiliary motor (22) installed on the inside of the support frame (1), a first driving gear (23) installed on the auxiliary motor (22), a transmission shaft (28) rotatably provided on the support frame (1), and a chain (28) movably connected between the first driving gear (23) and the transmission shaft (28). 24), a second driving gear (26) installed on a transmission shaft (28), a ring gear plate (7) and a planetary ring gear (25) installed on a support frame (1), and a plurality of planetary gears (27) movably connected between the planetary ring gear (25) and the second driving gear (26); the auxiliary motor (22) drives the chain (24) to make a circular motion to drive the transmission shaft (28) to rotate; the transmission shaft (28) drives the second driving gear (26) to rotate to drive the plurality of planetary gears (27) to rotate; the plurality of planetary gears (27) rotate to drive the workpiece slot (6) to rotate; the auxiliary motor (22) drives the first driving gear (23) to rotate to drive the ring gear plate (7) to rotate to drive the welding plate (8) to rotate; the welding plate (8) drives the plurality of workpiece slots (6) to make a circular motion.
2. An ultrasonic welding device according to claim 1, characterized in that: The top plate (3) is fixedly connected to the steering fixed gear (11); the vertical sliding frame (2) and the vertical threaded rod (19) are rotatably connected to the steering fixed gear (11); the steering motor (17) is fixedly connected to the vertical sliding frame (2); the output end of the steering motor (17) is fixedly connected to the steering movable gear (18); and the steering movable gear (18) is meshed with the steering fixed gear (11).
3. The ultrasonic welding device according to claim 1, characterized in that: The vertical sliding frame (2) is rotationally connected to the vertical threaded rod (19), the vertical motor (16) is fixedly connected to the vertical sliding frame (2), and the output end of the vertical motor (16) is fixedly connected to the vertical threaded rod (19).
4. The ultrasonic welding device according to claim 1, characterized in that: The vertical threaded rod (19) is threadedly connected to the vertical threaded block (21), the vertical threaded block (21) is fixedly connected to the horizontal sliding frame (14), and the vertical threaded block (21) is slidably connected to the vertical sliding frame (2).
5. An ultrasonic welding device according to claim 4, characterized in that: The transverse sliding frame (14) is fixedly connected to the transverse motor (15), the output end of the transverse motor (15) is fixedly connected to the transverse threaded rod (20), the transverse threaded rod (20) is rotatably connected to the transverse sliding frame (14), the transverse threaded rod (20) is threadedly connected to the transverse threaded block (13), the transverse threaded block (13) is fixedly connected to the cylinder chuck (12), and the transverse threaded block (13) is slidably connected to the transverse sliding frame (14).
6. The ultrasonic welding device according to claim 1, characterized in that: The support frame (1) is fixedly connected to the auxiliary motor (22); the output end of the auxiliary motor (22) is fixedly connected to a driving ring gear (31); the outer side of the transmission shaft (28) is fixedly connected to a driven ring gear (29); the driving ring gear (31) and the driven ring gear (29) are sleeved and connected to the chain (24).
7. The ultrasonic welding device according to claim 1, characterized in that: The support plate (5) is rotatably connected to the ring gear plate (7), the ring gear plate (7) is fixedly connected to the welding plate (8), the welding plate (8) is rotatably connected to the transmission shaft (28), and the transmission shaft (28) is fixedly connected to the second driving gear (26).
8. The ultrasonic welding device according to claim 1, characterized in that: The first driving gear (23) is fixedly connected to the output end of the auxiliary motor (22), the first driving gear (23) is meshed with the ring gear disk (7), a sliding groove (30) is provided on a side of the planetary ring gear (25) close to the welding disk (8), the sliding groove (30) is rotatably connected to the welding disk (8), a plurality of support columns (9) are rotatably provided on the inner side of the welding disk (8), and the support columns (9) are fixedly connected to the workpiece groove (6).
9. An ultrasonic welding device according to claim 8, characterized in that: One end of the support column (9) close to the planetary gear ring (25) is fixedly connected to the planetary gear (27), and the second driving gear (26) and the planetary gear ring (25) are meshed with a plurality of planetary gears (27).
10. An ultrasonic continuous welding method according to claims 1-9, characterized in that: The steps include: Step 1: driving the steering motor (17) to rotate and drive the steering gear (18) to rotate, the steering gear (18) is meshed with the steering fixed gear (11), the steering gear (18) rotates and drives the vertical slide frame (2) to rotate on the steering fixed gear (11), the steering fixed gear (11) drives the horizontal slide frame (14) to rotate along the central axis of the vertical threaded rod (19), and the circular motion of the horizontal slide frame (14) drives the cylinder chuck (12) to move in a circular motion along the central axis of the vertical threaded rod (19); Step 2: The vertical motor (16) drives the vertical threaded rod (19) to rotate and drive the vertical threaded block (21) to move up and down, the vertical threaded block (21) drives the horizontal slide frame (14) to move synchronously, the horizontal motor (15) drives the horizontal threaded rod (20) to rotate and drive the horizontal threaded block (13) to move along the guide of the horizontal slide frame (14), the horizontal threaded block (13) drives the cylinder chuck (12) to move synchronously, and the cylinder chuck (12) places the welded parts on the plurality of workpiece slots (6) provided; Step 3: the auxiliary motor (22) drives the first driving gear (23) to rotate and drive the ring gear plate (7) to rotate, the ring gear plate (7) drives the welding plate (8) to rotate and drive the plurality of workpiece slots (6) to move in a circular motion, the auxiliary motor (22) drives the driving ring gear (31) to rotate and drive the chain (24) to move in a circular motion, the circular motion of the chain (24) drives the driven ring gear (29) sleeved and connected thereto to rotate, the driven ring gear (29) rotates and drives the second driving gear (26) to rotate and drive the plurality of planetary gears (27) to rotate, the planetary gears (27) rotate and drive the workpiece slot (6) to rotate, the rotation of the workpiece slot (6) drives the rotation of the welding piece; Step 4: The ultrasonic welding machine body (4) performs ultrasonic welding on the welding parts on the workpiece groove (6), and the pick-and-place assembly and the auxiliary welding assembly cooperate synchronously to achieve continuous welding.
Citation Information
Patent Citations
Ultrasonic welding machine
CN114589392A