Method for producing aerogel by bending and laminating convex hulls of PC (Polycarbonate) insulating covers with aerogel

Abstract

The invention relates to the technical field of PC insulating cover fitting aerogel production, in particular to a PC insulating cover convex hull bending fitting aerogel production method which comprises the following steps that S1, PC insulating covers are stacked on a lifting platform on the right side, a first telescopic air cylinder is started to drive the lifting platform to move upwards, negative pressure is provided for a first suction cup, and a second telescopic air cylinder is started to drive the first suction cup to move upwards; a first three-axis air cylinder is started to drive a first suction cup to move downwards, so that the PC insulation cover is adsorbed, a second rodless air cylinder is started to convey the PC insulation cover into a containing groove of a first bottom plate, a hydraulic oil cylinder is started to drive a second lifting plate to move downwards, and therefore a pressing die is driven to move downwards to conduct convex hull on the PC insulation cover; according to the equipment, convex hull bending and aerogel rubberizing of the PC insulating cover can be achieved on the same equipment, finally, the PC insulating cover is attached to the aerogel, and the working efficiency is improved.

Description

Technical Field

[0001] The invention relates to the technical field of PC insulation cover convex hull bending and laminating aerogel production, in particular to a PC insulation cover convex hull bending and laminating aerogel production method. Background Art

[0002] With the rise of new energy vehicles, new energy batteries and PC insulation covers have a close relationship. As a key component of flame retardant protection in new energy battery modules, the performance of PC insulation covers is related to the safety of the new energy battery system.

[0003] Conventional PC insulation cover convex bending and aerogel gluing are processed on different equipment respectively. After the PC insulation cover convex bending is completed, it is transferred to the bonding equipment. After the aerogel is glued, it is transferred to the bonding equipment. Finally, the PC insulation cover and the aerogel are bonded on the bonding equipment. Not only are the steps cumbersome, but it also greatly reduces work efficiency. Summary of the Invention

[0004] In order to solve the above technical problems, the purpose of the present invention is to provide a method for producing a PC insulation cover by bending and bonding aerogel, which can realize the convex bending of the PC insulation cover and aerogel bonding on the same equipment, and finally bond the PC insulation cover to the aerogel, thereby improving work efficiency.

[0005] The present invention is implemented by the following technical solution: a method for producing a PC insulation cover convex folding and laminating aerogel, the method comprising the following steps:

[0006] Step S1: Stack the PC insulation cover and place it on the lifting platform on the right side. Start the first telescopic cylinder to drive the lifting platform upward to provide negative pressure to the first suction cup. Start the first three-axis cylinder to drive the first suction cup downward to adsorb the PC insulation cover. Start the second rodless cylinder to transport the PC insulation cover to the placement groove of the first base plate. Start the hydraulic cylinder to drive the second lifting plate downward, thereby driving the die to move downward to convex the PC insulation cover.

[0007] Step S2: After the convex hull is completed, negative pressure is provided to the second suction cup on the right side, and the second three-axis cylinder on the right side is started to drive the fourth lifting plate to move downward, thereby driving the second suction cup to move downward to adsorb the PC insulating cover, and then the third rodless cylinder is started to drive the PC insulating cover to be transported to the second bottom plate, and the second telescopic cylinder is started to drive the third lifting plate to move downward, thereby driving the cutter to move downward to bend the PC insulating cover;

[0008] Step S3: Place the aerogel stack on the left lifting platform, start the first telescopic cylinder to drive the lifting platform upward, provide negative pressure to the first suction cup, start the first three-axis cylinder to drive the first suction cup downward, thereby adsorbing the aerogel, and start the second rodless cylinder to transport the aerogel to the mobile platform;

[0009] Step S4: starting the second motor to drive the driving wheel to rotate, thereby driving the first belt transmission, thereby driving the two first driven wheels to rotate, thereby driving the second belt transmission, thereby driving the second driven wheel to rotate, and further driving the mobile platform to move to below the pressure roller;

[0010] Step S5: Start the first motor to drive the second guide roller to rotate, thereby driving the feeding roller, the first guide roller, and the pressure roller to rotate, so that when the release paper passes through the pressure roller, the release paper bends toward the upper right corner, causing the double-sided tape to separate from the release paper and stick to the aerogel. The double-sided tape is pressed against the aerogel by the pressure roller, and then the movable platform moves to the right.

[0011] Step S6: After the PC insulating cover is bent, negative pressure is applied to the second suction cup on the left side, and the second three-axis cylinder on the left side is activated to drive the fourth lifting plate to move downward, thereby driving the second suction cup to move downward to adsorb the PC insulating cover, and then the third rodless cylinder is activated to drive the PC insulating cover to be transported to the mobile platform for bonding with the aerogel;

[0012] Step S7: After the lamination is completed, gas is supplied to the fixing block so that the gas is ejected from the nozzle and blows the PC insulation cover with the aerogel attached into the material guide trough and is transported to the next step through the material guide plate.

[0013] Preferably, it also includes production equipment, which includes a first workbench, a second workbench is provided on the left and right sides of the first workbench, and a loading component is provided on the two second workbench; the first workbench is provided with a gluing component, a bending component and a convex hull component from left to right.

[0014] Preferably, the loading assembly includes a portal frame fixed on the second workbench, the second workbench is fixed with first linear guide rails at both left and right ends located inside the portal frame, a first movable plate is fixed on the slide of the first linear guide rail, and the first movable plate is driven by a first rodless cylinder;

[0015] Lifting platforms are provided on the front and rear ends of the first movable plate, and the lifting platforms are driven by a first telescopic cylinder; limit rods are fixed on the front and rear sides of the lifting platform of the first movable plate, and first guide rods are fixed on the four corners of the lifting platform of the first movable plate, and the lifting platform is connected to the first guide rod via a first linear bearing.

[0016] Preferably, the loading assembly further includes a first conveying assembly, the first conveying assembly including a first mounting rod, the tops of the first guide rod on the left and the first guide rod on the right are both fixed with first mounting rods, the front and rear ends of the first mounting rod are both fixed with first limiting plates, and a limiting column is provided on one end of the first limiting plate close to the lifting platform;

[0017] A second rodless cylinder is installed at the upper end of the rear side of the portal frame, a first three-axis cylinder is fixed on the slide of the second rodless cylinder, a first lifting plate is fixed at the bottom of the push plate of the first three-axis cylinder, and a plurality of first suction cups are installed on the first lifting plate.

[0018] Preferably, the convex assembly includes a first base plate fixed on the first workbench and having a placement groove on the top, a first mounting bracket is provided above the first base plate, and the first mounting bracket is connected to the first workbench via a plurality of first fixing rods; a second lifting plate is provided below the first mounting bracket, second guide rods are fixed at the left and right ends of the top of the second lifting plate, the second guide rods are connected to the first mounting bracket via a second linear bearing, and the second lifting plate is driven by a hydraulic cylinder; a pressing mold is fixed at the bottom of the second lifting plate.

[0019] Preferably, the bending assembly includes a second base plate fixed to the first workbench and having a bending groove on the top, a second mounting bracket is provided above the second base plate, and the second mounting bracket is connected to the first workbench via a plurality of second fixing rods; a third lifting plate is provided below the second mounting bracket, third guide rods are fixed to the left and right ends of the top of the third lifting plate, the third guide rods are connected to the second mounting bracket via a third linear bearing, and the third lifting plate is driven by a second telescopic cylinder; a cutter matching the bending groove is fixed to the bottom of the third lifting plate.

[0020] Preferably, the glue-applying assembly includes a third mounting frame fixed on the first workbench, a feeding roller is provided at the upper end of the front side of the third mounting frame, a first guide roller is provided at the front side below the feeding roller, a pressure roller is provided at the front side below the first guide roller, a second guide roller is provided at the right side of the front side above the first guide roller, the second guide roller is driven by a first motor, and a receiving roller is provided at the front side above the second guide roller; a movable platform is provided in front of the third mounting frame, and the movable platform is driven by the movable assembly.

[0021] Preferably, the moving assembly includes two second linear guide rails fixed on the first workbench, and the moving platform is fixed on the slides of the two second linear guide rails;

[0022] A fourth mounting frame is fixed to the bottom of the first workbench via a plurality of third fixing rods, two first driven wheels are installed at the top left end of the fourth mounting frame via a first mounting seat, the first driven wheel on the front side is connected to the driving wheel via a first belt, and the driving wheel is driven by a second motor; the first driven wheel on the rear side is connected to the second driven wheel via a second belt, and the second driven wheel is installed at the top right end of the fourth mounting frame via a second mounting seat;

[0023] A connecting seat is fixed on the second belt, and the connecting seat penetrates the bottom of the first workbench and is fixedly connected to the moving platform.

[0024] Preferably, a third rodless cylinder is fixed on the first workbench via several fixed seats, a second three-axis cylinder is fixed on the front side surfaces of the two slides of the third rodless cylinder, a fourth lifting plate is fixed on the bottom of the push plate of the second three-axis cylinder, and several second suction cups are installed on the fourth lifting plate.

[0025] Preferably, a fixed block with a ventilation groove formed therein is fixed on the first workbench behind the movable platform, and a front side of the fixed block is connected to a plurality of nozzles in communication with the ventilation groove;

[0026] A material guide trough is provided on the first workbench in front of the movable platform, and a material guide plate is fixed in the material guide trough.

[0027] Beneficial effects of the present invention:

[0028] The present invention provides a production method for a PC insulating cover by convex bending and laminating aerogel. The aerogel can be transported to a first workbench by a loading component on the left side, and the PC insulating cover can be transported to the first workbench by a loading component on the right side; double-sided tape can be pasted on the aerogel by a gluing component, which is convenient for subsequently laminating the PC insulating cover on the aerogel; the PC insulating cover can be bent by a bending component, and the PC insulating cover can be convexed by a convex component, which is convenient for subsequently laminating the PC insulating cover on the aerogel; the PC insulating cover or the aerogel can be loaded by a first conveying component; the second three-axis cylinder can be driven to move left and right by a third rodless cylinder, thereby driving the second suction cup to move left and right, which is convenient for conveying the PC insulating cover; the PC insulating cover with the aerogel pasted can be blown into a material guide trough by a nozzle, which is convenient for subsequently conveying the PC insulating cover to the next process.

[0029] The present invention can realize convex bending of the PC insulation cover, aerogel gluing, and finally laminating the PC insulation cover and the aerogel on the same equipment, thereby improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] Figure 1 It is a structural schematic diagram of the present invention from a first viewing angle.

[0031] Figure 2 It is a structural schematic diagram of the second viewing angle of the present invention.

[0032] Figure 3 It is a structural diagram of the feeding component.

[0033] Figure 4 This is a partial structural diagram of the loading component from the first perspective.

[0034] Figure 5 This is a partial structural diagram of the loading component from the second perspective.

[0035] Figure 6 It is a structural diagram of the convex hull component.

[0036] Figure 7 It is a structural diagram of the bending component.

[0037] Figure 8 It is a structural diagram of the adhesive component from the first perspective.

[0038] Figure 9 It is a structural diagram of the adhesive component from the second perspective. DETAILED DESCRIPTION

[0039] The present invention will be further described below with reference to the accompanying drawings.

[0040] See also Figures 1 to 9 The present invention provides an embodiment: a method for producing a PC insulation cover convex bending and laminating aerogel, the method comprising the following steps:

[0041] Step S1: Stack the PC insulation cover and place it on the lifting platform on the right side. Start the first telescopic cylinder to drive the lifting platform upward to provide negative pressure to the first suction cup. Start the first three-axis cylinder to drive the first suction cup downward to adsorb the PC insulation cover. Start the second rodless cylinder to transport the PC insulation cover to the placement groove of the first base plate. Start the hydraulic cylinder to drive the second lifting plate downward, thereby driving the die to move downward to convex the PC insulation cover.

[0042] Step S2: After the convex hull is completed, negative pressure is provided to the second suction cup on the right side, and the second three-axis cylinder on the right side is started to drive the fourth lifting plate to move downward, thereby driving the second suction cup to move downward to adsorb the PC insulating cover, and then the third rodless cylinder is started to drive the PC insulating cover to be transported to the second bottom plate, and the second telescopic cylinder is started to drive the third lifting plate to move downward, thereby driving the cutter to move downward to bend the PC insulating cover;

[0043] Step S3: Place the aerogel stack on the left lifting platform, start the first telescopic cylinder to drive the lifting platform upward, provide negative pressure to the first suction cup, start the first three-axis cylinder to drive the first suction cup downward, thereby adsorbing the aerogel, and start the second rodless cylinder to transport the aerogel to the mobile platform;

[0044] Step S4: starting the second motor to drive the driving wheel to rotate, thereby driving the first belt transmission, thereby driving the two first driven wheels to rotate, thereby driving the second belt transmission, thereby driving the second driven wheel to rotate, and further driving the mobile platform to move to below the pressure roller;

[0045] Step S5: Start the first motor to drive the second guide roller to rotate, thereby driving the feeding roller, the first guide roller, and the pressure roller to rotate, so that when the release paper passes through the pressure roller, the release paper bends toward the upper right corner, causing the double-sided tape to separate from the release paper and stick to the aerogel. The double-sided tape is pressed against the aerogel by the pressure roller, and then the movable platform moves to the right.

[0046] Step S6: After the PC insulating cover is bent, negative pressure is applied to the second suction cup on the left side, and the second three-axis cylinder on the left side is activated to drive the fourth lifting plate to move downward, thereby driving the second suction cup to move downward to adsorb the PC insulating cover, and then the third rodless cylinder is activated to drive the PC insulating cover to be transported to the mobile platform for bonding with the aerogel;

[0047] Step S7: After the lamination is completed, gas is supplied to the fixing block so that the gas is ejected from the nozzle and blows the PC insulation cover with the aerogel attached into the material guide trough and is transported to the next step through the material guide plate.

[0048] See also Figures 1 to 2 , also includes production equipment, the production equipment includes a first workbench 1, second workbench 2 is provided on the left and right sides of the first workbench 1, and a loading assembly 3 is provided on the two second workbench 2, aerogel is stacked in the loading assembly 3 on the left, and PC insulating cover is stacked in the loading assembly 3 on the right, aerogel can be transported to the first workbench 1 through the loading assembly 3 on the left, and PC insulating cover can be transported to the first workbench 1 through the loading assembly 3 on the right; the first workbench 1 is provided with a gluing assembly 4, a bending assembly 5 and a convex assembly 6 from left to right, double-sided tape can be attached to the aerogel through the gluing assembly 4, which is convenient for subsequently attaching the PC insulating cover to the aerogel; the PC insulating cover can be bent through the bending assembly 5, and the PC insulating cover can be convexed through the convex assembly 6, which is convenient for subsequently attaching the PC insulating cover to the aerogel.

[0049] Please continue reading Figures 3 to 5The loading assembly 3 includes a portal frame 31 fixed on the second workbench 2 for installing a first rodless cylinder 34. The second workbench 2 is fixed with first linear guide rails 32 at both left and right ends inside the portal frame 31. The first linear guide rails 32 can play a role of limiting guidance when the first movable plate 33 moves. The first linear guide rails 32 are fixed on the slide of the first linear guide rails 32. The first movable plate 33 is driven by the first rodless cylinder 34. The model of the first rodless cylinder 34 can be RMS25X50, but is not limited to this. The first rodless cylinder 34 can drive the first movable plate 33 to move back and forth, so that the positions of the two lifting platforms 35 can be converted. When the PC insulating cover or aerogel in one of the lifting platforms 35 is used up, it can be exchanged with the other lifting platform 35, so that the previous lifting platform 35 can be filled with PC insulating cover or aerogel, thereby improving efficiency;

[0050] Lifting platforms 35 are provided at both the front and rear ends of the first movable plate 33 for stacking PC insulating covers or aerogels. The lifting platform 35 is driven by a first telescopic cylinder (not shown), and the lifting platform 35 can be lifted and lowered by the first telescopic cylinder to facilitate subsequent loading; limiting rods 36 are fixed on the front and rear sides of the lifting platform 35 of the first movable plate 33 to limit the PC insulating cover or aerogel, and first guide rods 37 are fixed on the four corners of the lifting platform 35 of the first movable plate 33. The lifting platform 35 is connected to the first guide rod 37 via a first linear bearing 38. The first linear bearing 38 cooperates with the first guide rod 37 to play a role of limiting guidance when the lifting platform 35 is lifted and lowered.

[0051] The loading assembly 3 also includes a first conveying assembly, through which the PC insulating cover or aerogel can be loaded. The first conveying assembly includes a first mounting rod 391. The first mounting rod 391 is fixed to the top of the first guide rod 37 on the left and the first guide rod 37 on the right, for installing a first limit plate 392. The first limit plates 392 are fixed to the front and rear ends of the first mounting rod 391. A limit column (not shown) is provided on the end of the first limit plate 392 close to the lifting platform 35. The limit column can block the PC insulating cover or aerogel when the first suction cup absorbs the PC insulating cover or aerogel, thereby bending the PC insulating cover or aerogel so that the PC insulating cover or aerogel at the lower end can fall off, thereby avoiding the absorption of multiple overlapping PC insulating covers or aerogels at one time.

[0052] A second rodless cylinder 393 is installed at the upper end of the rear side of the portal frame 31. The model of the second rodless cylinder 393 may be RMT20X600, but is not limited to this. The PC insulating cover or aerogel can be transported by the second rodless cylinder 393. A first three-axis cylinder 394 is fixed on the slide of the second rodless cylinder 393. The model of the first three-axis cylinder 394 may be TC-L-16X, but is not limited to this. The first three-axis cylinder 394 can drive the first lifting plate 395 to rise and fall, thereby driving the first suction cup to rise and fall, and then the PC insulating cover or aerogel can be lifted and lowered; a first lifting plate 395 is fixed to the bottom of the push plate of the first three-axis cylinder 394, and a plurality of first suction cups are installed on the first lifting plate 395. The PC insulating cover or aerogel can be adsorbed by the first suction cup to facilitate subsequent transportation.

[0053] Please continue reading Figure 6 The convex assembly 6 includes a first base plate 61 fixed on the first workbench 1 and having a placement groove on the top, for placing the PC insulation cover, a first mounting bracket 62 is provided above the first base plate 61, and the first mounting bracket 62 is connected to the first workbench 1 through a plurality of first fixing rods 63; a second lifting plate 64 is provided below the first mounting bracket 62, and the second lifting plate 64 can drive the die 68 to rise and fall, so as to facilitate the subsequent convexification of the PC insulation cover; second guide rods 65 are fixed to the left and right ends of the top of the second lifting plate 64, and the second The guide rod 65 is connected to the first mounting bracket 62 via a second linear bearing 66. The second linear bearing 66 cooperates with the second guide rod 65 to play a limiting and guiding role when the second lifting plate 64 is raised or lowered. The second lifting plate 64 is driven by a hydraulic cylinder 67. The model of the hydraulic cylinder 67 can be HOB100X200, but is not limited to this. The hydraulic cylinder 67 can drive the second lifting plate 64 to move up and down, thereby driving the die 68 to move up and down, which is convenient for convexing the PC insulation cover. The die 68 is fixed to the bottom of the second lifting plate 64.

[0054] Please continue reading Figure 7The bending assembly 5 includes a second base plate 51 fixed on the first workbench 1 and having a bending groove on the top, which is convenient for bending the PC insulation cover. A second mounting bracket 52 is provided above the second base plate 51, and the second mounting bracket 52 is connected to the first workbench 1 through a plurality of second fixing rods 53; a third lifting plate 54 is provided below the second mounting bracket 52, which can drive the cutter 58 to rise and fall, so as to facilitate the subsequent bending of the PC insulation cover; the left and right ends of the top of the third lifting plate 54 are fixed with third The guide rod 55, the third guide rod 55 is connected to the second mounting frame 52 via a third linear bearing 56, and the third linear bearing 56 cooperates with the third guide rod 55 to play a role of limiting guidance when the third lifting plate 54 is raised or lowered; the third lifting plate 54 is driven by the second telescopic cylinder 57, and the second telescopic cylinder 57 can drive the third lifting plate 54 to move up and down, thereby driving the cutter 58 to move up and down, so as to facilitate bending the PC insulation cover; a cutter 58 that cooperates with the bending groove is fixed to the bottom of the third lifting plate 54.

[0055] Please continue reading Figures 8 and 9 The glue-applying assembly 4 includes a third mounting frame 41 fixed to the first workbench 1, a feeding roller 42 is provided at the upper end of the front side of the third mounting frame 41, and the feeding roller 42 is sleeved with double-sided tape, and a first guide roller 43 is provided on the front side below the feeding roller 42, which can guide the double-sided tape, and a pressure roller 44 is provided on the front side below the first guide roller 43, which can better stick the double-sided tape on the aerogel, and a second guide roller 45 is provided on the front side to the right of the first guide roller 43, which can guide the double-sided tape, and the second guide roller 45 is driven by the first motor, and the second guide roller 45 can be driven to rotate by the first motor, and a receiving roller 46 is provided on the front side above the second guide roller 45, which can collect the release paper on the double-sided tape;

[0056] The release paper on the double-sided tape passes around the first guide roller 43, the pressure roller 44, the second guide roller 45 in sequence, and finally returns to the receiving roller 46; when the aerogel moves to the pressure roller 44, the first motor is started to drive the second guide roller 45 to rotate, thereby driving the feeding roller 42, the first guide roller 43, and the pressure roller 44 to rotate, so that when the release paper passes through the pressure roller 44, the double-sided tape is bent toward the upper right corner, causing the double-sided tape to separate from the release paper and stick to the aerogel. The double-sided tape is pressed onto the aerogel by the pressure roller 44 (it should be noted that since there is a release paper between the pressure roller 44 and the double-sided tape, the pressure roller 44 will not stick to the pressure roller 44 when pressing the double-sided tape on the aerogel).

[0057] A movable platform 47 is provided in front of the third mounting frame 41 . The movable platform 47 is driven by a movable assembly. The movable assembly can drive the movable platform 47 to move, so as to facilitate the subsequent gluing of the aerogel.

[0058] The moving assembly includes two second linear guide rails 481 fixed on the first workbench 1. The second linear guide rails 481 can play a role of limiting and guiding when the moving platform 47 moves left and right. The moving platform 47 is fixed on the slides of the two second linear guide rails 481.

[0059] A fourth mounting frame 483 is fixed to the bottom of the first workbench 1 via a plurality of third fixing rods 482. Two first driven wheels 484 are installed on the top left end of the fourth mounting frame 483 via a first mounting seat. The two first driven wheels 484 are connected via a rotating shaft. The front first driven wheel 484 is connected to a driving wheel 486 via a first belt 485. The driving wheel 486 is driven by a second motor 487. The second motor 487 can drive the driving wheel 486 to rotate, thereby facilitating the subsequent movement of the mobile platform 47. The rear first driven wheel 484 is connected to a second driven wheel 488 via a second belt. The second driven wheel 488 is installed on the top right end of the fourth mounting frame 483 via a second mounting seat.

[0060] A connecting seat 489 is fixed on the second belt. The connecting seat 489 penetrates the bottom of the first workbench 1 and is fixedly connected to the moving platform 47 .

[0061] Start the second motor 487 to drive the driving wheel 486 to rotate, thereby driving the first belt 485 to drive, thereby driving the two first driven wheels 484 to rotate, thereby driving the second belt drive, thereby driving the second driven wheel 488 to rotate, and then driving the mobile platform 47 to move.

[0062] Please continue reading Figure 7 A third rodless cylinder 7 is fixed on the first workbench 1 through several fixed seats. The model of the third rodless cylinder 7 may be MY3B16-600L, but not limited to this. The third rodless cylinder 7 can drive the second three-axis cylinder 8 to move left and right, thereby driving the second suction cup to move left and right, which is convenient for conveying the PC insulating cover; the front sides of the two slides of the third rodless cylinder 7 are fixed with a second three-axis cylinder 8, the model of the second three-axis cylinder 8 may be TC-L-16X, but not limited to this. A fourth lifting plate 9 is fixed to the bottom of the push plate of the second three-axis cylinder 8, and several second suction cups (not shown) are installed on the fourth lifting plate 9. The PC insulating cover can be adsorbed by the second suction cup, which is convenient for subsequent conveying.

[0063] Start the second three-axis cylinder 8 to drive the fourth lifting plate 9 to move downward, thereby driving the second suction cup to move downward to adsorb the PC insulation cover, and then start the third rodless cylinder 7 to drive the PC insulation cover to move.

[0064] Please continue reading Figure 8 On the first workbench 1, a fixed block 10 with a ventilation groove inside is fixed behind the mobile platform 47, which is used to install a nozzle 11. The front side of the fixed block 10 is connected to a plurality of nozzles 11 connected to the ventilation groove. The PC insulation cover with aerogel can be blown into the material guide trough 12 through the nozzle 11, which facilitates the subsequent transportation of the PC insulation cover to the next process.

[0065] Please continue reading Figure 1 A material guide trough 12 is provided on the first workbench 1 in front of the movable platform 47 for guiding the PC insulating cover. A material guide plate 13 is fixed in the material guide trough 12 to transfer the PC insulating cover to the next step.

[0066] The telescopic cylinder, linear guide rail, and motor in the present invention are all prior arts, and those skilled in the art are already well aware of them, so they will not be described in detail here.

[0067] The above description is only a preferred embodiment of the present invention and should not be understood as limiting the present application. All equivalent changes and modifications made within the scope of the patent application of the present invention should fall within the scope of the present invention.

Claims

1. A method for producing a PC insulation cover convex hull bending and laminating aerogel, characterized in that: The method comprises the following steps: Step S1, stack the PC insulation cover and place it on the lifting platform on the right side, start the first telescopic cylinder to drive the lifting platform to move upward, provide negative pressure to the first suction cup, start the first three-axis cylinder to drive the first suction cup to move downward, so as to adsorb the PC insulation cover, start the second rodless cylinder to transport the PC insulation cover to the placement groove of the first bottom plate, start the hydraulic cylinder to drive the second lifting plate to move downward, thereby driving the die to move downward to convex the PC insulation cover; Step S2, after the convex hull is completed, negative pressure is provided to the second suction cup on the right side, and the second three-axis cylinder on the right side is started to drive the fourth lifting plate to move downward, thereby driving the second suction cup to move downward to adsorb the PC insulating cover, and then the third rodless cylinder is started to drive the PC insulating cover to be transported to the second bottom plate, and the second telescopic cylinder is started to drive the third lifting plate to move downward, thereby driving the cutter to move downward to bend the PC insulating cover; Step S3, stacking the aerogels on the left lifting platform, starting the first telescopic cylinder to drive the lifting platform to move upward, providing negative pressure to the first suction cup, starting the first three-axis cylinder to drive the first suction cup to move downward, thereby adsorbing the aerogels, and starting the second rodless cylinder to transport the aerogels to the mobile platform; Step S4, starting the second motor to drive the driving wheel to rotate, thereby driving the first belt transmission, thereby driving the two first driven wheels to rotate, thereby driving the second belt transmission, thereby driving the second driven wheel to rotate, and then driving the mobile platform to move to below the pressure roller; Step S5, starting the first motor to drive the second guide roller to rotate, thereby driving the feeding roller, the first guide roller, and the pressure roller to rotate, so that when the release paper passes through the pressure roller, the release paper is bent toward the upper right corner, so that the double-sided adhesive is separated from the release paper and attached to the aerogel, and the double-sided adhesive is pressed on the aerogel through the pressure roller, and then the moving platform moves to the right side; Step S6, after the PC insulating cover is bent, negative pressure is provided to the second suction cup on the left side, and the second three-axis cylinder on the left side is started to drive the fourth lifting plate to move downward, thereby driving the second suction cup to move downward to adsorb the PC insulating cover, and then the third rodless cylinder is started to drive the PC insulating cover to be transported to the mobile platform for bonding with the aerogel; Step S7: After the lamination is completed, gas is provided to the fixing block so that the gas is ejected from the nozzle to blow the PC insulating cover with the aerogel pasted on it into the material guide groove, and then transported to the next step through the material guide plate.

2. A method for producing a PC insulation cover convex folding and laminating aerogel according to claim 1, characterized in that: It also includes production equipment, which includes a first workbench, with second workbench arranged on the left and right sides of the first workbench, and loading components arranged on the two second workbench; and a gluing component, a bending component and a convex hull component are arranged on the first workbench from left to right.

3. A method for producing aerogel by bending and laminating a convex hull of a PC insulation cover according to claim 2, characterized in that: The loading assembly comprises a gantry frame fixed on the second workbench, the second workbench is provided with first linear guide rails fixed at both left and right ends of the gantry frame, a first movable plate is fixed on the slide of the first linear guide rail, and the first movable plate is driven by a first rodless cylinder; Lifting platforms are provided on both the front and rear ends of the first movable plate, and the lifting platforms are driven by a first telescopic cylinder; limit rods are fixed on both the front and rear sides of the lifting platform on the first movable plate, and first guide rods are fixed on the four corners of the lifting platform on the first movable plate, and the lifting platform is connected to the first guide rod via a first linear bearing.

4. A method for producing a PC insulation cover convex folding and laminating aerogel according to claim 3, characterized in that: The loading assembly further includes a first conveying assembly, which includes a first mounting rod, a first mounting rod is fixed to the top of the first guide rod on the left and the first guide rod on the right, a first limiting plate is fixed to the front and rear ends of the first mounting rod, and a limiting column is provided on one end of the first limiting plate close to the lifting platform; A second rodless cylinder is installed at the upper rear end of the portal frame, a first three-axis cylinder is fixed on the slide table of the second rodless cylinder, a first lifting plate is fixed at the bottom of the push plate of the first three-axis cylinder, and a plurality of first suction cups are installed on the first lifting plate.

5. The method for producing a PC insulation cover convex folding and laminating aerogel according to claim 2, characterized in that: The convex hump assembly includes a first base plate fixed on the first workbench and having a placement groove on the top, a first mounting frame is arranged above the first base plate, and the first mounting frame is connected to the first workbench via a plurality of first fixing rods; a second lifting plate is arranged below the first mounting frame, second guide rods are fixed to the left and right ends of the top of the second lifting plate, the second guide rods are connected to the first mounting frame via a second linear bearing, and the second lifting plate is driven by a hydraulic cylinder; a die is fixed to the bottom of the second lifting plate.

6. A method for producing a PC insulation cover convex folding and laminating aerogel according to claim 2, characterized in that: The bending assembly includes a second base plate fixed on the first workbench and having a bending groove on the top, a second mounting frame is arranged above the second base plate, and the second mounting frame is connected to the first workbench via a plurality of second fixing rods; a third lifting plate is arranged below the second mounting frame, third guide rods are fixed to the left and right ends of the top of the third lifting plate, the third guide rods are connected to the second mounting frame via a third linear bearing, and the third lifting plate is driven by a second telescopic cylinder; a cutter matching the bending groove is fixed to the bottom of the third lifting plate.

7. A method for producing a PC insulation cover convex folding and laminating aerogel according to claim 2, characterized in that: The glue-applying assembly includes a third mounting frame fixed on the first workbench, a feeding roller is arranged on the upper end of the front side of the third mounting frame, a first guide roller is arranged on the front side below the feeding roller, a pressure roller is arranged on the front side below the first guide roller, a second guide roller is arranged on the right side of the front side above the first guide roller, the second guide roller is driven by a first motor, and a receiving roller is arranged on the front side above the second guide roller; a moving platform is arranged in front of the third mounting frame, and the moving platform is driven by a moving assembly.

8. A method for producing aerogel by bending and laminating a convex hull of a PC insulation cover according to claim 7, characterized in that: The moving assembly comprises two second linear guide rails fixed on the first workbench, and the moving platform is fixed on the slides of the two second linear guide rails; A fourth mounting frame is fixed to the bottom of the first workbench via a plurality of third fixing rods, two first driven wheels are installed at the top left end of the fourth mounting frame via a first mounting seat, the first driven wheel on the front side is connected to a driving wheel via a first belt, and the driving wheel is driven by a second motor; the first driven wheel on the rear side is connected to a second driven wheel via a second belt, and the second driven wheel is installed at the top right end of the fourth mounting frame via a second mounting seat; A connecting seat is fixed on the second belt, and the connecting seat penetrates the bottom of the first workbench and is fixedly connected to the moving platform.

9. The method for producing a PC insulation cover convex folding and laminating aerogel according to claim 2, characterized in that: A third rodless cylinder is fixed on the first workbench via a plurality of fixed seats, a second three-axis cylinder is fixed on the front sides of two slides of the third rodless cylinder, a fourth lifting plate is fixed on the bottom of the push plate of the second three-axis cylinder, and a plurality of second suction cups are installed on the fourth lifting plate.

10. The method for producing a PC insulation cover convex folding and laminating aerogel according to claim 1, characterized in that: A fixed block with a ventilation groove provided inside is fixed on the first workbench at the rear of the mobile platform, and a front side of the fixed block is connected to a plurality of nozzles connected to the ventilation groove; A material guide trough is arranged on the first workbench in front of the movable platform, and a material guide plate is fixed in the material guide trough.

Images