A high efficiency base condenser

Abstract

The utility model provides a kind of efficient base material condenser, including base, the top center of base is fixed with center column, the top of center column is fixed with center tube, the upper end of center tube is fixed with top cover, the surface on top cover is equidistant and is equipped with feed inlet, and top cover is located the bottom of center tube periphery and is equipped with heat dissipation cylinder, the inside of center tube is provided with U type heat absorbing pipe, and the inner wall of heat dissipation cylinder is provided with serpentine pipe, the top of heat dissipation cylinder is provided with first bearing frame, and the bottom of heat dissipation cylinder is provided with second bearing frame, relative to prior art, by the first bearing frame and second bearing frame of staggered can alternately receive base material, and under the driving of driving assembly, moving direction is opposite, can a group of base material is sent out, a group of receiving material, along heat dissipation cylinder and center tube movement, base material is sufficiently heat-dissipated, improve contact time, improve the cooling efficiency of whole.

Description

Technical Field

[0001] This utility model relates to the field of condenser technology, specifically to a high-efficiency base material condenser. Background Technology

[0002] A condenser is a component of a refrigeration system, a type of heat exchanger that converts gas or vapor into liquid, rapidly transferring heat from the tubes to the surrounding air. The condenser operation is exothermic, resulting in relatively high temperatures. Material production typically requires cooling, especially in high-temperature environments, where measures are necessary to prevent excessive internal temperatures that could negatively impact subsequent processing (such as fermentation and molding), or even lead to spoilage or safety hazards. For example, in the production of fungal substrates, temperatures exceeding 28°C may destroy the activity of the microbial strain; in industrial production, high temperatures can accelerate uncontrolled chemical reactions.

[0003] Patent CN216538417U proposes a reaction condenser that facilitates material loading and unloading. By setting up a fixed block and a lid-opening hydraulic cylinder, the lid can be automatically opened or closed, thus facilitating material loading and unloading. At the same time, through the arrangement of a main connecting block, a flipping motor, a rotating rod, a bottom cover, a side connecting block, a reinforcing hydraulic cylinder, a connecting plate, a top rod, and an insertion hole, the flipping motor drives the bottom cover to rotate in reverse, thereby realizing the opening or closing of the bottom cover, facilitating material unloading. Furthermore, the setting of an upper sealing ring and a lower sealing ring ensures the sealing performance of the reaction condenser during use.

[0004] The shortcomings of the above solution are: the solid base material has a limited time to stay inside the condenser, and heat cannot be dissipated relatively evenly. The base material located in the center is prone to heat accumulation. Utility Model Content

[0005] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a high-efficiency base material condenser to solve the problems mentioned in the background technology. The utility model has a novel structure. The first and second support frames are staggered to receive the base material alternately. Under the drive of the drive component, they move in opposite directions. One set can deliver the base material and the other set can receive the material. They move along the heat dissipation cylinder and the central tube to fully dissipate heat from the base material, increase the contact time, and improve the overall cooling efficiency.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a high-efficiency base material condenser, comprising a base, a central column fixed at the top center of the base, a central tube fixed at the top of the central column, a top cover fixed at the upper end of the central tube, feed inlets evenly spaced on the surface of the top cover, and a heat dissipation cylinder fixed at the bottom of the top cover surrounding the central tube, a U-shaped heat absorption tube disposed inside the central tube, and a serpentine tube disposed on the inner wall of the heat dissipation cylinder, a first support frame disposed at the top of the heat dissipation cylinder, and a second support frame disposed at the bottom of the heat dissipation cylinder. Both the first and second support frames are composed of multiple equidistant triangular frames, and vibrators are installed at the bottom of the first and second support frames. The triangular frames of the first and second support frames are staggered. A transmission assembly is provided on the outer wall of the heat dissipation cylinder. The transmission assembly includes a rotating plate. Rotating plates are rotatably installed at the center of the top cover and the top of the central column. A ring rope slides through the interior of the rotating plate. The inner side of the ring rope is located inside the heat dissipation cylinder, and the outer side of the ring rope is located on the outer wall of the heat dissipation cylinder. The ring rope is fixedly connected to the corresponding first and second support frames.

[0007] Furthermore, a fixing frame is fixed to one side of the top of the base, and a drive motor is fixed to the top of the fixing frame. The output end of the drive motor is fixedly connected to the rotating plate at the upper end.

[0008] Furthermore, the drive assembly also includes a limiting plate. The limiting plate is fixed on the outer side of the rotating plate at the position where the loop rope passes through, and the loop rope slides through the inside of the limiting plate. A vertical plate is provided on the outer wall of the heat sink corresponding to the position of each loop rope, and a moving groove is opened inside the vertical plate, through which the loop rope passes.

[0009] Furthermore, a movable block is slidably connected inside the movable groove, the movable block is fixedly connected to the ring rope, and a screw is rotatably installed on one side inside the movable groove, with the movable block threaded onto the screw.

[0010] Furthermore, a transmission belt is installed on the top of the vertical plate on the outer side of the triangular frame adjacent to the first and second bearing frames, and the pulleys on both sides of the transmission belt are fixedly connected to two screws.

[0011] Furthermore, the upper and lower ends of the outer wall of the heat sink are fixed with slide rails, and the vertical plate slides along the slide rails.

[0012] Furthermore, a collection frame is fixed to the top of the base, and first conveying pipes extend from both sides of the bottom of the central column. The first conveying pipes are connected to the U-shaped heat absorption pipe inside the central pipe, and the first conveying pipes extend out of the collection frame.

[0013] Furthermore, a reflux layer is rotatably installed on the outer side of the rotating plate at the lower end of the heat sink, and a second conveying pipe is fixed on the top of the reflux layer, with the top of the second conveying pipe connected to the inlet and outlet ends of the serpentine tube on the inner wall of the heat sink.

[0014] The beneficial effects of this utility model are:

[0015] 1. This utility model uses the opposite thread direction of the screw to make the moving block inside the vertical plate move in opposite directions along the moving groove. Since the moving block is fixedly connected to the ring rope, when the moving block moves upward along the moving groove, the ring rope pulls the first or second bearing frame downward. Similarly, when the moving block moves downward, the first and second bearing frames move upward. The bearing frame near the feed frame receives new base material, and the bearing frame at the bottom of the heat dissipation cylinder delivers the base material. During this process, the drive motor drives the rotating plate to rotate, and the first and second bearing frames rotate along the inside of the heat dissipation cylinder and the central tube. With the vibration of the vibrator, the heat dissipation of the base material in the bearing frame is more uniform, and the vertical plate slides along the slide rail to avoid movement interference.

[0016] 2. In this utility model, the first and second bearing frames are staggered, which can be understood as both being composed of multiple triangular frames. The triangular frame of the first bearing frame is located between the two triangular frames of the second bearing frame, thus forming a circle. It moves inside the heat sink cylinder. At the same time, the screws connected by the two transmission belts are driven by a small motor to achieve synchronous rotation.

[0017] 3. The plate of this utility model uses a water pump to return the cooling liquid that has absorbed heat in the serpentine tube to the cooling chamber. After being cooled by the cooling equipment, it is returned again, which can be recycled. The bottom opening of the heat dissipation cylinder and the opening ends of the first and second support frames that move to the bottom of the heat dissipation cylinder are not obstructed. Under the action of vibration, and with the inclined surfaces inside the first and second support frames facing the opening, the base material can be easily sent out and fall into the collection frame.

[0018] 4. Compared with the prior art, this utility model can alternately receive the base material by means of the staggered first and second bearing frames, and move in opposite directions under the drive of the drive component. One set can deliver the base material and the other set can receive the material, moving along the heat dissipation cylinder and the central tube to fully dissipate heat from the base material, increase the contact time, and improve the overall cooling efficiency. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall front structure of a high-efficiency base material condenser according to the present invention;

[0020] Figure 2 This is a schematic diagram of the top structure of the base of a high-efficiency base material condenser according to the present invention;

[0021] Figure 3 This is a schematic diagram showing the connection between the drive assembly and the top cover of a high-efficiency base material condenser according to this utility model;

[0022] Figure 4 This is a schematic diagram of the drive assembly structure of a high-efficiency base material condenser according to the present invention;

[0023] Figure 5 This is a top view of the heat dissipation cylinder of a high-efficiency base material condenser according to this utility model;

[0024] Figure 6 This is a schematic diagram of the internal structure of the heat dissipation cylinder of a high-efficiency base material condenser according to the present invention.

[0025] In the diagram: 1. Base; 11. Fixing frame; 12. Drive motor; 13. Central column; 14. First conveying pipe; 15. Central pipe; 2. Heat sink; 21. Top cover; 22. Feed inlet; 23. Serpentine pipe; 3. First bearing frame; 31. Second bearing frame; 4. Drive assembly; 41. Rotating plate; 42. Ring rope; 43. Vertical plate; 44. Slide rail; 45. Limiting plate; 46. Transmission belt; 47. Screw; 48. Moving groove; 49. Moving block; 5. Return layer; 51. Second conveying pipe. Detailed Implementation

[0026] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0027] Please see Figures 1 to 6This utility model provides a technical solution: a high-efficiency base material condenser, including a base 1, a central column 13 fixed at the top center of the base 1, a central tube 15 fixed at the top of the central column 13, a top cover 21 fixed at the upper end of the central tube 15, and feed inlets 22 equidistantly opened on the surface of the top cover 21. A heat dissipation cylinder 2 is fixed at the bottom of the top cover 21 around the central tube 15. A U-shaped heat absorption tube is arranged inside the central tube 15, and a serpentine tube 23 is arranged on the inner wall of the heat dissipation cylinder 2. A first support frame 3 is arranged at the top of the heat dissipation cylinder 2, and a second support frame 31 is arranged at the bottom of the heat dissipation cylinder 2. Both the first support frame 3 and the second support frame 31 are composed of multiple equidistant triangular frames, and a vibrator is installed at the bottom of the first support frame 3 and the second support frame 31. The triangular frames of the first support frame 3 and the second support frame 31 are staggered. A transmission assembly is provided on the outer wall of the heat dissipation cylinder 2. The transmission assembly includes a rotating plate 41. The rotating plate 41 is rotatably installed at the center of the top cover 21 and the top of the central column 13. The rotating plate 41 slides through a ring rope 42 inside. The inner side of the ring rope 42 is located inside the heat dissipation cylinder 2, and the outer side of the ring rope 42 is located on the outer wall of the heat dissipation cylinder 2. The ring rope 42 is fixedly connected to the corresponding first support frame 3 and second support frame 31. When using the device, the base material is put into the first support frame 3 from the feed port 22. Then, the drive assembly 4 drives the first support frame 3 to descend and rotate. The base material in the first support frame 3 contacts the inner wall of the heat dissipation cylinder 2 and absorbs heat. Finally, it moves to the bottom of the heat dissipation cylinder 2. At the same time, the second support frame 31 moves to the top of the heat dissipation cylinder 2 to continue to receive base material. The first support frame 3 delivers the base material that has been cooled, ensuring the continuity of the device's use.

[0028] In this embodiment, a fixing frame 11 is fixed to one side of the top of the base 1, and a drive motor 12 is fixed to the top of the fixing frame 11. The output end of the drive motor 12 is fixedly connected to the upper rotating plate 41. The drive assembly 4 also includes a limiting plate 45. The limiting plate 45 is fixed to the outer side of the rotating plate 41 at the position where the loop rope 42 passes through, and the loop rope 42 slides through the inside of the limiting plate 45. A vertical plate 43 is provided on the outer wall of the heat dissipation cylinder 2 at the position corresponding to each loop rope 42, and a moving groove 48 is opened inside the vertical plate 43, through which the loop rope 42 passes. 48. A movable block 49 is slidably connected inside the movable groove 48. The movable block 49 is fixedly connected to the ring rope 42. A screw 47 is rotatably installed on one side inside the movable groove 48, and the movable block 49 is threaded onto the screw 47. A transmission belt 46 is installed on the top of the vertical plate 43 on the outer side of the triangular frame adjacent to the first bearing frame 3 and the second bearing frame 31. The pulleys on both sides of the transmission belt 46 are fixedly connected to the two screws 47. The upper and lower ends of the outer wall of the heat dissipation cylinder 2 are fixed with slide rails 44, and the vertical plate 43 slides along the slide rails 44. The first bearing frame 3 and the second bearing frame 31 are staggered. The positioning can be understood as being composed of multiple triangular frames, with the first support frame 3's triangular frame located between the two triangular frames of the second support frame 31, thus forming a circle that moves inside the heat sink 2. Simultaneously, the screws 47 connected by the two transmission belts 46 are driven by a small motor, enabling synchronous rotation. The opposite thread directions of the screws 47 cause the moving block 49 inside the vertical plate 43 to move in opposite directions along the moving groove 48. Since the moving block 49 is fixedly connected to the ring rope 42, when the moving block 49 moves upward along the moving groove 48, the ring rope 42 pulls... The first support frame 3 or the second support frame 31 moves downward. Similarly, when the moving block 49 moves downward, the first support frame 3 and the second support frame 31 move upward. The support frame near the feed frame receives new base material, and the support frame at the bottom of the heat dissipation cylinder 2 sends out the base material. During this process, the rotating plate 41 is driven to rotate by the drive motor 12, and then the first support frame 3 and the second support frame 31 rotate along the inside of the heat dissipation cylinder 2 and the central tube 15. With the opening of the vibrator, the heat dissipation of the base material in the support frame is more uniform. The vertical plate 43 slides along the slide rail 44 to avoid movement interference.

[0029] In this embodiment, a collection frame is fixed to the top of the base 1. First delivery pipes 14 extend from both sides of the bottom of the central column 13 and are connected to the U-shaped heat-absorbing tube inside the central tube 15. The first delivery pipes 14 extend through the collection frame. A reflux layer 5 is rotatably installed on the outer side of the rotating plate 41 at the lower end of the heat dissipation cylinder 2. A second delivery pipe 51 is fixed to the top of the reflux layer 5, and the top of the second delivery pipe 51 is connected to the inlet and outlet ends of the serpentine tube 23 on the inner wall of the heat dissipation cylinder 2. The first delivery pipes 14 extending from the central column 13 allow liquid flow in the U-shaped heat-absorbing tube inside the central tube 15, absorbing some heat. Through the cooperation of the reflux layer 5 and the second delivery pipe 51, the serpentine tube inside the heat dissipation cylinder 2 achieves the desired heat absorption. The U-shaped heat-absorbing tube 23 is used for liquid reflux, absorbing the heat of the base material at the maximum contact surface. The U-shaped heat-absorbing tube and the serpentine tube 23 are not shown in the figure. They are common existing circulating pipe structures. The reflux layer 5 has a reflux chamber and a cooling chamber inside. Through the transportation of water pump, the cooling liquid that has absorbed heat in the serpentine tube 23 is returned to the cooling chamber. After being cooled by the cooling equipment, it is returned again, which can be recycled. The bottom opening of the heat dissipation cylinder 2 and the opening ends of the first support frame 3 and the second support frame 31 that are moved to the bottom of the heat dissipation cylinder 2 are not blocked. Under the action of vibration, and with the inclined surfaces inside the first support frame 3 and the second support frame 31 facing the opening, it is easy to send the base material out and fall into the collection frame.

[0030] When using the device, the base material is fed into the first support frame 3 through the feed inlet 22. Then, the drive assembly 4 drives the first support frame 3 to descend and rotate. The base material inside the first support frame 3 contacts the inner wall of the heat dissipation cylinder 2, absorbing heat. Finally, it moves to the bottom of the heat dissipation cylinder 2, while the second support frame 31 moves to the top of the heat dissipation cylinder 2 to continue receiving base material. The first support frame 3 then delivers the dissipated base material, ensuring the continuity of the device's operation. Inside the heat dissipation cylinder 2, the screws 47 connected by the two drive belts 46 are driven by a small motor, enabling synchronous rotation. The opposite thread direction of rod 47 causes the moving block 49 inside the vertical plate 43 to move in the opposite direction along the moving groove 48. Since the moving block 49 is fixedly connected to the ring rope 42, when the moving block 49 moves upward along the moving groove 48, the ring rope 42 pulls the first bearing frame 3 or the second bearing frame 31 downward. Similarly, when the moving block 49 moves downward, the first bearing frame 3 and the second bearing frame 31 move upward. The bearing frame near the feed frame receives new base material, and the bearing frame at the bottom of the heat sink 2 delivers the base material. During this process, the rotating plate 41 is driven by the drive motor 12. The rotation of the first and second support frames 31 causes them to rotate along the interior of the heat dissipation cylinder 2 and the central tube 15. With the vibration of the vibrator, the heat dissipation of the base material within the support frames becomes more uniform. The vertical plate 43 slides along the slide rail 44 to avoid movement interference. The first conveying pipe 14, passing through the central column 13, enables liquid flow in the U-shaped heat-absorbing tube inside the central tube 15, absorbing some heat. Through the cooperation of the return layer 5 and the second conveying pipe 51, liquid reflux is achieved in the serpentine tube 23 within the heat dissipation cylinder 2, absorbing heat from the base material at the maximum contact surface. The U-shaped heat-absorbing tube and the serpentine tube 23 are shown in the figure. Not shown, all are existing common circulating pipe structures. The return layer 5 has a return chamber and a cooling chamber inside. Through the transportation of water pump, the cooling liquid that has absorbed heat in the serpentine pipe 23 is returned to the cooling chamber. After being cooled by the cooling equipment, it is returned again, which can be recycled. The bottom opening of the heat dissipation cylinder 2 and the opening ends of the first support frame 3 and the second support frame 31 that move to the bottom of the heat dissipation cylinder 2 are not blocked. Under the action of vibration, and with the inclined surfaces inside the first support frame 3 and the second support frame 31 facing the opening, it is easy to send the base material out and fall into the collection frame.

[0031] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. It is obvious to those skilled in the art that this utility model is not limited to the details of the above exemplary embodiments, and that it can be implemented in other specific forms without departing from the spirit or basic characteristics of this utility model.

[0032] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A high-efficiency base material condenser, comprising a base (1), characterized in that: A central column (13) is fixed at the top center of the base (1), a central tube (15) is fixed at the top of the central column (13), a top cover (21) is fixed at the upper end of the central tube (15), and feed inlets (22) are equidistantly opened on the surface of the top cover (21). A heat dissipation cylinder (2) is fixed at the bottom of the top cover (21) around the central tube (15). A U-shaped heat absorption tube is installed inside the central tube (15), and a serpentine tube (23) is installed on the inner wall of the heat dissipation cylinder (2). A first support frame (3) is installed at the top of the heat dissipation cylinder (2), and a second support frame (31) is installed at the bottom of the heat dissipation cylinder (2). Both the first support frame (3) and the second support frame (31) are composed of multiple equidistantly arranged three-dimensional tubes. The triangular frame is composed of a first support frame (3) and a second support frame (31), and a vibrator is installed at the bottom of the first support frame (3) and the second support frame (31). The triangular frames of the first support frame (3) and the second support frame (31) are staggered. A drive assembly (4) is provided on the outer wall of the heat sink (2). The drive assembly (4) includes a rotating plate (41). The rotating plate (41) is rotatably installed at the center of the top cover (21) and the top of the central column (13). The rotating plate (41) slides through the ring rope (42) inside. The inner side of the ring rope (42) is located inside the heat sink (2), and the outer side of the ring rope (42) is located on the outer wall of the heat sink (2). The ring rope (42) is fixedly connected to the corresponding first support frame (3) and second support frame (31).

2. The high-efficiency base material condenser according to claim 1, characterized in that: A mounting bracket (11) is fixed on one side of the top of the base (1), and a drive motor (12) is fixed on the top of the mounting bracket (11). The output end of the drive motor (12) is fixedly connected to the rotating plate (41) at the top.

3. The high-efficiency base material condenser according to claim 1, characterized in that: The drive assembly (4) also includes a limiting plate (45). The limiting plate (45) is fixed on the outer side of the rotating plate (41) at the position where the loop rope (42) passes through. The loop rope (42) slides through the inside of the limiting plate (45). A vertical plate (43) is provided on the outer wall of the heat sink (2) at the position of each loop rope (42). A moving groove (48) is provided inside the vertical plate (43). The loop rope (42) passes through the moving groove (48).

4. The high-efficiency base material condenser according to claim 3, characterized in that: The movable groove (48) is slidably connected to a movable block (49), which is fixedly connected to a ring rope (42). A screw (47) is rotatably installed on one side inside the movable groove (48), and the movable block (49) is threaded onto the screw (47).

5. A high-efficiency base material condenser according to claim 4, characterized in that: A transmission belt (46) is installed on the top of the vertical plate (43) on the outside of the triangular frame adjacent to the first bearing frame (3) and the second bearing frame (31), and the pulleys on both sides of the transmission belt (46) are fixedly connected to two screws (47).

6. A high-efficiency base material condenser according to claim 5, characterized in that: The upper and lower ends of the outer wall of the heat sink (2) are fixed with slide rails (44), and the vertical plate (43) slides along the slide rails (44).

7. A high-efficiency base material condenser according to claim 1, characterized in that: The top of the base (1) is fixed with a collection frame, and the bottom sides of the central column (13) are provided with first conveying pipes (14), which are connected to the U-shaped heat absorption pipe in the central tube (15). The first conveying pipes (14) pass through the collection frame.

8. A high-efficiency base material condenser according to claim 7, characterized in that: A reflux layer (5) is rotatably installed on the outside of the rotating plate (41) at the lower end of the heat sink (2). A second conveying pipe (51) is fixed on the top of the reflux layer (5), and the top of the second conveying pipe (51) is connected to the inlet and outlet ends of the serpentine pipe (23) on the inner wall of the heat sink (2).

Images