Winding equipment switching system

By designing a winding equipment switching system, using adaptive adjustment of the number of hot roll groups and automatic mode switching, the existing equipment is solved the problem of waste of resources and complex operation when handling different wires, and an efficient, energy-saving and environmentally friendly wire winding process is achieved.

CN119660480APending Publication Date: 2025-03-21JIANGSU TONGKUN HENGYANG CHEM FIBER CO LTD
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Patent Information

Application Number
CN202411853953.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-17
Publication Date
2025-03-21

AI Technical Summary

Technical Problem

When existing winding equipment deals with different types of wire, the use of hot rollers is inconsistent, resulting in waste of resources and complex operation.

Method used

A winding equipment switching system is designed to achieve efficient winding of different wires through adaptive adjustment of the number of hot rollers and automatic mode switching. The system includes a heat roller, a guide plate, a winding head and a control module, which can automatically switch modes according to the input winding information and control heating and movement of the heat rollers.

Benefits of technology

By sharing a set of heat rollers and adaptively adjusting their number of sets, efficient winding of different wires is achieved, energy consumption and operation complexity are reduced, and energy-saving and environmentally friendly are advantages.

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Abstract

The invention relates to a winding equipment switching system, and relates to the technical field of spinning, the winding equipment switching system comprises hot rollers, a guide disc I, a guide disc II and a winding head, the hot rollers are divided into three groups, namely a group I, a group II and a group III, when FDY winding is carried out, FDY enters the winding head through the guide disc I after passing through the group I and the group II, and when mother yarn winding is carried out, mother yarn enters the winding head through the guide disc II after passing through the group I, the group II and the group III. And entering the winding head through the guide disc II. The system has the advantages of energy conservation and environmental protection.
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Description

Technical Field

[0001] The present application relates to the technical field of spinning, and in particular to a winding equipment switching system. Background Art

[0002] During the winding process, the silk thread needs to pass through hot rollers. In the current winding process, different silk threads need to pass through different numbers of hot rollers. For example, the mother silk needs to pass through three sets of hot rollers, and FDY needs to pass through two sets of hot rollers. Therefore, different silk threads use a different set of winding equipment. Summary of the invention

[0003] In view of the deficiencies in the prior art, one of the purposes of the present application is to provide a winding equipment switching system which has the advantages of energy saving and environmental protection.

[0004] The above-mentioned purpose of the present application is achieved through the following technical solutions:

[0005] A winding equipment switching system comprises a hot roller, a guide disc 1, a guide disc 2 and a winding head. The hot roller has three groups, namely group 1, group 2 and group 3. When FDY is wound, the FDY passes through group 1 and group 2 and enters the winding head via guide disc 1. When mother yarn is wound, the mother yarn passes through group 1, group 2 and group 3 and enters the winding head via guide disc 2.

[0006] By adopting the above technical solution, that is, during the production process, when producing different types of silk threads, a set of hot rollers is shared, and when producing different silk threads, the number of hot roller groups is adaptively adjusted, thereby achieving the purpose of energy saving and environmental protection.

[0007] In a preferred example, the present application can be further configured as follows: it also includes a control module and an input module, the input module is used to send the input winding information to the control module, and the control module switches the mode according to the winding information.

[0008] By adopting the above technical solution, that is, by inputting the winding information in advance during use, automatic switching of modes can be achieved.

[0009] In a preferred example, the present application can be further configured as follows: it also includes a notification module, and before the control module switches the mode, it sends a switching signal to the notification module, controls the movement of the winding head, and controls the hot roller to cancel heating.

[0010] By adopting the above technical solution, when different silk threads are wound, the positions of the winding heads are different and the number of applicable hot rollers is different, so the heating of the hot rollers is cancelled, making it easier for operators to pass the silk threads through the hot rollers.

[0011] In a preferred example, the present application can be further configured as follows: it also includes a response module, the response module is set at the device, and after the control module sends a switching signal to the notification module, if it does not receive a response signal sent by the response module within a preset period, it sends a secondary switching notification to the notification module.

[0012] By adopting the above technical solution, that is, during use, after the operator receives the switching notification, when he moves to the device, he needs to respond through the response module. If no response signal is received within the preset time, a second notification signal is sent to the notification module to remind the operator.

[0013] In a preferred example, the present application can be further configured as follows: after receiving the response signal, the control module performs temperature detection on the heat roller, and if the temperature is greater than a preset value, sends a temperature abnormality to the notification module.

[0014] By adopting the above technical solution, the temperature of the hot roller is detected and the operator is notified when the temperature is abnormal, so that the probability of the operator touching the hot roller with a high temperature can be reduced.

[0015] In a preferred example, the present application can be further configured as follows: it also includes a display module, the display module is arranged on the hot roller, and after the control module issues a temperature abnormality notification, the display module is controlled to display.

[0016] By adopting the above technical solution, that is, when the temperature is greater than the preset value, the online display module on the corresponding hot roller will display it, thereby greatly reducing the probability of the operator touching the hot roller with a higher temperature.

[0017] In a preferred example, the present application can be further configured as follows: the modes include mode 1 and mode 2, mode 1 is for producing FDY, mode 2 is for producing mother yarn, and mode 1 is executed when the machine is turned on.

[0018] By adopting the above technical solution, since the mother yarn has a long stable period and needs process exploration and adjustment of the best process, which requires time for experimental transition, the FDY product is started first to pass the unstable period, thereby reducing the generation of waste yarn.

[0019] In a preferred example, the present application can be further configured as follows: when executing mode 2, the mother silk production of a single production position is carried out first, and when the quality of the produced mother silk meets the standard, the mother silk production of the remaining production positions is carried out.

[0020] By adopting the above technical solution, that is, when producing mother silk, production of a single production position is carried out first, thereby reducing the generation of waste silk, and when the produced mother silk meets the standards, the remaining mother silk is produced, thereby reducing the generation of waste silk.

[0021] In a preferred example, the present application can be further configured as follows: after switching to mode 2, the winding drum on the winding head is confirmed, and if the winding drum meets the standards, it is wound; if the winding drum does not meet the standards, the winding drum is replaced.

[0022] By adopting the above technical solution, since the mother silk produced in the early stage of mother silk production is waste silk, it is wound up by a specific winding drum, thereby reducing the probability of mixing the waste silk and the normal mother silk.

[0023] In a preferred example, the present application can be further configured as follows: the winding drum includes a half drum, the two half drums are connected by an elastic member, the color of the elastic member is inconsistent with the color of the half drum, and when the winding drum is mounted on the winding head, the elastic member is in a stretched state.

[0024] By adopting the above technical solution, since the color of the elastic part is inconsistent with the color of the half cylinder, when the winding drum is inspected, when there is an area with inconsistent colors, it indicates that the winding drum is suitable for winding waste silk, and when the winding drum is removed from the winding head, the elastic part will be reset, so that the inner diameter of the winding drum becomes smaller, so that there is a gap between the winding drum and the waste silk, which makes it easier to remove the waste silk from the winding drum, thereby making it more convenient to collect the waste silk. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a schematic diagram of FDY production in this application.

[0026] Figure 2 It is a schematic diagram of producing mother wire in this application.

[0027] Figure numerals: 1, hot roller; 21, group one; 22, group two; 23, group three; 31, guide disc one; 32, guide disc two; 4, winding head. DETAILED DESCRIPTION

[0028] The present application is further described in detail below in conjunction with the accompanying drawings.

[0029] Reference Figure 1 and Figure 2 , which is a winding equipment switching system disclosed in the present application, including a hot roller 1, a guide disc 1 31, a guide disc 2 32 and a winding head 4. The hot roller 1 has three groups, namely group 1 21, group 22 and group 3 23. When FDY is wound, the FDY passes through group 1 21 and group 22 and enters the winding head 4 via guide disc 1 31. When mother yarn is wound, the mother yarn passes through group 1 21, group 22 and group 3 23 and enters the winding head 4 via guide disc 2 32.

[0030] It also includes a control module, an input module, a notification module, a response module and a display module. The input module is used to send the input winding information to the control module. The control module switches the mode according to the winding information. Before the control module switches the mode, it sends a switching signal to the notification module, controls the movement of the winding head 4, and controls the hot roller 1 to cancel heating.

[0031] The response module is set at the device (for example, on the control console of the device). After sending the switching signal to the notification module, if the control module does not receive the response signal sent by the response module within the preset time, it sends a secondary switching notification to the notification module. After receiving the response signal, the control module calculates the time difference between sending the switching signal and receiving the response signal, and obtains the corresponding temperature of the hot roller 1 in the database according to the time difference. If the temperature is greater than the preset value, it sends a temperature abnormality to the notification module, and then performs a temperature detection on the hot roller 1. If the temperature is greater than the preset value, it sends a temperature abnormality to the notification module again, and controls the display module set on the rotating shaft of the hot roller 1 to emit light, and compares the detected temperature of the hot roller 1 with the temperature of the hot roller 1 stored in the database. If the difference is not within the error range, it sends a detection abnormality to the notification module.

[0032] In the present application, the modes include mode 1 and mode 2. Mode 1 is for producing FDY, and mode 2 is for producing mother silk. Mode 1 is executed when the machine is turned on. When switching to mode 2, mother silk production is carried out at a single production position first. After the quality of the produced mother silk meets the standard, mother silk production is carried out at the remaining production positions.

[0033] When executing mode 2, the winding drum on the winding head 4 is confirmed. At this time, since the production parameters still need to be adjusted, the mother yarn produced is waste yarn, and a specific winding drum is required. Therefore, in this embodiment, the specific winding drum includes two half-drums and two elastic members. The elastic members can be rubber or silicone or springs. The elastic members are connected to the two half-drums to form a cylinder. When the winding drum is sleeved on the winding head, the main stretching direction of the elastic members is in the direction perpendicular to the axis of the winding drum. The color of the elastic member is inconsistent with the color of the half-drum. When confirming the winding drum, if the winding drum meets the standard, that is, there are different color areas on the winding drum, it will be wound. If the winding drum does not meet the standard, the winding drum will be replaced.

[0034] The implementation principle of this embodiment is: in use, by switching the hot roller 1, it is possible to be more energy-saving and environmentally friendly when switching to produce FDY or mother yarn.

[0035] The embodiments of this specific implementation method are all preferred embodiments of the present application, and are not intended to limit the protection scope of the present application. Therefore, all equivalent changes made based on the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A winding equipment switching system, characterized in that: The invention comprises a hot roller (1), a guide disc 1 (31), a guide disc 2 (32) and a winding head (4). The hot roller (1) has three groups, namely group 1 (21), group 2 (22) and group 3 (23). When FDY is wound, the FDY passes through group 1 (21) and group 2 (22) and then enters the winding head (4) via guide disc 1 (31). When mother yarn is wound, the mother yarn passes through group 1 (21), group 2 (22) and group 3 (23) and then enters the winding head (4) via guide disc 2 (32).

2. A winding equipment switching system according to claim 1, characterized in that: It also includes a control module and an input module. The input module is used to send the input winding information to the control module, and the control module switches the mode according to the winding information.

3. A winding equipment switching system according to claim 2, characterized in that: It also includes a notification module. Before the control module switches the mode, it sends a switching signal to the notification module, controls the winding head (4) to move, and controls the hot roller (1) to cancel heating.

4. A winding equipment switching system according to claim 3, characterized in that: It also includes a response module, which is set at the device. After the control module sends a switching signal to the notification module, if it does not receive a response signal sent by the response module within a preset period, it sends a secondary switching notification to the notification module.

5. A winding equipment switching system according to claim 4, characterized in that: After receiving the response signal, the control module detects the temperature of the heat roller (1), and if the temperature is greater than a preset value, sends a temperature abnormality to the notification module.

6. A winding equipment switching system according to claim 5, characterized in that: It also comprises a display module, which is arranged on the hot roller (1). After the control module issues a temperature abnormality notification, the display module is controlled to display.

7. A winding equipment switching system according to claim 3, characterized in that: The modes include mode 1 and mode 2. Mode 1 is for producing FDY, and mode 2 is for producing mother yarn. Mode 1 is executed when the machine is turned on.

8. A winding equipment switching system according to claim 7, characterized in that: When executing mode 2, the mother silk production of a single production position is carried out first, and when the quality of the produced mother silk meets the standard, the mother silk production of the remaining production positions is carried out.

9. A winding equipment switching system according to claim 8, characterized in that: After switching to mode 2, the winding drum on the winding head (4) is confirmed. If the winding drum meets the standard, the winding is carried out. If the winding drum does not meet the standard, the winding drum is replaced.

10. A winding equipment switching system according to claim 9, characterized in that: The winding drum comprises a half drum, the two half drums are connected by an elastic member, the color of the elastic member is inconsistent with the color of the half drum, and when the winding drum is sleeved on the winding head (4), the elastic member is in a stretched state.

Citation Information

Patent Citations

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