Processing technology and processing device for high-density woven fabric

By introducing a wrinkle-resistant mechanism and drying mechanism into the processing process of high-density woven fabrics, combined with liquid nitrogen spraying and steam spraying technology, the problem of insufficient wrinkle resistance of the fabric is solved and the quality and feel of the fabric is improved.

CN119663563AInactive Publication Date: 2025-03-21NANTONG SHENGHE IND CO LTD
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Patent Information

Application Number
CN202411923023.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-25
Publication Date
2025-03-21
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing high-density woven fabric processing technology cannot effectively resist wrinkles, resulting in the processing of fabrics that cannot maintain the original style of the clothing and reduce quality.

Method used

The woven fabric is prepared by blending, and by setting up a wrinkle-resistant mechanism, scraping mechanism, cleaning mechanism and drying mechanism, the fabric is burned, desorbed, cooked, bleached, tented and sorted, and combined with liquid nitrogen spraying and steam spraying technology, wrinkle-resistant and drying treatment is carried out.

Benefits of technology

It improves the wrinkle resistance of high-density woven fabrics, maintains the garment style, and improves the quality and feel of the processed fabrics.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention belongs to the technical field of woven fabric processing, and particularly relates to a high-density woven fabric processing technology and a high-density woven fabric processing device.The high-density woven fabric processing technology comprises the following specific steps that the advantages of different fibers can be integrated in a blending mode to form a woven fabric, the woven fabric is inspected, turned and sewn, it is ensured that the woven fabric meets the production requirement, and the woven fabric is obtained. Preparing the woven fabric, inserting the woven fabric into the arranged processing main body, and conveying the woven fabric through an arranged conveying mechanism; through cooperation of the structures, liquid nitrogen in the collecting box is sprayed on the woven fabric on the surface of the conveying mechanism through mutual cooperation of the spraying pipe and the spraying head, so that the liquid nitrogen permeates into the woven fabric, fibers become softer and more fluffy, the toughness of the fibers is improved, the anti-wrinkle capacity of the high-density woven fabric is improved, and the service life of the high-density woven fabric is prolonged. The problem that after the high-density woven fabric is processed, the high-density woven fabric cannot better keep the original model of the garment is avoided.
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Description

Technical Field

[0001] The present invention belongs to the technical field of woven fabric processing, and specifically relates to a processing technology and a processing device for high-density woven fabrics. Background Art

[0002] Woven fabrics are formed by the loom throwing the shuttle and interlacing the yarns through the warp and weft directions. Their organizations generally include three major categories: plain weave, twill weave, and satin weave, as well as their variations. Such fabrics are firm, crisp, and not easily deformed due to the interlacing of the weaving method. Classified by composition, they include cotton fabrics, silk fabrics, wool fabrics, linen fabrics, chemical fiber fabrics, and their blends and interwoven fabrics, etc. Woven fabrics are at the world leading level in terms of both variety and production quantity in the use of clothing, and are widely used in various high-end clothing. Due to differences in factors such as style, process, and style, there are significant differences in the processing flow and process means of woven clothing.

[0003] After retrieval, Chinese Patent No. CN 113373673 A discloses a high-density woven fabric and its processing system, including a fixed seat. One outer wall of the fixed seat is fixedly connected with a support mechanism, and the shape of the support mechanism is "I". The support mechanism is composed of two inclined plates and a connecting plate, and the two inclined plates are distributed on both sides of the connecting plate. The two inclined plates and the connecting plate are connected by hinges. An airbag is arranged between the inclined plate and the connecting plate, and an air nozzle is arranged on one outer wall of the airbag. One side of the outer wall of the top of the fixed seat is fixedly connected with a support plate, and one side of the outer wall of the support plate is rotatably connected with a rotating rod through a bearing. The present invention can prevent the processing of the fabric from being affected due to poor dust removal effect of the equipment, prevent the equipment from being unable to effectively remove dust from the fabric due to the fabric being wrinkled, and can process the relatively large dust adhering to the surface of the fabric, improving the cleaning effect of the equipment on the fabric.

[0004] However, the above technologies often have the following defects: Although the gas discharged through the airbag can blow the fabric, enabling the fabric to be laid flat on the guide plate, thereby further improving the dust removal effect of the equipment on the fabric and preventing the equipment from being unable to effectively remove dust from the fabric due to the fabric being wrinkled, during the processing technology of high-density woven fabrics, although the surface of the high-density woven fabric is cleaned of impurities, the high-density woven fabric cannot be processed for anti-wrinkle, resulting in the high-density woven fabric being unable to better maintain the original shape of the clothing after processing, and reducing the quality of the processed high-density woven fabric.

[0005] Therefore, the present invention provides a processing technology and a processing device for high-density woven fabrics. Summary of the Invention

[0006] In order to make up for the deficiencies of the prior art, at least one technical problem raised in the background technology is solved.

[0007] The technical solution adopted by the present invention to solve the technical problem is: a high-density woven fabric processing technology described in the present invention includes the following specific steps: S1: The blending method can combine the advantages of different fibers to form woven fabrics, inspect the woven fabrics, turn the fabrics and sew the ends to ensure that the woven fabrics meet the production requirements, complete the preparation of the woven fabrics, insert the woven fabrics into the inside of the set processing body, and transport the woven fabrics through the set conveying mechanism; S2: singeing, desizing, scouring, bleaching, tentering and finishing of woven fabrics. During the conveying process of woven fabrics, the woven fabrics are pre-treated by the anti-wrinkle mechanism; S3: When processing the woven fabric, the surface of the woven fabric is scraped by the scraping mechanism, the fluff on the surface of the woven fabric and the liquid absorbed inside are scraped off, and the fluff being scraped off is cleaned by the cleaning mechanism; S4: After scraping the woven fabric, the lint is sucked by a cleaning mechanism, so that the lint adheres to the cleaning mechanism. The cleaning mechanism is slidably installed inside the processing body to regularly clean the lint; S5: The woven fabric is continuously conveyed through the conveying mechanism so that the scraped woven fabric passes through the processing body, the liquid nitrogen on the surface of the woven fabric is cleaned through the jet mechanism, and the woven fabric is dried through the anti-wrinkle mechanism; S6: After the woven fabric is dried, the processed woven fabric is rolled up by a rolling mechanism to complete the processing of the woven fabric.

[0008] The present invention also discloses a processing device for a high-density woven fabric processing process, which is applied to the high-density woven fabric processing process described in the claims, and includes a processing body, a scraping mechanism installed inside the processing body, a cleaning mechanism installed on the surface of the scraping mechanism, and an anti-wrinkle mechanism installed inside the processing body and close to the scraping mechanism, a conveying mechanism is installed on one side inside the processing body, an air jet mechanism corresponding to the scraping mechanism is installed inside the processing body, a drying mechanism is installed on the surface of the processing body, and a winding mechanism is installed on one side of the processing body.

[0009] As a preferred technical solution of the present application, the processing body includes a processing shell, one side of the processing shell is hingedly connected to a protective door, the surface of the protective door is provided with an observation window, the upper surface of the processing shell is fixedly connected to a control panel, and the other side of the processing shell is installed with a straight plate; The conveying mechanism includes a plurality of rotating rollers fixedly connected to the inside of a processing shell, a feed trough and a discharge trough are respectively provided on both sides of the processing shell, the rotating rollers correspond to the feed troughs, and mutually meshing driving gears are fixedly connected to the surfaces of the rotating rollers, and one end of one of the rotating rollers is fixedly connected to an external driving source.

[0010] As a preferred technical solution of the present application, the scraping mechanism includes a blocking plate fixedly connected to the inner bottom wall of the processing shell, one side of the blocking plate is attached to a heat insulation plate fixedly connected to the processing shell, and the surfaces of the blocking plate and the heat insulation plate are both provided with through grooves, and the interior of one of the through grooves is fixedly connected to a clamping spring in a path array, and one end of a plurality of the clamping springs is commonly fixedly connected to an arc plate corresponding to the through groove; The cleaning mechanism comprises a fixing plate fixedly connected to one side of the arc-shaped plate, the lower surface of the fixing plate is in a rectangular array and fixedly connected with scraping brushes corresponding to the arc-shaped plate, and the scraping brushes correspond to the through grooves.

[0011] As a preferred technical solution of the present application, the drying mechanism includes a hot air dryer fixedly connected to the surface of the processing shell, the output end of the hot air dryer is fixedly connected to a three-way pipe, one end of the three-way pipe is fixedly connected to a hollow box, the hollow box is fixedly connected to the upper surface of the straight plate, the surface of the three-way pipe is in a rectangular array and is fixedly connected to air nozzles installed inside the hollow box, and the surface of the hollow box is provided with grooves corresponding to the feed trough and the air nozzles.

[0012] As a preferred technical solution of the present application, the winding mechanism includes a mounting plate fixedly connected to one side of the processing shell, one side of the mounting plate is rotatably connected to a rotating roller through a bearing seat, the other side of the mounting plate is fixedly connected to a winding motor whose output end is fixedly connected to the rotating roller, and one side of the surface of the rotating roller is attached to an arc-shaped support plate; A support rod is fixedly connected to one side of the upper surface of the processing shell, and two symmetrical spring assemblies are fixedly connected inside the support rod. Both of the two spring assemblies are fixedly connected to the arc-shaped support plate, and the arc-shaped support plate is slidably connected to the support rod.

[0013] As a preferred technical solution of the present application, the jet mechanism includes a steam engine installed inside the drying mechanism, the output end of the steam engine is fixedly connected to a connecting pipe, the surface of the connecting pipe is fixedly connected to a steam nozzle connected to the connecting pipe in a path array, the surface of the drying mechanism is provided with a connecting groove corresponding to the discharge groove, and the steam nozzle corresponds to the connecting groove.

[0014] As a preferred technical solution of the present application, the drying mechanism also includes a cleaning box fixedly connected to one side of the processing shell and close to the rotating roller, the connecting groove is opened on the surface of the cleaning box, and the other end of the three-way pipe is fixedly connected to the interior of the cleaning box, wherein several of the air nozzles are installed in the interior of the cleaning box, and the air nozzles correspond to the connecting groove.

[0015] As a preferred technical solution of the present application, the anti-wrinkle mechanism includes a collecting box fixedly connected to the inner bottom wall of the processing shell, liquid nitrogen is provided inside the collecting box, a water pump with an input end connected to the collecting box is fixedly connected to one side of the collecting box, a spray pipe is fixedly connected to the output end of the water pump, the surface of the spray pipe is fixedly connected to spray heads connected to the spray pipe in a rectangular array, surfaces of several of the spray heads are commonly fixedly connected to a placement box fixedly connected to the processing shell, the spray heads correspond to the rotating roller, and a filter screen plate corresponding to the rotating roller is fixedly connected to the inside of the collecting box.

[0016] As a preferred technical solution of the present application, the cleaning mechanism also includes an air pump fixedly connected to the inside of the processing shell by bolts, the output end of the air pump is fixedly connected to a storage box fixedly connected to the processing shell by bolts, the interior of the storage box is fixedly connected to a barrier filter, both sides of the lower surface of the barrier filter are fixedly connected to guide plates corresponding to the storage box, and the storage box is connected to the processing shell; The other side of the inner bottom wall of the processing shell is symmetrically fixedly connected with an electric heating plate corresponding to the storage box, and the scraping brush corresponds to the electric heating plate.

[0017] The beneficial effects of the present invention are as follows: 1. The high-density woven fabric processing technology and processing device described in the present invention, through the arrangement of the processing body, the scraping mechanism, the cleaning mechanism and the anti-wrinkle mechanism and other structures, the woven fabric is inserted into the interior of the processing body, the woven fabric is transported by the conveying mechanism, and the water pump is started, so that the liquid nitrogen in the collection box is sprayed on the woven fabric on the surface of the conveying mechanism through the cooperation of the spray pipe and the spray head, so that the liquid nitrogen penetrates into the interior of the woven fabric, making the fiber softer and more fluffy, and improving the toughness of the fiber, thereby improving the anti-wrinkle ability of the high-density woven fabric, avoiding the problem that the high-density woven fabric cannot better maintain the original version of the clothing after the processing is completed, resulting in the quality of the high-density woven fabric after processing is reduced, and through the arrangement of the jet mechanism, after the high-density woven fabric is anti-wrinkle treated, steam is sprayed by the jet mechanism, which can not only clean the liquid nitrogen on the surface of the high-density woven fabric, but also improve the hand feel of the high-density woven fabric, thereby improving the processing quality of the high-density woven fabric; 2. The high-density woven fabric processing technology and processing device described in the present invention, through the arrangement of structures such as a scraping mechanism and a cleaning mechanism, after the high-density woven fabric is anti-wrinkle processed, the woven fabric is inserted into the through groove, and the arc plate is pressed against the high-density woven fabric by the elastic force of the pressing spring, and the high-density woven fabric is fitted with the scraping brush, which can not only apply force to the high-density woven fabric to make the high-density woven fabric move more stably, but also scrape its surface, avoiding the subsequent workers to manually clean the debris on the surface of the high-density woven fabric, and through the mutual cooperation of the electric heating plate and the vacuum pump, the cleaned debris is adsorbed, avoiding the scraped debris from falling on the surface of the high-density woven fabric again, and at the same time, the electric heating plate is started to heat one side of the processing shell to dry the woven fabric after the anti-wrinkle processing, and at the same time, the heat of the electric heating plate is set to avoid the influence of the liquid nitrogen; 3. The high-density woven fabric processing technology and processing device described in the present invention, through the arrangement of structures such as a drying mechanism and a winding mechanism, before processing the high-density woven fabric, start the hot air dryer to generate hot air and input it into the interior of the three-way pipe, so that the air nozzle sprays the hot air into the interior of the groove and the connecting groove, so that the hot air is sprayed on the surface of the high-density woven fabric. Not only can the high-density woven fabric be pre-treated before processing, but the processed high-density woven fabric can also be dried, thereby improving the processing efficiency of the high-density woven fabric. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The present invention will be further described below in conjunction with the accompanying drawings.

[0019] Figure 1 It is an overall schematic diagram of the high-density woven fabric processing technology of the present invention; Figure 2 It is a structural schematic diagram of the processing device in the present invention; Figure 3 It is a structural schematic diagram of the processing device of the present invention from a second viewing angle; Figure 4 It is a structural schematic diagram of the processing device of the present invention from a third viewing angle; Figure 5 It is a structural schematic diagram of part of the processing device in the present invention; Figure 6 It is a structural schematic diagram of the second form of the processing device in the present invention; Figure 7 It is a structural schematic diagram of the anti-wrinkle mechanism in the present invention; Figure 8 It is a structural schematic diagram of the scraping mechanism in the present invention; Fig. 9 It is a structural schematic diagram of the cleaning mechanism in the present invention; Fig.10 It is a structural schematic diagram of the jet mechanism in the present invention.

[0020] In the figure: 1. Processing body; 101. Processing shell; 102. Protection door; 103. Control panel; 2. Scraping mechanism; 201. Blocking plate; 202. Heat insulation plate; 203. Through groove; 204. Tightening spring; 205. Arc plate; 3. Cleaning mechanism; 301. Fixed plate; 302. Guide plate; 303. Scraping brush; 304. Air pump; 305. Storage box; 306. Barrier filter; 307. Electric heating plate; 4. Conveying mechanism; 401. Rotating roller; 402. Feeding trough; 403. Driving gear; 5. Anti-wrinkle mechanism; 501. , collecting box; 502, water pump; 503, spray pipe; 504, spray head; 505, placement box; 6, jet mechanism; 601, steam engine; 602, connecting pipe; 603, steam nozzle; 604, connecting groove; 7, winding mechanism; 701, mounting plate; 702, rotating roller; 703, winding motor; 704, arc support plate; 705, support rod; 706, spring assembly; 8, drying mechanism; 801, hot air dryer; 802, three-way pipe; 803, hollow box; 804, jet nozzle; 805, groove; 806, cleaning box. DETAILED DESCRIPTION

[0021] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.

[0022] Reference Figure 1 - Fig.10 , the present invention provides three technical solutions: Embodiment 1: The specific steps include: S1: The blending method can combine the advantages of different fibers to form woven fabrics, inspect the woven fabrics, turn the fabrics and sew the ends to ensure that the woven fabrics meet the production requirements, complete the preparation of the woven fabrics, insert the woven fabrics into the interior of the processing body 1, and transport the woven fabrics through the transport mechanism 4; S2: singeing, desizing, scouring, bleaching, tentering and finishing the woven fabric. During the conveying process of the woven fabric, the woven fabric is pre-treated by the anti-wrinkle mechanism 5; S3: When processing the woven fabric, the scraping mechanism 2 is used to scrape the surface of the woven fabric, and the fluff on the surface of the woven fabric and the liquid absorbed inside are scraped off, and the cleaning mechanism 3 is used to clean the fluff being scraped off; S4: After scraping the woven fabric, the lint is sucked by the cleaning mechanism 3, so that the lint adheres to the cleaning mechanism 3. The cleaning mechanism 3 is slidably installed inside the processing body 1 to regularly clean the lint; S5: The woven fabric is continuously conveyed by the conveying mechanism 4 so that the scraped woven fabric passes through the processing body 1, the liquid nitrogen on the surface of the woven fabric is cleaned by the jet mechanism 6, and the woven fabric is dried by the anti-wrinkle mechanism 5; S6: After the woven fabric is dried, the processed woven fabric is rolled up by the rolling mechanism 7 to complete the processing of the woven fabric.

[0023] The processing body 1 includes a processing body 1, a scraping mechanism 2 installed inside the processing body 1, a cleaning mechanism 3 installed on the surface of the scraping mechanism 2, and an anti-wrinkle mechanism 5 installed inside the processing body 1 and close to the scraping mechanism 2. A conveying mechanism 4 is installed on one side inside the processing body 1, an air jet mechanism 6 corresponding to the scraping mechanism 2 is installed inside the processing body 1, a drying mechanism 8 is installed on the surface of the processing body 1, and a winding mechanism 7 is installed on one side of the processing body 1. The processing body 1 includes a processing shell 101, and a protective door 102 is hingedly connected to one side of the processing shell 101. The processing shell 101 is sealed by the setting of the protective door 102, so as to avoid leakage of the internal components of the processing shell 101 when processing high-density woven fabrics, which may affect the workers. An observation window is arranged on the surface of the protective door 102. The setting of the observation window facilitates the workers to observe the operation of the internal components of the processing shell 101. A control panel 103 is fixedly connected to the upper surface of the processing shell 101. Through the setting of the control panel 103, the components inside the processing shell 101 are electrically connected to the control panel 103 through a connecting cable, so that the components inside the processing shell 101 are controlled by the control panel 103. A straight plate is installed on the other side of the processing shell 101; The anti-wrinkle mechanism 5 includes a collecting box 501 fixedly connected to the inner bottom wall of the processing shell 101. Liquid nitrogen is arranged inside the collecting box 501. Through the arrangement of liquid nitrogen, the fibers in the high-density woven fabric are changed to improve the quality of the high-density woven fabric. A water pump 502 whose input end is connected to the collecting box 501 is fixedly connected to one side of the collecting box 501. A spray pipe 503 is fixedly connected to the output end of the water pump 502. The surface of the spray pipe 503 is in a rectangular array and is fixedly connected to a spray head 504 connected to the spray pipe 503. The surfaces of the spray heads 504 are fixedly connected with a placement box 505 fixedly connected with the processing shell 101. The placement box 505 is set to make the spray heads 504 more stable when in use. The spray heads 504 correspond to the rotating roller 401. The interior of the collection box 501 is fixedly connected with a filter screen corresponding to the rotating roller 401. The filter screen is set to allow the liquid nitrogen sprayed on the surface of the high-density woven fabric to drip and enter the interior of the collection box 501 through filtration, thereby avoiding waste and leakage of liquid nitrogen. When processing the high-density woven fabric, the water pump 502 is started, so that the input end of the water pump 502 conveys the liquid nitrogen in the collecting box 501 to the inside of the spray pipe 503, and then enters the inside of the spray head 504 through the spray pipe 503, and the liquid nitrogen is sprayed on the high-density woven fabric on the surface of the conveying mechanism 4 through the spray head 504, and the high-density woven fabric is subjected to wrinkle-resistant processing, so that the liquid nitrogen penetrates into the inside of the woven fabric, making the fiber softer and more fluffy, and improving the toughness of the fiber, thereby improving the wrinkle-resistant ability of the high-density woven fabric, and avoiding the high-density woven fabric after the processing is completed. The high-density woven fabric cannot better maintain the original version of the clothing; The jet mechanism 6 includes a steam engine 601 installed inside the drying mechanism 8, the output end of the steam engine 601 is fixedly connected to a connecting pipe 602, the surface of the connecting pipe 602 is fixedly connected to a steam nozzle 603 connected to the connecting pipe 602 in a path array, and the surface of the drying mechanism 8 is provided with a connecting groove 604 corresponding to the discharge groove. Through the setting of the connecting groove 604, the high-density woven fabric slides inside the drying mechanism 8, and the steam nozzle 603 corresponds to the connecting groove 604; After the high-density woven fabric is processed by the scraping mechanism 2, the cleaning mechanism 3 and the drying mechanism 8, the steam engine 601 is started to allow the steam generated by the steam engine 601 to enter the interior of the connecting pipe 602, so that the steam is sprayed on the surface of the high-density woven fabric at a high speed through the steam nozzle 603, which can not only clean the liquid nitrogen on the surface of the high-density woven fabric, but also mechanically pull the high-density woven fabric after the steam spraying, thereby improving the feel and appearance of the high-density woven fabric.

[0024] Embodiment 2: On the basis of the first embodiment: the conveying mechanism 4 includes a plurality of rotating rollers 401 fixedly connected to the inside of the processing housing 101, and a feed slot 402 and a discharge slot are respectively provided on both sides of the processing housing 101, the rotating rollers 401 correspond to the feed slots 402, and mutually meshing driving gears 403 are fixedly connected to the surfaces of the rotating rollers 401, and one end of one of the rotating rollers 401 is fixedly connected to an external driving source; The scraping mechanism 2 includes a blocking plate 201 fixedly connected to the inner bottom wall of the processing shell 101, and a heat insulation plate 202 fixedly connected to the processing shell 101 is attached to one side of the blocking plate 201. The setting of the heat insulation plate 202 prevents the heat from affecting the liquid nitrogen when heating one side of the inner side of the processing shell 101, thereby affecting the processing of the high-density woven fabric. The surfaces of the blocking plate 201 and the heat insulation plate 202 are both provided with through grooves 203, and a clamping spring 204 is fixedly connected to the interior of one of the through grooves 203 in a path array, and one end of a plurality of the clamping springs 204 is fixedly connected to an arc plate 205 corresponding to the through groove 203. The cleaning mechanism 3 includes a fixed plate 301 fixedly connected to one side of the arc plate 205, and the lower surface of the fixed plate 301 is fixedly connected to a scraping brush 303 corresponding to the arc plate 205 in a rectangular array, and the scraping brush 303 corresponds to the through groove 203. The cleaning mechanism 3 also includes an air pump 304 fixedly connected to the inside of the processing shell 101 by bolts, and the output end of the air pump 304 is fixedly connected to a storage box 305 fixedly connected to the processing shell 101 by bolts, and the interior of the storage box 305 is fixedly connected to a barrier filter 306, through The setting of the barrier filter 306 prevents the debris from entering the interior of the vacuum pump 304 when the vacuum pump 304 is extracting the debris, thereby damaging the vacuum pump 304. Both sides of the lower surface of the barrier filter 306 are fixedly connected with guide plates 302 corresponding to the storage box 305. The setting of the guide plates 302 guides the gas extracted by the vacuum pump 304, so that the trajectory of the debris driven by the gas is more accurate, so that the debris can enter the interior of the storage box 305 more accurately. The storage box 305 is connected to the processing shell 101. The other side of the inner bottom wall of the processing shell 101 is symmetrically fixedly connected with an electric heating plate 307 corresponding to the storage box 305. Through the setting of the electric heating plate 307, one side of the interior of the processing shell 101 is heated, so that the heat is extracted upward through the setting of the air pump 304, so as to heat and dry the processed high-density woven fabric. The scraping brush 303 corresponds to the electric heating plate 307; Insert the high-density woven fabric into the processing housing 101 so that it fits with a plurality of rotating rollers 401, and start the external driving source to rotate the corresponding rotating rollers 401, so that the plurality of rotating rollers 401 rotate together through the setting of the driving gear 403, thereby driving the high-density woven fabric to move inside the processing housing 101, and conveying the high-density woven fabric; By setting the conveying mechanism 4, the high-density woven fabric that has been anti-wrinkle processed passes through the through groove 203 and penetrates the blocking plate 201, so that the high-density woven fabric fits with the arc plate 205, so that the arc plate 205 exerts a downward force on the high-density woven fabric through the elastic force of the pressing spring 204, so that the high-density woven fabric is straightened, and at the same time, when the high-density woven fabric fits with the arc plate 205, it fits with the scraping brush 303 synchronously, and by setting the conveying mechanism 4, the high-density woven fabric slides on the surface of the scraping brush 303, so that the surface of the high-density woven fabric is scraped by the scraping brush 303, so that the debris on the surface of the high-density woven fabric is separated; While scraping off the debris on the high-density woven fabric, the vacuum pump 304 is started to extract air from one side of the interior of the processing shell 101, so that the airflow drives the debris to move upward, allowing the debris to enter the interior of the storage box 305 and collect the debris, thereby preventing the debris from attaching to the high-density woven fabric again and causing secondary impact on the high-density woven fabric. At the same time, the electric heating plate 307 is set to heat the air inside the processing shell 101, and the vacuum pump 304 is started to dry the high-density woven fabric with hot air, thereby improving the processing efficiency of the high-density woven fabric.

[0025] Embodiment three: On the basis of the first and second embodiments: the drying mechanism 8 comprises a hot air dryer 801 fixedly connected to the surface of the processing shell 101, the output end of the hot air dryer 801 is fixedly connected to a three-way pipe 802, one end of the three-way pipe 802 is fixedly connected to a hollow box 803, the hollow box 803 is fixedly connected to the upper surface of the straight plate, and the straight plate is arranged to make the hollow box 803 more stable when in use, the surface of the three-way pipe 802 is in a rectangular array and is fixedly connected to an air nozzle 804 installed inside the hollow box 803, the surface of the hollow box 803 is provided with a groove 805 corresponding to the feed slot 402 and the air nozzle 804, and the groove 805 is connected to the upper surface of the straight plate. The arrangement of the groove 604 allows the high-density woven fabric to enter the interior of the hollow box 803. The drying mechanism 8 also includes a cleaning box 806 fixedly connected to one side of the processing shell 101 and close to the rotating roller 702. The connecting groove 604 is opened on the surface of the cleaning box 806. The other end of the three-way pipe 802 is fixedly connected to the interior of the cleaning box 806. A plurality of air nozzles 804 are installed in the interior of the cleaning box 806. Through the installation of the air nozzles 804, the air nozzles 804 can dry the surface of the high-density woven fabric in the cleaning box 806, thereby improving the processing speed of the high-density woven fabric. The air nozzles 804 correspond to the connecting groove 604. The winding mechanism 7 includes a mounting plate 701 fixedly connected to one side of the processing housing 101, one side of the mounting plate 701 is rotatably connected to a rotating roller 702 through a bearing seat, the other side of the mounting plate 701 is fixedly connected to a winding motor 703 whose output end is fixedly connected to the rotating roller 702, and one side of the surface of the rotating roller 702 is attached to an arc-shaped support plate 704; A support rod 705 is fixedly connected to one side of the upper surface of the processing shell 101, and two symmetrical spring components 706 are fixedly connected inside the support rod 705. The two spring components 706 are fixedly connected to the arc support plate 704, and the arc support plate 704 is slidably connected to the support rod 705. Through the arrangement of the arc support plate 704, after the high-density woven fabric is rolled up on the surface of the rotating roller 702, the arc support plate 704 is pressed down to slide on the surface of the support rod 705, thereby avoiding the arc support plate 704 from causing movement obstruction to the unloading of the high-density woven fabric, and the elastic force of the spring component 706 makes the arc support plate 704 automatically reset, which is convenient for the secondary use of the arc support plate 704; Before the high-density woven fabric is subjected to wrinkle-resistant treatment, it is passed through the hollow box 803, and the hot air dryer 801 is started, so that the hot air generated by the dryer enters the interior of the air nozzle 804 through the three-way pipe 802, so that the air nozzle 804 sprays the hot air on the surface of the high-density woven fabric to pre-treat the high-density woven fabric; After the high-density woven fabric is processed, the high-density woven fabric is inserted into the cleaning box 806, so that the high-density woven fabric is dried in the cleaning box 806 through the air nozzle 804, thereby completing the processing of the high-density woven fabric and improving the processing efficiency of the high-density woven fabric. After the processing of the high-density woven fabric is completed, the winding motor 703 is started so that its output end drives the rotating roller 702 to rotate, so that the high-density woven fabric is wound around the surface of the rotating roller 702, and the high-density woven fabric is wound to complete the final collection of the high-density woven fabric, so that the high-density woven fabric is easier to take after the processing is completed.

[0026] Working principle: before the high-density woven fabric is subjected to wrinkle-resistant processing, it is passed through the hollow box 803, and the hot air dryer 801 is started, so that the hot air generated by it enters the interior of the air nozzle 804 through the three-way pipe 802, so that the air nozzle 804 sprays the hot air on the surface of the high-density woven fabric to pre-treat the high-density woven fabric, and the external driving source is started to rotate the corresponding rotating roller 401, so that through the setting of the driving gear 403, a plurality of rotating rollers 401 are rotated together, driving the high-density woven fabric to move inside the processing shell 101, and the high-density woven fabric is transported, and the water pump 502 is started, so that the input end of the water pump transports the liquid nitrogen inside the collection box 501 to the interior of the spray pipe 503, so that it enters the interior of the spray head 504 through the spray pipe 503, and the liquid nitrogen is sprayed on the high-density woven fabric on the surface of the conveying mechanism 4 through the spray head 504, and the high-density woven fabric is subjected to wrinkle-resistant processing; By setting the conveying mechanism 4, the high-density woven fabric that has been anti-wrinkle processed passes through the through groove 203 and penetrates the blocking plate 201, so that the high-density woven fabric fits with the arc plate 205, so that the arc plate 205 exerts a downward force on the high-density woven fabric through the elastic force of the pressing spring 204, so that the high-density woven fabric is straightened, and at the same time, when the high-density woven fabric fits with the arc plate 205, it fits with the scraping brush 303 synchronously, and by setting the conveying mechanism 4, the high-density woven fabric slides on the surface of the scraping brush 303, so that the surface of the high-density woven fabric is scraped by the scraping brush 303, so that the debris on the surface of the high-density woven fabric is separated; At the same time, the vacuum pump 304 is started to extract air from one side of the processing housing 101, so that the airflow drives the debris to move upward, so that the debris enters the storage box 305, and the debris is collected, which prevents the debris from being attached to the high-density woven fabric again and causing secondary impact on the high-density woven fabric. At the same time, the electric heating plate 307 is set to heat the air inside the processing housing 101, and the vacuum pump 304 is started to make the hot air dry the high-density woven fabric; The steam engine 601 is started to generate steam that enters the interior of the connecting pipe 602, so that the steam is sprayed at high speed on the surface of the high-density woven fabric through the steam nozzle 603 to clean the liquid nitrogen on the surface of the high-density woven fabric. After the processing of the high-density woven fabric is completed, the high-density woven fabric is inserted into the interior of the cleaning box 806, so that the high-density woven fabric is dried in the cleaning box 806 through the air nozzle 804, thereby completing the processing of the high-density woven fabric; After the processing of the high-density woven fabric is completed, the winding motor 703 is started so that its output end drives the rotating roller 702 to rotate, so that the high-density woven fabric is wound around the surface of the rotating roller 702, and the high-density woven fabric is wound to complete the final collection of the high-density woven fabric.

[0027] The above-mentioned front, back, left, right, top and bottom are all based on the figures in the specification. Figure 1 As a benchmark, according to the person's observation perspective, the side of the device facing the observer is defined as the front, the left side of the observer is defined as the left, and so on.

[0028] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the scope of protection of the present invention.

[0029] The above shows and describes the basic principles, main features and advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. A high-density woven fabric processing technology, characterized by: The specific steps include: S1: The advantages of different fibers can be combined to form woven fabrics by blending, and the woven fabrics are inspected, turned over and sewn to ensure that the woven fabrics meet the production requirements. The woven fabrics are prepared, and the woven fabrics are inserted into the interior of the processing body (1), and the woven fabrics are transported by the transport mechanism (4). S2: singeing, desizing, scouring, bleaching, tentering and finishing the woven fabric. During the conveying process of the woven fabric, the woven fabric is pre-treated by the anti-wrinkle mechanism (5); S3: When processing the woven fabric, the scraping mechanism (2) is used to scrape the surface of the woven fabric, and the fluff on the surface of the woven fabric and the liquid absorbed inside are scraped off, and the cleaning mechanism (3) is used to clean the fluff being scraped off; S4: After scraping the woven fabric, the lint is sucked by a cleaning mechanism (3) so that the lint adheres to the cleaning mechanism (3). The cleaning mechanism (3) is slidably mounted inside the processing body (1) to regularly clean the lint. S5: continuously conveying the woven fabric through the conveying mechanism (4) so ​​that the scraped woven fabric passes through the processing body (1), cleaning the liquid nitrogen on the surface of the woven fabric through the jet mechanism (6), and drying the woven fabric through the anti-wrinkle mechanism (5); S6: After the woven fabric is dried, the processed woven fabric is rolled up by a rolling mechanism (7), thereby completing the processing of the woven fabric.

2. A processing device for high-density woven fabric processing technology, characterized in that: The high-density woven fabric processing process according to claim 1 comprises a processing body (1), a scraping mechanism (2) installed inside the processing body (1), a cleaning mechanism (3) installed on the surface of the scraping mechanism (2), and an anti-wrinkle mechanism (5) installed inside the processing body (1) and close to the scraping mechanism (2), a conveying mechanism (4) is installed on one side inside the processing body (1), an air jet mechanism (6) corresponding to the scraping mechanism (2) is installed inside the processing body (1), a drying mechanism (8) is installed on the surface of the processing body (1), and a winding mechanism (7) is installed on one side of the processing body (1).

3. The processing device for high-density woven fabric processing technology according to claim 2 is characterized in that: The processing body (1) comprises a processing shell (101), one side of the processing shell (101) is hingedly connected to a protective door (102), a surface of the protective door (102) is provided with an observation window, the upper surface of the processing shell (101) is fixedly connected to a control panel (103), and the other side of the processing shell (101) is installed with a straight plate; The conveying mechanism (4) comprises a plurality of rotating rollers (401) fixedly connected to the inside of a processing shell (101), a feed trough (402) and a discharge trough are respectively provided on two sides of the processing shell (101), the rotating rollers (401) correspond to the feed troughs (402), and mutually meshing driving gears (403) are fixedly connected to the surfaces of the rotating rollers (401), and one end of one of the rotating rollers (401) is fixedly connected to an external driving source.

4. The processing device for high-density woven fabric processing technology according to claim 3 is characterized in that: The scraping mechanism (2) comprises a blocking plate (201) fixedly connected to the inner bottom wall of the processing shell (101); a heat insulation plate (202) fixedly connected to the processing shell (101) is attached to one side of the blocking plate (201); through grooves (203) are provided on the surfaces of the blocking plate (201) and the heat insulation plate (202); a clamping spring (204) is fixedly connected to the interior of one of the through grooves (203) in a path array; and one end of a plurality of the clamping springs (204) is fixedly connected to an arc-shaped plate (205) corresponding to the through groove (203); The cleaning mechanism (3) comprises a fixed plate (301) fixedly connected to one side of the arc-shaped plate (205); the lower surface of the fixed plate (301) is fixedly connected to scraping brushes (303) corresponding to the arc-shaped plate (205) in a rectangular array; the scraping brushes (303) correspond to the through grooves (203).

5. The processing device for high-density woven fabric processing technology according to claim 4 is characterized in that: The drying mechanism (8) comprises a hot air dryer (801) fixedly connected to the surface of the processing shell (101); the output end of the hot air dryer (801) is fixedly connected to a three-way pipe (802); one end of the three-way pipe (802) is fixedly connected to a hollow box (803); the hollow box (803) is fixedly connected to the upper surface of the straight plate; the surface of the three-way pipe (802) is fixedly connected to air nozzles (804) installed inside the hollow box (803) in a rectangular array; and the surface of the hollow box (803) is provided with grooves (805) corresponding to the feed trough (402) and the air nozzles (804).

6. The processing device for high-density woven fabric processing technology according to claim 5 is characterized in that: The winding mechanism (7) comprises a mounting plate (701) fixedly connected to one side of the processing housing (101); one side of the mounting plate (701) is rotatably connected to a rotating roller (702) via a bearing seat; the other side of the mounting plate (701) is fixedly connected to a winding motor (703) whose output end is fixedly connected to the rotating roller (702); and one side of the surface of the rotating roller (702) is attached to an arc-shaped support plate (704); A support rod (705) is fixedly connected to one side of the upper surface of the processing shell (101), and two symmetrical spring assemblies (706) are fixedly connected inside the support rod (705). Both of the two spring assemblies (706) are fixedly connected to the arc-shaped support plate (704), and the arc-shaped support plate (704) is slidably connected to the support rod (705).

7. The processing device for high-density woven fabric processing technology according to claim 6 is characterized in that: The jet mechanism (6) comprises a steam engine (601) installed inside the drying mechanism (8); the output end of the steam engine (601) is fixedly connected to a connecting pipe (602); the surface of the connecting pipe (602) is fixedly connected to a steam nozzle (603) in a path array and connected to the connecting pipe (602); the surface of the drying mechanism (8) is provided with a connecting groove (604) corresponding to the discharge groove; the steam nozzle (603) corresponds to the connecting groove (604).

8. The processing device for high-density woven fabric processing technology according to claim 7 is characterized in that: The drying mechanism (8) further comprises a cleaning box (806) fixedly connected to one side of the processing shell (101) and close to the rotating roller (702); the connecting groove (604) is opened on the surface of the cleaning box (806); the other end of the three-way pipe (802) is fixedly connected to the inside of the cleaning box (806); a plurality of the air nozzles (804) are installed in the inside of the cleaning box (806); the air nozzles (804) correspond to the connecting grooves (604).

9. The processing device for high-density woven fabric processing technology according to claim 8 is characterized in that: The anti-wrinkle mechanism (5) comprises a collecting box (501) fixedly connected to the inner bottom wall of the processing shell (101); liquid nitrogen is provided inside the collecting box (501); a water pump (502) whose input end is connected to the collecting box (501) is fixedly connected to one side of the collecting box (501); a spray pipe (503) is fixedly connected to the output end of the water pump (502); a spray head (504) connected to the spray pipe (503) is fixedly connected to the surface of the spray pipe (503) in a rectangular array; a placement box (505) fixedly connected to the processing shell (101) is fixedly connected to the surfaces of a plurality of the spray heads (504); the spray heads (504) correspond to the rotating rollers (401); and a filter screen corresponding to the rotating rollers (401) is fixedly connected to the inside of the collecting box (501).

10. The processing device for high-density woven fabric processing technology according to claim 4, characterized in that: The cleaning mechanism (3) further comprises an air pump (304) fixedly connected to the interior of the processing housing (101) by means of bolts, the output end of the air pump (304) being fixedly connected to a storage box (305) fixedly connected to the processing housing (101) by means of bolts, the interior of the storage box (305) being fixedly connected to a barrier filter (306), both sides of the lower surface of the barrier filter (306) being fixedly connected to guide plates (302) corresponding to the storage box (305), and the storage box (305) being in communication with the processing housing (101); An electric heating plate (307) corresponding to the storage box (305) is fixedly connected in a symmetrical manner to the other side of the inner bottom wall of the processing shell (101), and the scraping brush (303) corresponds to the electric heating plate (307).

Citation Information

Patent Citations

  • High-density woven fabric and processing system thereof

    CN113373673A