Pole shaping device for lead storage battery

Abstract

The invention discloses a post shaping device for a lead storage battery, and relates to the technical field of lead storage battery production and processing equipment. The pole shaping device comprises mounting blocks arranged on the two outer side walls of a rack of a conveying line A, stand columns are fixed to the mounting blocks, cross beams are connected to the tops of the two stand columns located on the two sides of the rack, and a connecting beam is connected between the two cross beams; the bottom side faces of the two cross beams are each connected with a telescopic cylinder A, the end of each telescopic cylinder A is connected with a base plate, and an upwards-arched U-shaped connecting plate is connected between the two base plates. Telescopic cylinders B are respectively arranged on the bottom side surfaces of the two substrates, and the end parts of the telescopic cylinders B are connected with calibration clamping plates; a telescopic cylinder C is installed on the outer bottom side face of the U-shaped connecting plate, and the end of the telescopic cylinder C is connected with a calibration sleeve arranged on the pole in a sleeving mode. The polar column shaping device comprising the calibration clamping plate and the calibration sleeve is arranged above the conveying line A, so that the polar column of the lead storage battery can be conveniently shaped by matching the calibration clamping plate and the calibration sleeve during use.

Description

Technical Field

[0001] The invention belongs to the technical field of lead-acid battery production and processing equipment, and in particular relates to a pole shaping device for lead-acid batteries. Background Art

[0002] The structure of the battery includes a battery slot, which includes a slot body and a slot cover that cover each other. A pole group is arranged in the battery slot, and the pole group includes a plurality of positive and negative plates that are stacked alternately. The positive pole ears of all positive plates in the pole group are connected in series by a positive pole bus, and the negative pole ears of all negative plates are connected in series by a negative pole bus. The positive and negative pole buses between adjacent pole groups are connected in series by a lead bridge, and a positive pole bus and a negative pole bus located at both ends are respectively provided with positive and negative terminal poles extending out of the slot cover.

[0003] After the battery is cast-welded, the battery pole is often skewed due to transportation and transfer, which affects the subsequent assembly of the sealing ring and the cover. In the prior art, in order to ensure the subsequent automatic assembly of the sealing ring and the cover, it is usually necessary to manually adjust the position of the pole, which not only reduces the production efficiency of the battery, but also increases the labor cost and the workload of the workers. Summary of the invention

[0004] The object of the present invention is to provide a pole shaping device for a lead-acid battery. By arranging a pole shaping device including a calibration clamp and a calibration sleeve above a conveyor line A, the pole of the lead-acid battery can be conveniently shaped by using the calibration clamp and the calibration sleeve in combination during use, thereby solving the problems raised in the above-mentioned background technology.

[0005] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:

[0006] The present invention is a pole shaping device for lead-acid batteries, comprising a conveyor line A for conveying lead-acid batteries; a pole shaping device is arranged on the conveyor line A; the pole shaping device comprises mounting blocks arranged on the two outer side walls of a frame of the conveyor line A, columns are fixed on the mounting blocks, the tops of the two columns located on both sides of the frame are connected with crossbeams, and a connecting beam is connected between the two crossbeams; the bottom side surfaces of the two crossbeams are both connected with a telescopic cylinder A, the ends of the telescopic cylinder A are connected with a base plate, and an upwardly arched U-shaped connecting plate is connected between the two base plates; telescopic cylinders B are respectively arranged on the bottom side surfaces of the two base plates, and the ends of the telescopic cylinders B are connected with a calibration clamping plate; a telescopic cylinder C is installed on the outer bottom side surface of the U-shaped connecting plate, and the ends of the telescopic cylinder C penetrate the U-shaped connecting plate, and the ends are connected with a calibration sleeve sleeved on the pole.

[0007] Furthermore, the pole shaping device also includes a fixing mechanism for clamping and fixing the lead-acid battery; the fixing mechanism includes two fixing modules arranged on both sides of the conveyor line A, and the fixing module includes a "Z"-shaped mounting frame arranged on the inner wall of the column, and a telescopic cylinder D that can be extended and retracted in the horizontal direction is fixed to the top of the "Z"-shaped mounting frame, and the ends of the two telescopic cylinders D are connected to a connecting rod with adjustable length, and one end of the connecting rod is fixed to one side of a side clamp.

[0008] Furthermore, a rectangular opening is provided on the side clamping plate along its length direction, a straight line module is connected between two opposite side walls of the rectangular opening, and an end clamping plate extending out of the rectangular opening is connected to the slider of the straight line module.

[0009] Furthermore, the connecting rod comprises a rod sleeve and an insertion rod, and a locking bolt is provided at the end of the rod sleeve.

[0010] Furthermore, the U-shaped connecting plate and the base plate are integrally formed into a "J" shape.

[0011] Furthermore, a conveyor line B for conveying lead-acid batteries is provided at the feeding end of the conveyor line A, and a conveyor line C for conveying lead-acid batteries is provided at the feeding end of the conveyor line B; the conveying speed of the conveyor line C is lower than that of the conveyor line B.

[0012] Furthermore, a processor is included, and the processor is connected to the telescopic cylinder A, the telescopic cylinder B, the telescopic cylinder C, the telescopic cylinder D, the linear module and the conveying line B.

[0013] Furthermore, it also includes an image acquisition module for obtaining the position of the lead-acid battery on the conveyor line A.

[0014] Furthermore, when used, the method includes the following steps:

[0015] Step 1: Control the lead-acid battery to move from conveyor line C to conveyor line B, and then accelerate on conveyor line B and convey it to conveyor line A;

[0016] Step 2: When the lead-acid battery moves between the two side clamps, the linear module and the telescopic cylinder D are controlled to move, and then the two side clamps and the two end clamps installed on the two side clamps cooperate to clamp and fix the lead-acid battery in the area formed by the four;

[0017] Step 3, after controlling the telescopic cylinder A to extend, first use the telescopic cylinder B to drive the calibration clamp to calibrate and shape the pole in the horizontal direction, then control the telescopic cylinder B to retract, and then control the telescopic cylinder C to extend to use the calibration sleeve to calibrate and shape the pole in the vertical direction;

[0018] Step 4: Control the telescopic cylinders D on both sides to shrink a distance L, and then control the sliders of the two linear modules to move to the side opposite to the conveying direction of the conveyor line A;

[0019] Step 5: Control the telescopic cylinders D on both sides to fully retract, and at the same time control the sliders of the two linear modules to return to their initial states.

[0020] Furthermore, it also includes a detection mechanism for detecting the height of the lead-acid battery, the detection mechanism includes two U-shaped brackets operatively mounted on the conveyor line A frame, a longitudinal beam is connected between the two U-shaped brackets; the bottom side of the longitudinal beam is connected to an arc-shaped circular tube via at least two guiding elastic telescopic rods, a measuring rod and a rod sleeve are provided between the arc-shaped circular tube and the longitudinal beam, a movable block that moves along the inner wall of the rod sleeve is connected to the rod sleeve via a spring, and a pressure sensor that rests against the end of the measuring rod and is connected to the processor is provided on one side of the movable block.

[0021] The present invention has the following beneficial effects:

[0022] The present invention arranges a pole shaping device including a calibration clamp and a calibration sleeve above the conveyor line A, so that the pole of the lead-acid battery can be conveniently shaped by the calibration clamp and the calibration sleeve when in use, which not only effectively improves the shaping efficiency and effect of the battery pole, but also reduces the labor cost and alleviates the workload of workers.

[0023] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0025] Figure 1 It is a schematic diagram of the structure of the pole shaping device of the present invention;

[0026] Figure 2 This is a schematic diagram of the matching structure of the conveyor line A and the lead-acid battery of the present invention;

[0027] Figure 3 This is a schematic diagram of the structure of the conveyor line A of the present invention;

[0028] Figure 4 for Figure 3 A partial enlarged view of the middle part;

[0029] Figure 5 for Figure 3 The main view of

[0030] Figure 6 is Figure 3 side view of Detailed implementation manner

[0031] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the scope of protection of the present invention.

[0032] In the description of the present invention, it should be understood that the terms "opening", "upper", "lower", "thickness", "top", "middle", "length", "inner", "perimeter", etc. indicating the orientation or position relationship are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation to the present invention.

[0033] Please refer to Figure 1 As shown, the present invention is a pole shaping device for a lead-acid battery, with a conveyor line C5, a conveyor line B4, and a conveyor line A1 arranged in sequence. When in use, the lead-acid battery 100 is placed on the conveyor line C5, and then the lead-acid battery 100 is sequentially conveyed to the conveyor line B4 and the conveyor line A1.

[0034] In order to facilitate the shaping of the poles of the lead-acid battery 100, as Figure 2-6 , a pole shaping device is provided on the conveyor line A1; the pole shaping device includes mounting blocks 11 provided on the two outer side walls of the frame of the conveyor line A1, columns 12 are fixed on the mounting blocks 11, cross beams 13 are connected to the tops of the two columns 12 on both sides of the frame, and a connecting beam 14 is connected between the two cross beams 13; telescopic cylinders A3 are connected to the bottom sides of the two cross beams 13, the ends of the telescopic cylinders A3 are connected to a base plate 31, a U-shaped connecting plate 32 arched upward is connected between the two base plates 31, and the U-shaped connecting plate 32 and the base plate 31 are integrally formed into a "several" shape; telescopic cylinders B35 are respectively provided on the bottom sides of the two base plates 31, and the ends of the telescopic cylinders B35 are connected to calibration clamping plates 36; a telescopic cylinder C33 is installed on the outer bottom side of the U-shaped connecting plate 32, and the end of the telescopic cylinder C33 penetrates through the U-shaped connecting plate 32 and is connected to a calibration sleeve 34 sleeved on the pole.

[0035] At the same time, when the pole shaping device is used to shape the pole of the lead-acid battery 100, the lead-acid battery 100 needs to be clamped and fixed to maintain the stability of the lead-acid battery 100 during the shaping operation to avoid shaking and making it impossible to perform the shaping operation; then the pole shaping device provided by the present invention also includes a fixing mechanism for clamping and fixing the lead-acid battery 100; the fixing mechanism includes two fixing modules arranged on both sides of the conveying line A1, and the fixing module includes a fixing module arranged on the inner wall of the column 12 A "Z"-shaped mounting frame 2, a telescopic cylinder D21 that can be extended and retracted in the horizontal direction is fixed on the top of the "Z"-shaped mounting frame 2, the ends of the two telescopic cylinders D21 are connected with a length-adjustable connecting rod 22, one end of the connecting rod 22 is fixed to one side of a side clamping plate 23; and a rectangular opening 231 is provided on the side clamping plate 23 along its length direction, a straight line module 232 is connected between the opposite side walls of the rectangular opening 231, and the slider of the straight line module 232 is connected with an end clamping plate 24 that protrudes from the rectangular opening 231.

[0036] When in use, in order to facilitate the automated pole shaping operation, it also includes a processor and an image acquisition module of the position of the lead-acid battery 100 on the conveyor line A1. The processor connects the image acquisition module, telescopic cylinder A3, telescopic cylinder B35, telescopic cylinder C33, telescopic cylinder D21, linear module 232 and conveyor line B4.

[0037] When used, the method specifically includes the following steps:

[0038] Step 1: Control the lead-acid battery 100 to move from the conveyor line C5 to the conveyor line B4, and then accelerate the conveyor line B4 and convey it to the conveyor line A1;

[0039] Step 2, when the lead-acid battery 100 moves between the two side clamps 23, the linear module 232 and the telescopic cylinder D21 are controlled to move, and then the two side clamps 23 and the two end clamps 24 installed on the two side clamps 23 cooperate to clamp and fix the lead-acid battery 100 in the area formed by the four;

[0040] Step 3, after controlling the telescopic cylinder A3 to extend, first use the telescopic cylinder B35 to drive the calibration clamp 36 to calibrate and shape the pole in the horizontal direction, then control the telescopic cylinder B35 to retract, and then control the telescopic cylinder C33 to extend to use the calibration sleeve 34 to calibrate and shape the pole in the vertical direction;

[0041] Step 4, control the telescopic cylinders D21 on both sides to shrink by a distance L, and then control the sliders of the two linear modules 232 to move to the side opposite to the conveying direction of the conveying line A1;

[0042] Step 5: Control the telescopic cylinders D21 on both sides to fully retract, and at the same time control the sliders of the two linear modules 232 to return to the initial state.

[0043] Based on the convenience of shaping the poles of lead-acid batteries 100 of different sizes during use, the provided connecting rod 22 includes a rod sleeve and an insertion rod, and a locking bolt is provided at the end of the rod sleeve.

[0044] And the conveying speed of conveying line C5 is lower than the conveying speed of conveying line B4.

[0045] Specifically, Figure 1 In order to conveniently control the telescopic cylinder A3 to extend a corresponding length during shaping according to the height requirement of the lead-acid battery 100 during use, the present invention also provides a detection mechanism for detecting the height of the lead-acid battery 100 on the conveyor line A1, and the detection mechanism includes two U-shaped brackets 15 assistedly mounted on the conveyor line A1 frame, and a longitudinal beam 16 is connected between the two U-shaped brackets 15; the bottom side of the longitudinal beam 16 is connected to an arc-shaped circular tube 18 through at least two guiding elastic telescopic rods 17, and a measuring rod 19 and a rod sleeve 191 are provided between the arc-shaped circular tube 18 and the longitudinal beam 16, and a movable block that moves along the inner wall of the rod sleeve 191 is connected to the rod sleeve 191 through a spring, and a pressure sensor that is against the end of the measuring rod 19 and connected to the processor is provided on one side of the movable block.

[0046] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0047] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. A pole shaping device for a lead-acid battery, characterized in that: It comprises a conveying line A (1) for conveying lead-acid batteries (100); The transmission line A (1) is provided with a pole shaping device; The pole shaping device comprises a mounting block (11) arranged on two outer side walls of a frame of a conveyor line A (1), a column (12) being fixed on the mounting block (11), a crossbeam (13) being connected to the tops of two columns (12) located on both sides of the frame, and a connecting beam (14) being connected between the two crossbeams (13); The bottom side surfaces of the two cross beams (13) are connected to a telescopic cylinder A (3), the ends of the telescopic cylinder A (3) are connected to a base plate (31), and an upwardly arched U-shaped connecting plate (32) is connected between the two base plates (31); A telescopic cylinder B (35) is respectively provided on the bottom side of the two base plates (31), and the end of the telescopic cylinder B (35) is connected to a calibration clamp (36); a telescopic cylinder C (33) is installed on the outer bottom side of the U-shaped connecting plate (32), and the end of the telescopic cylinder C (33) passes through the U-shaped connecting plate (32), and the end is connected to a calibration sleeve (34) sleeved on the pole.

2. A pole shaping device for a lead-acid battery according to claim 1, characterized in that: The pole shaping device also includes a fixing mechanism for clamping and fixing the lead-acid battery (100); The fixing mechanism comprises two fixing modules arranged on both sides of the conveyor line A (1), the fixing modules comprising a "Z"-shaped mounting frame (2) arranged on the inner wall of the column (12), a telescopic cylinder D (21) which can be extended and retracted in the horizontal direction is fixed on the top of the "Z"-shaped mounting frame (2), the ends of the two telescopic cylinders D (21) are connected with a length-adjustable connecting rod (22), and one end of the connecting rod (22) is fixed to one side of a clamping plate (23) on one side.

3. A pole shaping device for a lead-acid battery according to claim 2, characterized in that: A rectangular opening (231) is provided on the side clamping plate (23) along its length direction; a straight line module (232) is connected between two opposite side walls of the rectangular opening (231); and an end clamping plate (24) extending out of the rectangular opening (231) is connected to a slider of the straight line module (232).

4. A pole shaping device for a lead-acid battery according to claim 3, characterized in that: The connecting rod (22) comprises a rod sleeve and an insertion rod, and a locking bolt is arranged at the end of the rod sleeve.

5. The pole shaping device for lead-acid batteries according to claim 3, characterized in that: The U-shaped connecting plate (32) and the base plate (31) are integrally formed into a "J" shape.

6. A pole shaping device for a lead-acid battery according to any one of claims 3 to 5, characterized in that: A conveyor line B (4) for conveying lead-acid batteries (100) is provided at the feeding end of the conveyor line A (1), and a conveyor line C (5) for conveying lead-acid batteries (100) is provided at the feeding end of the conveyor line B (4); The conveying speed of the conveying line C (5) is lower than the conveying speed of the conveying line B (4).

7. A pole shaping device for a lead-acid battery according to claim 6, characterized in that: It also includes a processor, which is connected to the telescopic cylinder A (3), the telescopic cylinder B (35), the telescopic cylinder C (33), the telescopic cylinder D (21), the linear module (232) and the conveying line B (4).

8. A pole shaping device for a lead-acid battery according to claim 7, characterized in that: It also includes an image acquisition module for acquiring the position of the lead-acid battery (100) on the conveyor line A (1).

9. A pole shaping device for a lead-acid battery according to claim 8, characterized in that: When in use, the following steps are included: Step 1: Control the lead-acid battery (100) to move from the conveyor line C (5) to the conveyor line B (4), and then accelerate the conveyor line B (4) and convey it to the conveyor line A (1); Step 2: When the lead-acid battery (100) moves between the two side clamps (23), the linear module (232) and the telescopic cylinder D (21) are controlled to move, and then the two side clamps (23) and the two end clamps (24) installed on the two side clamps (23) are used to clamp and fix the lead-acid battery (100) in the area formed by the four. Step 3, after the telescopic cylinder A (3) is extended, the telescopic cylinder B (35) is first used to drive the calibration clamp (36) to move and perform calibration shaping on the pole in the horizontal direction, and then the telescopic cylinder B (35) is controlled to retract, and then the telescopic cylinder C (33) is controlled to extend and the calibration sleeve (34) is used to perform calibration shaping on the pole in the vertical direction; Step 4, control the telescopic cylinders D (21) on both sides to retract a distance L, and then control the sliders of the two linear modules (232) to move to the side opposite to the conveying direction of the conveying line A (1); Step 5: Control the telescopic cylinders D (21) on both sides to fully retract, and at the same time control the sliders of the two linear modules (232) to return to their initial states.

10. A pole shaping device for a lead-acid battery according to any one of claims 6 to 9, characterized in that: It also includes a detection mechanism for detecting the height of the lead-acid battery (100), the detection mechanism including two U-shaped brackets (15) mounted on the frame of the conveyor line A (1), and a longitudinal beam (16) is connected between the two U-shaped brackets (15); The bottom side surface of the longitudinal beam (16) is connected to an arc-shaped circular tube (18) via at least two guiding elastic telescopic rods (17); a measuring rod (19) and a rod sleeve (191) are arranged between the arc-shaped circular tube (18) and the longitudinal beam (16); a movable block movable along the inner wall of the rod sleeve (191) is connected to the rod sleeve (191) via a spring; a pressure sensor is arranged on one side of the movable block, which is against the end of the measuring rod (19) and connected to a processor.

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