Quantitative fine adjustment device for ingredients for processing canned meat

By designing a fine-tuning device for canned meat processing, the problem that the assembly line cannot be fine-tuned in time when the raw material ratio changes is changed, the continuity and flexibility of assembly line production are achieved, and the enterprise's real-time adaptation needs for changes in raw material ratios are met.

CN119680444APending Publication Date: 2025-03-25BENGBU HONGYE MEAT JOINT PROCESSING CO LTD
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Patent Information

Application Number
CN202411993436.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-03-25

AI Technical Summary

Technical Problem

The existing canned meat processing assembly line cannot be adaptively fine-tuned in time when the raw material ratio changes, resulting in interruption of production rhythm and causing inconvenience and losses to enterprises.

Method used

A quantitative fine-tuning device for canned meat processing ingredients is designed, including a fine-tuning mechanism and a CNC unit. Through the coordination of the fine-tuning drive unit and the servo motor, fine-tuning control of the amount of raw materials in the measuring raw material barrel can be realized, and the changes in raw material ratio can be adapted in real time.

Benefits of technology

It realizes that the assembly line production is not required when the raw material ratio changes, and can adapt to the fine-tuning changes of various raw material ratios in real time, meet the production needs of enterprises, and avoid inconvenience and losses caused by production interruptions.

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Abstract

The invention relates to the technical field of meat can processing, in particular to a quantitative fine adjustment device for ingredients for meat can processing, comprising: an ingredient fine adjustment mechanism comprising an equipment rack, a fine adjustment driving unit arranged at the bottom of the equipment rack, a feeding cylinder arranged at the top of the equipment rack, and a raw material measuring cylinder arranged in the equipment rack, the lower end of the feeding cylinder is provided with a material distributing pipe, and the material distributing pipe is communicated with the measuring raw material cylinder through a feeding hose; compared with the prior art, the industrial personal computer of the numerical control unit sends an adjusting signal to the fine-tuning driving unit, so that the position of the fine-tuning monitoring unit is correspondingly adjusted in a displacement manner, the fine-tuning monitoring unit performs fine tuning on the data acquisition position of the measured raw material cylinder, and fine-tuning control on the amount of raw materials in the measured raw material cylinder is realized; the production rhythm of an assembly line does not need to be interrupted in the fine adjustment process, various different raw material ratio fine adjustment changes can be adapted in real time, and enterprise requirements are met.
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Description

Technical Field

[0001] The invention relates to the technical field of canned meat processing, in particular to a quantitative fine-tuning device for ingredients used in canned meat processing. Background Art

[0002] Canned meat refers to a type of food that uses pork, beef, mutton, rabbit, poultry, etc. as raw materials, is sealed in a container after various processing, and is sterilized at high temperature to kill most microorganisms while preventing external microorganisms from invading again, so that it can be stored for a long time at room temperature.

[0003] At present, before the processing and filling of canned meat, it is usually necessary to take a certain amount of main ingredients and seasoning sauces according to the designed ratio, mix them according to a fixed ratio and then fill them. However, market demand changes dynamically in real time, and the raw material ratio of some canned products may also change with demand. For example, when the ratio of the ingredients of the canned products (such as oil, salt, sauce, vinegar, sugar, etc.) changes, the various equipment on the production line must also follow the changes and reset the parameters. If the enterprise cannot achieve timely adaptive fine-tuning, it is necessary to shut down and reset or plan to resume production, resulting in an interruption of the production rhythm of the assembly line, which brings certain inconveniences and losses to the enterprise. For this reason, the present invention proposes a quantitative fine-tuning device for ingredients used in canned meat processing. Summary of the invention

[0004] The purpose of the present invention is to provide a quantitative fine-tuning device for ingredients used in canned meat processing, so as to solve the problem that the raw material feeding equipment of the existing assembly line mentioned in the background technology cannot achieve timely adaptive fine-tuning when the ratio of the raw materials required for product production changes, resulting in interruption of the production rhythm of the assembly line, causing certain inconveniences and losses to the enterprise.

[0005] To achieve the above object, the present invention provides the following technical solution: a quantitative fine-tuning device for ingredients used in canned meat processing, comprising:

[0006] The batching fine-tuning mechanism comprises an equipment frame, a fine-tuning drive unit is provided at the bottom of the equipment frame, a feeding barrel is provided at the top of the equipment frame, a measuring raw material barrel is provided inside the equipment frame, a distribution pipe is installed at the lower end of the feeding barrel, and the distribution pipe and the measuring raw material barrel are connected through a feeding hose, the distribution pipe and the measuring raw material barrel are movably connected through a spring, and the distribution pipe is fixed on the equipment frame, and a servo motor is installed at the front side of the feeding barrel;

[0007] The numerical control unit comprises a fine-tuning control panel and an industrial computer installed on the fine-tuning control panel.

[0008] As a preferred technical solution of the present invention, a fine-tuning frame is installed on the upper end of the fine-tuning drive unit, and the fine-tuning frame is slidably installed on the equipment frame, and fine-tuning monitoring units are installed on both inner walls of the top of the fine-tuning frame.

[0009] As a preferred technical solution of the present invention, the two fine-tuning monitoring units are located on the same horizontal line, and the fine-tuning monitoring units are through-beam photoelectric sensors.

[0010] As a preferred technical solution of the present invention, the fine-tuning drive unit is a servo electric cylinder, and the upper piston rod of the servo electric cylinder is fixed to the fine-tuning frame.

[0011] As a preferred technical solution of the present invention, an orientation unit is provided between the bottom of the measuring material barrel and the fine-tuning frame, and the orientation unit includes a guide rod and a guide sleeve which are movably sleeved with each other.

[0012] As a preferred technical solution of the present invention, an output shaft is provided at one end of the servo motor, the driving rod is fixedly connected to the output shaft, the driving rod is rotatably installed inside the feeding barrel, the outer surface of the driving rod is fixedly sleeved with a dosing disk, and the dosing disk is provided with material troughs, and the number of material troughs is several, and the several material troughs are evenly distributed in a ring shape at the edge of the dosing disk.

[0013] As a preferred technical solution of the present invention, an inclined seat is provided on the bottom inner wall of the measuring raw material barrel, a discharge pipe is fixedly installed on the bottom of one side of the measuring raw material barrel, a solenoid valve is installed on the discharge pipe, and a movable groove is opened on the equipment frame near the discharge pipe.

[0014] As a preferred technical solution of the present invention, an operating keyboard is provided on the fine-tuning control console, and a signal output end of the operating keyboard is electrically connected to an industrial control machine.

[0015] Compared with the prior art, the present invention has the following beneficial effects:

[0016] The quantitative fine-tuning device for ingredients used in canned meat processing of the present invention only needs to send an adjustment signal to the fine-tuning drive unit through the industrial computer of the numerical control unit when the canned raw material ratio on the production line changes, so that the position of the fine-tuning monitoring unit is adjusted accordingly, thereby achieving fine-tuning of the data collection position of the measuring raw material barrel by the fine-tuning monitoring unit, and realizing fine-tuning control of the raw material amount in the measuring raw material barrel. The fine-tuning process does not need to interrupt the production rhythm of the assembly line, and can adapt to the fine-tuning changes of various raw material ratios in real time to meet the needs of enterprises.

[0017] Other features and advantages of the present invention will be described in detail in the following detailed description. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0019] Figure 2 It is a structural schematic diagram of the feed barrel of the present invention;

[0020] Figure 3 For the present invention Figure 1 A magnified view of the structure at center;

[0021] In the figure: 1. Ingredient fine-tuning mechanism; 2. CNC unit; 3. Equipment frame; 4. Measuring raw material barrel; 5. Fine-tuning drive unit; 6. Feed barrel; 7. Distribution pipe; 8. Feed hose; 9. Spring; 10. Servo motor; 11. Output shaft; 12. Drive rod; 13. Ingredient plate; 14. Material trough; 15. Storage barrel; 16. Barrel cover; 17. Feeding pipe; 18. Through port; 19. Fine-tuning frame; 20. Fine-tuning monitoring unit; 21. Inclined seat; 22. Orienting unit; 23. Guide rod; 24. Guide sleeve; 25. Fine-tuning control console; 26. Industrial computer; 27. Operation keyboard; 28. Discharge pipe; 29. ​​Solenoid valve; 30. Movable slot. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0023] In the description of the present invention, it should be noted that the terms "vertical", "up", "down", "horizontal", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0024] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0025] See also Figure 1-3 The present invention provides a technical solution: a quantitative fine-tuning device for ingredients used in canned meat processing, comprising:

[0026] The batching fine-tuning mechanism 1 includes an equipment frame 3, a fine-tuning driving unit 5 is provided at the bottom of the equipment frame 3, a feeding barrel 6 is provided at the top of the equipment frame 3, a measuring raw material barrel 4 is provided inside the equipment frame 3, a distribution pipe 7 is installed at the lower end of the feeding barrel 6, and the distribution pipe 7 is connected to the measuring raw material barrel 4 through a feeding hose 8, the distribution pipe 7 and the measuring raw material barrel 4 are movably connected through a spring 9, and the distribution pipe 7 is fixed on the equipment frame 3, and a servo motor 10 is installed on the front side of the feeding barrel 6; the upper end of the fine-tuning driving unit 5 is installed There is a fine-tuning frame 19, and the fine-tuning frame 19 is slidably installed on the equipment frame 3, and fine-tuning monitoring units 20 are installed on the inner walls on both sides of the top of the fine-tuning frame 19; the two fine-tuning monitoring units 20 are located on the same horizontal line, and the fine-tuning monitoring units 20 are through-beam photoelectric sensors, the fine-tuning drive unit 5 is a servo electric cylinder, and the upper piston rod of the servo electric cylinder is fixed to the fine-tuning frame 19, and an orientation unit 22 is provided between the bottom of the measuring raw material barrel 4 and the fine-tuning frame 19, and the orientation unit 22 includes a guide rod 23 and a guide sleeve 24 that are movably sleeved with each other;

[0027] The numerical control unit 2 includes a fine-tuning control console 25 and an industrial computer 26 installed on the fine-tuning control console 25 . An operation keyboard 27 is provided on the fine-tuning control console 25 , and a signal output end of the operation keyboard 27 is electrically connected to the industrial computer 26 .

[0028] In the present invention, a storage barrel 15 is provided at the upper end of the feed barrel 6 , and a barrel cover 16 is provided at the top of the storage barrel 15 , and the feed barrel 6 is communicated with the storage barrel 15 .

[0029] In the present invention, a feed tube 17 is fixedly installed at the bottom of the feed barrel 6 , a through opening 18 is opened on the feed barrel 6 , and the feed barrel 6 is connected with the feed tube 17 through the through opening 18 .

[0030] In the present invention, an output shaft 11 is provided at one end of the servo motor 10, and a driving rod 12 is rotatably installed inside the feed barrel 6. The driving rod 12 is fixedly connected to the output shaft 11, and a batching disk 13 is fixedly sleeved on the outer surface of the driving rod 12. A material trough 14 is provided on the batching disk 13, and the number of the material troughs 14 is several, and the several material troughs 14 are evenly distributed in a ring shape at the edge of the batching disk 13.

[0031] In the present invention, an inclined seat 21 is provided on the bottom inner wall of the measuring raw material barrel 4, a discharge pipe 28 is fixedly installed on the bottom of one side of the measuring raw material barrel 4, and an electromagnetic valve 29 is installed on the discharge pipe 28. A movable groove 30 is opened near the discharge pipe 28 on the equipment frame 3. The movable groove 30 is used to facilitate the up and down movement of the measuring raw material barrel 4 and the discharge pipe 28 when the amount of raw materials in the measuring raw material barrel 4 changes.

[0032] During use, when the ratio of canned raw materials on the production line changes, it is only necessary to send an adjustment signal to the fine-tuning drive unit 5 (i.e., the servo electric cylinder) through the industrial computer 26 of the numerical control unit 2, so that the servo electric cylinder drives the fine-tuning frame 19 to move up and down in the equipment frame 3, thereby realizing the adjustment of the vertical position of the fine-tuning monitoring unit 20 (a through-beam photoelectric sensor, in which one fine-tuning monitoring unit 20 is a light emitter and the other fine-tuning monitoring unit 20 is a light receiver). When it is necessary to fine-tune and increase the ratio of a single raw material, it is only necessary to drive the fine-tuning frame 19 downward to drive the photoelectric sensor downward, so that when the raw material falls through the feed barrel 6 to the distribution pipe 7, and then falls to the measuring raw material barrel 4 through the feeding hose 8, the measuring raw material barrel 4 can be moved downward under the action of gravity, and a certain amount of spring 9 is given. Tension. According to Hooke's law, the gravity of the raw material in the measuring raw material barrel 4 is proportional to the downward length of the measuring raw material barrel 4. Therefore, the present embodiment can utilize the fine adjustment of the downward position of the photoelectric sensor to realize the monitoring of the downward position of the measuring raw material barrel 4. When the measuring raw material barrel 4 moves down to the bottom of the two photoelectric sensors, the two photoelectric sensors send electrical signals to the numerical control unit 2, and the numerical control unit 2 controls the servo motor 10 to stop working. The servo motor 10 stops working, which can stop the rotation of the ingredient disk 13, thereby preventing the raw material in the trough 14 from continuing to be fed into the feed pipe 17, thereby realizing fine-tuning control of the required amount of the raw material. The fine-tuning process does not need to interrupt the production rhythm of the assembly line, and can adapt to the fine-tuning changes of various raw material ratios in real time to meet the needs of the enterprise.

[0033] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A quantitative fine-tuning device for ingredients used in canned meat processing, characterized in that: include: A batching fine-tuning mechanism (1) comprises an equipment frame (3), a fine-tuning drive unit (5) is provided at the bottom of the equipment frame (3), a feeding barrel (6) is provided at the top of the equipment frame (3), a measuring raw material barrel (4) is provided inside the equipment frame (3), a distribution pipe (7) is installed at the lower end of the feeding barrel (6), and the distribution pipe (7) and the measuring raw material barrel (4) are connected through a feeding hose (8), the distribution pipe (7) and the measuring raw material barrel (4) are movably connected through a spring (9), and the distribution pipe (7) is fixed on the equipment frame (3), and a servo motor (10) is installed on the front side of the feeding barrel (6); The numerical control unit (2) comprises a fine-tuning control console (25) and an industrial computer (26) installed on the fine-tuning control console (25).

2. The quantitative fine-tuning device for ingredients for canned meat processing according to claim 1, characterized in that: A fine-tuning frame (19) is installed at the upper end of the fine-tuning drive unit (5), and the fine-tuning frame (19) is slidably installed on the equipment frame (3), and fine-tuning monitoring units (20) are installed on both inner walls of the top of the fine-tuning frame (19).

3. The quantitative fine-tuning device for ingredients for canned meat processing according to claim 2, characterized in that: The two fine-tuning monitoring units (20) are located on the same horizontal line, and the fine-tuning monitoring units (20) are through-beam photoelectric sensors.

4. The quantitative fine-tuning device for ingredients for canned meat processing according to claim 3, characterized in that: The fine-tuning drive unit (5) is a servo electric cylinder, and the upper piston rod of the servo electric cylinder is fixed to the fine-tuning frame (19).

5. The quantitative fine-tuning device for ingredients for canned meat processing according to claim 4, characterized in that: An orientation unit (22) is provided between the bottom of the measuring material cylinder (4) and the fine adjustment frame (19), and the orientation unit (22) comprises a guide rod (23) and a guide sleeve (24) which are movably sleeved with each other.

6. The quantitative fine-tuning device for ingredients for canned meat processing according to claim 1, characterized in that: An output shaft (11) is provided at one end of the servo motor (10), the driving rod (12) is fixedly connected to the output shaft (11), the driving rod (12) is rotatably mounted inside the feeding barrel (6), a batching disk (13) is fixedly sleeved on the outer surface of the driving rod (12), a material trough (14) is provided on the batching disk (13), and the number of the material troughs (14) is multiple, and the multiple material troughs (14) are evenly distributed in a ring shape at the edge of the batching disk (13).

7. The quantitative fine-tuning device for ingredients for canned meat processing according to claim 1, characterized in that: An inclined seat (21) is provided on the inner wall of the bottom of the measuring raw material barrel (4), a discharge pipe (28) is fixedly installed on the bottom of one side of the measuring raw material barrel (4), a solenoid valve (29) is installed on the discharge pipe (28), and a movable groove (30) is provided at a position close to the discharge pipe (28) on the equipment frame (3).

8. The quantitative fine-tuning device for ingredients for canned meat processing according to claim 1, characterized in that: The fine-tuning control console (25) is provided with an operating keyboard (27), and a signal output end of the operating keyboard (27) is electrically connected to an industrial computer (26).