Metal wire take-up assembly with long wire end reserving function

Abstract

The invention discloses a metal wire take-up assembly with a long wire end-leaving function, and particularly relates to the field of copper wire production equipment.The metal wire take-up assembly comprises a take-up box frame, conveying trusses are fixedly arranged at the two ends of the take-up box frame, a wire arrangement assembling assembly is arranged at the top end of the take-up box frame, and a safety gate is arranged in the middle of an inner cavity of the take-up box frame; the two sides of the safety gate are each provided with a clamping assembly, and each clamping assembly comprises a curling shaft core assembling assembly and a movable core ejecting assembly. The V-shaped clamping groove in the outer edge of the chamfer of the outer connecting convex block and the mounting disc serves as a fixing point for a wire rod, a long reserved length is formed at one end, long reserved heads convenient to find are formed at the two ends, follow-up wiring work is facilitated, through the matched design of the V-shaped clamping groove, the coiling shaft core assembling assembly and the movable core ejecting assembly, the wiring efficiency is improved, and the wiring quality is improved. And a long wire rod head can be reserved in the take-up process, follow-up machining and using are facilitated, and the utilization rate and machining efficiency of the wire rod are greatly improved.

Description

Technical Field

[0001] The invention relates to the technical field of copper wire production equipment, and more specifically to a metal wire take-up assembly with a long wire head retention function. Background Art

[0002] In the process of metal wire processing, wire winding is a crucial link. After the metal wire is processed by wire drawing, annealing, etc., it needs to be neatly wound up by a wire winding device for subsequent storage, transportation and use. In the process of wire winding, in order to ensure the quality and neatness of the wire, the following functions are usually required: 1. Automatic wire winding: It can automatically wind the metal wire onto the wire drum to improve work efficiency; 2. Arrange neatly: Make sure the metal wires are neatly arranged on the take-up drum to avoid confusion, crossing and other problems; 3. Wire head retention: At the end of wire collection, a certain length of wire head can be retained for subsequent connection or processing; Traditional metal wire take-up devices have achieved certain results in terms of take-up efficiency and neatness, but there are still some limitations in the long wire head retention function. Specifically: Some wire-taking devices require manual cutting of the wire and retention of the wire ends at the end of the wire-taking, which not only increases the difficulty of operation and labor intensity, but also easily leads to inconsistent length or damage of the wire ends due to improper operation. Traditional wire-taking devices often find it difficult to ensure the accurate length of the wire ends when retaining the wire ends, but traditional wire-taking devices often lack sufficient adaptability and are difficult to meet diverse needs. Summary of the invention

[0003] In order to overcome the above-mentioned defects of the prior art, an embodiment of the present invention provides a metal wire winding assembly with a long wire head retention function. The technical problem to be solved by the present invention is: how to effectively solve the problem that the existing metal wire winding device has too short a head retention at the end of winding, which affects subsequent operations, and the problem of increased processing difficulty caused by insufficient automation of the winding head retention work.

[0004] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a metal wire take-up assembly with a long-line head retention function, comprising a take-up box frame, both ends of the take-up box frame are fixedly provided with a transport truss, the top of the take-up box frame is provided with a wire arrangement assembly component, the middle of the inner cavity of the take-up box frame is provided with a safety gate, both sides of the safety gate are provided with a group of clamping components, the clamping component comprises a curling shaft core assembly component and a movable top core assembly, the curling shaft core assembly component and the movable top core assembly are arranged in lateral alignment, a brake assembly is provided between the curling shaft core assembly component and the take-up box frame, and the curling shaft core assembly component, the brake assembly and the movable top core assembly are all assembled on the take-up box frame; A winding drum is clamped between each group of the clamping assemblies, and a loading trolley is provided at the bottom of the winding drum; The curling shaft core assembly component includes a main transmission shaft, a main transmission wheel is fixedly provided at one end of the main transmission shaft, a mounting plate is fixedly provided at the other end of the main transmission shaft, an external connecting column is fixedly provided at the center of the main transmission wheel, a tightening boss I is fixedly provided at the center of the mounting plate, a semi-annular locking seat is provided on the outer side of the tightening boss I, the mounting plate is provided with a tightening boss I on one side with a slope-shaped chamfered edge, an external connecting block is detachably fixed at the outer edge of the mounting plate, one side of the external connecting block is fitted with the edge corresponding to the mounting plate, an opening groove is provided at one end of the external connecting block, and the opening groove corresponding to the external connecting block and the chamfered outer edge of the mounting plate together form a "V"-shaped groove.

[0005] In a preferred embodiment, the wire take-up box frame includes a frame body, a conveying platform is fixedly provided at the middle of the bottom end of the frame body, a guide track I is fixedly provided on the top of the conveying platform, and a mounting groove is opened at the side wall of the frame body, and the mounting groove is aligned with the crimping shaft core assembly component and the movable top core component; A guide rail II and a guide rack I are fixedly disposed on both sides of the top of the frame body; Two sets of main drive motors are also arranged on the side wall of the frame body, and pulleys are fixedly arranged on the output shafts of the main drive motors, and a V-belt is connected between the pulleys and the main drive wheel; A barrel changing transfer assembly is also provided between the two main driving motors, and the barrel changing transfer assembly is fixedly connected to the frame body.

[0006] In a preferred embodiment, the transport truss comprises an outer connecting frame, the outer connecting frame is fixedly connected to the end of the take-up box frame by bolts, a guide rack II is fixedly provided on the upper surface of the outer connecting frame, and guide rails III are provided in parallel on both sides of the guide rack II; A transmission frame is sleeved on the outer side of the outer connecting frame, a transmission motor I is fixedly arranged at the center of the top of the transmission frame, an output shaft of the transmission motor I passes through the transmission frame and is fixedly connected with a driving gear, the transmission motor I is meshed with the guide rack II through the driving gear, a limit slider I is fixedly arranged on the inner wall of the transmission frame, and the limit slider I is aligned with the guide track III and is slidably connected; Longitudinal hydraulic cylinders are fixedly arranged on both sides of the transmission frame, a transverse hydraulic cylinder is fixedly arranged at the output shaft of the longitudinal hydraulic cylinder, a clamping protrusion is fixedly arranged at the output shaft of the transverse hydraulic cylinder, and a through groove is opened on the outer wall of the transmission frame at a position corresponding to the clamping protrusion.

[0007] In a preferred embodiment, the cable arrangement assembly includes a traction vehicle seat, a transmission motor II is fixedly provided on one side of the top of the traction vehicle seat, an outer traction frame is fixedly provided on the other side of the top of the traction vehicle seat, and the outer traction frame is shaped as an "L" shape, and the top end of the outer traction frame protrudes outward from the traction vehicle seat; A transmission gear is fixedly arranged at the output shaft end of the transmission motor II, and the transmission gear meshes with the guide rack I for transmission. A limit slider II is fixedly arranged at the bottom end of one side of the traction vehicle seat, and the limit slider II is arranged in alignment with the guide track II and is slidably connected. A transmission motor III is fixedly arranged in the inner cavity of the tractor seat, a transmission screw is arranged between the output shaft of the transmission motor III and the inner wall of the tractor seat, the end of the transmission screw away from the transmission motor III is connected to the inner wall of the tractor seat through a bearing, and a limit slide bar is also fixedly arranged on the inner wall of the tractor seat; A trolley is sleeved on the transmission screw and the limit slide bar, the trolley and the transmission screw are threadedly transmitted, and the trolley is slidably connected to the limit slide bar; The outer walls of the sliding vehicle and the traction vehicle seats and the end of the outer traction frame are all rotatably connected with a pulling pulley.

[0008] In a preferred embodiment, the safety gate includes a mounting base, outer folding plates are provided on both sides of the top of the mounting base, the outer folding plates are vertically arranged with the mounting base, and the outer folding plates and the mounting base are fixed to the inner wall of the frame body by bolts, a movable door plate is provided between the two outer folding plates, and a guide pulley is provided at the connection between the top of the outer folding plate and the movable door plate; A guide track IV parallel to the outer folding plate is fixedly provided on the top of the mounting base, an electric telescopic rod is provided between the mounting base and the movable door panel, the output shaft end of the electric telescopic rod is fixedly connected to the movable door panel via a connecting seat, a limit slider III is fixedly provided at the bottom end of the connecting seat, and the limit slider III is slidably connected to the guide track IV.

[0009] In a preferred embodiment, a transmission bearing is provided at the connection between the main transmission shaft and the mounting groove; The brake assembly includes a brake frame, an adjusting hydraulic cylinder I and a sliding assembly, the sliding assembly includes a slider and a slide rail, the slider is fixedly connected to the brake frame, the adjusting hydraulic cylinder I and the slide rail are fixedly connected to the frame body, and the output end of the adjusting hydraulic cylinder I is connected to the brake frame; the brake frame is configured to be in an "L" shape, and when the adjusting hydraulic cylinder I is in a retracted state, the end of the brake frame conflicts with the external connecting column.

[0010] In a preferred embodiment, the movable top core assembly includes a T-shaped shaft, the T-shaped shaft is arranged in alignment with the mounting groove, and the diameter of the mounting groove is larger than the outer diameter of the T-shaped shaft, and the T-shaped shaft passes smoothly through the mounting groove; On both sides of the end of the T-shaped shaft, there are adjusting hydraulic cylinders II. The output end of the adjusting hydraulic cylinder II is fixedly connected to the T-shaped shaft, and the adjusting hydraulic cylinder II is fixedly installed in the installation groove. The top of the T-shaped shaft is connected with a clamping convex seat II by a bearing.

[0011] In a preferred embodiment, the winding reel includes an I-shaped wheel winding tube. Clamping grooves are provided at the centers of both ends of the I-shaped wheel winding tube. Both the clamping convex seat I and the clamping convex seat II are adapted to the clamping grooves. The loading trolley includes a lower platform plate and an upper platform plate. There are multiple groups of adjusting hydraulic cylinders III between the lower platform plate and the upper platform plate. Support rods are fixedly provided on both sides of the top of the upper platform plate. Limit sliders IV are fixedly provided on both sides of the bottom of the lower platform plate. The limit sliders IV are arranged in alignment with the guiding track I and are slidably connected thereto. A driving device is additionally installed between the loading trolley and the wire collecting box frame. The driving device is set as a long-distance electronic telescopic rod. By the telescoping of the electronic telescopic rod and the limiting sliding between the guiding track I and the limit slider III, the straight-line movement of the loading trolley along the conveying table is ensured.

[0012] In a preferred embodiment, the bobbin changing and transferring assembly includes a carrying beam. The bottom end of the carrying beam is fixedly connected to the main body of the frame. A U-shaped frame is sleeved outside the carrying beam. A carrying frame is provided at the top of the U-shaped frame. A folding wheel is rotatably provided at the front side of the carrying frame. A body position telescopic rod is provided between the rear side of the carrying frame and the carrying beam. Both the connections of the carrying frame and the carrying beam with the two ends of the body position telescopic rod are rotatably connected by pin shafts. By the telescoping of the body position telescopic rod, the carrying frame is driven to perform a straight-line movement back and forth along the sliding limiting member. A front-back driving assembly is provided between one side of the U-shaped frame and the carrying beam. The front-back driving assembly is set to drive the U-shaped frame to move along the direction of the carrying beam by a driving motor, and the limiting sliding is carried out by the sliding limiting member provided between the U-shaped frame and the carrying beam. By the forward and reverse rotation of the driving motor, the U-shaped frame is driven to perform a reciprocating straight-line movement along the carrying beam. Sliding limiting members are provided between the inner wall of the U-shaped frame and the carrying beam and between the bottom surface of the carrying frame and the U-shaped frame. The sliding limiting member includes a slider and a slide rail. Among them, the slide rail is slidably connected to the slider.

[0013] The technical effects and advantages of the present invention: The present invention improves the structure of the winding shaft core assembly component and cooperates with the movable top core component to adjust the hydraulic cylinder II output shaft to shrink, so that the winding shaft core assembly component and the movable top core component can clamp the winding reel. As the drum transfer component pulls the wire into the position where the wire is introduced into the wire arrangement assembly component, the "V"-shaped groove of the external connection protrusion and the chamfered outer edge of the mounting plate clamps the wire at that location, forming a fixing point for the blank winding reel to the wire. A longer reserved length is formed at one end between the fixed point and the winding groove of the I-shaped wheel reel tube, and long heads are formed at both ends of the wound continuous wire for easy search, which is convenient for subsequent wiring work. The introduction of the automated long head structure can retain a longer length of wire head during the wire winding process through the coordinated design of the "V"-shaped groove, the winding shaft core assembly component and the movable top core component, which is convenient for subsequent processing and use, and greatly improves the utilization rate and processing efficiency of the wire. The present invention transports the winding reel to the loading trolley in the winding box frame through the transport gantry, and the loading trolley transports the winding reel to the clamping assembly position. After a single winding reel completes the cable winding length, the cable arrangement assembly moves to the longitudinal position of the winding reel clamped by another clamping assembly. The two groups of clamping assembly positions alternately wind up the wire and send out the wound winding reel, which can effectively ensure the efficient operation of the wire winding device. The present invention arranges the wire arrangement assembly component and the transmission motor III rotates forward / reverse to ensure that when the wire is wound by the winding drum, the wire is evenly wound into the winding groove of the I-shaped wheel winding tube as the scooter reciprocates, so that the wire is neatly arranged during the winding process, thereby avoiding the problems of wire confusion and crossing in the traditional winding process. The present invention provides a loading trolley, and because the clamping components on both sides perform wire winding work at intervals, sufficient time for transporting out / back is given to the loading trolley, and rest time is given between the workpieces to avoid the reduction of the service life of the machine due to mechanical fatigue. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall structure of the present invention.

[0015] Figure 2 It is a schematic diagram of the overall second viewing angle structure of the present invention.

[0016] Figure 3 It is a schematic diagram of the structure of the wire take-up box frame of the present invention.

[0017] Figure 4 It is a schematic diagram of the transport truss structure of the present invention.

[0018] Figure 5 It is a schematic diagram of the structure of the cable assembly component of the present invention.

[0019] Figure 6 It is a schematic diagram of the safety gate structure of the present invention.

[0020] Figure 7 It is a schematic structural diagram of the cut-away installation state of the wire take-up box frame of the present invention.

[0021] Figure 8 It is a schematic diagram of the winding reel assembly structure of the present invention.

[0022] Fig. 9 It is a schematic diagram of the structure of the curling shaft core assembly component of the present invention.

[0023] Fig.10 For the present invention Figure 1 Enlarged view of the structure of part A in the middle.

[0024] Fig.11 It is a schematic structural diagram of the movable top core assembly of the present invention.

[0025] Fig.12 It is a schematic diagram of the structure of the winding reel of the present invention.

[0026] Fig.13 It is a schematic diagram of the structure of the loading trolley of the present invention.

[0027] Fig.14 It is a schematic diagram of the assembly structure of the bobbin-changing and winding structure of the present invention.

[0028] Fig.15 It is a schematic diagram of the structure of the drum changing transfer assembly of the present invention.

[0029] The reference numerals are: 1 take-up box frame, 2 transport truss, 3 wire arrangement assembly, 4 safety gate, 5 winding shaft core assembly, 6 brake assembly, 7 movable top core assembly, 8 winding reel, 9 loading trolley, 10 main drive motor, 01 V-belt; 11 a machine frame body, 12 a conveying platform, 13 a guide rail I, 14 a mounting groove, 15 a guide rail II, 16 a guide rack I, 17 a barrel changing and transferring assembly; 171 carrying beam, 172 profile frame, 173 front and rear drive assembly, 174 carrier, 175 folding wheel, 176 body position telescopic rod, 177 sliding limiter; 21 outer connecting frame, 22 guide rack II, 23 guide rail III, 24 transmission frame, 25 transmission motor I, 26 limit slide block I, 27 longitudinal hydraulic cylinder, 28 transverse hydraulic cylinder, 29 clamping convex block; 31 traction vehicle seat, 32 transmission motor II, 33 transmission gear, 34 transmission motor III, 35 sliding vehicle, 36 transmission screw rod, 37 limit slide bar, 38 limit slide block II, 39 external traction frame, 310 pulling pulley; 41 mounting base, 42 outer folding plate, 43 movable door plate, 44 guide pulley, 45 guide track IV, 46 electric telescopic rod, 47 connecting seat; 51 main transmission shaft, 52 main transmission wheel, 53 external connecting column, 54 transmission bearing, 55 mounting plate, 56 tightening convex seat I, 57 locking seat, 58 external connecting convex block; 61 brake frame, 62 adjusting hydraulic cylinder I, 63 sliding assembly; 71 T-shaped shaft, 72 adjusting hydraulic cylinder II, 73 tightening boss II; 81 I-shaped wheel reel, 82 locking groove; 91 lower platform, 92 upper platform, 93 adjusting hydraulic cylinder III, 94 supporting rod, 95 limiting slide block III. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0031] Embodiment 1:

[0032] Please see attached Figure 1-2 As shown, the present invention provides a metal wire take-up assembly with a long wire head retention function, including a take-up box frame 1, both ends of the take-up box frame 1 are fixedly provided with a transport truss 2, the top of the take-up box frame 1 is provided with a wire arrangement assembly component 3, the middle of the inner cavity of the take-up box frame 1 is provided with a safety gate 4, both sides of the safety gate 4 are provided with a group of clamping components, the clamping components include a curling shaft core assembly component 5 and a movable top core component 7, the curling shaft core assembly component 5 and the movable top core component 7 are arranged in a transversely aligned manner, a brake assembly 6 is provided between the curling shaft core assembly component 5 and the take-up box frame 1, and the curling shaft core assembly component 5, the brake assembly 6 and the movable top core component 7 are all assembled on the take-up box frame 1; a winding reel 8 is clamped between each group of clamping components, and a loading trolley 9 is provided at the bottom of the winding reel 8; like Figure 2-3 As shown, the take-up box frame 1 includes a frame body 11, a conveying platform 12 is fixedly provided at the middle of the bottom end of the frame body 11, a guide track Ⅰ 13 is fixedly provided on the upper surface of the conveying platform 12, and a mounting groove 14 is opened at the side wall of the frame body 11, and the mounting groove 14 is arranged in alignment with the curling shaft core assembly component 5 and the movable top core component 7; two sets of main drive motors 10 are also provided at the side wall of the frame body 11, and a pulley is fixedly provided at the output shaft of the main drive motor 10, and a V-belt 01 is connected between the pulley and the main drive wheel 52; like Figure 4As shown, the transport truss 2 includes an outer connecting frame 21, which is fixedly connected to the end of the take-up box frame 1 by bolts, and a guide rack II 22 is fixedly provided on the upper surface of the outer connecting frame 21, and guide rails III 23 are provided in parallel on both sides of the guide rack II 22; a transmission frame 24 is sleeved on the outer side of the outer connecting frame 21, and a transmission motor I 25 is fixedly provided at the center of the top of the transmission frame 24, and the output shaft of the transmission motor I 25 passes through the transmission frame 24 and is fixedly connected with a driving gear, and the transmission motor I 25 is meshed with the guide rack II 22 through the driving gear. A limit slider I 26 is fixedly provided on the inner wall of the transmission frame 24, and the limit slider I 26 is arranged in alignment with the guide rail III 23 and is slidably connected; longitudinal hydraulic cylinders 27 are fixedly provided on both sides of the transmission frame 24, and a transverse hydraulic cylinder 28 is fixedly provided at the output shaft of the longitudinal hydraulic cylinder 27, and a clamping protrusion 29 is fixedly provided at the output shaft of the transverse hydraulic cylinder 28, and a through groove is opened on the outer wall of the transmission frame 24 at a position corresponding to the clamping protrusion 29; Specifically, when the device of the present invention is used to wind up the metal wire, the transmission frame 24 corresponding to the transport trunnions 2 on both sides returns to the side away from the take-up box frame 1, at which time the transverse hydraulic cylinder 28 is extended, and the blank winding reel 8 is clamped by the two clamping protrusions 29, and then the longitudinal hydraulic cylinder 27 is retracted, driving the transverse hydraulic cylinder 28 clamping the winding reel 8 to be lifted as a whole, and then the transmission motor Ⅰ25 works through the meshing transmission of the driving gear and the guide rack Ⅱ22, and the limited sliding between the limit slider Ⅰ26 and the guide rail Ⅲ23, and the transmission frame 24 transports the taken winding reel 8 to the position of the take-up box frame 1, and then the transverse hydraulic cylinder 28 is retracted, and the winding reel 8 falls to the top of the loading trolley 9, and the winding reel 8 is transported to the clamping assembly position via the loading trolley 9. During this period, the transport trunnions 2 on both sides transport the winding reel 8 synchronously, and the two winding reels 8 are synchronously assembled at the clamping assembly position; After the loading trolley 9 is lifted, the winding reel 8 is clamped by the coiling shaft core assembly component 5 and the movable top core assembly 7, and then the winding reel 8 follows the rotation transmission of the coiling shaft core assembly component 5 to realize the winding of the metal wire introduced into the winding box frame 1 through the wire arrangement assembly component 3. When a single winding reel 8 completes the cable winding length, the wire arrangement assembly component 3 and the drum changing transfer component 17 move to the longitudinal position of the winding reel 8 clamped by another clamping component, so that an inclined wire state passing through the position of the safety gate 4 is formed between the drum changing transfer component 17 and the winding reel 8. Through the "closing" action of the safety gate 4, the inclined wire is cut off, and the winding work of the single-roll winding reel 8 is completed; When an inclined wire state is formed between the cable arrangement assembly component 3 and the winding reel 8, the winding reel 8 corresponding to the other clamping component continues to reel in the cut wire, and the winding reel 8 after reeling is transported out of the wire take-up box frame 1 under the action of the loading trolley 9 and the transport truss 2, and the empty winding reel 8 is transported to the clamping component position again. The two groups of clamping component positions alternately reel in the wire and send out the reeled winding reel 8, which can effectively ensure the efficient operation of the wire reeling device.

[0033] Embodiment 2:

[0034] Based on the clamping assembly proposed in Example 1, the present invention provides a further technical solution for the curling shaft core assembly assembly 5 and the movable top core assembly 7.

[0035] See also Figure 7-9 and Fig.11 The winding shaft core assembly component 5 provided by the present invention includes a main transmission shaft 51, a main transmission wheel 52 is fixedly provided at one end of the main transmission shaft 51, a mounting plate 55 is fixedly provided at the other end of the main transmission shaft 51, an outer connecting column 53 is fixedly provided at the center of the main transmission wheel 52, and a transmission bearing 54 is provided at the connection between the main transmission shaft 51 and the mounting groove 14; a tightening convex seat Ⅰ56 is fixedly provided at the center of the mounting plate 55, a semi-annular locking seat 57 is provided on the outer side of the tightening convex seat Ⅰ56, the mounting plate 55 is provided with a tightening convex seat Ⅰ56, and the edge of one side of the mounting plate 55 is chamfered in a slope shape, and an outer connecting protrusion 58 is detachably fixed at the outer edge of the mounting plate 55, one side of the outer connecting protrusion 58 is in contact with the corresponding edge of the mounting plate 55, and an opening groove is provided at one end of the outer connecting protrusion 58, and the opening groove corresponding to the outer connecting protrusion 58 and the chamfered outer edge of the mounting plate 55 together form a "V"-shaped groove; See also Fig.11 The movable top core assembly 7 includes a T-shaped shaft 71, which is aligned with the mounting groove 14, and the aperture of the mounting groove 14 is larger than the outer diameter of the T-shaped shaft 71, and the T-shaped shaft 71 passes smoothly through the mounting groove 14; both sides of the end of the T-shaped shaft 71 are provided with an adjusting hydraulic cylinder II 72, and the output end of the adjusting hydraulic cylinder II 72 is fixedly connected to the T-shaped shaft 71, and the adjusting hydraulic cylinder II 72 is fixedly installed in the mounting groove 14, and the top end of the T-shaped shaft 71 is connected to a tightening convex seat II 73 by a bearing; See also Fig.12The winding reel 8 includes an I-shaped wheel reel 81, and a locking groove 82 is opened at the center of both ends of the I-shaped wheel reel 81. The tightening protrusion I56 and the tightening protrusion II73 are both adapted to the locking groove 82, wherein the tightening protrusion I56 and the tightening protrusion II73 are both set to a truncated cone shape slightly larger than the locking groove 82. Through the lateral resistance of the winding shaft core assembly component 5 and the movable top core component 7 to the winding reel 8, the friction force between the tightening protrusion I56 and the tightening protrusion II73 and the locking groove 82 is formed, and the bearing between the T-shaped shaft 71 and the tightening protrusion II73 is matched to ensure that the clamping component and the winding reel 8 can smoothly carry out the winding work of the wire.

[0036] Specifically, the loading trolley 9 transports the blank winding reel 8 to the longitudinal position of the clamping assembly, and the loading trolley 9 lifts the height of the winding reel 8 to the height of the clamping assembly. At this time, the output shaft of the adjusting hydraulic cylinder II 72 is contracted, driving the T-shaped shaft 71 together with the tightening convex seat II 73 to move toward the corresponding direction of the winding shaft core assembly assembly 5, through the correspondence between the tightening convex seat II 73 and the tightening convex seat I 56 and the locking groove 82, and combined with the limiting bearing between the locking seat 57 and the I-shaped wheel winding tube 81, the winding reel 8 is clamped by the winding shaft core assembly assembly 5 and the movable top core assembly 7; After the external wire is introduced into the take-up box frame 1 through the wire arrangement assembly component 3, the wire is pulled to the outer edge of the installation disk 55 by the drum transfer component 17. As the installation disk 55 rotates, the end of the wire is clamped into the "V"-shaped clamping groove to complete the fixation between the end of the wire and the winding drum 8; after the winding drum 8 is clamped, the main drive motor 10 starts working, and the V-belt 01 is linked between the pulley at the output shaft and the main transmission wheel 52, and the installation disk 55 is driven to rotate at a uniform speed through the main transmission shaft 51, so that the winding drum 8 is uniformly clamped by the clamping component. The wire is evenly wound in the I-wheel reel tube 81, and when the single-roll winding reel 8 completes the wire winding work, it moves to the top of another clamping assembly under the traction force of the wire arranging assembly 3 and the reel transfer assembly 17 on the wire, so that an inclined wire is formed between the reel transfer assembly 17 and the fully wound winding reel 8, and the "V"-shaped groove at the edge of the winding shaft core assembly 5 is at the edge, so that it can first contact with the inclined wire. , and the winding shaft core assembly component 5 is pulled by the main driving motor 10 and the V-belt 01, and the mounting plate 55 rotates at a high speed and uniform speed, and the external protrusion 58 and the "V"-shaped groove of the chamfered outer edge of the mounting plate 55 lock the wire at this place, forming a fixing point of the blank winding reel 8 for the wire, and a longer reserved length is formed at one end between the fixed point and the winding groove of the I-shaped wheel reel 81. Because the conventional size of the winding reel 8 is about 80cm-100cm in diameter, the length of the wire head left at this end can reach 1M-1.5M. With the subsequent winding process After the work is completed, the safety gate 4 cuts the wire to form the outermost layer of wire head that is easy to find, and forms a continuous winding line for the metal wire on the winding reel 8, and both ends of the wound continuous wire form long heads that are easy to find, which is convenient for subsequent wiring work. The introduction of the automated long head structure, through the coordinated design of the "V"-shaped card slot, the curling shaft core assembly component 5 and the movable top core component 7, can retain a longer length of wire head during the winding process, which is convenient for subsequent processing and use, and greatly improves the utilization rate and processing efficiency of the wire; Embodiment 3:

[0037] Based on the wire take-up box frame 1 proposed in Example 1, the present invention provides a further technical solution for the wire arrangement assembly component 3 and the safety gate 4.

[0038] See also Figure 2-6 and Figure 14-15, a bobbin changing and transferring assembly 17 is further provided between the two main driving motors 10 provided by the present invention, and the bobbin changing and transferring assembly 17 is fixedly connected to the frame body 11; the bobbin changing and transferring assembly 17 includes a carrying beam 171, the bottom end of the carrying beam 171 is fixedly connected to the frame body 11, a U-shaped frame 172 is sleeved outside the carrying beam 171, a carrying rack 174 is provided at the top end of the U-shaped frame 172, a folding line wheel 175 is rotatably provided at the front side of the carrying rack 174, a body position expansion and contraction rod 176 is provided between the rear side of the carrying rack 174 and the carrying beam 171, and both the connections of the carrying rack 174 and the carrying beam 171 with the two ends of the body position expansion and contraction rod 176 are rotatably connected through pin shafts; a front and rear driving assembly 173 is provided between one side of the U-shaped frame 172 and the carrying beam 171; sliding limit members 177 are provided between the inner wall of the U-shaped frame 172 and the carrying beam 171 and between the bottom surface of the carrying rack 174 and the U-shaped frame 172, and the sliding limit members 177 include sliders and slide rails, wherein the slide rails are slidably connected to the sliders; The wire arranging and assembling assembly 3 includes a tractor seat 31, a driving motor II 32 is fixedly provided on one side of the top of the tractor seat 31, an outer traction frame 39 is fixedly provided on the other side of the top of the tractor seat 31, the shape of the outer traction frame 39 is set as an "L" shape, and the top end of the outer traction frame 39 protrudes out of the tractor seat 31; guiding rails II 15 and guiding racks I 16 are respectively fixedly provided on both sides of the top end of the frame body 11; a driving gear 33 is fixedly provided at the output shaft end of the driving motor II 32, the driving gear 33 is meshed with the guiding rack I 16 for transmission, a limiting slider II 38 is fixedly provided at the bottom end of one side of the tractor seat 31, and the limiting slider II 38 is arranged in alignment with the guiding rail II 15 and is slidably connected thereto; a driving motor III 34 is fixedly provided in the inner cavity of the tractor seat 31, a driving lead screw 36 is provided between the output shaft of the driving motor III 34 and the inner wall of the tractor seat 31, the end of the driving lead screw 36 far from the driving motor III 34 is connected to the inner wall of the tractor seat 31 through a bearing, and a limiting slide bar 37 is also fixedly provided at the inner wall of the tractor seat 31; a sliding vehicle 35 is sleeved on the driving lead screw 36 and the limiting slide bar 37, the sliding vehicle 35 is in threaded transmission with the driving lead screw 36, and the sliding vehicle 35 is slidably connected to the limiting slide bar 37; wire pulling pulleys 310 are rotatably connected to the sliding vehicle 35, the outer wall of the tractor seat 31 and the end of the outer traction frame 39; Specifically, such as Fig.14As shown, the external wire is introduced into the wire take-up box frame 1 by the wire arrangement assembly component 3, and is pulled by the wire pulley 310 at multiple angles in the horizontal and vertical directions. The wire pulley 310 provided at the end of the external traction frame 39 serves as the entry end of the introduced wire, so that the pulled wire to be wound protrudes outward from the traction vehicle seat 31 and the top of the frame body 11, ensuring that the wire supported by the wire arrangement assembly component 3 is not affected by the frame body 11. As the winding shaft core assembly component 5 drives the winding reel 8 to rotate and take up the wire, the wire pull rotates smoothly around the wire pulley 310. At this time, the transmission motor II 32 drives the transmission gear 33 to mesh with the guide rack I 16, and combines the limited sliding of the limit slider II 38 and the guide rail II 15, and through the clockwise / counterclockwise rotation of the transmission motor II 32, the smooth lateral reciprocating motion of the cable assembly component 3 at the top of the frame body 11 is ensured; the wire pulling pulley 310 provided on the trolley 35 is used as the outlet of the introduced wire, and combined with the drive of the front and rear drive components 173 and the sliding limiter 177 between the carrying beam 171 and the molded frame 172, the wire assembly component 3 is ensured to move back and forth smoothly. The wire is introduced into the mounting plate 55 and the external protrusion 58 is fixed to the mounting plate 55. At this time, the telescopic rod 176 is extended, driving the carrier 174 to move laterally along the sliding limiter 177, thereby driving the cable at the position of the folding wheel 175 to generate an initial lateral force toward the storage groove position of the I-wheel reel 81. Subsequently, as the safety gate 4 cuts off the cable at this position (i.e., the blank winding reel 8 The main drive motor 10 drives the winding drum 8 to rotate, and the transmission motor III 34 rotates forward / reversely, which can drive the transmission screw 36 to rotate and transmit the thread of the trolley 35, and the limit slide 37 and the limit slide of the trolley 35 are combined to ensure that when the wire is wound by the winding drum 8, as the trolley 35 reciprocates, the subsequent wire is evenly wound in the winding groove of the I-shaped wheel winding tube 81, ensuring that the wire is neatly arranged during the winding process, avoiding the problems of wire confusion and crossing in the traditional winding process; See also Figure 6 The safety gate 4 includes a mounting base 41, and outer folding plates 42 are provided on both sides of the top of the mounting base 41. The outer folding plates 42 are arranged vertically with the mounting base 41, and the outer folding plates 42 and the mounting base 41 are fixed to the inner wall of the frame body 11 by bolts. A movable door plate 43 is provided between the two outer folding plates 42, and a guide pulley 44 is provided at the connection between the top of the outer folding plate 42 and the movable door plate 43; a guide track IV45 arranged parallel to the outer folding plate 42 is fixedly provided on the top of the mounting base 41, and an electric telescopic rod 46 is provided between the mounting base 41 and the movable door plate 43. The output shaft end of the electric telescopic rod 46 is fixedly connected to the movable door plate 43 through a connecting seat 47, and a limit slider IV is fixedly provided at the bottom of the connecting seat 47, and the limit slider IV is slidably connected to the guide track IV45; See also Fig.10 The brake assembly 6 includes a brake frame 61, an adjusting hydraulic cylinder I 62 and a sliding assembly 63. The sliding assembly 63 includes a slider and a slide rail. The slider is fixedly connected to the brake frame 61. The adjusting hydraulic cylinder I 62 and the slide rail are fixedly connected to the frame body 11. The output end of the adjusting hydraulic cylinder I 62 is connected to the brake frame 61. The brake frame 61 is set in an "L" shape, and when the adjusting hydraulic cylinder I 62 is in a retracted state, the end of the brake frame 61 conflicts with the outer connecting column 53. Specifically, when the wire on the single winding reel 8 is wound up, as the wire arrangement assembly 3 transfers the wire body to the winding reel 8 corresponding to another clamping assembly, at this time, the output shaft of the regulating hydraulic cylinder I 62 is contracted, driving the brake frame 61 to contact the outer connecting column 53 to form a braking action, and combined with the extension of the electric telescopic rod 46, the end of the movable door plate 43 is driven to contact the outer folding plate 42 to form a "closing" action, and the wire at the position of the safety gate 4 is cut off in a scissors-like manner, and the wire arrangement assembly 3 that has moved to the blank winding reel 8 is closed. The inclined wire between the assembly component 3 and the winding reel 8 that has been wound up is cut off. In this process, the control terminal equipped in the device can be used to set the time, and the displacement of the cable assembly component 3, the braking of the brake component 6 and the cutting process of the safety gate 4 are carried out simultaneously, so as to avoid the occurrence of wire breakage caused by the synchronous winding of the two winding reels 8, and prevent the occurrence of invalid idling, which can improve the flexibility and adaptability of the device, facilitate subsequent maintenance, and not only improve the efficiency and quality of winding, but also extend the service life of the device; Embodiment 4:

[0039] Based on the wire take-up box frame 1 proposed in Embodiment 1, the present invention provides a further technical solution for a loading trolley 9 .

[0040] See also Figure 8 and Fig.13 The loading trolley 9 provided by the present invention includes a lower platen 91 and an upper platen 92, a plurality of groups of adjusting hydraulic cylinders III 93 are arranged between the lower platen 91 and the upper platen 92, support rods 94 are fixedly arranged on both sides of the top of the upper platen 92, and limiting sliders III 95 are fixedly arranged on both sides of the bottom of the lower platen 91, and the limiting sliders III 95 are arranged to be slidably connected with the guide rails I 13, and a driving device is also installed between the loading trolley 9 and the take-up box frame 1; Specifically, when the winding reel 8 is transported to the top of the loading trolley 9 in the take-up box frame 1 by the transport truss 2, the cylindrical I-wheel reel 81 is supported by the support rod 94, and the corresponding driving device on the loading trolley 9 is operated and the limit sliding between the limit slider III 95 and the guide rail I 13 is operated to the clamping assembly position, and then the output shaft of the regulating hydraulic cylinder III 93 is extended to lift the height of the winding reel 8 on the top of the loading trolley 9, so that the height of the locking grooves 82 at both ends of the winding reel 8 is flush with the height of the tightening convex seat II 73 and the tightening convex seat I 56 corresponding to the clamping assembly, and the winding reel 8 is lifted. The winding reel 8 is installed in the wire take-up box frame 1 for transportation by the clamping assembly, and after the winding work of the winding reel 8 is completed, the movable top core assembly 7 contracts and loses the clamping effect, and the wound winding reel 8 falls back to the position of the loading trolley 9, so that it is transported out of the wire take-up box frame 1, and the blank winding reel 8 is transported to the wire take-up box frame 1 again. Because the clamping assemblies on both sides perform the wire winding work at intervals, the loading trolley 9 is given sufficient time for transporting out / returning, and at the same time, the mechanism is given rest time between workpieces to avoid the reduction of the mechanical service life caused by mechanical fatigue.

[0041] Finally, a few points should be explained: In the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, which can be a mechanical connection or an electrical connection, or the internal communication of two components, or a direct connection. "upper", "lower", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may change; Secondly: In the drawings of the embodiments disclosed in the present invention, only the structures related to the embodiments disclosed in the present invention are involved, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present invention can be combined with each other; Finally: The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A metal wire take-up assembly with a long wire head retention function, comprising a take-up box frame (1), characterized in that: Both ends of the wire take-up box frame (1) are fixedly provided with a transport truss (2), the top of the wire take-up box frame (1) is provided with a wire arrangement assembly component (3), the middle part of the inner cavity of the wire take-up box frame (1) is provided with a safety gate (4), both sides of the safety gate (4) are provided with a group of clamping components, the clamping components include a curling shaft core assembly component (5) and a movable top core component (7), and the curling shaft core assembly component (5) and the movable top core component (7) are arranged in a transversely aligned manner; A winding drum (8) is clamped between each group of the clamping assemblies, and a loading trolley (9) is provided at the bottom of the winding drum (8); The curling shaft core assembly component (5) comprises a main transmission shaft (51), one end of the main transmission shaft (51) is fixedly provided with a mounting plate (55), and an outer connection protrusion (58) is detachably fixedly provided at the outer edge of the mounting plate (55); The wire take-up box frame (1) comprises a bobbin changing transfer assembly (17).

2. The metal wire take-up assembly with long wire head retention function according to claim 1, characterized in that: The wire take-up box frame (1) comprises a frame body (11), a conveying platform (12) is fixedly provided at the middle of the bottom end of the frame body (11), a guide track I (13) is fixedly provided on the upper surface of the conveying platform (12), and a mounting groove (14) is provided at the side wall of the frame body (11), and the mounting groove (14) is arranged in alignment with the curling shaft core assembly component (5) and the movable top core component (7); A guide rail II (15) and a guide rack I (16) are fixedly provided on both sides of the top of the frame body (11); A main transmission wheel (52) is fixedly provided at one end of the main transmission shaft (51); the mounting plate (55) is provided with a tightening protrusion I (56) whose edge is chamfered in a slope shape; one side of the external connection protrusion (58) is in contact with the edge corresponding to the mounting plate (55); one end of the external connection protrusion (58) is provided with an opening groove; the opening groove corresponding to the external connection protrusion (58) and the chamfered outer edge of the mounting plate (55) together form a "V"-shaped slot; Two sets of main drive motors (10) are also provided on the side wall of the frame body (11), and belt pulleys are fixedly provided on the output shafts of the main drive motors (10), and a V-belt (01) is connected between the belt pulleys and the main drive wheel (52); The barrel changing transfer assembly (17) is arranged between the two main driving motors (10), and the barrel changing transfer assembly (17) is fixedly connected to the frame body (11).

3. The metal wire take-up assembly with long wire head retention function according to claim 1, characterized in that: The transport truss (2) comprises an outer connecting frame (21), the outer connecting frame (21) is fixedly connected to the end of the take-up box frame (1) by bolts, a guide rack II (22) is fixedly provided on the upper surface of the outer connecting frame (21), and guide rails III (23) are provided in parallel on both sides of the guide rack II (22); A transmission frame (24) is sleeved on the outer side of the outer connecting frame (21), a transmission motor I (25) is fixedly provided at the center of the top end of the transmission frame (24), an output shaft of the transmission motor I (25) passes through the transmission frame (24) and is fixedly connected to a driving gear, the transmission motor I (25) is meshed with the guide rack II (22) through the driving gear, a limit slider I (26) is fixedly provided on the inner wall of the transmission frame (24), the limit slider I (26) is arranged in alignment with the guide rail III (23) and is slidably connected; A longitudinal hydraulic cylinder (27) is fixedly provided on both sides of the transmission frame (24); a transverse hydraulic cylinder (28) is fixedly provided at the output shaft of the longitudinal hydraulic cylinder (27); a clamping protrusion (29) is fixedly provided at the output shaft of the transverse hydraulic cylinder (28); and a through groove is provided on the outer wall of the transmission frame (24) at a position corresponding to the clamping protrusion (29).

4. The metal wire take-up assembly with long wire head retention function according to claim 2, characterized in that: The cable arrangement assembly (3) comprises a traction vehicle seat (31), a transmission motor II (32) is fixedly provided on one side of the top of the traction vehicle seat (31), an external traction frame (39) is fixedly provided on the other side of the top of the traction vehicle seat (31), the external traction frame (39) is configured to be in an "L" shape, and the top end of the external traction frame (39) protrudes outward from the traction vehicle seat (31); A transmission gear (33) is fixedly provided at the output shaft end of the transmission motor II (32), and the transmission gear (33) is meshed with the guide rack I (16) for transmission. A limit slider II (38) is fixedly provided at the bottom end of one side of the traction vehicle seat (31), and the limit slider II (38) is arranged in alignment with the guide rail II (15) and is slidably connected. A transmission motor III (34) is fixedly arranged in the inner cavity of the tractor seat (31); a transmission screw (36) is arranged between the output shaft of the transmission motor III (34) and the inner wall of the tractor seat (31); an end of the transmission screw (36) away from the transmission motor III (34) is connected to the inner wall of the tractor seat (31) via a bearing; a limit slide bar (37) is also fixedly arranged on the inner wall of the tractor seat (31); A trolley (35) is sleeved on the transmission screw rod (36) and the limit slide rod (37), the trolley (35) and the transmission screw rod (36) are threadedly driven, and the trolley (35) and the limit slide rod (37) are slidably connected; The outer walls of the trolley (35) and the traction vehicle seat (31) and the end of the outer traction frame (39) are all rotatably connected with a pulling pulley (310).

5. The metal wire take-up assembly with long wire head retention function according to claim 1, characterized in that: The safety gate (4) comprises a mounting base (41), and outer folding plates (42) are provided on both sides of the top of the mounting base (41), the outer folding plates (42) and the mounting base (41) are arranged vertically, and the outer folding plates (42) and the mounting base (41) are fixed to the inner wall of the frame body (11) by bolts, and a movable door plate (43) is provided between the two outer folding plates (42), and a guide pulley (44) is provided at the connection between the top of the outer folding plate (42) and the movable door plate (43); A guide track IV (45) arranged parallel to the outer folding plate (42) is fixedly provided on the top of the mounting base (41); an electric telescopic rod (46) is provided between the mounting base (41) and the movable door plate (43); an output shaft end of the electric telescopic rod (46) is fixedly connected to the movable door plate (43) via a connecting seat (47); a limit slider IV is fixedly provided at the bottom end of the connecting seat (47); and the limit slider IV is slidably connected to the guide track IV (45).

6. The metal wire take-up assembly with long wire head retention function according to claim 2, characterized in that: A transmission bearing (54) is provided at the connection between the main transmission shaft (51) and the mounting groove (14); an outer connecting column (53) is fixedly provided at the center of the main transmission wheel (52); a tightening convex seat I (56) is fixedly provided at the center of the mounting plate (55); and a semi-annular locking seat (57) is provided on the outer side of the tightening convex seat I (56); A brake assembly (6) is provided between the crimping shaft core assembly component (5) and the take-up box frame (1); the crimping shaft core assembly component (5), the brake assembly (6) and the movable top core assembly (7) are all assembled on the take-up box frame (1); The brake assembly (6) comprises a brake frame (61), an adjusting hydraulic cylinder I (62) and a sliding assembly (63), wherein the sliding assembly (63) comprises a slider and a slide rail, wherein the slider is fixedly connected to the brake frame (61), the adjusting hydraulic cylinder I (62) and the slide rail are fixedly connected to the frame body (11), and the output end of the adjusting hydraulic cylinder I (62) is connected to the brake frame (61); the brake frame (61) is arranged in an "L" shape, and when the adjusting hydraulic cylinder I (62) is in a retracted state, the end of the brake frame (61) contacts the outer connecting column (53).

7. The metal wire take-up assembly with long wire head retention function according to claim 2, characterized in that: The movable top core assembly (7) comprises a T-shaped shaft (71), the T-shaped shaft (71) is arranged in alignment with the mounting groove (14), the hole diameter of the mounting groove (14) is larger than the outer diameter of the T-shaped shaft (71), and the T-shaped shaft (71) passes smoothly through the mounting groove (14); Adjusting hydraulic cylinders II (72) are provided on both sides of the end of the T-shaped shaft (71), the output end of the adjusting hydraulic cylinder II (72) is fixedly connected to the T-shaped shaft (71), and the adjusting hydraulic cylinder II (72) is fixedly installed in the installation groove (14), and the top end of the T-shaped shaft (71) is connected to a tightening convex seat II (73) via a bearing.

8. The metal wire take-up assembly with long wire head retention function according to claim 7, characterized in that: The winding drum (8) comprises an I-shaped wheel reel (81), and the centers of both ends of the I-shaped wheel reel (81) are provided with locking grooves (82), and the tightening protrusion I (56) and the tightening protrusion II (73) are both adapted to the locking grooves (82); The loading trolley (9) comprises a lower platen (91) and an upper platen (92), a plurality of groups of adjusting hydraulic cylinders III (93) are arranged between the lower platen (91) and the upper platen (92), support rods (94) are fixedly arranged on both sides of the top of the upper platen (92), and limit sliders III (95) are fixedly arranged on both sides of the bottom of the lower platen (91), the limit sliders III (95) are arranged to be slidably connected to the guide rails I (13), and a driving device is also installed between the loading trolley (9) and the wire take-up box frame (1).

9. The metal wire take-up assembly with long wire head retention function according to claim 2, characterized in that: The drum changing and transferring assembly (17) comprises a carrying beam (171), the bottom end of the carrying beam (171) is fixedly connected to the frame body (11), a shaped frame (172) is sleeved on the outside of the carrying beam (171), a carrier (174) is provided on the top of the shaped frame (172), a folding wheel (175) is rotatably provided on the front side of the carrier (174), a telescopic rod (176) is provided between the rear side of the carrier (174) and the carrying beam (171), and the connection points at both ends of the carrier (174) and the carrying beam (171) and the telescopic rod (176) are all rotatably connected via pins; A front and rear drive assembly (173) is provided between one side of the profile frame (172) and the carrying beam (171); A sliding stopper (177) is provided between the inner wall of the profile frame (172) and the carrying beam (171), and between the bottom surface of the carrier (174) and the profile frame (172). The sliding stopper (177) comprises a sliding block and a sliding rail, wherein the sliding rail is slidably connected to the sliding block.

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