Empty drum flattening device for stainless steel well lid production
By designing a hollow flattening device for the production of stainless steel manhole covers that includes conveying, testing, bearing and shading devices, the problems of unevenness and low production efficiency of the manhole covers are solved, and automated detection and flattening of the manhole covers are realized, and production efficiency and product quality are improved.
Patent Information
- Application Number
- CN202411878860.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-19
- Publication Date
- 2025-03-25
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the production process of existing stainless steel manhole covers, the surface of the manhole cover is uneven, resulting in low production efficiency and requires manual placement and removal of the manhole cover, which has problems of inconvenience.
A hollow flattening device for the production of stainless steel manhole covers is designed, including a conveying device, a detection device, a bearing device, a shading device, a pressure sensor, a time relay and a controller. It can automatically detect the hollow on the surface of the manhole cover, and realize the automatic placement and removal of the manhole cover through the cooperation of the pressure plate and the bearing plate.
It improves the inspection efficiency and production efficiency of manhole covers, reduces manual operation, realizes the automated processing of manhole covers, and improves the surface flatness and service life of the product.
Smart Images

Figure CN119681054A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of stainless steel manhole cover production, in particular to a hollowing flattening device for stainless steel manhole cover production. Background Art
[0002] Stainless steel manhole cover is a manhole cover product made of stainless steel plate as the base material. Its bottom is usually reinforced with angle steel and is made by cutting, folding and a full set of argon-fluorine welding processes. During the production process of stainless steel manhole covers, the stainless steel sheet covering its surface will have hollows, resulting in an uneven surface of the manhole cover, low fit between the stainless steel sheet and the supporting steel bars, and the connectors between the stainless steel sheet and the steel bars will collapse after long-term use, and the compressive strength of the manhole cover will be reduced. In response to the above problems, the existing technology is to flatten the manhole cover through a flattening device. However, for the existing flattening device, the staff needs to place each manhole cover on the flattening device for inspection. If there are hollows, they will be flattened, and if there are no hollows, they will be taken out. This method has low production efficiency and shortcomings. Summary of the invention
[0003] The purpose of the present invention is to solve the above technical problems and to provide a hollow drum flattening device for stainless steel manhole cover production.
[0004] The technical solution of the present invention is: a hollow drum flattening device for stainless steel manhole cover production, comprising a bottom plate, an L-shaped support plate, a pressing plate, a support seat and a plurality of first driving devices, wherein the support plate and the support seat are both arranged on the bottom plate, the first driving device is arranged on the support plate for driving the pressing plate to move up and down, and further comprising:
[0005] A conveying device, used for conveying the manhole cover;
[0006] A detection device, used for detecting the manhole cover transported by the transport device;
[0007] The receiving device comprises two L-shaped receiving plates, a weight-increasing block, an L-shaped limiting plate, a pull rope and four telescopic rods, one end of the telescopic rod is connected to the receiving plate, and the other end is rotatably connected to the bottom plate, the limiting plate is arranged on the telescopic rod, the weight-increasing block is arranged on the receiving plate, and the pull rope connects the receiving plate and the pressing plate;
[0008] A shielding device, used to shield one end of the receiving plate when in operation;
[0009] A pressure sensor, arranged on the shielding device;
[0010] A time relay and a controller, wherein the conveying device, the detection device, the shielding device, the pressure sensor and the time relay are all electrically connected to the controller.
[0011] Preferably, four U-shaped seats are provided on the bottom plate, and a rotating part is provided at one end of the telescopic rod, and the rotating part is rotatably connected to the U-shaped seat.
[0012] Preferably, at least two L-shaped top rods are provided on the bottom plate; the telescopic rod includes an outer tube and a T-shaped rod, one end of the T-shaped rod can slide in the outer tube, one end of the T-shaped rod is connected to the receiving plate, one end of the outer tube is rotatably connected to the bottom plate, and the T-shaped rod is provided with an inclined slot.
[0013] Preferably, the detection device includes a top detection plate and a sensor, and two horizontal plates, a rocker rod and an abutment plate, the two horizontal plates are spaced apart on the conveying device, and a placement groove and a second driving device are provided on the horizontal plate, a slide groove and a rotating rod are provided on the rocker rod, and the rocker rod is rotatably arranged in the placement groove through the rotating rod, round rods are provided at both ends of the detection plate, and the round rods cooperate with the slide grooves, the second driving device is used to drive the abutment plate to rotate in the placement groove, and the sensor is arranged on the horizontal plate to sense the rocker rod after rotation.
[0014] Preferably, the shielding device includes a baffle, two connecting plates and a third driving device, the connecting plate is arranged on the conveying device, and the third driving device is arranged on the connecting plate to drive the baffle to rotate forward and reverse.
[0015] Preferably, it also includes two correction devices, which are respectively arranged on the detection device and the receiving plate for correcting the manhole cover.
[0016] Preferably, the correction device comprises two fourth driving devices and two push plates, and the fourth driving devices are arranged on the detection device or the receiving plate to drive the push plate to move back and forth.
[0017] The beneficial effects of the present invention are as follows: in the present invention, the stainless steel manhole cover can be inspected during the process of being transported on the conveying device, thereby improving the inspection efficiency; when there is no hollow on the manhole cover, the manhole cover falls onto the inclined receiving plate and directly slides out from the baffle, thereby improving the production efficiency; when there is a hollow on the manhole cover, the receiving plate is connected to the pressure plate by a pull rope, and can move up and down with the pressure plate, so as to realize automatic placement of the manhole cover on the support seat and then take it out from the support seat without the need for staff to place it. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a front view of the overall structure of a preferred embodiment of the present invention;
[0019] Figure 2 Figure 1 A partial enlarged view of the middle part;
[0020] Figure 3 is a top view of the connection between the conveying device and the detection device in a preferred embodiment of the present invention;
[0021] Figure 4 is a cross-sectional view of a detection device in a preferred embodiment of the present invention;
[0022] Figure 5 yes Figure 4 A partial enlarged view of point B in the middle;
[0023] Figure 6 is a schematic diagram of an L-shaped ejector rod in a preferred embodiment of the present invention;
[0024] Figure 7 is a cross-sectional view of a telescopic rod in a preferred embodiment of the present invention;
[0025] Figure 8 is a top view of a detection board in a preferred embodiment of the present invention;
[0026] Fig. 9 is a top view of a swing rod in a preferred embodiment of the present invention;
[0027] Fig.10 It is a top view of the connection between the receiving device and the shielding device in a preferred embodiment of the present invention;
[0028] Fig.11 It is a schematic diagram of a receiving plate in a preferred embodiment of the present invention.
[0029] Figure numerals: base plate 10, U-shaped seat 101, L-shaped top rod 102, support plate 2, pressure plate 3, support seat 4, first drive device 5, conveying device 6, receiving plate 7, weight block 8, limit plate 9, pull rope 11, telescopic rod 12, outer tube 121, T-shaped rod 122, slot 1221, pressure sensor 13, detection plate 14, round rod 141, sensor 15, cross plate 16, placement slot 161, second drive device 162, rocker arm 17, slide slot 171, rotating rod 172, abutment plate 18, baffle 19, connecting plate 20, third drive device 21, fourth drive device 22, push plate 23. DETAILED DESCRIPTION
[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0031] Reference Figures 1 to 11A hollow drum flattening device for stainless steel manhole cover production includes a bottom plate 10, an L-shaped support plate 2, a pressing plate 3, a support seat 4 and a plurality of first driving devices 5, wherein the support plate 2 and the support seat 4 are both arranged on the bottom plate 10, and the first driving device 5 is arranged on the support plate 2 for driving the pressing plate 3 to move up and down, and further includes:
[0032] A conveying device 6, used for conveying the manhole cover;
[0033] A detection device, used for detecting the manhole cover transported by the transport device 6;
[0034] The receiving device includes two L-shaped receiving plates 7, a weight-increasing block 8, an L-shaped limiting plate 9, a pull rope 11, and four telescopic rods 12, one end of the telescopic rod 12 is connected to the receiving plate 7, and the other end is rotatably connected to the bottom plate 10, the limiting plate 9 is arranged on the telescopic rod 12, the weight-increasing block 8 is arranged on the receiving plate 7, and the pull rope 11 connects the receiving plate 7 and the pressing plate 3;
[0035] A shielding device, used to shield one end of the receiving plate 7 when in operation;
[0036] A pressure sensor 13, arranged on the shielding device;
[0037] The time relay and controller, the conveying device 6, the detection device, the shielding device, the pressure sensor 13 and the time relay are all electrically connected to the controller. In the present invention, the stainless steel manhole cover is placed upside down on the conveying device 6, and the manhole cover is conveyed forward by the conveying device 6. The detection device detects the moving stainless steel manhole cover. When no hollow drum is detected on the manhole cover, the conveying device 6 conveys the manhole cover to the two receiving plates 7. The original position of the receiving plates 7 is inclined, and the manhole cover slides directly from the receiving plates 7. When a hollow drum is detected on the manhole cover, the detection device sends a signal to the controller, and the controller controls the shielding device to work to shield one end of the receiving plate 7. After the conveying device 6 conveys the manhole cover to the two receiving plates 7, the manhole cover slides and abuts against the pressure sensor 13. The pressure sensor 13 is subjected to the force and sends a signal to the controller. The controller controls the time relay and several first drive devices 5 to work, and controls the conveying device 6 to stop working. Several first drive devices 5 drive the pressure plate 3 to move downward, and the pull rope 11 also moves downward. Due to the weight block 8 After the extension rod 12 is returned to its original position, the extension rod 12 is pulled counterclockwise by the extension plate 7, and the flattened manhole cover slides out from the extension plate 7. Specifically, no reinforcing steel bars are installed in the manhole cover. After the manhole cover is flattened, the steel bars are installed so that they can fit better with the inside of the manhole cover; the conveying device 6 is an existing belt conveyor; and the first driving device 5 is a cylinder.
[0038] As a preferred embodiment of the present invention, it may also have the following additional technical features:
[0039] In this embodiment, four U-shaped seats 101 are provided on the bottom plate 10, and a rotating part is provided at one end of the telescopic rod 12, and the rotating part is rotatably connected to the U-shaped seat 101. Specifically, the bottom of the outer tube 121 is provided with rotating parts on both sides, and the rotating parts are rotatably connected to the two side walls of the U-shaped seat 101, so that the telescopic rod 12 can rotate relative to the bottom plate 10.
[0040] In this embodiment, at least two L-shaped push rods 102 are provided on the bottom plate 10; the telescopic rod 12 includes an outer tube 121 and a T-shaped rod 122, one end of the T-shaped rod 122 can slide in the outer tube 121, one end of the T-shaped rod 122 is connected to the receiving plate 7, one end of the outer tube 121 is rotatably connected to the bottom plate 10, and an inclined groove 1221 is provided on the T-shaped rod 122. In the original position, the top of the L-shaped push rod 102 abuts against the top wall of the groove 1221. When the pressing plate 3 moves downward, the receiving plate 7 is still inclined, and the T-shaped rod 122 is abutted by the L-shaped push rod 102 and cannot move downward. At this time, the weight-increasing block 8 The bottom of the outer tube 121 rotates on the bottom plate 10 until the limit plate 9 abuts against the bottom plate 10. At this time, the receiving plate 7 is in a horizontal state and the L-shaped top rod 102 is out of the slot 1221. The T-shaped rod 122 moves downward under the action of gravity until the manhole cover cooperates with the support seat 4. When the manhole cover is flattened, due to the action of the weight block 8, the receiving plate 7 moves vertically upward under the action of the pull rope 11. When one end of the T-shaped rod 122 cannot move in the outer tube 121, the top end of the receiving plate 7 is acted on by the pull rope 11 to exert force on the telescopic rod 12 to rotate counterclockwise on the bottom plate 10 and return to its original position. The baffle 19 does not block one end of the receiving plate 7, and the manhole cover slides out from the baffle 19. Specifically, the number of L-shaped top rods 102 can be four, and each T-shaped rod 122 is provided with a slot 1221.
[0041] In this embodiment, the detection device includes a top detection plate 14 and a sensor 15, as well as two horizontal plates 16, a rocker rod 17 and an abutment plate 18, the two horizontal plates 16 are arranged on the conveying device 6 at intervals, and the horizontal plate 16 is provided with a placement groove 161 and a second driving device 162, the rocker rod 17 is provided with a slide groove 171 and a rotating rod 172, the rocker rod 17 is rotatably arranged in the placement groove 161 through the rotating rod 172, round rods 141 are provided at both ends of the detection plate 14, the round rod 141 cooperates with the slide groove 171, the second driving device 162 is used to drive the abutment plate 18 to rotate in the placement groove 161, the sensor 15 is arranged on the horizontal plate 16 to sense the rotated rocker rod 17, and when the conveying device 6 drives the manhole cover to move, the bottom of the detection plate 14 is in contact with the upper end surface of the manhole cover, and when there is a hollow drum on the manhole cover, the bulging part on it will move when the manhole cover moves. The detection plate 14 is thrusted to move to the left, and the swing rod 17 rotates counterclockwise under the force. When the sensor 15 senses the swing rod 17, it sends a signal to the controller, controls the shielding device to work to shield one end of the receiving plate 7, and controls the second drive device 162 to work to drive the abutment plate 18 to rotate so that it does not contact the top of the detection plate 14. The end of the detection plate 14 that is not provided with the slide groove 171 is provided with a weight-increasing member. The swing rod 17 rotates clockwise in the placement groove 161 to drive the detection plate 14 to rotate so that the bottom of the detection plate 14 is separated from the upper end surface of the manhole cover. The manhole cover is not blocked by the bottom of the detection plate 14 and moves to the receiving plate 7. At the same time, the detection plate 14 rotates and slides in the slide groove 171 through the round rod 141 under the action of its own gravity and returns to the original position. When the pressure sensor 13 is subjected to the force, it sends a signal to the controller, and the controller controls the second drive device 162 to work to drive the abutment plate 18 to rotate in the opposite direction and return to the original position to contact the top of the detection plate 14. Specifically, the second drive device 162 is a servo motor.
[0042] In this embodiment, the shielding device includes a baffle 19, two connecting plates 20 and a third driving device 21, wherein the connecting plate 20 is arranged on the conveying device 6, and the third driving device 21 is arranged on the connecting plate 20 for driving the baffle 19 to rotate forward and reversely. After the sensor 15 senses the swing rod 17, it sends a signal to the controller to control the third driving device 21 to drive the baffle 19 to rotate to shield one end of the receiving plate 7. When the time relay reaches the preset value, it sends a signal to the controller, and the controller controls the third driving device 21 to drive the baffle 19 to rotate in the opposite direction, and the baffle 19 returns to its original position, and the manhole cover slides out from the baffle 19. Specifically, the third driving device 21 is a servo motor; a belt conveyor can be arranged on one side of the baffle 19, and the manhole cover falls on the belt conveyor to avoid the manhole cover from being damaged and can be transported out.
[0043] In this embodiment, two correction devices are also included, which are respectively arranged on the detection device and the receiving plate 7 for correcting the manhole cover.
[0044] In this embodiment, the correction device includes two fourth drive devices 22 and a push plate 23, each of which is arranged on the detection device or the receiving plate 7 to drive the push plate 23 to move back and forth. When the sensor 15 senses the swing rod 17, it sends a signal to the controller to control the two fourth drive devices 22 on the transverse plate 16 to work, and the fourth drive device 22 drives the push plate 23 to move and contact the side of the manhole cover. After the manhole cover is corrected to a horizontal state, the fourth drive device 22 works to drive the push plate 23 back to its original position. When the pressure sensor 13 is acted upon by a force, it sends a signal to the controller, and the controller controls the fourth drive device 22 on the receiving plate 7 to work, and the fourth drive device 22 drives the push plate 23 to move and contact the side of the manhole cover. After the manhole cover is corrected to a horizontal state, the fourth drive device 22 works to drive the push plate 23 back to its original position. Specifically, the fourth drive device 22 is a cylinder; the receiving plate 7 and the transverse plate 16 are both provided with grooves for placing the push plate 23, so that one side of the push plate 23 is flush with one side of the receiving plate 7 and the transverse plate 16, respectively.
[0045] It should be noted that the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, an element defined by the sentence "comprises a ..." does not exclude the existence of other identical elements in the process, method, article or device including the element.
[0046] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A hollow drum flattening device for stainless steel manhole cover production, comprising a bottom plate (10), an L-shaped support plate (2), a pressing plate (3), a support seat (4) and a plurality of first driving devices (5), wherein the support plate (2) and the support seat (4) are both arranged on the bottom plate (10), and the first driving device (5) is arranged on the support plate (2) for driving the pressing plate (3) to move up and down, characterized in that: Also includes: A conveying device (6) for conveying the manhole cover; A detection device, used for detecting the manhole cover transported by the transport device (6); A receiving device, comprising two L-shaped receiving plates (7), a weight-increasing block (8), an L-shaped limiting plate (9), a pull rope (11) and four telescopic rods (12), one end of the telescopic rod (12) being connected to the receiving plate (7) and the other end being rotatably connected to the bottom plate (10), the limiting plate (9) being arranged on the receiving plate (7), the weight-increasing block (8) being arranged on the receiving plate (7), and the pull rope (11) connecting the receiving plate (7) and the pressing plate (3); A shielding device, used for shielding one end of the receiving plate (7) when in operation; A pressure sensor (13), arranged on the shielding device; A time relay and a controller, wherein the conveying device (6), the detection device, the shielding device, the pressure sensor (13) and the time relay are all electrically connected to the controller.
2. The hollow drum flattening device for stainless steel manhole cover production according to claim 1 is characterized in that: Four U-shaped seats (101) are provided on the bottom plate (10), and a rotating portion is provided at one end of the telescopic rod (12), and the rotating portion is rotatably connected to the U-shaped seat (101).
3. The hollow drum flattening device for stainless steel manhole cover production according to claim 1 is characterized in that: At least two L-shaped top rods (102) are provided on the bottom plate (10); the telescopic rod (12) comprises an outer tube (121) and a T-shaped rod (122); one end of the T-shaped rod (122) can slide in the outer tube (121); one end of the T-shaped rod (122) is connected to the receiving plate (7); one end of the outer tube (121) is rotatably connected to the bottom plate (10); and an inclined slot (1221) is provided on the T-shaped rod (122).
4. The hollow drum flattening device for stainless steel manhole cover production according to claim 1 is characterized in that: The detection device comprises a top detection plate (14) and a sensor (15), two transverse plates (16), a rocker (17) and an abutment plate (18), the two transverse plates (16) being arranged at intervals on the conveying device (6), and the transverse plate (16) being provided with a placement groove (161) and a second driving device (162), the rocker (17) being provided with a slide groove (171) and a rotating rod (172), the rocker (17) being rotatably arranged in the placement groove (161) through the rotating rod (172), round rods (141) being provided at both ends of the detection plate (14), the round rods (141) being matched with the slide grooves (171), the second driving device (162) being used for driving the abutment plate (18) to rotate in the placement groove (161), and the sensor (15) being arranged on the transverse plate (16) for sensing the rocker (17) after rotation.
5. The hollow drum flattening device for stainless steel manhole cover production according to claim 1 is characterized in that: The shielding device comprises a baffle (19), two connecting plates (20) and a third driving device (21), wherein the connecting plate (20) is arranged on the conveying device (6), and the third driving device (21) is arranged on the connecting plate (20) and is used to drive the baffle (19) to rotate forward and reverse.
6. The hollow drum flattening device for stainless steel manhole cover production according to claim 1 is characterized in that: It also comprises two correction devices, which are respectively arranged on the detection device and the receiving plate (7) and are used to correct the manhole cover.
7. The hollow drum flattening device for stainless steel manhole cover production according to claim 6 is characterized in that: The correction device comprises two fourth drive devices (22) and a push plate (23), each of which is arranged on the detection device or the receiving plate (7) to drive the push plate (23) to move back and forth.