Automatic correcting device and method for upper supporting plate on outer edge of plate

Abstract

The invention discloses an automatic correction device and method for an upper supporting plate on the outer edge of a plate, and relates to the technical field of correction of the upper supporting plate on the outer edge of the plate. A positioning assembly used for positioning the plate is arranged on the top surface of a top plate, and a cover plate is fixedly arranged on the top surface of the top plate and located on the right side of the positioning assembly; a horizontally-arranged guide groove is formed between the cover plate and the top plate, an L-shaped plate is arranged on the right side of the cover plate, a horizontal plate of the L-shaped plate is fixedly arranged on the bottom surface of the top plate, and a vertical plate of the L-shaped plate and the cover plate are oppositely arranged left and right; a correcting air cylinder is fixedly arranged on the outer end face of a vertical plate of the L-shaped plate, a piston rod of the correcting air cylinder leftwards penetrates through the vertical plate of the L-shaped plate, a limiting plate is fixedly arranged at the extending end of the piston rod, a correcting block is fixedly arranged on the left end face of the extending end of the sliding block, and the left end face of the correcting block is an arc-shaped face. The correcting device has the beneficial effects that the working intensity of workers is relieved, and the correcting efficiency of the upper supporting plate of the plate is greatly improved.

Description

Technical Field

[0001] The present invention relates to the technical field of correcting a support plate on the outer edge of a plate, and in particular to an automatic correction device and method for a support plate on the outer edge of a plate. Background Art

[0002] The structure of a panel is as follows Figure 1 As shown, it includes an annular plate 1, on the top surface of which a shroud plate 2 is fixedly arranged around the length direction thereof, and on the top surface of the right side plate of the shroud plate 2 a support plate 3 is fixedly arranged, wherein the support plate 3 is arranged vertically. Due to the manufacturing process in the workshop, the support plate 3 of the processed plate is inclined outward, and the process requires that the support plate 3 on the plate is in a vertical state. Therefore, the worker needs to correct the support plate 3 on each plate, and the specific correction method is: S1. A worker takes out a plate, supports the annular plate 1 of the plate on a workbench, and then fixes the annular plate 1 of the plate on the workbench by a fixture; S2. The worker uses tweezers to hold the support plate 3 on the plate, and then moves the tweezers inward in the direction of Figure 2 As shown by the middle arrow, the support plate 3 is then pulled inward, so that the support plate 3 tilted outward is corrected to 90°, thereby completing the correction of the support plate 3 on a plate member; S3. The worker repeats steps S1 to S2 for multiple times to continuously correct the support plates 3 on multiple plates.

[0003] However, although the method used in the workshop can correct the support plate 3 on the plate, it still has the following technical defects: I. It is necessary to manually clamp and fix the support plate 3 on the plate with tweezers, and then pull the tweezers inward to correct the support plate 3; and the entire correction operation is completed manually, which not only increases the work intensity of the workers, but also increases the correction time of the support plate 3 on a single plate, thereby reducing the correction efficiency of the support plate 3 on the plate.

[0004] II. When workers use the tweezers, they sometimes use too much force, causing the support plate 3 to be moved inward at too large an angle, resulting in the support plate 3 still not being corrected to 90°. The support plate 3 can only be corrected repeatedly afterwards, thereby further reducing the correction efficiency of the support plate 3 on the panel.

[0005] Therefore, there is an urgent need for a correction device and method that can reduce the workload of workers and greatly improve the correction efficiency of the support plates on the panels. Summary of the invention

[0006] The purpose of the present invention is to overcome the shortcomings of the prior art and to provide an automated correction device and method for the support plates on the outer edges of plates, which can reduce the workload of workers and greatly improve the correction efficiency of the support plates on the plates.

[0007] The object of the present invention is achieved through the following technical solutions: an automated correction device for supporting a plate on the outer edge of a plate, comprising a bottom plate, a top plate fixed on the bottom plate and located directly above the bottom plate, a positioning assembly for positioning the plate is arranged on the top surface of the top plate, the positioning assembly comprises a plurality of positioning pins fixed on the top surface of the top plate, the area surrounded by each positioning pin matches the outer contour of the plate of the plate, a cover plate is fixed on the top surface of the top plate and located on the right side of the positioning assembly, a horizontally arranged guide groove is provided between the cover plate and the top plate, an L plate is arranged on the right side of the cover plate, the horizontal plate of the L plate is fixed on the bottom surface of the top plate, and the vertical plate of the L plate is arranged opposite to the cover plate on the left and right sides; A correction cylinder is fixedly arranged on the outer end surface of the vertical plate of the L-plate, and a piston rod of the correction cylinder penetrates the vertical plate of the L-plate to the left, and a limit plate is fixedly arranged on the extended end, and the limit plate and the top plate are arranged opposite to each other on the left and right, and a slider is fixedly arranged on the left end surface of the limit plate, which slides to the left and penetrates the guide groove, and a correction block is fixedly arranged on the left end surface of the extended end of the slider, and the left end surface of the correction block is an arc surface; A spinning cylinder is fixed on the bottom surface of the top plate and is located directly below the positioning assembly. The piston rod of the spinning cylinder penetrates the top plate upward and extends into the area surrounded by the positioning pins of the positioning assembly. A pressure block is fixed on the active end of the piston rod of the spinning cylinder.

[0008] Four connecting columns are fixedly connected between the bottom plate and the top plate, and the four connecting columns are distributed at four corners of the bottom plate.

[0009] The top plate is arranged in parallel with the bottom plate.

[0010] A through hole is provided on the top surface of the top plate, the through hole is connected to the area surrounded by each positioning pin, and the piston rod of the spinning cylinder passes through the through hole upward.

[0011] The cover plate is detachably connected to the top plate via two locking screws.

[0012] The correction device also includes a controller, which is electrically connected to the correction cylinder and the spinning cylinder via a signal line.

[0013] An automated correction method for a support plate on the outer edge of a plate, comprising the following steps: S1. The worker takes out a plate to be corrected from the material basket, and puts the annular plate of the plate from top to bottom on the outside of the pressing block, and then embeds the annular plate of the plate into the area surrounded by the positioning pins of the positioning assembly, and then supports the annular plate of the plate on the top surface of the top plate. Since the area surrounded by the positioning pins matches the outer contour of the plate, the plate is positioned. At this time, the support plate on the plate that is inclined outward is just opposite to the correction block on the left and right; S2. The worker controls the piston rod of the spinning cylinder to rotate, and the piston rod drives the pressing block to rotate synchronously. When the pressing block rotates 90°, the controller controls the spinning cylinder to close. At this time, the pressing block is just above the right side of the annular plate of the plate; then the piston rod of the spinning cylinder is controlled to retract downward, and the piston rod drives the pressing block to move downward, and the pressing block moves toward the right side of the annular plate of the plate. When the piston rod of the spinning cylinder is retracted, the pressing block presses the right side of the annular plate of the plate, thereby realizing the tooling fixation of the plate; S3. The worker controls the piston rod of the correction cylinder to extend to the left, the piston rod drives the limit plate to move to the left, the limit plate drives the slider to move to the left synchronously, the slider drives the correction block to move to the left synchronously, the correction block moves toward the support plate of the plate, the support plate gradually turns the support plate tilted to the left, when the limit plate is blocked by the top plate, the support plate can be corrected to 90°, thus completing the correction of the support plate on a plate; S4. Removal of the corrected plate: The worker first controls the piston rod of the correction cylinder to retract to the right, and the piston rod drives the slider to move to the right, and the slider drives the correction block to move to the right; then the worker controls the piston rod of the spinning cylinder to extend upward, and the piston rod drives the pressing block to move upward, and the pressing block is separated from the annular plate of the plate; then the worker controls the piston rod of the spinning cylinder to rotate, and the piston rod drives the pressing block to rotate synchronously. When the pressing block is reset, the worker directly removes the plate from the area surrounded by each positioning pin from bottom to top; S5. The worker repeats steps S1 to S4 for multiple times to continuously correct the support plates on multiple panels.

[0014] The invention has the following advantages: reducing the working intensity of workers and greatly improving the correction efficiency of the support plate on the plate. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a structural schematic diagram of the panel; Figure 2 Schematic diagram for correcting the upper support plate of the plate Figure 3 It is a structural schematic diagram of the present invention; Figure 4 for Figure 3 The structural schematic diagram without the cover plate; Figure 5It is a schematic diagram of the connection between the spinning cylinder and the pressing block; Figure 6 It is a connection diagram of the L plate, the correction cylinder, the limit plate, the slider and the correction block; Figure 7 It is a connection diagram of the slider, the correction block and the limit plate; Figure 8 A schematic diagram for realizing the positioning of the plate; Fig. 9 for Figure 8 A partial enlarged view of part A; Fig.10 A schematic diagram for realizing tooling fixation of panels; Fig.11 for Fig.10 A partial enlarged view of part B; Fig.12 A schematic diagram for completing the correction of a support plate on a plate; Fig.13 for Fig.12 A partial enlarged view of the C part; In the figure: 1-annular plate, 2-enclosing plate, 3-support plate, 4-bottom plate, 5-top plate, 6-locating pin, 7-cover plate, 8-guide groove, 9-L plate, 10-correction cylinder, 11-limiting plate, 12-slider, 13-correction block, 14-spinning cylinder, 15-pressing block, 16-connecting column, 17-arc surface. DETAILED DESCRIPTION

[0016] The present invention is further described below in conjunction with the accompanying drawings, and the protection scope of the present invention is not limited to the following: like Figure 3~Figure 7 As shown, an automated correction device for a support plate on the outer edge of a plate, comprises a bottom plate 4, a top plate 5 fixed on the bottom plate 4 and located directly above the bottom plate 4, the top plate 5 is arranged parallel to the bottom plate 4, a positioning assembly for positioning the plate is arranged on the top surface of the top plate 5, the positioning assembly comprises a plurality of positioning pins 6 fixed on the top surface of the top plate 5, the area surrounded by each positioning pin 6 matches the outer contour of the enclosure 2 of the plate, a cover plate 7 is fixed on the top surface of the top plate 5 and located on the right side of the positioning assembly, the cover plate 7 is detachably connected to the top plate 5 by two locking screws, a horizontally arranged guide groove 8 is opened between the cover plate 7 and the top plate 5, an L plate 9 is arranged on the right side of the cover plate 7, the horizontal plate of the L plate 9 is fixed on the bottom surface of the top plate 5, and the vertical plate of the L plate 9 is arranged opposite to the cover plate 7 on the left and right; four connecting columns 16 are fixedly connected between the bottom plate 4 and the top plate 5, and the four connecting columns 16 are distributed at the four corners of the bottom plate 4.

[0017] A correction cylinder 10 is fixedly provided on the outer end surface of the vertical plate of the L-plate 9, and the piston rod of the correction cylinder 10 penetrates the vertical plate of the L-plate 9 to the left, and a limit plate 11 is fixedly provided on the extended end, and the limit plate 11 is arranged opposite to the top plate 5 on the left and right. A slider 12 is fixedly provided on the left end surface of the limit plate 11 and slides to the left and penetrates the guide groove 8, and a correction block 13 is fixedly provided on the left end surface of the extended end of the slider 12, and the left end surface of the correction block 13 is an arcuate surface 17. Since the left end surface of the correction block 13 is the arcuate surface 17, the arcuate surface 17 and the support plate 3 are in point-to-surface contact, thereby effectively avoiding the outer end surface of the support plate 3 from being scratched during the correction process, thereby playing a good role in protecting the support plate 3.

[0018] A spinning cylinder 14 is fixedly arranged on the bottom surface of the top plate 5 and is located directly below the positioning assembly. The piston rod of the spinning cylinder 14 passes through the top plate 5 upwards and extends into the area surrounded by the positioning pins 6 of the positioning assembly. A pressing block 15 is fixedly arranged on the active end of the piston rod of the spinning cylinder 14. A through hole is opened on the top surface of the top plate 5, which is connected to the area surrounded by the positioning pins 6. The piston rod of the spinning cylinder 14 passes through the through hole upwards.

[0019] The correction device also includes a controller, which is electrically connected to the correction cylinder 10 and the spinning cylinder 14 via a signal line. Workers can use the controller to control the piston rod of the correction cylinder 10 to extend or retract, and can also control the piston rod of the spinning cylinder 14 to rotate or telescope, thereby facilitating the workers' operation and having the characteristics of a high degree of automation.

[0020] An automated correction method for a support plate on the outer edge of a plate, comprising the following steps: S1. The worker takes out a Figure 1 As shown in the figure, for the plate to be corrected, the worker puts the annular plate 1 of the plate from top to bottom on the outside of the pressing block 15, and then embeds the annular plate 1 of the plate into the area surrounded by the positioning pins 6 of the positioning assembly, and then supports the annular plate 1 of the plate on the top surface of the top plate 5. Since the area surrounded by the positioning pins 6 matches the outer contour of the surrounding plate 2 of the plate, the positioning of the plate is achieved, as shown in FIG. Figure 8~Figure 9 As shown, at this time, the support plate 3 inclined outward on the plate is just opposite to the correction block 13; S2. The worker controls the piston rod of the spinning cylinder 14 to rotate, and the piston rod drives the pressing block 15 to rotate synchronously. When the pressing block 15 rotates 90°, the controller controls the spinning cylinder 14 to close. At this time, the pressing block 15 is just above the right side of the annular plate 1 of the plate; then the piston rod of the spinning cylinder 14 is controlled to retract downward, and the piston rod drives the pressing block 15 to move downward, and the pressing block 15 moves toward the right side of the annular plate 1 of the plate. When the piston rod of the spinning cylinder 14 is retracted, the pressing block 15 presses the right side of the annular plate 1 of the plate, thereby realizing the tooling fixation of the plate, such as Figure 10~Figure 11 As shown; S3. The worker controls the piston rod of the correction cylinder 10 to extend to the left, and the piston rod drives the limit plate 11 to move to the left, and the limit plate 11 drives the slider 12 to move to the left synchronously, and the slider 12 drives the correction block 13 to move to the left synchronously, and the correction block 13 moves toward the support plate 3 of the plate, and the support plate 3 gradually straightens the support plate 3 tilted to the outside to the left. When the limit plate 11 is blocked by the top plate 5, the support plate 3 can be corrected to 90°, thereby completing the correction of the support plate 3 on a plate. Figure 12~Figure 13 As shown; It can be seen in step S3 that, compared with the method of using tweezers to correct the support plate 3 in the workshop, the present correction device effectively avoids the situation where the worker fails to correct the support plate 3 to 90° due to excessive pulling force, and can only frequently pull the support plate 3 afterwards. After the limit plate 11 of the present correction device is blocked by the right end surface of the top plate 5, the support plate 3 can be corrected to 90°, ensuring that the support plate 3 can be quickly corrected to 90°, thereby further improving the correction efficiency of the support plate 3 on the plate.

[0021] S4. Removal of the corrected plate: The worker first controls the piston rod of the correction cylinder 10 to retract to the right, the piston rod drives the slider 12 to move to the right, and the slider 12 drives the correction block 13 to move to the right; then controls the piston rod of the spinning cylinder 14 to extend upward, the piston rod drives the pressing block 15 to move upward, and the pressing block 15 is separated from the annular plate 1 of the plate; then the worker controls the piston rod of the spinning cylinder 14 to rotate, the piston rod drives the pressing block 15 to rotate synchronously, and when the pressing block 15 is reset, the worker directly removes the plate from the area surrounded by each positioning pin 6 from bottom to top; S5. The worker repeats steps S1 to S4 for multiple times to continuously correct the support plates 3 on multiple plates.

[0022] Among them, it can be seen from steps S1 to S4 that the worker only needs to first position the plate in the area surrounded by each positioning pin 6; then control the action of the spinning cylinder 14 so that the pressing block 15 presses the annular plate 1 of the plate; finally, control the piston rod of the correction cylinder 10 to extend to the left, and the support plate 3 on the plate can be corrected to 90° through the arc surface 17 of the correction block 13. It can be seen that compared with the correction method in the workshop, the present correction device does not require the worker to first clamp and fix the support plate 3 on the plate with tweezers and then pull the tweezers inward, but realizes automatic correction of the support plate 3 on the plate, which not only greatly reduces the work intensity of the workers, but also greatly improves the correction efficiency of the support plate 3 on the plate.

Claims

1. An automatic correction device for supporting the upper edge of a plate, characterized in that: It comprises a bottom plate (4), a top plate (5) fixed on the bottom plate (4) and located directly above the bottom plate (4), a positioning assembly for positioning the plate member is arranged on the top surface of the top plate (5), the positioning assembly comprises a plurality of positioning pins (6) fixed on the top surface of the top plate (5), the area surrounded by each positioning pin (6) matches the outer contour of the enclosure (2) of the plate member, a cover plate (7) is fixed on the top surface of the top plate (5) and located on the right side of the positioning assembly, a horizontally arranged guide groove (8) is provided between the cover plate (7) and the top plate (5), an L plate (9) is arranged on the right side of the cover plate (7), the horizontal plate of the L plate (9) is fixed on the bottom surface of the top plate (5), and the vertical plate of the L plate (9) is arranged opposite to the cover plate (7) on the left and right sides; A correction cylinder (10) is fixedly provided on the outer end surface of the vertical plate of the L plate (9), a piston rod of the correction cylinder (10) penetrates the vertical plate of the L plate (9) to the left, and a limit plate (11) is fixedly provided on the extended end, the limit plate (11) is arranged opposite to the top plate (5) on the left, a slider (12) is fixedly provided on the left end surface of the limit plate (11) and slides to the left and penetrates the guide groove (8), a correction block (13) is fixedly provided on the left end surface of the extended end of the slider (12), and the left end surface of the correction block (13) is an arc-shaped surface (17); A spinning cylinder (14) is fixedly provided on the bottom surface of the top plate (5) and is located directly below the positioning assembly. The piston rod of the spinning cylinder (14) penetrates upward through the top plate (5) and extends into the area surrounded by the positioning pins (6) of the positioning assembly. A pressure block (15) is fixedly provided on the active end of the piston rod of the spinning cylinder (14).

2. The automatic correction device for the upper support plate on the outer edge of a plate according to claim 1, characterized in that: Four connecting columns (16) are fixedly connected between the bottom plate (4) and the top plate (5), and the four connecting columns (16) are distributed at four corners of the bottom plate (4).

3. The automatic correction device for the upper support plate on the outer edge of a plate according to claim 2, characterized in that: The top plate (5) and the bottom plate (4) are arranged in parallel.

4. The automatic correction device for the upper support plate on the outer edge of a plate according to claim 3, characterized in that: A through hole is provided on the top surface of the top plate (5), the through hole being connected to the area surrounded by each positioning pin (6), and the piston rod of the spinning cylinder (14) passes through the through hole upward.

5. The automatic correction device for the upper support plate on the outer edge of a plate according to claim 4, characterized in that: The cover plate (7) is detachably connected to the top plate (5) via two locking screws.

6. The automatic correction device for supporting the upper edge of a plate according to claim 5, characterized in that: The correction device also includes a controller, which is electrically connected to the correction cylinder (10) and the spinning cylinder (14) via a signal line.

7. An automated correction method for a support plate on the outer edge of a plate, using an automated correction device for a support plate on the outer edge of a plate as claimed in claim 6, characterized in that: It includes the following steps: S1. A worker takes out a plate to be corrected from a material basket, and puts the annular plate (1) of the plate on the outside of the pressing block (15) from top to bottom, and then embeds the annular plate (1) of the plate into the area surrounded by the positioning pins (6) of the positioning assembly, and then supports the annular plate (1) of the plate on the top surface of the top plate (5). Since the area surrounded by the positioning pins (6) matches the outer contour of the plate surrounding plate (2), the plate is positioned. At this time, the support plate (3) on the plate that is inclined outward is just opposite to the correction block (13) on the left and right; S2. The worker controls the piston rod of the spinning cylinder (14) to rotate, and the piston rod drives the pressing block (15) to rotate synchronously. When the pressing block (15) rotates 90°, the controller controls the spinning cylinder (14) to close. At this time, the pressing block (15) is just above the right side of the annular plate (1) of the plate; Then, the piston rod of the spinning cylinder (14) is controlled to retract downward, and the piston rod drives the pressing block (15) to move downward, and the pressing block (15) moves toward the right side of the annular plate (1) of the plate. When the piston rod of the spinning cylinder (14) is retracted, the pressing block (15) presses the right side of the annular plate (1) of the plate, thereby achieving tooling fixation of the plate; S3, the worker controls the piston rod of the correction cylinder (10) to extend to the left, the piston rod drives the limit plate (11) to move to the left, the limit plate (11) drives the slider (12) to move to the left synchronously, the slider (12) drives the correction block (13) to move to the left synchronously, the correction block (13) moves toward the support plate (3) of the plate, the support plate (3) gradually turns the support plate (3) tilted outward to the left, when the limit plate (11) is blocked by the top plate (5), the support plate (3) can be corrected to 90°, thereby completing the correction of the support plate (3) on a plate; S4. Removal of the corrected plate: The worker first controls the piston rod of the correction cylinder (10) to retract to the right, and the piston rod drives the slider (12) to move to the right, and the slider (12) drives the correction block (13) to move to the right; then the worker controls the piston rod of the spinning cylinder (14) to extend upward, and the piston rod drives the pressure block (15) to move upward, and the pressure block (15) is separated from the annular plate (1) of the plate; then the worker controls the piston rod of the spinning cylinder (14) to rotate, and the piston rod drives the pressure block (15) to rotate synchronously. When the pressure block (15) is reset, the worker directly removes the plate from the area surrounded by each positioning pin (6) from bottom to top; S5. The worker repeats the operations of steps S1 to S4 multiple times, and can continuously correct the support plates (3) on multiple plate members.

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