High-flux poultry egg grading packaging machine

Abstract

The invention discloses a high-flux poultry egg grading and packaging machine, and aims to provide an egg feeding machine which can effectively solve the problems that existing automatic equipment is low in production efficiency and cannot meet production requirements. The high-flux poultry egg grading and packaging machine comprises an egg feeding table, an egg feeding table, a detection device, an egg discharging device, an egg conveying table, a packaging device and a control table; the egg laying device comprises a plurality of egg receiving cups, each egg receiving cup comprises a left cup body and a right cup body, each egg receiving cup is connected with a supporting pipe in a matched mode, the two ends of each supporting pipe are sleeved with fixing plates, the fixing plates are connected with supporting strips in a matched mode, and an opening plate is arranged on the portion, at one end of each supporting pipe, of the fixing plate. An opening groove is formed in the opening plate, an opening check block is arranged on the opening plate, the opening plate is located between the egg receiving cup and the fixing plate, an opening connecting rod is fixedly connected to the supporting pipe, and the opening connecting rod is matched with the opening plate. And the requirements of egg products on production efficiency are met.

Description

Technical Field

[0001] The invention relates to the technical field of packaging machines, and in particular to a high-throughput egg grading packaging machine. Background Art

[0002] As an indispensable nutritious food in the daily life of modern people, the demand for eggs has always been very large. In the modern era of rapid industrialization, the packaging and processing of eggs has gradually moved away from the way of relying on human resources, and instead uses automated equipment to replace human resources to complete production. The packaging and processing of eggs usually also requires the step of grading. The processing efficiency of the poultry egg grading and packaging machines on the market that can meet the packaging and grading functions at the same time is about 30,000 eggs per hour, which can no longer meet the current production needs. Summary of the invention

[0003] The main purpose of the present invention is to provide a high-throughput egg grading and packaging machine, which can effectively solve the problem that the existing automated equipment has low production efficiency and cannot meet production needs.

[0004] To achieve the above object, the technical solution adopted by the present invention is:

[0005] A high-throughput egg grading and packaging machine comprises an egg-feeding platform, an egg-loading platform, a detection device, an egg-laying device, an egg-delivering platform, a packaging device, and a control console;

[0006] The egg-laying device comprises a plurality of egg-receiving cups, wherein the egg-receiving cups comprise a left cup body and a right cup body, which can be opened and closed, the egg-receiving cups are sleeved with a tube, the two ends of the tube are sleeved with fixed plates, the fixed plates and the fixed plates are matched and connected with a support strip, the tube is provided with an opening plate, the opening plate is provided with an opening groove, the opening plate is provided with an opening block, the opening plate is located between the egg-receiving cups and the fixed plate, the tube is fixedly connected with an opening connecting rod, and the opening connecting rod cooperates with the opening plate;

[0007] An egg-laying cam is arranged on the right side of the detection device, a swing arm is matched and connected to the egg-laying cam, a movable plate is matched and connected to the swing arm, a limit block is fixedly connected to the movable plate, and the limit block cooperates with the opening stopper;

[0008] The egg delivery platform includes a machine platform, and an egg delivery cam and a swing arm seat are arranged on the side of the machine platform. The egg delivery cam and the swing arm seat are cooperatively connected, and a pull rod is fixedly connected to the swing arm seat, and a movable plate and a slide are fixedly connected to the pull rod, and the slide is cooperatively connected to a guide rail, and the guide rail is fixedly connected to the machine platform, and the opening block and the opening plate are cooperatively connected to the movable plate, and an egg receiving rod is fixedly connected to the opening block, and the egg receiving rod is cooperatively connected to the egg receiving cup, and a sliding plate is fixedly connected to the movable plate, and a slider is arranged on the sliding plate, and the slider is cooperatively connected to the opening block, and the opening block is fixedly connected to the machine platform, and the movable plate cooperates with the egg laying device, and the movable plate also cooperates with the egg delivery platform.

[0009] Furthermore, the detection device includes a plurality of sprockets, which are arranged on both sides of the detection device and cooperate with each other through a chain. An egg pushing plate is fixedly connected to the chain. A rear track and an upper track are arranged below the egg pushing plate for correcting the direction of the eggs. The egg laying device cooperates with the detection device.

[0010] Furthermore, the egg-feeding platform includes a first frame, a first wall panel is fixedly connected to the first frame, a motor is fixedly connected to the outer side of the first wall panel, the motor is cooperatively connected to an egg-feeding shaft, a mesh belt hinge is provided on the egg-feeding shaft, the mesh belt hinge is cooperatively connected to the mesh belt, a plurality of dividing plates are provided in the middle of the mesh belt for dividing the eggs into several transport lanes into the equipment, an induction plate seat is provided on the upper part of the first frame, an egg-free induction plate is fixedly connected to the induction plate seat for sensing whether there are eggs on this lane, an egg baffle plate is fixedly connected to the inner side of the first wall panel, the egg baffle plate is located above the mesh belt, and is used to prevent eggs from rolling out of the egg lane.

[0011] Furthermore, the egg loading platform includes a second frame, the second frame is fixedly connected to a second wall panel, the inner side of the second wall panel is provided with an egg-positive device, a horizontal egg inlet channel, and an uphill egg inlet channel, the horizontal egg inlet channel is provided with a crack detection device for detecting whether the eggs have cracks, and the uphill egg inlet channel cooperates with the detection device.

[0012] Furthermore, the packaging device includes a third frame, to which a packaging table, a stacking device, and an egg conveyor belt are fixedly connected, and an egg dropping device is cooperatively connected between the egg conveyor belt and the packaging table for packaging the classified items.

[0013] Furthermore, a cup opening device is provided on the egg conveyor belt, and the cup opening device includes an intermediate relay, the intermediate relay is electrically connected to the console, the intermediate relay is cooperatively connected to an egg dropping cylinder, and the egg dropping cylinder is fixedly connected to an egg dropping block for classifying the size of eggs.

[0014] Furthermore, a weighing device is provided between the upper track and the rear track, and the weighing device is electrically connected to the control console to classify the eggs.

[0015] Compared with the existing egg loading machine technology, the present invention has the following beneficial effects:

[0016] In the present invention, through the mutual cooperation of various devices, the full automation of egg packaging production can be basically realized. Through the arrangement of the egg feeding platform and the egg loading platform, eggs can be accurately divided into various processing lanes, and sterilized and cracked. Through the detection device and the egg laying device, eggs on multiple processing lanes can be quickly and accurately placed on the egg delivery platform, which can greatly speed up the transportation efficiency of the entire egg. Compared with the egg loading machine equipment on the market, the speed and efficiency are greatly improved. The eggs on the egg delivery platform are then screened and classified by the control console, and finally the packaging device completes the packaging operation, realizing the integration and automation of the egg production process and meeting the production efficiency requirements of eggs. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a structural schematic diagram of the present invention;

[0018] Figure 2 It is a structural schematic diagram of the egg feeding platform;

[0019] Figure 3 is a structural schematic diagram of the egg loading platform;

[0020] Figure 4 is a schematic structural diagram of the detection device;

[0021] Figure 5 is a structural schematic diagram of the egg-laying device;

[0022] Figure 6 is a structural schematic diagram of the egg receiving cup;

[0023] Figure 7 It is a structural schematic diagram of the egg delivery platform;

[0024] Figure 8 for Figure 5 Another perspective structural diagram of;

[0025] Fig. 9 is a structural schematic diagram of the cup opening device;

[0026] Fig.10 is a schematic diagram of the internal structure of the detection device;

[0027] In the figure: 1, egg feeding platform; 2, egg loading platform; 3, detection device; 4, egg laying device; 5, egg delivery platform; 6, packaging device; 7, control console; 10, motor; 11, first frame; 12, egg feeding shaft; 13, mesh belt hinge; 14, mesh belt; 15, lane dividing plate; 16, induction plate seat; 17, egg-free induction plate; 18, egg blocking plate; 19, first wall panel; 20, second wall panel; 21, second frame; 22, egg correcting device; 23, horizontal egg feeding channel; 24, uphill egg feeding channel; 25, crack detection device; 31, sprocket; 32, chain; 33, egg pushing plate; 34, rear track; 35, upper track; 36, egg laying cam; 37, swing arm; 38, movable plate; 39. Limit block; 40. Left cup body; 41. Egg receiving cup; 42. Trustee; 43. Fixed plate; 45. Support bar; 46. Open plate; 47. Open block; 48. Open connecting rod; 49. Right cup body; 50. Open slot; 51. Machine table; 52. Egg delivery cam; 53. Swing arm seat; 54. Pull rod; 55. Moving plate; 56. Egg receiving rod; 57. Slide; 58. Guide rail; 59. Sliding plate; 60. Intermediate relay; 61. Third frame; 62. Packing table; 63. Palletizing device; 64. Egg conveyor belt; 65. Egg dropping device; 66. Cup opening device; 68. Egg dropping cylinder; 69. Egg dropping block; 70. Sliding block; 71. Open block; 72. Weighing device. DETAILED DESCRIPTION

[0028] The present invention is further described below in conjunction with specific embodiments, but it should be pointed out that this embodiment is implemented on the premise of the technical solution of the present invention, and a detailed implementation method and specific operation process are given, but the protection scope of the present invention is not limited to the following embodiments.

[0029] like Figure 1-10As shown, a high-throughput egg grading and packaging machine includes an egg feeding platform 1, an egg loading platform 2, a detection device 3, an egg laying device 4, an egg delivery platform 5, a packaging device 6, and a control console 7. The detection device 3 includes a plurality of sprocket wheels 31, and the plurality of sprocket wheels 31 are arranged on both sides of the detection device 3. The plurality of sprocket wheels 31 cooperate with each other through chains 32. An egg pushing plate 33 is fixedly connected to the chain 32. A rear track 34 and an upper track 35 are arranged below the egg pushing plate 33. The egg pushing plate 33 drives the eggs on the upper track 35 and the rear track 34 to move forward, and the egg pushing plate 33 is driven by the sprocket wheel 31 and the chain 32 to move periodically. The egg laying device 4 cooperates with the detection device 3, and the egg laying device 4 packs The present invention comprises a plurality of egg receiving cups 41, wherein the egg receiving cups 41 include a left cup body 40 and a right cup body 49, the egg receiving cups 41 are connected with a tube 42, the two ends of the tube 42 are sleeved with a left fixed plate 43 and a right fixed plate 44, the left fixed plate 43 and the right fixed plate 44 are connected with a support strip 45, the left fixed plate 43 and the right fixed plate 44 slide on the support strips 45 respectively, the right fixed plate 44 is provided with an opening plate 46, the opening plate 46 is provided with an opening groove 50, the opening plate 46 is provided with an opening block 47, the opening plate 46 is located between the egg receiving cup 41 and the right fixed plate 44, the tube 42 is fixedly connected with an opening connecting rod 48, the opening connecting rod 48 and the opening plate 46, an egg-laying cam 36 is arranged on the right side of the detection device 3, and a swing arm 37 is cooperated and connected to the egg-laying cam 36, and a movable plate 38 is cooperated and connected to the movable plate 38, and a limit block 39 is fixedly connected to the movable plate 38, and the limit block 39 cooperates with the opening block 47. When the opening block 47 moves to contact with the limit block 39, the block 47 is blocked by the limit block 39 and cannot move but can only rotate, and then drives the opening slot 50 to rotate, and the opening connecting rod 48 in the opening slot 50 also rotates, driving the left cup body 43 and the right cup body 44 to complete the opening action, and when the block 47 rotates to a certain angle, the block 47 can slide over the limit block 39. , back to the original position, so that the left cup body 43 and the right cup body 44 complete the closing action, and in the interval between opening and closing, the eggs fall from the left cup body 43 and the right cup body 44, the egg feeding platform 5 includes a machine platform 51, the side of the machine platform 51 is provided with an egg feeding cam 52 and a swing arm seat 53, the egg feeding cam 52 and the swing arm seat 53 are cooperatively connected, the swing arm seat 53 is fixedly connected with a pull rod 54, the pull rod 54 is fixedly connected with a moving plate 55 and a slide 57, the slide 57 is cooperatively connected with a guide rail 58, the guide rail 58 is fixedly connected to the machine platform 51, and the setting of the egg feeding cam 52 makes the moving plate 55 reciprocate on the guide rail 59 at a required speed,The movable plate 55 is connected with the opening block 47 and the opening plate 46. The opening block 47 is fixedly connected with the egg receiving rod 56. The egg receiving rod 56 is connected with the egg receiving cup 41. The movable plate 55 is fixedly connected with the sliding plate 59. The sliding plate 59 is provided with a slider 70. The slider 70 is connected with the opening block 71. The opening block 71 is fixedly connected to the machine 51. The opening and closing operation of the egg receiving cup 41 on the movable plate 55 is realized through the opening block 71. The movable plate 55 is matched with the egg laying device 4, and the movable plate 55 is also matched with the egg delivery platform 5.

[0030] The egg-feeding table 1 includes a first frame 11, to which a first wall panel 19 is fixedly connected, to which a motor 10 is fixedly connected on the outer side of the first wall panel 19, to which an egg-feeding shaft 12 is cooperatively connected, to which a mesh belt hinge 13 is provided, to which a mesh belt 14 is cooperatively connected, to which a plurality of dividing plates 15 are provided in the middle, and to which an induction plate seat 16 is provided on the upper part of the first frame 11, to which an egg-free induction plate 17 is fixedly connected.

[0031] An egg retaining plate 18 is fixedly connected to the inner side of the first wall panel 19 , and the egg retaining plate 18 is located above the mesh belt 14 .

[0032] The egg loading platform 2 includes a second frame 21, and the second frame 21 is fixedly connected to a second wall panel 20. The inner side of the second wall panel 20 is provided with an egg-positive device 22, a horizontal egg inlet channel 23, and an uphill egg inlet channel 24. The horizontal egg inlet channel 23 is provided with a crack detection device 25, and the uphill egg inlet channel 24 cooperates with the detection device 3.

[0033] The packaging device 6 comprises a third frame 61 , to which a packaging table 62 , a stacking device 63 , and an egg conveyor belt 64 are fixedly connected, and an egg dropping device 65 is cooperatively connected between the egg conveyor belt 64 and the packaging table 62 .

[0034] A weighing device 72 is provided between the upper track 35 and the rear track 34 . The weighing device is electrically connected to the console 7 . The console 7 classifies eggs of different weight ranges according to the records.

[0035] The egg conveyor belt 64 is provided with a cup opening device 66 , which includes an intermediate relay 60 , which is electrically connected to the console 7 , and which is cooperatively connected to an egg dropping cylinder 68 , which is fixedly connected to an egg dropping block 69 .

[0036] When in use, eggs are placed on the egg-entering platform 1, and the eggs are divided into different egg lanes by the lane dividing plate 15 through the mesh belt 14 on the egg-entering platform 1, and then are transferred from the egg-entering platform 1 to the egg-loading platform 2. After the eggs enter the egg-loading platform 2, the positions of the egg heads are first adjusted by the egg-straightening device 22, and then the crack detection device 25 is used to detect cracks on the eggs on the horizontal egg-loading channel 23. After the detection, the eggs enter the uphill egg-entering channel 24, and finally enter the detection device 3. The eggs move on the upper track 35 and the rear track 34 in the detection device 3. When passing through the weighing device 72 between the upper track 35 and the rear track 34, the weighing device 72 sends the weight of the eggs to the control console 7. The control console 7 classifies each egg passing through the weighing device 72, and allows the eggs to move forward through the egg-pushing plate 33, and then enter the egg receiving cup 41 of the egg-laying device 4.

[0037] The egg receiving cup 41 moves on the support bar 45 under the transmission of the tube 42, and enters the next layer when it moves to the tail. When entering the next layer, since the tube 42 is sleeved with the left fixed plate 43 and the right fixed plate 44, the egg receiving cup 41 will not rotate due to gravity, and will not cause the eggs to tilt and flip, thereby ensuring the stability of the eggs during movement. It moves on the support bar 45 of the next layer until the opening block 47 hits the limit block 39. The block 47 is blocked by the limit block 39 and cannot move but can only rotate, and then drives the opening slot 50 to rotate, and the opening connecting rod 48 in the opening slot 50 also rotates, driving the left cup body 43 and the right cup body 44 to complete the opening action, and when the block 47 rotates to a certain angle, the block 47 can slide over the limit block 39 and return to its original position, so that the left cup body 43 and the right cup body 44 complete the closing action.

[0038] The egg-feeding cam 52 makes the movable plate 55 stop for a period of time when it moves to the rightmost side, and can receive eggs in the interval between the opening and closing of the left cup body 43 and the right cup body 44, and accelerate to the left after receiving the eggs, and finally maintain a uniform motion for a period of time. The uniform motion at this moment is the same as the speed of the egg conveyor belt 64. When the speeds are the same, the opening block 71 forces the slider 70 to move outward through the limit, and the slider 70 drives the sliding plate 59 to open the egg receiving cup 41 on the movable plate, so that the egg conveyor belt 64 receives the fallen eggs. Finally, the eggs are controlled by the program of the control console 7 during the transmission of the egg conveyor belt 64, and the classified eggs are sent to the packaging table 62 for packaging through the cup opening device 66, completing the egg packaging work. The whole process is almost an automated process, which greatly improves the work efficiency in egg packaging production.

[0039] The preferred embodiments of the present invention are specifically described above, but the patent scope of the present invention is not limited thereby. All equivalent structural changes made by using the contents of the present invention specification and drawings under the concept of the present invention, or directly / indirectly applied in other related technical fields are included in the patent protection scope of the present invention.

Claims

1. A high-throughput egg grading and packaging machine, characterized in that: It comprises an egg-feeding platform (1), an egg-loading platform (2), a detection device (3), an egg-laying device (4), an egg-delivering platform (5), a packaging device (6), and a control console (7); The egg-laying device (4) comprises a plurality of egg-receiving cups (41), wherein the egg-receiving cups (41) comprise a left cup body (40) and a right cup body (49), wherein the egg-receiving cups (41) are connected to a tube support (42), wherein both ends of the tube support (42) are sleeved with a fixing plate (43), wherein the fixing plate (43) and the fixing plate (43) are connected to a supporting strip (45), wherein an opening plate (46) is arranged on the fixing plate (43) at one end of the tube support (42), wherein an opening groove (50) is arranged on the opening plate (46), wherein an opening stopper (47) is arranged on the opening plate (46), wherein the opening plate (46) is located between the egg-receiving cup (41) and the fixing plate (43), wherein an opening connecting rod (48) is fixedly connected to the tube support (42), wherein the opening connecting rod (48) is matched with the opening plate (46); An egg-laying cam (36) is arranged on the right side of the detection device (3), the egg-laying cam (36) is matched with a swing arm (37), the swing arm (37) is matched with a movable plate (38), the movable plate (38) is fixedly connected with a limit block (39), and the limit block (39) is matched with the opening stopper (47); The egg delivery platform (5) comprises a machine platform (51), and a side portion of the machine platform (51) is provided with an egg delivery cam (52) and a swing arm seat (53), the egg delivery cam (52) and the swing arm seat (53) are cooperatively connected, a pull rod (54) is fixedly connected to the swing arm seat (53), a movable plate (55) and a slide (57) are fixedly connected to the pull rod (54), the slide (57) is cooperatively connected to a guide rail (58), the guide rail (58) is fixedly connected to the machine platform (51), the movable plate (55) is cooperatively connected to the opening block (47), The opening plate (46) and the opening stopper (47) are fixedly connected with an egg receiving rod (56), and the egg receiving rod (56) is matched with the egg receiving cup (41). The movable plate (55) is fixedly connected with a sliding plate (59), and the sliding plate (59) is provided with a slider (70), and the slider (70) is matched with an opening block (71), and the opening block (71) is fixedly connected to the machine platform (51). The movable plate (55) is matched with the egg laying device (4), and the movable plate (55) is also matched with the egg delivery platform (5).

2. A high-throughput egg grading and packaging machine according to claim 1, characterized in that: The detection device (3) comprises a plurality of sprockets (31), the plurality of sprockets (31) being arranged on both sides of the detection device (3), the plurality of sprockets (31) being matched with each other through a chain (32), an egg pushing plate (33) being fixedly connected to the chain (32), a rear track (34) and an upper track (35) being arranged below the egg pushing plate (33), and the egg laying device (4) being matched with the detection device (3).

3. A high-throughput egg grading and packaging machine according to claim 1, characterized in that: The egg feeding platform (1) comprises a first frame (11), a first wall panel (19) is fixedly connected to the first frame (11), a motor (10) is fixedly connected to the outer side of the first wall panel (19), the motor (10) is cooperatively connected to an egg feeding shaft (12), a mesh belt hinge (13) is arranged on the egg feeding shaft (12), a mesh belt hinge (13) is cooperatively connected to a mesh belt (14), a plurality of dividing plates (15) are arranged in the middle of the mesh belt (14), an induction plate seat (16) is arranged on the upper part of the first frame (11), and an egg-free induction plate (17) is fixedly connected to the induction plate seat (16).

4. A high-throughput egg grading and packaging machine according to claim 3, characterized in that: An egg retaining plate (18) is fixedly connected to the inner side of the first wall panel (19), and the egg retaining plate (18) is located above the mesh belt (14).

5. The high-throughput egg grading and packaging machine according to claim 1, characterized in that: The egg loading platform (2) comprises a second frame (21), the second frame (21) is fixedly connected to a second wall panel (20), the inner side of the second wall panel (20) is provided with an egg-positive device (22), a horizontal egg inlet channel (23), and an uphill egg inlet channel (24), the horizontal egg inlet channel (23) is provided with a crack detection device (25), and the uphill egg inlet channel (24) cooperates with the detection device (3).

6. A high-throughput egg grading and packaging machine according to claim 1, characterized in that: The packaging device (6) comprises a third frame (61), to which a packaging platform (62), a stacking device (63), and an egg conveyor belt (64) are fixedly connected, and an egg dropping device (65) is cooperatively connected between the egg conveyor belt (64) and the packaging platform (62).

7. A high-throughput egg grading and packaging machine according to claim 6, characterized in that: The egg conveyor belt (64) is provided with a cup opening device (66), and the cup opening device (66) comprises an intermediate relay (60), and the intermediate relay (60) is electrically connected to the control console (7), and the intermediate relay (60) is cooperatively connected to an egg-dropping cylinder (68), and the egg-dropping cylinder (68) is fixedly connected to an egg-dropping block (69).

8. A high-throughput egg grading and packaging machine according to claim 2, characterized in that: A weighing device (72) is provided between the upper rail (35) and the rear rail (34), and the weighing device (72) is electrically connected to the console (7).

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