A curing agent, a two-component paint and coating and applications thereof

Abstract

The present invention provides a curing agent, a two-component paint and coating and their application, belonging to the technical field of heavy-duty anti-corrosion coatings. The curing agent provided by the present invention is prepared from the following raw materials in parts by mass: 60 to 85 parts of a phenolic amine curing agent, 5 to 20 parts of diethylenetriamine and 5 to 20 parts of a hydroxymethyl urea compound. The present invention introduces a hydroxymethyl urea compound into the curing agent. The carbonyl group of the hydroxymethyl urea compound has a strong electron-withdrawing effect, resulting in the adjacent secondary amine group hardly participating in the epoxy curing reaction at room temperature. When hydrogen ions in the immersion environment penetrate into the interior of the coating, the hydrogen on the secondary amine group of the introduced hydroxymethyl urea compound will undergo a dehydration self-polymerization reaction with the hydroxymethyl group of the hydroxymethyl urea compound to form a macromolecular product, which effectively prevents the corrosion of hydrogen ions and fills the internal gaps of the coating to prevent further corrosion of the coating by water, hydrogen ions and salts, thereby achieving the purpose of acid corrosion resistance.

Description

Technical Field

[0001] The present invention belongs to the technical field of heavy-duty anti-corrosion coatings, and in particular relates to a curing agent, a two-component coating and a coating and applications thereof. Background Art

[0002] As important chemical raw materials, petroleum and natural gas play a crucial role in national economic development. The related refining industry has been facing a growing number of high-sulfur and heavy crude oils, resulting in a series of corrosion problems that seriously affect the service life of equipment. This is especially true in the sulfur chemical industry downstream of crude oil processing, where acid corrosion is the primary cause. To address this issue, the industry primarily uses acid-resistant coatings, which can be applied by brush or spray, resulting in good surface finish and low cost.

[0003] Currently, the main anti-corrosion coatings used in the industry are vinyl glass flake coatings, epoxy zinc-rich coatings, and polyurethane coatings. However, these coatings still have poor corrosion resistance, especially in strong acid corrosive environments, resulting in a short service life. Therefore, how to improve the acid corrosion resistance of coatings has become a technical challenge that needs to be solved in this field. Summary of the Invention

[0004] The present invention aims to provide a curing agent, a two-component paint and a coating and their applications. The curing agent provided by the present invention, when used as a curing agent for epoxy resin, enables the coating to have excellent acid corrosion resistance.

[0005] In order to achieve the above-mentioned object of the invention, the present invention provides the following technical solutions:

[0006] The present invention provides a curing agent, which is prepared from the following raw materials in parts by weight:

[0007] 60-85 parts of phenalkamine curing agent,

[0008] 5-20 parts of diethylenetriamine,

[0009] and 5 to 20 parts of hydroxymethyl urea compounds.

[0010] Preferably, the hydroxymethylurea compound includes at least one of monomethylol urea, dimethylol urea and trimethylol urea.

[0011] Preferably, the preparation method of the phenalkamine curing agent comprises: mixing long-chain phenol, paraformaldehyde, polyamine and solvent, and performing polymerization reaction to obtain the phenalkamine curing agent;

[0012] The chain length of the long-chain phenol is at least one of C7 to C15.

[0013] Preferably, the long-chain phenol includes at least one of cardanol, heptylphenol, octylphenol, nonylphenol and decylphenol.

[0014] The present invention also provides a two-component coating, the raw materials of which include material A and material B;

[0015] The material A is prepared from the following raw materials in parts by weight:

[0016]

[0017] The material B is the curing agent described in the above technical solution;

[0018] The ratio of the epoxy equivalent of the material A to the active hydrogen equivalent of the material B excluding the hydroxymethyl urea compound is (0.9-1.1): (0.9-1.1).

[0019] Preferably, the multifunctional epoxy resin includes at least one of novolac epoxy resin, resorcinol formaldehyde epoxy resin, tetraphenol ethane tetraglycidyl ether and tetraglycidyl diaminodiphenylmethane.

[0020] Preferably, the epoxy reactive diluent includes at least one of aliphatic glycidyl ether and aromatic glycidyl ether.

[0021] Preferably, the barrier filler includes at least one of glass flake powder, lamellar boron nitride and mica powder.

[0022] The present invention also provides a coating, which is composed of the two-component coating described in the above technical solution.

[0023] The present invention also provides the use of the two-component coating described in the above technical solution or the coating described in the above technical solution in acid corrosion resistance.

[0024] The present invention provides a curing agent prepared from the following raw materials in parts by weight: 60-85 parts of a phenalkamine curing agent, 5-20 parts of diethylenetriamine, and 5-20 parts of a hydroxymethylurea compound. The present invention introduces a hydroxymethylurea compound into the curing agent. Its carbonyl group has a strong electron-withdrawing effect, causing the adjacent secondary amine group to barely participate in the epoxy curing reaction at room temperature. When hydrogen ions penetrate into the coating in an immersion environment, the active hydrogen on the secondary amine group of the introduced hydroxymethylurea compound will undergo a self-polymerization reaction with the hydroxymethyl group, effectively preventing hydrogen ion corrosion. It also fills the gaps within the coating, preventing further corrosion of the coating by water, hydrogen ions, and salts, thereby achieving acid corrosion resistance. Experimental results show that the coating prepared using the curing agent provided by the present invention can effectively resist corrosion from organic acids, 37wt% hydrochloric acid, 98wt% sulfuric acid, and 40wt% hydrofluoric acid, and has a broad resistance to organic and inorganic acids. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1The weight loss curve of the cylinder prepared by the two-component coating of Application Examples 1-2 and Application Example 1 after immersion in 99wt% glacial acetic acid;

[0026] Figure 2 This is a macroscopic image of a cylinder prepared using the two-component coating of Application Example 1;

[0027] Figure 3 This is a macroscopic image of a cylinder prepared from the two-component coating of Application Example 1 and immersed in 37 wt % hydrochloric acid for 7 days;

[0028] Figure 4 This is a macroscopic image of a cylinder prepared with the two-component coating of Application Example 1 and immersed in 98 wt % sulfuric acid for 7 days;

[0029] Figure 5 This is a macroscopic image of a cylinder prepared with the two-component coating of Application Example 1 and immersed in 40 wt % hydrofluoric acid for 7 days. DETAILED DESCRIPTION

[0030] The present invention provides a curing agent, which is prepared from the following raw materials in parts by weight:

[0031] 60-85 parts of phenalkamine curing agent,

[0032] 5-20 parts of diethylenetriamine,

[0033] and 5 to 20 parts of hydroxymethyl urea compounds.

[0034] The present invention has no particular limitation on the sources of the raw materials, and commercially available products known to those skilled in the art may be used.

[0035] The raw materials for preparing the curing agent of the present invention include 60 to 85 parts by mass of a phenalkamine curing agent. In the present invention, the phenalkamine curing agent can make the prepared coating have a high overall crosslinking density and excellent acid corrosion resistance.

[0036] As an embodiment, the phenalkamine curing agent may be 65 to 80 parts, or 70 to 78 parts.

[0037] In the present invention, the active hydrogen equivalent of the phenalkamine curing agent is preferably 137 to 151 g / mol.

[0038] In the present invention, the preparation method of the phenalkamine curing agent preferably comprises: mixing long-chain phenol, paraformaldehyde and polyamine, and performing polymerization reaction to obtain the phenalkamine curing agent.

[0039] In the present invention, the chain length of the long-chain phenol is preferably at least one of C7 to C15; the long-chain phenol preferably includes at least one of cardanol, heptylphenol, octylphenol, nonylphenol, and decylphenol; and the polyamine preferably includes at least one of ethylenediamine, hexamethylenediamine, diethylenetriamine, p-xylenediamine, p-phenylenediamine, diaminodiphenylmethane, triethylenetetramine, and diaminodiphenyl. In the present invention, the phenalkamine curing agent is prepared using long-chain phenol. The longer alkane chain in the long-chain phenol can improve the hydrophobicity of the coating, effectively preventing corrosive ions from penetrating into the coating with water, thereby improving its acid corrosion resistance.

[0040] When there are multiple types of long-chain phenols, the present invention has no particular limitation on the ratio of the multiple types of long-chain phenols, and the ratio can be set as needed.

[0041] When the polyamine is of multiple types, the present invention has no particular limitation on the ratio of the multiple polyamines, and the ratio can be set as needed.

[0042] In the present invention, the molar ratio of the long-chain phenol, paraformaldehyde and polyamine is preferably 1:(1-1.05):(1.2-1.4). As an embodiment, the molar ratio of the long-chain phenol, paraformaldehyde and polyamine can be 1:1:(1.2-1.3).

[0043] The present invention has no particular limitation on the operation of mixing the long-chain phenol, paraformaldehyde and polyamine, and any operation well known to those skilled in the art may be used.

[0044] In the present invention, the polymerization reaction temperature is preferably 85-120° C., and the polymerization reaction time is preferably 2-5 hours. As an embodiment, the polymerization reaction temperature can be 90-95° C., and the polymerization reaction time can be 3-4 hours.

[0045] After the polymerization reaction is completed, the product obtained by the polymerization reaction is preferably subjected to a reduced pressure treatment to obtain a phenalkamine curing agent.

[0046] The present invention has no particular limitation on the operation of the reduced pressure treatment, and water can be removed by using an operation well known to those skilled in the art.

[0047] As an embodiment, the preparation method of the phenolic amine curing agent can be: take 30.25 parts by mass of cardanol and 22.03 parts by mass of nonylphenol and stir and mix them, add 29.25 parts by mass of triethylenetetramine, 11.6 parts by mass of hexamethylenediamine, and 19.8 parts by mass of diaminodiphenylmethane, stir at 300 rpm and heat to 80°C, add 6 parts by mass of paraformaldehyde three times, 2 parts by mass each time, with an interval of 20 minutes each time, continue to keep warm and react for 30 minutes, heat to 120°C and polymerize for 3 hours, and dehydrate under reduced pressure to obtain the phenolic amine curing agent.

[0048] The raw materials used to prepare the curing agent of the present invention also include 5 to 20 parts of diethylenetriamine, based on 60 to 85 parts by weight of the phenalkamine curing agent. In one embodiment, the diethylenetriamine can be 10 to 15 parts, or even 11.5 to 13 parts. In the present invention, the diethylenetriamine can reduce the overall viscosity of the curing agent, while its lower molecular weight can also increase the crosslinking density of the coating, thereby improving the chemical resistance and acid corrosion resistance of the coating.

[0049] Based on 60 to 85 parts by mass of the phenolic amine curing agent, the raw materials for preparing the curing agent of the present invention also include 5 to 20 parts of hydroxymethyl urea compounds; the hydroxymethyl urea compound preferably includes at least one of monomethylol urea, dimethylol urea and trimethylol urea, more preferably dimethylol urea; the dimethylol urea preferably includes 1,3-bismethylol urea. In the present invention, the hydroxymethyl urea compound utilizes the characteristics of self-polymerization under acidic conditions to further improve the crosslinking density of the coating under acidic conditions and fill the gaps in the coating, closing the invasion channels of hydrogen ions, etc., thereby achieving a long-term acid corrosion resistance effect; when the hydroxymethyl urea compound is dimethylol urea, the strong electron-withdrawing effect of its carbonyl group is utilized, and the reaction activity with the epoxy group in the coating is low. Under room temperature curing conditions, the epoxy group is basically not consumed, and the crosslinking density of the coating is ensured while maintaining its own structure.

[0050] As an embodiment, the amount of the hydroxymethyl urea compound may be 8 to 17.5 parts, or may be 10 to 15 parts.

[0051] Based on 60 to 85 parts by weight of the phenalkamine curing agent, the raw materials for preparing the curing agent of the present invention preferably also include 0.5 to 3 parts of fumed silica; the fumed silica preferably has a particle size of 7 to 40 nm. In the present invention, the fumed silica primarily serves to prevent sedimentation and suspend the coating, increasing coating viscosity and preventing sedimentation of barrier fillers in the coating.

[0052] As an embodiment, the fumed silica may be 1 to 2 parts.

[0053] In the present invention, the preparation method of the curing agent is preferably:

[0054] The phenalkamine curing agent, diethylenetriamine and hydroxymethyl urea compound are mixed to obtain material B.

[0055] In the present invention, the mixing of the phenalkamine curing agent, diethylenetriamine and hydroxymethylurea compound is preferably carried out under stirring conditions; the stirring speed is preferably 800 to 1500 rpm; and the stirring time is preferably 20 to 30 minutes.

[0056] As an embodiment, the stirring speed may be 1000-1200 rpm; the stirring time may be 22-26 min.

[0057] In the present invention, when the material B includes fumed silica, it is preferably added before mixing.

[0058] The present invention introduces a hydroxymethylurea compound into the curing agent. The carbonyl group of the hydroxymethylurea compound has a strong electron-withdrawing effect, resulting in the adjacent secondary amine group hardly participating in the epoxy curing reaction at room temperature. When hydrogen ions penetrate into the interior of the coating in an immersion environment, the hydrogen on the secondary amine group of the introduced hydroxymethylurea compound will undergo a self-polymerization reaction with the hydroxymethyl group of the hydroxymethylurea compound, effectively preventing the corrosion of the hydrogen ions and filling the gaps in the coating to prevent further corrosion of the coating by water, hydrogen ions and salt, thereby achieving the purpose of long-term acid corrosion resistance.

[0059] The present invention provides a two-component coating, the raw materials of which include material A and material B;

[0060] The material A is prepared from the following raw materials in parts by weight:

[0061] 30-45 parts of multifunctional epoxy resin,

[0062] 5-15 parts of epoxy reactive diluent,

[0063] 20-60 parts of barrier filler,

[0064] 10-30 parts of glass powder,

[0065] and 0.3 to 1 part of coupling agent;

[0066] The material B is the curing agent described in the above technical solution;

[0067] The ratio of the epoxy equivalent of the material A to the active hydrogen equivalent of the material B excluding the hydroxymethyl urea compound is (0.9-1.1): (0.9-1.1).

[0068] The present invention has no particular limitation on the sources of the raw materials, and commercially available products known to those skilled in the art may be used.

[0069] In the present invention, the raw materials for preparing the two-component coating include material A. In the present invention, the material A is a resin component.

[0070] In the present invention, the raw materials for preparing Material A include 30 to 45 parts by mass of a multifunctional epoxy resin; the multifunctional epoxy resin preferably includes at least one of a novolac epoxy resin, a resorcinol formaldehyde epoxy resin, tetraphenol ethane tetraglycidyl ether, and tetraglycidyl diaminodiphenylmethane; the novolac epoxy resin is preferably an o-cresol novolac epoxy resin. In the present invention, the multifunctional epoxy resin can crosslink and cure with the phenalkamine curing agent and diethylenetriamine in Material B at room temperature, thereby increasing the crosslinking density of the coating and further improving its acid corrosion resistance.

[0071] As an embodiment, the multifunctional epoxy resin may be 32 to 43 parts, or 35 to 38 parts.

[0072] Based on 30 to 45 parts by mass of the multifunctional epoxy resin, the raw materials for preparing the material A also include 5 to 15 parts of an epoxy reactive diluent; the epoxy reactive diluent is preferably at least one of an aliphatic glycidyl ether and an aromatic glycidyl ether; the aliphatic glycidyl ether preferably includes at least one of 1,4-butanediol diglycidyl ether, glycerol triglycidyl ether, and trimethylolpropane triglycidyl ether; and the aromatic glycidyl ether preferably includes at least one of phenyl glycidyl ether and resorcinol diglycidyl ether. In the present invention, the epoxy reactive diluent participates in the curing reaction of the epoxy resin, becoming part of the cross-linked network structure of the epoxy resin cured product, maintaining the integrity of the coating and thereby improving acid corrosion resistance.

[0073] As an embodiment, the epoxy reactive diluent may be 6 to 12 parts, or 8 to 10 parts.

[0074] Based on 30-45 parts by mass of the multifunctional epoxy resin, the raw materials for preparing Material A also include 20-60 parts of a barrier filler. The barrier filler preferably comprises at least one of glass flakes, lamellar boron nitride, and mica powder. The barrier filler preferably has a size of 30-60 μm. In the present invention, the barrier filler acts as a barrier, thereby slowing the rate of corrosion of the coating by water, hydrogen ions, salts, etc. The addition of lamellar boron nitride, such as a lamellar filler, creates a "maze" effect in the coating, significantly slowing the rate of corrosion by water, hydrogen ions, salts, etc.

[0075] As an embodiment, the barrier filler may be 25 to 50 parts, or 31 to 40 parts.

[0076] The raw materials for preparing Material A also include 10 to 30 parts of glass powder, based on 30 to 45 parts by mass of the multifunctional epoxy resin. The glass powder preferably has a particle size of 30 to 50 μm. In the present invention, the glass powder has strong chemical stability and does not react with most chemicals, making the coating stable in various chemical environments, thereby improving its acid corrosion resistance.

[0077] As an embodiment, the glass powder may be 15 to 25 parts, or 18 to 20 parts.

[0078] The raw materials for preparing Material A also include 0.3 to 1 part of a coupling agent, based on 30 to 45 parts by mass of the multifunctional epoxy resin. The coupling agent preferably includes at least one of a silane coupling agent, a titanate coupling agent, and an aluminate coupling agent, and is more preferably KH-560 coupling agent. In the present invention, the coupling agent can improve the dispersibility of inorganic materials such as barrier fillers and glass powder in the multifunctional epoxy resin.

[0079] As an embodiment, the coupling agent may be 0.5 to 0.8 parts, or 0.6 to 0.7 parts.

[0080] Based on 30-45 parts by mass of the multifunctional epoxy resin, the raw materials for preparing Material A preferably also include 0.5-3 parts of fumed silica; the particle size of the fumed silica is preferably 7-40 nm. In the present invention, the fumed silica primarily serves to prevent sedimentation, increasing the viscosity of the system and preventing sedimentation of barrier fillers in the coating.

[0081] As an embodiment, the fumed silica may be 1 to 2 parts.

[0082] In the present invention, the preparation method of material A preferably comprises the following steps:

[0083] (1) mixing a multifunctional epoxy resin, an epoxy reactive diluent, and a coupling agent to obtain a mixture;

[0084] (2) The mixed material obtained in step (1), the barrier filler and the glass powder are mixed to obtain material A.

[0085] In the present invention, a multifunctional epoxy resin, an epoxy reactive diluent and a coupling agent are preferably mixed to obtain a mixture.

[0086] In the present invention, the multifunctional epoxy resin is preferably preheated before use; the preheating temperature is preferably 50-70° C., more preferably 60° C. In the present invention, preheating the multifunctional epoxy resin in advance can significantly improve the resin mixing efficiency.

[0087] In the present invention, the mixing of the multifunctional epoxy resin, epoxy reactive diluent and coupling agent is preferably carried out under stirring; the stirring speed is preferably 500-1000 rpm, more preferably 800 rpm; and the stirring time is preferably 5-15 min.

[0088] After obtaining the mixed material, the present invention preferably mixes the mixed material, barrier filler and glass powder to obtain material A.

[0089] In the present invention, the mixing of the mixed material, barrier filler and glass powder is preferably carried out in sequence under stirring and vacuum degassing conditions.

[0090] In the present invention, the stirring speed is preferably 800-1000 rpm, more preferably 900 rpm; the stirring time is preferably 20-30 min, more preferably 25 min. The stirring method of the present invention can make the raw materials mixed more uniformly.

[0091] In the present invention, the pressure of the vacuum degassing is preferably 0.01 to 0.02 MPa, and the time of the vacuum degassing is preferably 5 to 20 minutes. The vacuum degassing of the present invention can remove gas from the raw materials.

[0092] In the present invention, when the material A includes fumed silica, it is preferred that the fumed silica be mixed with the mixed material before the barrier filler and the glass powder are added.

[0093] In the present invention, the mixing of the fumed silica and the mixed material is preferably carried out under stirring conditions; the stirring speed is preferably 100 to 200 rpm; and the stirring time is preferably 3 to 10 minutes, more preferably 8 minutes.

[0094] In the present invention, the raw materials for preparing the coating of the present invention further include material B. In the present invention, the material B is a curing agent component.

[0095] In the present invention, the ratio of the epoxy equivalent of the material A to the active hydrogen equivalent of the material B excluding the hydroxymethyl urea compound is (0.9-1.1):(0.9-1.1), preferably 1:1.

[0096] The multifunctional epoxy resin and phenolic amine curing agent in the two-component coating provided by the present invention will make the overall cross-linking density of the coating prepared by the two-component coating high and have excellent acid corrosion resistance; the two-component coating provided by the present invention has the advantages of good heat resistance, strong acid corrosion resistance, and resistance to cold and hot shocks. It is particularly suitable for anti-corrosion use in the petrochemical pipeline industry and can be used for large-area spraying. The product has the advantages of wide application and convenient construction.

[0097] The present invention has no particular limitation on the preparation method of the two-component coating, as long as material A and material B are mixed completely.

[0098] The present invention also provides a coating, which is composed of the two-component coating described in the above technical solution.

[0099] The coating provided by the present invention has excellent acid corrosion resistance.

[0100] The present invention also provides the use of the two-component coating described in the above technical solution or the coating described in the above technical solution in acid corrosion resistance.

[0101] The present invention has no special limitation on the application of the two-component coating or coating in acid corrosion resistance, and the application operation well known to those skilled in the art can be adopted.

[0102] The following will be combined with the embodiments of the present invention to clearly and completely describe the technical solutions of the present invention. Obviously, the embodiments described are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0103] The preparation methods of the phenalkamine curing agents used in the examples and comparative examples are:

[0104] Take 30.25 parts by mass of cardanol and 22.03 parts by mass of nonylphenol, stir and mix, add 29.25 parts by mass of triethylenetetramine, 11.6 parts by mass of hexamethylenediamine, and 19.8 parts by mass of diaminodiphenylmethane, stir at 300 rpm and heat to 80 ° C, add 6 parts by mass of paraformaldehyde in three times, wherein 2 parts by mass are added each time, each time with an interval of 20 minutes, continue to keep warm for 30 minutes, heat to 120 ° C for polymerization for 3 hours, and reduce pressure to remove water to obtain a phenolic amine curing agent with an active hydrogen equivalent of 140 g / mol.

[0105] Example 1

[0106] The curing agent is prepared from the following raw materials in parts by weight:

[0107] 70 parts of phenalkamine curing agent,

[0108] 11.5 parts of diethylenetriamine,

[0109] 17.5 parts of hydroxymethyl urea compounds,

[0110] and 1 part of fumed silica;

[0111] The hydroxymethyl urea compound is 1,3-bishydroxymethyl urea;

[0112] The particle size of the fumed silica is 7 to 40 nm;

[0113] The preparation method of the curing agent is:

[0114] A phenalkamine curing agent, diethylenetriamine, a hydroxymethyl urea compound and fumed silica were weighed and mixed at 1000 rpm for 30 minutes to obtain a curing agent with an active hydrogen equivalent of 95.2 g / mol.

[0115] Application Example 1

[0116] The raw materials of two-component coatings are composed of material A and material B;

[0117] The material A is prepared from the following raw materials in parts by weight:

[0118]

[0119] The multifunctional epoxy resin is a mixture of Olin DER-440 epoxy resin and Huntsman EPN-1180 epoxy resin in a mass ratio of 17:21.

[0120] The epoxy reactive diluent is trimethylolpropane triglycidyl ether;

[0121] The barrier filler is glass flakes with a size of 30 to 60 μm;

[0122] The particle size of the glass powder is 30-50 μm, and it is titanium powder;

[0123] The coupling agent is KH-560 coupling agent;

[0124] The particle size of fumed silica is 7 to 40 nm;

[0125] The material B is the curing agent prepared in Example 1;

[0126] The ratio of the epoxy equivalent of material A to the active hydrogen equivalent of material B excluding the hydroxymethyl urea compound is 1:1

[0127] The preparation method of the two-component coating comprises the following steps:

[0128] (1) Pour Olin DER-440 epoxy resin and Huntsman EPN-1180 epoxy resin preheated to 60°C into a double planetary high-speed disperser, add trimethylolpropane triglycidyl ether and KH-560 coupling agent, mix at 600 rpm for 10 min, continue to add fumed silica, knead at 200 rpm for 10 min, continue to add glass flakes and glass powder, mix at 800 rpm for 25 min, and then degas at 0.01 MPa vacuum for 10 min to obtain material A with an epoxy equivalent of 304.6 g / mol;

[0129] (2) Mix material A and material B in a mass ratio of 3.2:1 to obtain a two-component coating.

[0130] Example 2

[0131] The curing agent is prepared from the following raw materials in parts by weight:

[0132] 78 parts of phenalkamine curing agent,

[0133] 13 parts of diethylenetriamine,

[0134] 8 parts of hydroxymethyl urea compounds,

[0135] and 1 part of fumed silica;

[0136] The hydroxymethyl urea compound is 1,3-bishydroxymethyl urea;

[0137] The particle size of the fumed silica is 7 to 40 nm;

[0138] The preparation method of the curing agent is:

[0139] A phenalkamine curing agent, diethylenetriamine, a hydroxymethyl urea compound and fumed silica were weighed and mixed at 1000 rpm for 30 minutes to obtain a curing agent with an active hydrogen equivalent of 84.8 g / mol.

[0140] Application Example 2

[0141] The raw materials of two-component coatings are composed of material A and material B;

[0142] The material A is prepared from the following raw materials in parts by weight:

[0143]

[0144] The multifunctional epoxy resin is Olin DER-440 epoxy resin and Huntsman EPN-1180 epoxy resin in a mass ratio of 17:21;

[0145] The epoxy reactive diluent is trimethylolpropane triglycidyl ether;

[0146] The barrier filler is glass flakes with a size of 30 to 60 μm;

[0147] The particle size of the glass powder is 30-50 μm, and it is titanium powder;

[0148] The coupling agent is KH-560 coupling agent;

[0149] The particle size of fumed silica is 7 to 40 nm;

[0150] The material B is the curing agent of Example 2;

[0151] The ratio of the epoxy equivalent of material A to the active hydrogen equivalent of material B excluding the hydroxymethyl urea compound is 1:1;

[0152] The preparation method of the two-component coating comprises the following steps:

[0153] (1) Pour Olin DER-440 epoxy resin and Huntsman EPN-1180 epoxy resin preheated to 60°C into a double planetary high-speed disperser, add trimethylolpropane triglycidyl ether and KH-560 coupling agent, mix at 800 rpm for 5 min, continue to add fumed silica, mix at 200 rpm for 5 min, continue to add glass flakes and glass powder, mix at 900 rpm for 25 min, and then degas at 0.01 MPa vacuum for 20 min to obtain material A with an epoxy equivalent of 304.6 g / mol;

[0154] (2) Mix material A and material B in a mass ratio of 3.6:1 to obtain a two-component coating.

[0155] Comparative Example 1 (without addition of hydroxymethyl urea compound)

[0156] The curing agent is prepared from the following raw materials in parts by weight:

[0157] 84 parts of phenalkamine curing agent,

[0158] 15 parts of diethylenetriamine,

[0159] and 1 part of fumed silica;

[0160] The particle size of fumed silica is 7 to 40 nm;

[0161] The preparation method of the curing agent is as follows: weighing a phenalkamine curing agent, diethylenetriamine and fumed silica, and mixing them at 1000 rpm for 30 minutes to obtain a curing agent with an active hydrogen equivalent of 76.3 g / mol.

[0162] Comparative Application Example 1

[0163] The raw materials of two-component coatings are composed of material A and material B;

[0164] The ratio of the epoxy equivalent of material A to the active hydrogen equivalent of material B is 1:1;

[0165] The raw materials of material A are the same as those in application example 1;

[0166] The material B is the curing agent of Comparative Example 1;

[0167] The preparation method of the two-component coating comprises the following steps:

[0168] (1) Same as Application Example 1;

[0169] (2) Mix material A and material B in a mass ratio of 4.0:1 to obtain a two-component coating.

[0170] test:

[0171] 1) Organic acid resistance test (using 99wt% glacial acetic acid as medium):

[0172] The two-component coatings prepared in Application Example 1, Application Example 2 and Comparative Application Example were cast into cylinders with a diameter of 12.7 mm and a height of 2.5 mm, and cured at room temperature for 7 days. They were then immersed in 99 wt% glacial acetic acid at room temperature, and their weight changes were measured at intervals. The results are shown in Tables 1 and Figure 1 As shown, Figure 1 This is the weight loss curve of the cylinder prepared with the two-component coating of Application Examples 1-2 and Comparative Application Example 1 after immersion in 99wt% glacial acetic acid.

[0173] Table 1 Weight loss data of cylinders prepared with two-component coatings of Application Examples 1-2 and Comparative Application Example 1 after immersion in 99wt% glacial acetic acid

[0174]

[0175] From Table 1 and Figure 1 It can be seen that the coating provided by the present invention can effectively resist organic acids and has excellent long-term effects; Application Example 1 has better resistance to organic acids than Application Example 2; Compared with Application Example 1, omitting the hydroxymethyl urea compound will greatly reduce the resistance to organic acids of the coating.

[0176] 2) Inorganic acid resistance test: The two-component coating of Application Example 1 was cast into a cylinder with a diameter of 12.7 mm and a height of 2.5 mm. Then, it was immersed in a specified inorganic acid at room temperature for 7 days (168 h). The surface and weight changes were observed as shown in Table 2 and Figures 2 to 5 As shown, Figure 2 This is a macroscopic image of a cylinder prepared using the two-component coating of Application Example 1 (i.e., a macroscopic image before immersion); Figure 3 This is a macroscopic image of a cylinder prepared from the two-component coating of Application Example 1 and immersed in 37 wt % hydrochloric acid for 7 days; Figure 4 This is a macroscopic image of a cylinder prepared from the two-component coating of Application Example 1 and immersed in 98 wt % sulfuric acid for 7 days; Figure 5 This is a macroscopic image of a cylinder prepared with the two-component coating of Application Example 1 and immersed in 40 wt % hydrofluoric acid for 7 days.

[0177] Table 2 Weight loss data of the cylinder prepared by the two-component coating of Application Example 1 after immersion in inorganic acid

[0178]

[0179] From Table 2 and Figures 2 to 5 It can be seen that the two-component coating of the present invention has a wide range of resistance to inorganic acids.

[0180] It can be seen from the above examples and comparative examples that the two-component coating prepared with the curing agent provided by the present invention has excellent acid corrosion resistance.

[0181] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles of the present invention. These improvements and modifications should also be regarded as within the scope of protection of the present invention.

Claims

1. A two-component coating, the raw materials include material A and material B; The A material is prepared from the following raw materials in parts by mass: 30-45 parts of multifunctional epoxy resin, 5-15 parts of epoxy reactive diluent, 20-60 parts of barrier filler, 10-30 parts of glass powder, and 0.3 to 1 part of coupling agent; The material B is a curing agent; The curing agent is prepared from the following raw materials in parts by weight: 60-85 parts of phenalkamine curing agent, 5-20 parts of diethylenetriamine, and 5 to 20 parts of hydroxymethyl urea compounds; The ratio of the epoxy equivalent of the material A to the active hydrogen equivalent of the material B excluding the hydroxymethyl urea compound is (0.9-1.1): (0.9-1.1).

2. The two-component coating according to claim 1, characterized in that The multifunctional epoxy resin includes at least one of novolac epoxy resin, resorcinol formaldehyde epoxy resin, tetraphenol ethane tetraglycidyl ether and tetraglycidyl diaminodiphenylmethane.

3. The two-component coating according to claim 1, characterized in that: The epoxy reactive diluent includes at least one of aliphatic glycidyl ether and aromatic glycidyl ether.

4. The two-component coating according to claim 1, characterized in that The barrier filler includes at least one of glass flake powder, lamellar boron nitride and mica powder.

5. A coating, wherein the coating is composed of the two-component coating according to any one of claims 1 to 4.

6. Use of the two-component coating according to any one of claims 1 to 4 or the coating according to claim 5 in resisting acid corrosion.

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