A river channel dredging sludge treatment system

Through the combination of centrifugal separation and moisture detection mechanism, the problem of insufficient sludge moisture detection in the river silt device is solved, and efficient solid-liquid separation of sludge and the conservation and utilization of water resources are achieved.

CN119686404BActive Publication Date: 2025-07-18YIXING WATER CONSERVANCY ENG CO LTD
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Patent Information

Application Number
CN202411711758.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-27
Publication Date
2025-07-18
Estimated Expiration
2044-11-27

AI Technical Summary

Technical Problem

The existing river channel silt device cannot effectively detect the dehydrated sludge moisture, resulting in waste of water resources and increased subsequent treatment processes.

Method used

The centrifugal separation mechanism and the conveying mechanism are adopted to achieve solid-liquid separation of the sludge through the meshing transmission of the differential and gears, and the moisture detection mechanism is used to adjust the centrifugal separation speed and feed speed according to the water content, and control the rotation speed with the brake mechanism to achieve efficient dehydration and separate collection of the sludge.

Benefits of technology

It realizes efficient solid-liquid separation of sludge, reduces waste of water resources, facilitates follow-up treatment, and improves the efficiency of sludge utilization.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a river dredging sludge treatment system, belonging to the technical field of river dredging. It includes a centrifugal separation mechanism and a conveying mechanism. The centrifugal separation mechanism includes a housing, a drum, and a spiral rotor. A feed pipe is arranged inside the spiral rotor, and a transverse shaft is rotatably installed inside the feed pipe. A driving mechanism is arranged on the left side of the housing, and a linkage mechanism is arranged on the right side of the housing. The driving mechanism includes a differential, a connecting shaft, a fixed frame, and a driving motor. The conveying mechanism includes a conveying frame and a conveyor belt. The conveyor belt is arranged inside the conveying frame, and multiple groups of moisture detection mechanisms are arranged inside the conveying frame. By setting the centrifugal separation mechanism and the conveying mechanism, the present invention can achieve centrifugal dehydration of the sludge and moisture content detection, and adjust the centrifugal separation speed and the feeding speed according to the moisture content detection result, so as to ensure the sludge dehydration effect, realize the separate collection of sludge with different water contents, avoid waste of water resources, and facilitate the subsequent treatment of the sludge that has not been thoroughly dehydrated.
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Description

Technical Field

[0001] The present invention relates to the technical field of river dredging, and particularly relates to a river dredging sludge treatment system. Background Art

[0002] River dredging generally refers to the dredging operation of a river, which is a part of water conservancy projects. In this process, special mechanical equipment is used to stir up the silt at the bottom of the riverbed to form a turbid muddy water mixture. Then, a sludge pump is used to suck out these mixtures, and a sludge treatment system is used to carry out subsequent treatment on them. The purpose of this is to prevent the silt from accumulating and blocking the river, and at the same time reduce the negative impact of untreated sludge on the environment. The sludge after proper treatment can also be recycled and reused, thus realizing the recycling of resources.

[0003] During the river dredging process, the water in the sludge needs to be separated to facilitate subsequent recycling and utilization. However, the current conventional treatment devices cannot detect the water content of the dehydrated silt, and it is easy to have water residue, which not only causes waste of water resources, but also increases the subsequent treatment process and is not convenient for direct utilization; therefore, we propose a river dredging sludge treatment system to solve this problem. Summary of the Invention

[0004] The purpose of the present invention is to provide a river dredging sludge treatment system to solve the problems raised in the above background art.

[0005] To achieve the above purpose, the present invention adopts the following technical solutions:

[0006] A river dredging sludge treatment system includes: a centrifugal separation mechanism and a conveying mechanism. The centrifugal separation mechanism includes: a housing, a drum and a spiral rotor. A feed pipe is arranged inside the spiral rotor. A transverse shaft is rotatably installed inside the feed pipe. A spiral auger is fixedly installed on the outside of the transverse shaft. The top of the feed pipe is communicated with a feed hopper. A sludge pump is arranged on the top of the feed hopper. A driving mechanism is arranged on the left side of the housing, and a linkage mechanism is arranged on the right side of the housing;

[0007] The driving mechanism includes: a differential, a connecting shaft, a fixed frame and a driving motor. The differential includes: a gear frame, a driven bevel gear, a driving bevel gear, a first bevel gear, a second bevel gear and two planetary bevel gears. The first bevel gear, the second bevel gear and the two planetary bevel gears are all rotatably installed inside the gear frame. The driven bevel gear is fixedly installed on one side of the gear frame. The driving bevel gear meshes with the driven bevel gear. The driving bevel gear is fixedly installed on the output shaft of the driving motor. The connecting shaft is rotatably installed inside the fixed frame;

[0008] The conveying mechanism includes: a conveying frame and a conveyor belt. The conveyor belt is arranged inside the conveying frame, and multiple moisture detection mechanisms are arranged inside the conveying frame.

[0009] Preferably, a first bearing seat is fixedly installed on one side of the fixing frame. The spiral rotor is rotatably installed inside the first bearing seat. The first bearing seat is fixedly installed on the left side of the housing. A horizontal shaft is rotatably installed inside the fixing frame. The first bevel gear is fixedly installed at one end of the horizontal shaft. A first driven pulley is fixedly installed at the other end of the horizontal shaft. First driving pulleys and a second driving pulley are respectively fixedly installed at both ends of the connecting shaft. A first belt is installed on the first driving pulley and the first driven pulley in a transmission manner. A second driven pulley is fixedly installed on the outer side of the spiral rotor. A second belt is installed on the second driven pulley and the second driving pulley in a transmission manner.

[0010] Preferably, a brake disc is fixedly installed on the outer side of the horizontal shaft. A braking mechanism is arranged on the outer side of the brake disc. The braking mechanism includes: a cylinder and two brake pads. The two brake pads are respectively arranged on both sides of the brake disc. Side plates are fixedly installed on the mutually remote sides of the two brake pads. A pressure sensor is fixedly installed on the right side of the side plate located on the right side. The cylinder is fixedly installed on the top of the fixing frame, and the output end of the cylinder is fixedly connected with the pressure sensor. The side plate is slidably sleeved on the outer side of the fixing frame, and a slide rail is fixedly installed at the bottom of the side plate. A sliding frame is slidably sleeved on the outer side of the slide rail. The bottoms of the two sliding frames are rotatably installed with the same rotating arm. The middle of the rotating arm is rotatably installed with a fixed column. The fixed column is fixedly installed at the bottom of the fixing frame. A stabilizing frame is fixedly installed on the top of the fixing frame. The feed pipe is fixedly installed inside the stabilizing frame.

[0011] Preferably, both the spiral rotor and the drum are rotatably installed inside the housing. The linkage mechanism includes: a linkage shaft, a first gear, a second gear, a third gear, and a fourth gear. A connecting shaft is fixedly installed inside the fourth gear. One end of the connecting shaft is fixedly connected with the spiral rotor. The fourth gear meshes with the third gear;

[0012] The second gear and the third gear are both fixedly installed on the outer side of the linkage shaft. The second gear meshes with the first gear. The first gear is fixedly installed on the outer side of the drum;

[0013] A second bearing seat is fixedly installed on the right side of the housing. The drum is rotatably installed inside the second bearing seat. The linkage shaft is rotatably installed on the right side of the second bearing seat. Liquid outlet pipes and solid outlet pipes are respectively communicated with both ends of the outer side of the drum. Liquid phase outlets and solid phase outlets are respectively opened on both sides of the bottom of the housing. A plurality of partition plates are fixedly installed inside the housing. The conveyor belt is arranged below the solid phase outlet.

[0014] Preferably, two conveying rollers are rotatably installed in the conveying frame, the conveyor belt is drivingly installed outside the two conveying rollers, a conveying motor is fixedly installed at the rear side of the conveying frame, the rear end of one of the conveying rollers is fixedly installed on the output shaft of the conveying motor, a third driving pulley is fixedly installed at the rear end of the other conveying roller, a rotating shaft is rotatably installed in the conveying frame, a plurality of dispersing rods are fixedly installed on the outer side of the rotating shaft, a third driven pulley is fixedly installed at the rear end of the rotating shaft, and a third belt is drivingly installed on the third driving pulley and the third driven pulley.

[0015] Preferably, the moisture detection mechanism includes: a mounting plate, a test power supply and an ammeter. Detection probes are fixedly installed on both the front and rear sides of the bottom of the mounting plate. The test power supply and the ammeter are both fixedly installed on the top of the mounting plate. The test power supply, the ammeter and the two detection probes are connected in series in the same circuit. The mounting plate is slidably installed in the conveying frame;

[0016] The front sides of a plurality of mounting plates are fixedly installed with the same connecting plate. Contact wheels are rotatably installed on both sides of the bottom of the connecting plate. An inclined wheel is fixedly installed at the front end of the conveying roller. A slope is arranged on the front side of the inclined wheel. The contact wheels are movably abutted against the front side of the corresponding slope;

[0017] A guide post is fixedly installed on the front side of the conveying frame. The connecting plate is slidably sleeved outside the guide post. A return spring is fixedly installed on the front side of the connecting plate. The other end of the return spring is fixedly connected to the guide post.

[0018] Preferably, a material guiding mechanism is arranged on one side of the conveying frame. The material guiding mechanism includes: an inner material guiding frame, an outer material guiding frame and an electric push rod. The inner material guiding frame is fixedly installed on one side of the conveying frame. The outer material guiding frame is slidably sleeved outside the inner material guiding frame. The electric push rod is hinged to the bottom of the conveying frame, and the output end of the electric push rod is hinged to the bottom of the outer material guiding frame;

[0019] Guide holes are formed on both the front and rear sides of the outer material guiding frame. Guide posts are formed on both the front and rear sides of the inner material guiding frame. The guide posts are slidably installed in the corresponding guide holes. A collecting mechanism is arranged at the bottom of the material guiding mechanism.

[0020] Preferably, it further includes: a base. Support frames are fixedly installed at the bottoms of the housing and the conveying frame, and the support frames are fixedly installed on the top of the base. The collection mechanism includes: two collection frames, a material distribution plate, a pulling plate, and two clamping plates. The two collection frames are both arranged on the top of the base, and the material distribution plate is fixedly installed on the top of the base. The two collection frames are respectively arranged on both sides of the material distribution plate. Slots are opened on one side of the two collection frames close to each other. A triangular protrusion is integrally formed on the top of the material distribution plate. Plug plates are fixedly installed on both sides of the material distribution plate, and the plug plates are movably inserted into the corresponding slots.

[0021] Slots are opened at the bottoms of the collection frames. The clamping plates are movably clamped in the corresponding slots, and a square plate is fixedly installed at the bottom of the clamping plate. Two inclined plates are fixedly installed on the top of the pulling plate. Inclined holes are opened on the top of the square plate, and the inclined plates are slidably installed in the corresponding inclined holes.

[0022] Two square grooves are opened on the top of the base. The square plates are slidably installed in the corresponding square grooves. A support spring is fixedly installed at the bottom of the square plate. The bottom end of the support spring is fixedly installed with a baffle plate, and the baffle plate is fixedly installed in the corresponding square groove. The pulling plate is slidably installed in the base, and a pull rod is fixedly installed on one side of the pulling plate.

[0023] Preferably, a spiral blade is arranged on the outer side of the spiral rotor. A support is fixedly installed on the top of the fixed frame, and the driving motor is fixedly installed on the top of the support. A controller is arranged on the top of the base. The controller is signal-connected to the ammeter, the air cylinder, and the electric push rod. The controller analyzes the value of the ammeter. When the value of the ammeter exceeds the set value, the controller controls the output ends of the air cylinder and the electric push rod to extend.

[0024] A sludge suction pipe and a sludge discharge pipe are respectively communicated in the feed inlet and the discharge outlet of the sludge pump. A tripod is fixedly installed on the top of the feed hopper, the sludge pump is fixedly installed on the top of the tripod, a bracket is fixedly installed on the left side of the housing, and the feed hopper is fixedly installed on the top of the bracket.

[0025] Preferably, an installation cylinder is fixedly installed on the top of the fixed frame. The gear rack is rotatably installed in the installation cylinder, and both the first bevel gear and the second bevel gear are meshed with the two planetary bevel gears.

[0026] The beneficial effects of the present invention are as follows:

[0027] 1. In the present invention, a river channel desilting sludge treatment system is described, by inserting a sludge suction pipe into the river channel sludge, and starting the sludge pump to extract the sludge, and then introducing the sludge into the feed hopper through the sludge discharge pipe, and starting the driving motor to drive the active bevel gear to rotate, the active bevel gear drives the gear frame to rotate by meshing with the driven bevel gear, thereby driving the two planetary bevel gears to perform circular motion, the planetary bevel gears transmit the power of the driving motor to the horizontal shaft and the transverse shaft by meshing with the first gear and the second gear, and according to the differential principle, the power of the driving motor will be more distributed to the side with smaller resistance, the transverse shaft drives the spiral auger to rotate to transport the sludge to the inside of the drum through the feed pipe, and at the same time, the horizontal shaft drives the connecting shaft to rotate through the transmission of the first driving pulley and the first driven pulley, the connecting shaft drives the spiral rotor to rotate through the transmission of the second driving pulley and the second driven pulley, the spiral rotor drives the fourth gear to rotate through the connecting shaft, and the fourth gear drives the linkage by meshing with the third gear. The shaft rotates in the opposite direction, and the linkage shaft drives the drum to rotate through the meshing of the second gear and the first gear, and the drum and the spiral rotor have the same direction of rotation, thereby generating centrifugal force to throw the sludge outward to form a solid phase layer, while the water remains on the inner side. At the same time, the number of teeth of the third gear is slightly larger than the number of teeth of the fourth gear, and the number of teeth of the first gear is slightly larger than the number of teeth of the second gear, so that the rotation speed of the spiral rotor is slightly larger than that of the drum, so that the solid phase layer is transported to the right through the spiral blades on the outer side of the spiral rotor and thrown out from the solid outlet pipe, and then the dehydrated sludge is discharged through the solid phase outlet and falls onto the conveyor belt, and the separated water is discharged from the liquid outlet pipe and the liquid phase outlet, thereby realizing the solid-liquid separation of the sludge, and when the viscosity of the sludge is high, the rotation resistance of the spiral auger will increase, so that due to the setting of the differential, the rotation speed of the spiral auger is reduced, the rotation speed of the spiral rotor is increased, and the rotation speed of the drum is increased accordingly, thereby performing a larger degree of centrifugal separation to avoid blockage inside the drum;

[0028] 2. In the present invention, for the described river dredging sludge treatment system, by starting the conveyor motor to drive the conveyor roller to rotate clockwise, the conveyor roller drives the conveyor belt to operate, thereby conveying the dewatered sludge, and guiding it into the collection box on the left through the inner material guide frame and the outer material guide frame. At the same time, the test power supply is energized. At this time, a circuit is formed among the test power supply, the ammeter, the two detection probes, and the sludge in between. When the moisture content of the sludge is extremely low, the resistance of the sludge is very large, making the current detected by the ammeter extremely small. As the moisture content in the sludge increases, the resistance of the sludge rises exponentially, causing the current detected by the ammeter to increase instantaneously, and transmitting the detection result to the controller. The controller controls the output shafts of the cylinder and the electric push rod to extend. The electric push rod drives the outer material guide frame to move to the right along the inner material guide frame, thereby guiding the sludge with a higher water content into the collection box on the right. At the same time, the cylinder drives the side plate on the right to move to the left, and drives the rotating arm to rotate through the cooperation of the slide rail on the right and the sliding frame. The rotating arm drives the side plate on the left to move to the right through the cooperation of the slide rail on the left and the sliding frame. The two side plates drive the two brake pads to approach each other, making the brake pads abut against the outside of the brake disc, thereby increasing the rotational resistance of the cross shaft, further reducing the rotation speed of the screw auger, and increasing the rotation speeds of the drum and the screw rotor, thereby reducing the feeding rate and enhancing the centrifugal dewatering effect, reducing the water content of the dewatered sludge, facilitating transportation and utilization, and reducing water resource waste;

[0029] 3. In the present invention, for the described river dredging sludge treatment system, the transmission between the third driving pulley and the third driven pulley drives the rotating shaft and the dispersing rod to rotate, thereby dispersing the dewatered sludge to facilitate moisture content detection. At the same time, the two conveyor rollers rotate, driving the two inclined wheels to rotate synchronously. The inclined wheels drive the connecting plate to move back and forth through the abutment of the inclined plane with the abutting wheel and under the action of the return spring. The connecting plate drives the mounting plate and the detection probe to move back and forth, making the detection probe contact the sludge at different positions and realizing detection, thereby enhancing the comprehensiveness of detection;

[0030] 4. In the present invention, for the described river dredging sludge treatment system, through the provided centrifugal separation mechanism and conveyor mechanism, centrifugal dewatering of the sludge and moisture content detection can be achieved, and the centrifugal separation speed and feeding speed can be adjusted according to the moisture content detection result, thereby ensuring the sludge dewatering effect, realizing separate collection of sludge with different water contents, avoiding water resource waste, and facilitating subsequent treatment of the sludge that has not been thoroughly dewatered. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] Figure 1 is a three-dimensional structural schematic diagram of a river dredging sludge treatment system proposed by the present invention;

[0032] Figure 2Schematic cross-sectional structure diagram of a river dredging sludge treatment system proposed by the present invention;

[0033] Figure 3 is Figure 2 partial enlarged view in;

[0034] Figure 4 is Figure 3 partial enlarged view in;

[0035] Figure 5 Schematic cross-sectional structure diagram of the linkage mechanism proposed by the present invention;

[0036] Figure 6 is Figure 2 partial enlarged view of part A in;

[0037] Figure 7 Schematic three-dimensional structure diagram of the driving mechanism proposed by the present invention;

[0038] Figure 8 Schematic three-dimensional structure diagram of the differential proposed by the present invention;

[0039] Figure 9 Schematic three-dimensional structure diagram of the braking mechanism proposed by the present invention;

[0040] Figure 10 Schematic three-dimensional structure diagram of the material guiding mechanism proposed by the present invention;

[0041] Figure 11 Schematic three-dimensional structure diagram of another perspective of a river dredging sludge treatment system proposed by the present invention;

[0042] Figure 12 Schematic three-dimensional structure diagram of the conveying mechanism proposed by the present invention;

[0043] Figure 13 Schematic three-dimensional structure diagram of another perspective of the conveying mechanism proposed by the present invention;

[0044] Figure 14 Schematic three-dimensional structure diagram of the moisture detection mechanism proposed by the present invention;

[0045] Figure 15 Schematic partial three-dimensional structure diagram of the collection mechanism proposed by the present invention.

[0046] In the figure: 1, base; 2, housing; 3, feed hopper; 301, sludge pump; 302, sludge discharge pipe; 303, sludge suction pipe; 4, conveying frame; 401, conveyor belt; 402, conveying roller; 5, collection frame; 501, material dividing plate; 502, insertion plate; 503, clamping plate; 504, square plate; 505, pulling plate; 506, support spring; 507, inclined plate; 508, pull rod; 6, drum; 601, first gear; 602, second gear; 603, third gear; 604, fourth gear; 605, connecting shaft; 606, linkage shaft; 7, screw rotor; 701, screw blade; 8, feed pipe; 801, horizontal shaft; 802, screw auger; 803, brake disc; 9, differential; 901, gear rack; 902, driven bevel gear; 903, planetary bevel gear; 904, first bevel gear; 905, second bevel gear; 906, driving bevel gear; 907, mounting cylinder; 10, driving motor; 11, first driven belt pulley; 12, first driving belt pulley; 13, connecting shaft; 14, second driving belt pulley; 15, second driven belt pulley; 16, side plate; 17, brake pad; 18, pressure sensor; 19, cylinder; 20, slide rail; 21, sliding frame; 22, fixed column; 23, rotating arm; 24, fixed frame; 25, first bearing seat; 26, second bearing seat; 27, horizontal shaft; 28, inner material guiding frame; 2801, outer material guiding frame; 2802, electric push rod; 2803, guiding column; 29, connecting plate; 30, mounting plate; 31, test power supply; 32, ammeter; 33, detection probe; 34, return spring; 35, guiding column; 36, abutting wheel; 37, inclined wheel; 38, third driving belt pulley; 39, third driven belt pulley; 40, rotating shaft; 41, dispersing rod; 42, conveying motor; 43, controller. Specific implementation manner

[0047] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments.

[0048] Refer to Figure 1 - Figure 15 A river dredging sludge treatment system includes: a centrifugal separation mechanism and a conveying mechanism. The centrifugal separation mechanism includes: a housing 2, a drum 6, and a screw rotor 7. A feed pipe 8 is arranged inside the screw rotor 7. A horizontal shaft 801 is rotatably installed inside the feed pipe 8. A screw auger 802 is fixedly installed on the outer side of the horizontal shaft 801. The top of the feed pipe 8 is communicated with a feed hopper 3. A sludge pump 301 is arranged at the top of the feed hopper 3. A driving mechanism is arranged on the left side of the housing 2, and a linkage mechanism is arranged on the right side of the housing 2;

[0049] The driving mechanism includes: a differential 9, a connecting shaft 13, a fixing frame 24, and a driving motor 10. The differential 9 includes: a gear carrier 901, a driven bevel gear 902, a driving bevel gear 906, a first bevel gear 904, a second bevel gear 905, and two planetary bevel gears 903. The first bevel gear 904, the second bevel gear 905, and the two planetary bevel gears 903 are all rotatably installed in the gear carrier 901. The driven bevel gear 902 is fixedly installed on one side of the gear carrier 901. The driving bevel gear 906 meshes with the driven bevel gear 902. The driving bevel gear 906 is fixedly installed on the output shaft of the driving motor 10. The connecting shaft 13 is rotatably installed inside the fixing frame 24;

[0050] The conveying mechanism includes: a conveying frame 4 and a conveyor belt 401. The conveyor belt 401 is arranged inside the conveying frame 4. Multiple moisture detection mechanisms are arranged inside the conveying frame 4.

[0051] In this embodiment, a first bearing seat 25 is fixedly installed on one side of the fixing frame 24. The spiral rotor 7 is rotatably installed inside the first bearing seat 25. The first bearing seat 25 is fixedly installed on the left side of the housing 2. A horizontal shaft 27 is rotatably installed inside the fixing frame 24. The first bevel gear 904 is fixedly installed at one end of the horizontal shaft 27. A first driven pulley 11 is fixedly installed at the other end of the horizontal shaft 27. First driving pulleys 12 and a second driving pulley 14 are respectively fixedly installed at both ends of the connecting shaft 13. A first belt is installed on the first driving pulley 12 and the first driven pulley 11 in a transmission manner. A second driven pulley 15 is fixedly installed on the outer side of the spiral rotor 7. A second belt is installed on the second driven pulley 15 and the second driving pulley 14 in a transmission manner.

[0052] In this embodiment, a brake disc 803 is fixedly installed on the outer side of the horizontal shaft 801. A braking mechanism is arranged on the outer side of the brake disc 803. The braking mechanism includes: a cylinder 19 and two brake pads 17. The two brake pads 17 are respectively arranged on both sides of the brake disc 803. Side plates 16 are fixedly installed on the mutually remote sides of the two brake pads 17. A pressure sensor 18 is fixedly installed on the right side of the side plate 16 located on the right side. The cylinder 19 is fixedly installed on the top of the fixing frame 24, and the output end of the cylinder 19 is fixedly connected to the pressure sensor 18. The side plate 16 is slidably sleeved on the outer side of the fixing frame 24, and a slide rail 20 is fixedly installed at the bottom of the side plate 16. A sliding frame 21 is slidably sleeved on the outer side of the slide rail 20. The same rotating arm 23 is rotatably installed at the bottoms of the two sliding frames 21. A fixed column 22 is rotatably installed in the middle of the rotating arm 23. The fixed column 22 is fixedly installed at the bottom of the fixing frame 24. A stabilizing frame is fixedly installed on the top of the fixing frame 24. The feed pipe 8 is fixedly installed inside the stabilizing frame.

[0053] In this embodiment, the spiral rotor 7 and the drum 6 are both rotatably installed in the housing 2. The linkage mechanism includes: a linkage shaft 606, a first gear 601, a second gear 602, a third gear 603, and a fourth gear 604. An adapter shaft 605 is fixedly installed inside the fourth gear 604. One end of the adapter shaft 605 is fixedly connected to the spiral rotor 7. The fourth gear 604 meshes with the third gear 603.

[0054] Both the second gear 602 and the third gear 603 are fixedly installed on the outer side of the linkage shaft 606. The second gear 602 meshes with the first gear 601. The first gear 601 is fixedly installed on the outer side of the drum 6.

[0055] A second bearing block 26 is fixedly installed on the right side of the housing 2. The drum 6 is rotatably installed inside the second bearing block 26. The linkage shaft 606 is rotatably installed on the right side of the second bearing block 26. Liquid outlet pipes and solid outlet pipes are respectively communicated with both ends of the outer side of the drum 6. Liquid phase outlets and solid phase outlets are respectively formed on both sides of the bottom of the housing 2. A plurality of partition plates are fixedly installed inside the housing 2. The conveyor belt 401 is arranged below the solid phase outlet.

[0056] In this embodiment, two conveyor rollers 402 are rotatably installed inside the conveyor frame 4. The conveyor belt 401 is drivingly installed on the outer sides of the two conveyor rollers 402. A conveyor motor 42 is fixedly installed at the rear side of the conveyor frame 4. The rear end of one of the conveyor rollers 402 is fixedly installed on the output shaft of the conveyor motor 42. A third driving pulley 38 is fixedly installed at the rear end of the other conveyor roller 402. A rotating shaft 40 is rotatably installed inside the conveyor frame 4. A plurality of dispersing rods 41 are fixedly installed on the outer side of the rotating shaft 40. A third driven pulley 39 is fixedly installed at the rear end of the rotating shaft 40. A third belt is drivingly installed on the third driving pulley 38 and the third driven pulley 39.

[0057] In this embodiment, the moisture detection mechanism includes: a mounting plate 30, a test power supply 31, and an ammeter 32. Detection probes 33 are fixedly installed on both the front and rear sides of the bottom of the mounting plate 30. Both the test power supply 31 and the ammeter 32 are fixedly installed on the top of the mounting plate 30. The test power supply 31, the ammeter 32, and the two detection probes 33 are connected in series in the same circuit. The mounting plate 30 is slidably installed inside the conveyor frame 4.

[0058] The same connecting plate 29 is fixedly installed on the front sides of a plurality of mounting plates 30. Contact wheels 36 are rotatably installed on both sides of the bottom of the connecting plate 29. An inclined wheel 37 is fixedly installed at the front end of the conveyor roller 402. A slope is arranged on the front side of the inclined wheel 37. The contact wheels 36 are movably abutted against the front side of the corresponding slope.

[0059] A guiding column 35 is fixedly installed on the front side of the conveying rack 4. The connecting plate 29 is slidably sleeved on the outer side of the guiding column 35. A reset spring 34 is fixedly installed on the front side of the connecting plate 29, and the other end of the reset spring 34 is fixedly connected to the guiding column 35, thereby realizing the guiding and resetting of the connecting plate 29.

[0060] In this embodiment, a material guiding mechanism is arranged on one side of the conveying rack 4. The material guiding mechanism includes: an inner material guiding frame 28, an outer material guiding frame 2801 and an electric push rod 2802. The inner material guiding frame 28 is fixedly installed on one side of the conveying rack 4. The outer material guiding frame 2801 is slidably sleeved on the outer side of the inner material guiding frame 28. The electric push rod 2802 is hinged to the bottom of the conveying rack 4, and the output end of the electric push rod 2802 is hinged to the bottom of the outer material guiding frame 2801.

[0061] Guide holes are formed in both the front and rear sides of the outer material guiding frame 2801. Guide columns 2803 are formed in both the front and rear sides of the inner material guiding frame 28. The guide columns 2803 are slidably installed in the corresponding guide holes. A collecting mechanism is arranged at the bottom of the material guiding mechanism.

[0062] In this embodiment, it further includes: a base 1. Support frames are fixedly installed at the bottoms of the housing 2 and the conveying rack 4. The support frames are fixedly installed on the top of the base 1. The collecting mechanism includes: two collecting frames 5, a material distributing plate 501, a pulling plate 505 and two clamping plates 503. The two collecting frames 5 are both arranged on the top of the base 1. The material distributing plate 501 is fixedly installed on the top of the base 1. The two collecting frames 5 are respectively arranged on both sides of the material distributing plate 501. Slots are formed in the sides of the two collecting frames 5 close to each other. A triangular protrusion is integrally formed on the top of the material distributing plate 501. Plug plates 502 are fixedly installed on both sides of the material distributing plate 501. The plug plates 502 are movably inserted into the corresponding slots to position the collecting frames 5 through the plug plates 502.

[0063] Slots are formed in the bottoms of the collecting frames 5. The clamping plates 503 are movably clamped in the corresponding slots. A square plate 504 is fixedly installed at the bottom of the clamping plate 503. Two inclined plates 507 are fixedly installed on the top of the pulling plate 505. An inclined hole is formed in the top of the square plate 504. The inclined plates 507 are slidably installed in the corresponding inclined holes, so that the clamping plates 503 can be driven to move through the inclined plates 507.

[0064] Two square grooves are formed in the top of the base 1. The square plates 504 are slidably installed in the corresponding square grooves. A support spring 506 is fixedly installed at the bottom of the square plate 504. The bottom end of the support spring 506 is fixedly installed with a baffle plate. The baffle plate is fixedly installed in the corresponding square groove, thereby realizing the support and reset of the square plate 504. The pulling plate 505 is slidably installed in the base 1. A pull rod 508 is fixedly installed on one side of the pulling plate 505.

[0065] In this embodiment, a spiral blade 701 is arranged on the outer side of the spiral rotor 7. A bracket is fixedly installed at the top of the fixed frame 24. The driving motor 10 is fixedly installed at the top of the bracket. A controller 43 is arranged on the top of the base 1. The controller 43 is in signal connection with the ammeter 32, the cylinder 19 and the electric push rod 2802. The controller 43 analyzes the value of the ammeter 32. When the value of the ammeter 32 exceeds the set value, the controller 43 controls the output ends of the cylinder 19 and the electric push rod 2802 to extend;

[0066] A sludge suction pipe 303 and a sludge discharge pipe 302 are respectively communicated in the feed inlet and the discharge outlet of the sludge pump 301. A tripod is fixedly installed at the top of the feed hopper 3. The sludge pump 301 is fixedly installed at the top of the tripod. A bracket is fixedly installed on the left side of the housing 2. The feed hopper 3 is fixedly installed at the top of the bracket.

[0067] In this embodiment, an installation cylinder 907 is fixedly installed at the top of the fixed frame 24. The gear frame 901 is rotatably installed in the installation cylinder 907, so as to realize the rotational positioning of the gear frame 901. The first bevel gear 904 and the second bevel gear 905 are both meshed with the two planetary bevel gears 903.

[0068] In this embodiment, during use, the sludge suction pipe 303 is inserted into the river channel sludge, and the sludge pump 301 is started to extract the sludge. Then, the sludge is introduced into the feed hopper 3 through the sludge discharge pipe 302. The driving motor 10 is started to drive the driving bevel gear 906 to rotate. The driving bevel gear 906 drives the gear rack 901 to rotate through the engagement with the driven bevel gear 902, thereby driving the two planetary bevel gears 903 to perform circular motion. The planetary bevel gears 903 transmit the power of the driving motor 10 to the horizontal shaft 27 and the transverse shaft 801 through the engagement with the first gear 601 and the second gear 602. According to the principle of the differential 9, the power of the driving motor 10 will be more distributed to the side with less resistance. The transverse shaft 801 drives the spiral auger 802 to rotate to transport the sludge through the feed pipe 8 into the drum 6. At the same time, the horizontal shaft 27 drives the connecting shaft 13 to rotate through the transmission of the first driving pulley 12 and the first driven pulley 11. The connecting shaft 13 drives the spiral rotor 7 to rotate through the transmission of the second driving pulley 14 and the second driven pulley 15. The spiral rotor 7 drives the fourth gear 604 to rotate through the connecting shaft 605. The fourth gear 604 drives the linkage shaft 606 to rotate in the reverse direction through the engagement with the third gear 603. The linkage shaft 606 drives the drum 6 to rotate through the engagement of the second gear 602 and the first gear 601. The drum 6 rotates in the same direction as the spiral rotor 7, thereby generating a centrifugal force to throw the sludge outward to form a solid phase layer, while the moisture stays on the inner side. At the same time, the number of teeth of the third gear 603 is slightly larger than that of the fourth gear 604, and the number of teeth of the first gear 601 is slightly larger than that of the second gear 602, so that the rotation speed of the spiral rotor 7 is slightly greater than that of the drum 6. Thus, the solid phase layer is conveyed to the right through the spiral blades 701 on the outer side of the spiral rotor 7 and is thrown out from the solid discharge pipe. Subsequently, the dewatered sludge is discharged through the solid phase outlet and falls onto the conveyor belt 401. The separated water is discharged from the liquid discharge pipe and the liquid phase outlet, thereby realizing the solid-liquid separation of the sludge. When the viscosity of the sludge is relatively high, the rotation resistance of the spiral auger 802 will increase. Therefore, due to the setting of the differential 9, the rotation speed of the spiral auger 802 decreases, the rotation speed of the spiral rotor 7 increases, and the rotation speed of the drum 6 increases accordingly, thereby performing a larger centrifugal separation to avoid blockage inside the drum 6. By starting the conveying motor 42 to drive the conveying roller 402 to rotate clockwise, the conveying roller 402 drives the conveyor belt 401 to operate, thereby conveying the dewatered sludge. The dewatered sludge is introduced into the left collecting box 5 through the inner guide frame 28 and the outer guide frame 2801. At the same time, the test power supply 31 is energized. At this time, a circuit is formed among the test power supply 31, the ammeter 32, the two detection probes 33, and the sludge in between. When the moisture content of the sludge is extremely small, the resistance of the sludge is very large, so that the current detected by the ammeter 32 is extremely small. As the moisture content in the sludge increases, the resistance of the sludge increases exponentially, so that the current detected by the ammeter 32 increases instantaneously, and the detection result is transmitted to the controller 43.The controller 43 controls the output shafts of the air cylinder 19 and the electric push rod 2802 to extend. The electric push rod 2802 drives the outer material guiding frame 2801 to move rightward along the inner material guiding frame 28, thereby guiding the sludge with more water content into the collection frame 5 on the right. Meanwhile, the air cylinder 19 drives the right side plate 16 to move leftward, and drives the rotating arm 23 to rotate through the cooperation of the right side slide rail 20 and the sliding frame 21. The rotating arm 23 drives the left side plate 16 to move rightward through the cooperation of the left side slide rail 20 and the sliding frame 21. The two side plates 16 drive the two brake pads 17 to approach each other, so that the brake pads 17 abut against the outside of the brake disc 803, thereby increasing the rotational resistance of the horizontal shaft 801, further reducing the rotation speed of the spiral auger 802, and increasing the rotation speeds of the rotating drum 6 and the spiral rotor 7, thereby reducing the feeding rate and improving the centrifugal dehydration effect, thereby reducing the water content of the dehydrated sludge, facilitating transportation and utilization, and reducing the waste of water resources. Through the transmission of the third driving pulley 38 and the third driven pulley 39, the rotating shaft 40 and the dispersing rod 41 are driven to rotate, thereby dispersing the dehydrated sludge to facilitate the detection of the water content. At the same time, the two conveying rollers 402 rotate, driving the two inclined wheels 37 to rotate synchronously. The inclined wheels 37 drive the connecting plate 29 to move back and forth through the abutment of the inclined surface with the abutting wheel 36 and under the action of the return spring 34. The connecting plate 29 drives the mounting plate 30 and the detection probe 33 to move back and forth, so that the detection probe 33 contacts the sludge at different positions and realizes the detection, thereby improving the comprehensiveness of the detection;

[0069] By pulling the pull rod 508, the pull plate 505 and the two inclined plates 507 are driven to move horizontally. The inclined plates 507 drive the square plate 504 and the clamping plate 503 to move downward through the cooperation with the inclined holes, so that the clamping plate 503 disengages from the clamping groove, releasing the fixation of the collection frame 5. Then, the collection frame 5 is moved horizontally, so that the collected sludge can be conveyed or discharged.

[0070] The above has introduced in detail a river dredging sludge treatment system provided by the present invention. Specific embodiments are used in this article to elaborate on the principle and implementation manner of the present invention. The description of the above embodiments is only used to help understand the method and its core idea of the present invention. It should be noted that for those of ordinary skill in the art in this technical field, without departing from the principle of the present invention, several improvements and modifications can still be made to the present invention, and these improvements and modifications also fall within the protection scope of the claims of the present invention.

Claims

1. A river dredging sludge treatment system, characterized in that, Comprising: A centrifugal separation mechanism and a conveying mechanism, the centrifugal separation mechanism comprising: a housing (2), a drum (6) and a spiral rotor (7), a feed pipe (8) being arranged inside the spiral rotor (7), a transverse shaft (801) being rotatably installed inside the feed pipe (8), a spiral auger (802) being fixedly installed on the outer side of the transverse shaft (801), a feed hopper (3) being communicated with the top of the feed pipe (8), a sludge pump (301) being arranged at the top of the feed hopper (3), a driving mechanism being arranged on the left side of the housing (2), and a linkage mechanism being arranged on the right side of the housing (2); The driving mechanism comprises: a differential (9), a connecting shaft (13), a fixing frame (24) and a driving motor (10), the differential (9) comprising: a gear frame (901), a driven bevel gear (902), a driving bevel gear (906), a first bevel gear (904), a second bevel gear (905) and two planetary bevel gears (903), the first bevel gear (904), the second bevel gear (905) and the two planetary bevel gears (903) all being rotatably installed inside the gear frame (901), the driven bevel gear (902) being fixedly installed on one side of the gear frame (901), the driving bevel gear (906) being meshed with the driven bevel gear (902), the driving bevel gear (906) being fixedly installed on the output shaft of the driving motor (10), and the connecting shaft (13) being rotatably installed inside the fixing frame (24); The conveying mechanism comprises: a conveying frame (4) and a conveyor belt (401), the conveyor belt (401) being arranged inside the conveying frame (4), and a plurality of moisture detection mechanisms being arranged inside the conveying frame (4); On one side of the fixing frame (24), a first bearing block (25) is fixedly installed. The spiral rotor (7) is rotatably installed in the first bearing block (25). The first bearing block (25) is fixedly installed on the left side of the housing (2). A horizontal shaft (27) is rotatably installed in the fixing frame (24). A first bevel gear (904) is fixedly installed at one end of the horizontal shaft (27). A first driven pulley (11) is fixedly installed at the other end of the horizontal shaft (27). At both ends of the connecting shaft (13), a first driving pulley (12) and a second driving pulley (14) are respectively fixedly installed. A first belt is installed on the first driving pulley (12) and the first driven pulley (11). A second driven pulley (15) is fixedly installed on the outer side of the spiral rotor (7). A second belt is installed on the second driven pulley (15) and the second driving pulley (14). Both the spiral rotor (7) and the drum (6) are rotatably installed in the housing (2). The linkage mechanism includes: a linkage shaft (606), a first gear (601), a second gear (602), a third gear (603), and a fourth gear (604). A connecting shaft (605) is fixedly installed in the fourth gear (604). One end of the connecting shaft (605) is fixedly connected to the spiral rotor (7). The fourth gear (604) meshes with the third gear (603); Both the second gear (602) and the third gear (603) are fixedly installed on the outer side of the linkage shaft (606). The second gear (602) meshes with the first gear (601). The first gear (601) is fixedly installed on the outer side of the drum (6); On the right side of the housing (2), a second bearing block (26) is fixedly installed. The drum (6) is rotatably installed inside the second bearing block (26). The linkage shaft (606) is rotatably installed on the right side of the second bearing block (26). Liquid outlet pipes and solid outlet pipes are respectively communicated at both ends of the outer side of the drum (6). Liquid phase outlets and solid phase outlets are respectively opened on both sides of the bottom of the housing (2). A plurality of partitions are fixedly installed inside the housing (2). The conveyor belt (401) is arranged below the solid phase outlet.

2. The river dredging sludge treatment system according to claim 1, characterized in that, A brake disc (803) is fixedly installed on the outer side of the horizontal axis (801). A braking mechanism is arranged on the outer side of the brake disc (803). The braking mechanism includes: a cylinder (19) and two brake pads (17). The two brake pads (17) are respectively arranged on both sides of the brake disc (803). Side plates (16) are fixedly installed on the sides of the two brake pads (17) away from each other. A pressure sensor (18) is fixedly installed on the right side of the side plate (16) on the right side. The cylinder (19) is fixedly installed on the top of the fixing frame (24), and the output end of the cylinder (19) is fixedly connected to the pressure sensor (18). The side plate (16) is slidably sleeved on the outer side of the fixing frame (24), and a slide rail (20) is fixedly installed at the bottom of the side plate (16). A sliding frame (21) is slidably sleeved on the outer side of the slide rail (20). The same rotating arm (23) is rotatably installed at the bottoms of the two sliding frames (21). A fixing column (22) is rotatably installed in the middle of the rotating arm (23). The fixing column (22) is fixedly installed at the bottom of the fixing frame (24). A stabilizing frame is fixedly installed on the top of the fixing frame (24). The feed pipe (8) is fixedly installed in the stabilizing frame.

3. The dredging sludge treatment system according to claim 1, characterized in that, Two conveying rollers (402) are rotatably installed in the conveying frame (4). The conveyor belt (401) is drivingly installed on the outer sides of the two conveying rollers (402). A conveying motor (42) is fixedly installed at the rear side of the conveying frame (4). The rear end of one of the conveying rollers (402) is fixedly installed on the output shaft of the conveying motor (42). A third driving pulley (38) is fixedly installed at the rear end of the other conveying roller (402). A rotating shaft (40) is rotatably installed in the conveying frame (4). A plurality of dispersing rods (41) are fixedly installed on the outer side of the rotating shaft (40). A third driven pulley (39) is fixedly installed at the rear end of the rotating shaft (40). A third belt is drivingly installed on the third driving pulley (38) and the third driven pulley (39).

4. A river dredging sludge treatment system according to claim 3, characterized in that, The moisture detection mechanism includes: a mounting plate (30), a test power supply (31) and an ammeter (32). Detection probes (33) are fixedly installed on the front and rear sides of the bottom of the mounting plate (30). The test power supply (31) and the ammeter (32) are both fixedly installed on the top of the mounting plate (30). The test power supply (31), the ammeter (32) and the two detection probes (33) are connected in series in the same circuit. The mounting plate (30) is slidably installed in the conveying frame (4); The same connecting plate (29) is fixedly installed on the front sides of a plurality of mounting plates (30). Contact wheels (36) are rotatably installed on both sides of the bottom of the connecting plate (29). An inclined wheel (37) is fixedly installed at the front end of the conveying roller (402). A slope is arranged on the front side of the inclined wheel (37). The contact wheels (36) are movably abutted against the front sides of the corresponding slopes; A guide post (35) is fixedly installed on the front side of the conveying frame (4). The connecting plate (29) is slidably sleeved on the outer side of the guide post (35). A return spring (34) is fixedly installed on the front side of the connecting plate (29), and the other end of the return spring (34) is fixedly connected to the guide post (35).

5. A river dredging sludge treatment system according to claim 1, characterized in that A material guiding mechanism is arranged on one side of the conveying frame (4). The material guiding mechanism includes: an inner material guiding frame (28), an outer material guiding frame (2801), and an electric push rod (2802). The inner material guiding frame (28) is fixedly installed on one side of the conveying frame (4). The outer material guiding frame (2801) is slidably sleeved on the outer side of the inner material guiding frame (28). The electric push rod (2802) is hinged to the bottom of the conveying frame (4), and the output end of the electric push rod (2802) is hinged to the bottom of the outer material guiding frame (2801). Guide holes are formed in the front and rear sides of the outer material guiding frame (2801). Guide posts (2803) are formed in the front and rear sides of the inner material guiding frame (28). The guide posts (2803) are slidably installed in the corresponding guide holes. A collection mechanism is arranged at the bottom of the material guiding mechanism.

6. The river dredging sludge treatment system according to claim 5, wherein It further includes: A base (1). Support frames are fixedly installed at the bottoms of the housing (2) and the conveying frame (4). The support frames are fixedly installed on the top of the base (1). The collection mechanism includes: two collection frames (5), a material distribution plate (501), a pulling plate (505), and two clamping plates (503). The two collection frames (5) are both arranged on the top of the base (1), and the material distribution plate (501) is fixedly installed on the top of the base (1). The two collection frames (5) are respectively arranged on both sides of the material distribution plate (501). Slots are formed in the sides of the two collection frames (5) close to each other. A triangular protrusion is integrally formed on the top of the material distribution plate (501). Plug plates (502) are fixedly installed on both sides of the material distribution plate (501). The plug plates (502) are movably inserted into the corresponding slots. Card slots are formed in the bottoms of the collection frames (5). The clamping plates (503) are movably clamped in the corresponding card slots, and a square plate (504) is fixedly installed at the bottom of the clamping plate (503). Two inclined plates (507) are fixedly installed on the top of the pulling plate (505). Inclined holes are formed in the top of the square plate (504). The inclined plates (507) are slidably installed in the corresponding inclined holes. Two square grooves are formed on the top of the base (1). The square plates (504) are slidably installed in the corresponding square grooves. A support spring (506) is fixedly installed at the bottom of the square plate (504). The bottom end of the support spring (506) is fixedly installed with a baffle plate. The baffle plate is fixedly installed in the corresponding square groove. The pulling plate (505) is slidably installed in the base (1). A pull rod (508) is fixedly installed on one side of the pulling plate (505).

7. A river dredging sludge treatment system according to claim 6, characterized in that, A spiral blade (701) is arranged on the outer side of the spiral rotor (7). A bracket is fixedly installed at the top of the fixed frame (24). The driving motor (10) is fixedly installed at the top of the bracket. A controller (43) is arranged on the top of the base (1). The controller (43) is in signal connection with an ammeter (32), a cylinder (19) and an electric push rod (2802). The controller (43) analyzes the value of the ammeter (32). When the value of the ammeter (32) exceeds the set value, the controller (43) controls the output ends of the cylinder (19) and the electric push rod (2802) to extend. A sludge suction pipe (303) and a sludge discharge pipe (302) are respectively communicated in the feed inlet and the discharge outlet of the sludge pump (301). A tripod is fixedly installed at the top of the feed hopper (3). The sludge pump (301) is fixedly installed at the top of the tripod. A bracket is fixedly installed on the left side of the housing (2). The feed hopper (3) is fixedly installed at the top of the bracket.

8. A river dredging sludge treatment system according to claim 1, characterized in that An installation cylinder (907) is fixedly installed at the top of the fixed frame (24). The gear frame (901) is rotatably installed in the installation cylinder (907). The first bevel gear (904) and the second bevel gear (905) are both meshed with two planetary bevel gears (903).

Citation Information

Patent Citations

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